Text preview for : LT_05k12e.pdf part of Nissan Micra [ver. K12] Service Manual Lighting System - [Tot. File 23.6Mb] Part 1/3 - pag. 8+20+256+280



Back to : K_lighting_system_©_.part | Home

LIGHTING SYSTEM

K ELECTRICAL

SECTION

LIGHTING SYSTEM

LT

A

B

C

D

CONTENTS
APPLICATION NOTICE ............................................. 5 . How to Check Vehicle Type .................................... 5 . PRECAUTIONS ......................................................... 6 . Precautions for Supplemental Restraint System (SRS) "AIR BAG" and "SEAT BELT PRE-TENSIONER" ................................................................. 6 . HEADLAMP -CONVENTIONAL TYPE- .................... 7 . Component Parts and Harness Connector Location 7 ..... System Description ................................................. 7 . OUTLINE .............................................................. 7 . COMBINATIONSWITCHREADING FUNCTION 8 ..... EXTERIORLAMPBATTERYSAVERCONTROL.... 8 . FAIL-SAFE FUNCTION ........................................ 8 . CAN Communication ............................................... 9 . SYSTEM DESCRIPTION ..................................... 9 . CAN Communication Unit ....................................... 9 . TYPE 1/TYPE 2 ................................................. 10 . TYPE 3/TYPE 4/TYPE 5/TYPE 6 ....................... 13 . TYPE 7/TYPE 8 ................................................. 15 . TYPE 9/TYPE 10/TYPE 11/TYPE 12 ................. 18 . TYPE 13/TYPE 14 ............................................. 20 . Wiring Diagram -- H/LAMP-- ............................... 22 . Terminals and Reference Value for BCM .............. 24 . Terminals and Reference Values for IPDM E/R .... 25 . How to Proceed With Trouble Diagnosis ............... 26 . Preliminary Check ................................................. 26 . CHECK POWER SUPPLY AND GROUND CIRCUIT ................................................................... 26 . CONSULT-II Functions (BCM) .............................. 28 . CONSULT-II BASIC OPERATION ...................... 28 . WORK SUPPORT .............................................. 29 . DATA MONITOR ................................................ 29 . ACTIVE TEST .................................................... 30 . SELF-DIAGNOSTIC RESULTS ......................... 30 . CONSULT-II Functions (IPDM E/R) ...................... 31 . CONSULT-II BASIC OPERATION ...................... 31 . SELF-DIAG RESULTS ....................................... 32 . DATA MONITOR ................................................ 32 . ACTIVE TEST .................................................... 33 . Headlamp High Beam Does Not Illuminate (Both Sides) .................................................................... 33 . Headlamp High Beam Does Not Illuminate (One Side) ...................................................................... 34 . High-Beam Indicator Does Not Illuminate ............. 35 . Headlamp Low Beam Does Not Illuminate (Both Sides) .................................................................... 35 . Headlamp Low Beam Does Not Illuminate (One Side) ...................................................................... 38 . Headlamp Low Beam And High Beam Does Not Illuminate (One Side) ................................................. 38 . Headlamps Can Not Be Turn OFF ........................ 39 . Aiming Adjustment ................................................. 40 . PREPARATION BEFORE ADJUSTING ............. 40 . LOW BEAM AND HIGH BEAM .......................... 40 . Bulb Replacement ................................................. 41 . HEADLAMP ........................................................ 41 . CLEARANCE LAMPS (PARKING LAMPS) ........ 41 . Removal and Installation ....................................... 41 . REMOVAL .......................................................... 41 . INSTALLATION .................................................. 41 . HEADLAMP - DAYTIME LIGHT SYSTEM - ............ 42 . Component Parts and Harness Connector Location 42 ... System Description ................................................ 42 . HEADLAMP OPERATION .................................. 43 . COMBINATIONSWITCHREADING FUNCTION 44 ... DAYTIME LIGHT OPERATION .......................... 44 . EXTERIORLAMPBATTERYSAVERCONTROL 44 ... FAIL-SAFE FUNCTION ...................................... 44 . CAN Communication ............................................. 45 . SYSTEM DESCRIPTION ................................... 45 . CAN Communication Unit ...................................... 45 . TYPE 1/TYPE 2 .................................................. 46 . TYPE 3/TYPE 4/TYPE 5/TYPE 6 ....................... 49 . TYPE 7/TYPE 8 .................................................. 51 . TYPE 9/TYPE 10/TYPE 11/TYPE 12 ................. 54 . TYPE 13/TYPE 14 .............................................. 56 . Wiring Diagram -- DTRL -- .................................. 58 . WITH CR ENGINE ............................................. 58 . WITH HR ENGINE ............................................. 60 . WITH K9K ENGINE ............................................ 62 .

E

F

G

H

I

J

LT

L

M

LT-1

Terminals and Reference Value for BCM ............... 64 . Terminals and Reference Values for IPDM E/R ..... 65 . How to Proceed With Trouble Diagnosis ............... 65 . Preliminary Check ................................................. 65 . CHECK POWER SUPPLY AND GROUND CIRCUIT ................................................................... 65 . CONSULT-II Function (BCM) ................................. 66 . CONSULT-II Function (IPDM E/R) ......................... 66 . Daytime Light Control Does Not Operate Properly... 66 Headlamp High Beam Does Not Illuminate (Both Sides) .................................................................... 68 . RH High beam Does Not Illuminate ....................... 68 . Headlamp LH High Beam Does Not Illuminate ...... 69 . Headlamp Low Beam Does Not Illuminate (Both Sides) .................................................................... 69 . RH Low Beam Does Not Illuminate ....................... 69 . Headlamp LH Low Beam Does Not Illuminate ...... 71 . High-Beam Indicator Lamp Does Not Illuminate .... 71 . Headlamps Do Not Turn OFF ................................ 71 . Aiming Adjustment ................................................. 71 . Bulb Replacement ................................................. 71 . Removal and Installation ....................................... 71 . AUTO LIGHT SYSTEM ............................................ 72 . System Description ................................................ 72 . OUTLINE ............................................................ 72 . FOG LAMP OPERATION (IF EQUIPPED) ......... 72 . EXTERIORLAMPBATTERYSAVERCONTROL 72 ... COMBINATIONSWITCHREADING FUNCTION 72 ... CAN Communication ............................................. 73 . SYSTEM DESCRIPTION ................................... 73 . CAN Communication Unit ...................................... 73 . TYPE 1/TYPE 2 .................................................. 74 . TYPE 3/TYPE 4/TYPE 5/TYPE 6 ....................... 77 . TYPE 7/TYPE 8 .................................................. 79 . TYPE 9/TYPE 10/TYPE 11/TYPE 12 ................. 82 . TYPE 13/TYPE 14 .............................................. 84 . Schematic .............................................................. 86 . Wiring Diagram -- AUTO/L -- ............................... 87 . Terminals and Reference Values for BCM ............. 90 . Terminals and Reference Values for IPDM E/R ..... 91 . How to Proceed With Trouble Diagnosis ............... 92 . Preliminary Check ................................................. 92 . Auto Light System Does Not Operate ................... 93 . HEADLAMP AIMING CONTROL ............................. 95 . Wiring Diagram-- H/AIM -- ................................... 95 . Switch Circuit Inspection ....................................... 97 . Removal and Installation ....................................... 97 . REMOVAL .......................................................... 97 . INSTALLATION ................................................... 97 . FRONT FOG LAMP ................................................. 98 . System Description ................................................ 98 . OUTLINE ............................................................ 98 . COMBINATIONSWITCHREADING FUNCTION 98 ... FAIL-SAFE FUNCTION ...................................... 98 . CAN Communication ............................................. 99 . SYSTEM DESCRIPTION ................................... 99 . CAN Communication Unit ...................................... 99 . TYPE 1/TYPE 2 ................................................ 100 . TYPE 3/TYPE 4/TYPE 5/TYPE 6 ..................... 103 .

TYPE 7/TYPE 8 ................................................ 105 . TYPE 9/TYPE 10/TYPE 11/TYPE 12 ................ 108 . TYPE 13/TYPE 14 ............................................ 110 . Wiring Diagram -- F/FOG -- ............................... 112 . Terminals and Reference Value for BCM ............. 114 . Terminals and Reference Values for IPDM E/R ... 114 . How to Proceed With Trouble Diagnosis ............. 115 . Preliminary Check ................................................ 115 . CHECK POWER SUPPLY AND GROUND CIRCUIT .................................................................. 115 . CONSULT-II Function (BCM) ............................... 116 . CONSULT-II Function (IPDM) .............................. 116 . Front fog lamps Does Not Illuminate (Both Sides). 116 Front Fog Lamp Does Not Illuminate (One Side) . 117 Aiming Adjustment ............................................... 119 . Bulb Replacement ................................................ 119 . Removal and Installation ...................................... 119 . REMOVAL ......................................................... 119 . INSTALLTION ................................................... 120 . REAR FOG LAMP .................................................. 121 . System Description .............................................. 121 . OUTLINE .......................................................... 121 . COMBINATIONSWITCHREADINGFUNCTION .121 CAN Communication ........................................... 122 . SYSTEM DESCRIPTION .................................. 122 . CAN Communication Unit .................................... 122 . TYPE 1/TYPE 2 ................................................ 123 . TYPE 3/TYPE 4/TYPE 5/TYPE 6 ..................... 126 . TYPE 7/TYPE 8 ................................................ 128 . TYPE 9/TYPE 10/TYPE 11/TYPE 12 ................ 131 . TYPE 13/TYPE 14 ............................................ 133 . Wiring Diagram -- R/FOG -- ............................... 135 . Terminals and Reference Value for BCM ............. 137 . How to Proceed With Trouble Diagnosis ............. 138 . Preliminary Check ................................................ 138 . CHECK POWER SUPPLY AND GROUND CIRCUIT .................................................................. 138 . CONSULT-II Function (BCM) ............................... 139 . Rear Fog Lamp Does Not Illuminate .................... 139 . Bulb Replacement ................................................ 140 . Removal and Installation ...................................... 140 . TURN SIGNAL AND HAZARD WARNING LAMPS.141 System Description .............................................. 141 . TURN SIGNAL OPERATION ............................ 141 . HAZARD LAMP OPERATION .......................... 141 . MULTI-REMOTE CONTROL SYSTEM OPERATION ................................................................. 142 . COMBINATIONSWITCHREADINGFUNCTION .143 CAN Communication ........................................... 144 . SYSTEM DESCRIPTION .................................. 144 . CAN Communication Unit .................................... 144 . TYPE 1/TYPE 2 ................................................ 145 . TYPE 3/TYPE 4/TYPE 5/TYPE 6 ..................... 148 . TYPE 7/TYPE 8 ................................................ 150 . TYPE 9/TYPE 10/TYPE 11/TYPE 12 ................ 153 . TYPE 13/TYPE 14 ............................................ 155 . Wiring Diagram -- TURN -- ................................ 157 . Terminals and Reference Value for BCM ............. 159 . How to Proceed With Trouble Diagnosis ............. 160 .

LT-2

Preliminary Check ............................................... 160 . CHECK POWER SUPPLY AND GROUND CIRCUIT ................................................................. 160 . CONSULT-II Functions (BCM) ............................ 161 . CONSULT-II BASIC OPERATION .................... 161 . WORK SUPPORT ............................................ 162 . DATA MONITOR .............................................. 162 . ACTIVE TEST .................................................. 163 . Turn Signal Lamp Does Not Operate .................. 164 . Hazard Lamp Does Not Operate ......................... 165 . Turn Signal Indicator Lamp Does Not Operate ... 167 . Bulb Replacement ............................................... 167 . FRONT TURN SIGNAL LAMP ......................... 167 . SIDE TURN SIGNAL LAMP ............................. 167 . REAR TURN SIGNAL LAMP ........................... 167 . Removal and Installation ..................................... 168 . FRONT TURN SIGNAL LAMP ......................... 168 . SIDE TURN SIGNAL LAMP ............................. 168 . REAR TURN SIGNAL LAMP ........................... 168 . PARKING, LICENSE PLATE AND TAIL LAMPS .. 169 . System Description ............................................. 169 . OPERATION BY LIGHTING SWITCH ............. 169 . COMBINATIONSWITCHREADING FUNCTION 170 . FAIL-SAFE FUNCTION .................................... 170 . CAN Communication ........................................... 171 . SYSTEM DESCRIPTION ................................. 171 . CAN Communication Unit ................................... 171 . TYPE 1/TYPE 2 ............................................... 172 . TYPE 3/TYPE 4/TYPE 5/TYPE 6 ..................... 175 . TYPE 7/TYPE 8 ............................................... 177 . TYPE 9/TYPE 10/TYPE 11/TYPE 12 ............... 180 . TYPE 13/TYPE 14 ........................................... 182 . Schematic ........................................................... 184 . Wiring Diagram -- TAIL/L -- ............................... 185 . Terminals and Reference Value for BCM ............ 189 . Terminals and Reference Value for IPDM E/R .... 189 . How to Proceed With Trouble Diagnosis ............. 190 . Preliminary Check ............................................... 190 . CHECK POWER SUPPLY AND GROUND CIRCUIT ................................................................. 190 . CONSULT-II Function (BCM) .............................. 191 . CONSULT-II Function (IPDM E/R) ...................... 191 . Parking, License Plate And Tail Lamps Does Not Illuminate ............................................................. 191 . Parking Lamp Does Not Illuminate (One Side) ... 192 . Rear Combination Lamp (Tail lamp) Does Not Illuminate (One Side) (Hatchback) ........................... 193 . License plate Lamp Does Not Illuminate (Hatchback) ................................................................... 195 . Rear Combination Lamp (Tail lamp) Does Not Illuminate (One Side) (C+C) .................................... 196 . License plate Lamp Does Not Illuminate (One Side) (C+C) ................................................................... 197 . Parking, License Plate and Tail Lamps Do Not Turn OFF (After Approx. 10 Minutes) .......................... 198 . Bulb Replacement ............................................... 198 . PARKING LAMP .............................................. 198 . TAIL LAMP ....................................................... 198 . LICENSE PLATE LAMP(HATCHBACK) .......... 199 .

LICENSE PLATE LAMP (C+C) ........................ 199 . Removal and Installation of Parking Lamp, Tail Lamp and License Plate Lamp ............................ 199 . PARKING LAMP ............................................... 199 . TAIL LAMP ....................................................... 199 . LICENSE PLATE LAMP (HATCHBACK) .......... 199 . LICENSE PLATE LAMP (C+C) ........................ 200 . STOP LAMP ........................................................... 201 . Wiring Diagram-- STOP/L -- .............................. 201 . Bulb Replacement ............................................... 203 . STOP LAMP ..................................................... 203 . HIGH-MOUNTED STOP LAMP ........................ 203 . Removal and Installation ..................................... 203 . STOP LAMP ..................................................... 203 . HIGH-MOUNTED STOP LAMP (HATCHBACK) 203 . HIGH-MOUNTED STOP LAMP (C+C) ............. 203 . BACK-UP LAMP .................................................... 205 . Wiring Diagram -- BACK/L -- ............................. 205 . Bulb Replacement ............................................... 207 . Removal and Installation ..................................... 207 . REAR COMBINATION LAMP ................................ 208 . Bulb Replacement ............................................... 208 . REAR TURN SIGNAL LAMP BULB, BACK-UP LAMP BULB, STOP/TAIL LAMP BULB, REAR FOG LAMP BULB ............................................ 208 . Removal and Installation (Hatchback) ................. 208 . REMOVAL ........................................................ 208 . INSTALLATION ................................................ 208 . Removal and Installation (C+C) ........................... 208 . REMOVAL ........................................................ 208 . INSTALLATION ................................................ 209 . LIGHTING AND TURN SIGNAL SWITCH ............. 210 . Removal and Installation ..................................... 210 . HAZARD SWITCH ................................................. 211 . Removal and Installation ..................................... 211 . REMOVAL ........................................................ 211 . INSTALLATION ................................................ 211 . COMBINATION SWITCH ....................................... 212 . System Description .............................................. 212 . COMBINATIONSWITCHREADING FUNCTION 212 . Wiring Diagram -- COMBSW -- ......................... 215 . CONSULT-II Functions (BCM) ............................. 216 . CONSULT-II BASIC OPERATION .................... 216 . DATA MONITOR .............................................. 217 . Check Combination Switch .................................. 219 . Removal and Installation ..................................... 222 . REMOVAL ........................................................ 222 . INSTALLATION ................................................ 222 . INTERIOR ROOM LAMP ....................................... 223 . System Description .............................................. 223 . POWER SUPPLY AND GROUND ................... 223 . SWITCH OPERATION ..................................... 224 . ON-OFF CONTROL ......................................... 224 . INTERIOR ROOM LAMP TIMER OPERATION. 224 INTERIOR ROOM LAMP BATTERY SAVER CONTROL ........................................................ 224 . CAN Communication ........................................... 225 . SYSTEM DESCRIPTION ................................. 225 . CAN Communication Unit .................................... 225 .

A

B

C

D

E

F

G

H

I

J

LT

L

M

LT-3

TYPE 1/TYPE 2 ................................................ 226 . TYPE 3/TYPE 4/TYPE 5/TYPE 6 ..................... 229 . TYPE 7/TYPE 8 ................................................ 231 . TYPE 9/TYPE 10/TYPE 11/TYPE 12 ............... 234 . TYPE 13/TYPE 14 ............................................ 236 . Schematic ............................................................ 238 . Wiring Diagram -- INT/L -- ................................. 239 . Terminals and Reference Value for BCM ............. 243 . How to Proceed With Trouble Diagnosis ............. 244 . Preliminary Check ............................................... 244 . CHECK POWER SUPPLY AND GROUND CIRCUIT ................................................................. 244 . CONSULT-II Functions (BCM) ............................. 246 . CONSULT-II BASIC OPERATION .................... 246 . DATA MONITOR ............................................... 247 . ACTIVE TEST .................................................. 248 . Room Lamp Does Not Operate ........................... 249 . Luggage Room Lamp Does Not Illuminate (Hatchback) .................................................................... 252 . Trunk Room Lamp Does Not Illuminate (C+C) .... 253 . Bulb Replacement ............................................... 255 . INTERIOR ROOM LAMP ................................. 255 .

TRUNK ROOM LAMP ....................................... 255 . Removal and Installation ...................................... 255 . INTERIOR ROOM LAMP .................................. 255 . TRUNK ROOM LAMP ....................................... 255 . ILLUMINATION ....................................................... 256 . System Description .............................................. 256 . ILLUMINATION OPERATION BY LIGHTING SWITCH ............................................................ 256 . COMBINATIONSWITCHREADINGFUNCTION .257 CAN Communication ........................................... 258 . SYSTEM DESCRIPTION .................................. 258 . CAN Communication Unit .................................... 258 . TYPE 1/TYPE 2 ................................................ 259 . TYPE 3/TYPE 4/TYPE 5/TYPE 6 ..................... 262 . TYPE 7/TYPE 8 ................................................ 264 . TYPE 9/TYPE 10/TYPE 11/TYPE 12 ................ 267 . TYPE 13/TYPE 14 ............................................ 269 . Schematic ............................................................ 271 . Wiring Diagram -- ILL -- ..................................... 272 . Removal and Installation ...................................... 279 . GLOVE BOX LAMP .......................................... 279 . BULB SPECIFICATIONS ....................................... 280 . Headlamp ............................................................. 280 . Exterior Lamp ....................................................... 280 . Interior Lamp/Illumination ..................................... 280 .

LT-4

APPLICATION NOTICE APPLICATION NOTICE How to Check Vehicle Type
PFP:00000

A
EKS00Q9L

Confirm K9K engine type with Model written on identification plate (refer to GI-44, "IDENTIFICATION INFORMATION" ), then refer to service information in LT section.
Vehicle type xTKxxxxK12Vxx xTKxxxxK12Yxx xTKxxxxK12Txx xTKxxxxK12Uxx Engine type Euro3 48kW Euro3 60kW Euro4 50kW Euro4 63kW

B

C

D

E

F

G

H

I

J

LT

L

M

LT-5

PRECAUTIONS
PFP:00001 PRECAUTIONS Precautions for Supplemental Restraint System (SRS) "AIR BAG" and "SEAT BELT PRE-TENSIONER"

EKS0085Y

The Supplemental Restraint System such as "AIR BAG" and "SEAT BELT PRE-TENSIONER", used along with a front seat belt, helps to reduce the risk or severity of injury to the driver and front passenger for certain types of collision. Information necessary to service the system safely is included in the SRS and SB section of this Service Manual. WARNING: q To avoid rendering the SRS inoperative, which could increase the risk of personal injury or death in the event of a collision which would result in air bag inflation, all maintenance must be performed by an authorized NISSAN/INFINITI dealer. q Improper maintenance, including incorrect removal and installation of the SRS, can lead to personal injury caused by unintentional activation of the system. For removal of Spiral Cable and Air Bag Module, see the SRS section. q Do not use electrical test equipment on any circuit related to the SRS unless instructed to in this Service Manual. SRS wiring harnesses can be identified by yellow and/or orange harnesses or harness connectors.

LT-6

HEADLAMP -CONVENTIONAL TYPEHEADLAMP -CONVENTIONAL TYPEComponent Parts and Harness Connector Location
PFP:26010

A
EKS00EKT

B

C

D

E

F

MKIB0396E

G

System Description

EKS00EKU

The headlamp operation is controlled by the lighting switch which built into the combination switch, BCM and IPDM E/R (intelligent power distribution module engine room). Headlamp low relay, headlamp LH and RH relays are built into IPDM E/R.BCM read combination switch condition. refer to LT-212, "System Description" .

H

OUTLINE
Power is supplied at all times q through 40A fusible link (letter J , located in the fuse and fusible link box), q to BCM (body control module) terminals 74 and 79 q through 20A fuse (No.52, located in the IPDM E/R), q to IPDM E/R q through 10A fuse [No. 8, located in the fuse block (J/B)]. q to combination meter terminal 27 q to headlamp high LH relay, located in the IPDM E/R, and q to headlamp high RH relay, located in the IPDM E/R, and q to headlamp low relay, located in the IPDM E/R. With the ignition switch in the ON or START position, power is supplied q through 10A fuse [No. 4, located in the fuse block (J/B)], q to BCM (body control module) terminal 24 q through 10A fuse [No. 2, located in the fuse block (J/B)], q to combination meter terminal 28 q to IPDM E/R. Ground is supplied q to BCM (body control module) terminal 2 and 70 q to combination meter terminals 21, 22 and 23 q through body grounds M19 and M20, and q to IPDM E/R terminals 3 and 54 q through body grounds E25 (CR engine models), E26 and E40.

I

J

LT

L

M

Low Beam Operation
When the lighting switch is turned to 2ND position and placed in LOW position, BCM reads combination switch condition (refer to LT-212, "System Description" ). And BCM sends low beam request signal to IPDM E/R with

LT-7

HEADLAMP -CONVENTIONAL TYPECAN communication line. Then IPDM E/R turns on headlamp low relay. With headlamp low relay is energized, power is supplied. q through 15A fuse (No. 39, located in the IPDM E/R) q through terminal 50 of the IPDM E/R q to terminal 1 of headlamp LH, and q through 15A fuse (No. 40, located in the IPDM E/R) q through terminal 48 of the IPDM E/R q to terminal 1 of headlamp RH. Ground is supplied q to terminal 3 of each headlamp q through body grounds E25 (CR engine models), E26 and E40. With power and ground supplied, low beam headlamps will illuminate.

High Beam Operation/Flash-to-Pass Operation
With the lighting switch is turned to 2ND position and placed in HIGH or PASS position, BCM reads combination switch condition (refer to LT-212, "System Description" ). And BCM sends high beam request signal to IPDM E/R and combination meter with CAN communication line. Then IPDM E/R turns on headlamp high relay LH and RH. With headlamp high relays are energized, power is supplied. q through 10A fuse (No. 34, located in the IPDM E/R) q through terminal 47 of the IPDM E/R q to terminal 2 of headlamp LH, and q through 10A fuse (No. 33, located in the IPDM E/R) q through terminal 46 of the IPDM E/R q to terminal 2 of headlamp RH. Ground is supplied q to terminal 3 of each headlamp q through body grounds E25 (CR engine models), E26 and E40. With power and ground supplied, the high beam headlamps will illuminate. When combination meter receives high beam request signal from BCM across the CAN communication lines, combination meter will illuminate high beam indicator.

COMBINATION SWITCH READING FUNCTION
Refer to LT-212, "System Description" .

EXTERIOR LAMP BATTERY SAVER CONTROL
When the headlamp is activated, The headlamps are turned OFF when the door is opened.

FAIL-SAFE FUNCTION
When CAN communication with other control units is impossible, IPDM E/R performs fail-safe control. If the fail-safe system is operating, headlamps illuminate with low beam when the ignition switch is turned from OFF to ON and headlamps are turned off when the ignition switch is turn from ON to OFF. During the fail-safe system is activated, headlamps will not respond to combination switch no matter what position it is turned to. Once the CAN communication is back online with the system, fail-safe controls will be deactivated and headlamp behavior is back to the normal phase. (Refer to PG-20, "FAIL-SAFE FUNCTION" )

LT-8

HEADLAMP -CONVENTIONAL TYPECAN Communication
SYSTEM DESCRIPTION
CAN (Controller Area Network) is a serial communication line for real time application. It is an on-vehicle multiplex communication line with high data communication speed and excellent error detection ability. Modern vehicles are equipped with many electronic control units and each control unit shares information and links with other control units during operation (not independent). In CAN communication, control units are connected with 2 communication lines (CAN H line, CAN L line) allowing a high rate of information transmission with less wiring. Each control unit transmits/receives data but selectively reads required data only.
EKS00ERC

A

B

C

CAN Communication Unit
Body type Axle Engine Handle Brake control Transmission Intelligent Key system × × × × × × × × × × × × × × × × × × × × × × A/T × × × × × × × × × × × × × × ABS M/T × × × × × × × × × × × × × × × × × × × × × × × × × × × × × × × × × × × × × A/T × × × × × × × × × × × × × × × × × × × × × × × × × × × × CR12DE/CR14DE HR16DE 3door/5door 3door/5door/C+C 3door/5door 2WD CR12DE/CR14DE LHD/RHD ESP M/T × × × × × × × × HR16DE 3door/5door/C+C

EKS00QP4

3door/5door

D

K9K

E
ABS

F

CAN communication unit ECM Data link connector Combination meter Intelligent Key unit EPS control unit BCM ABS actuator and electric unit (control unit) TCM IPDM E/R CAN communication type ×: Applicable × × ×

G

H
× × ×

I

J
×

LT-10, "TYPE 1/TYPE 2"

LT-13, "TYPE 3/TYPE 4/ TYPE 5/TYPE 6"

LT-15, "TYPE 7/TYPE 8"

LT-18, "TYPE 9/TYPE 10/ TYPE 11/TYPE 12"

LT-20, "TYPE 13/TYPE 14"

LT

L

M

LT-9

HEADLAMP -CONVENTIONAL TYPETYPE 1/TYPE 2 System diagram
q

Type 1

MKIB1735E

q

Type 2

MKIB1736E

Input/output signal chart
T: Transmit R: Receive ABS actuator and electric unit (control unit)

Signals

ECM

Combination meter.

Intelligent Key unit

EPS control unit

BCM

TCM

IPDM E/R

Engine speed signal Engine coolant temperature signal A/T self-diagnosis signal Output shaft revolution signal Accelerator pedal position signal Closed throttle position signal Wide open throttle position signal Overdrive control switch signal

T T R R T T T

R R T T R R R T R

LT-10

HEADLAMP -CONVENTIONAL TYPEABS actuator and electric unit (control unit)

A
TCM IPDM E/R

Signals

ECM

Combination meter.

Intelligent Key unit

EPS control unit

BCM

B
T R T R T

A/T position indicator signal Stop lamp switch signal O/D OFF indicator signal T Engine and A/T integrated control signal Fuel consumption monitor signal Oil pressure switch signal A/C compressor request signal Heater fan switch signal Cooling fan speed request signal Position lights request signal Low beam request signal Low beam status signal High beam request signal High beam status signal Day time light request signal R Vehicle speed signal Sleep/wake up signal Door switch signal Turn indicator signal Buzzer output signal MI signal Front wiper request signal Front wiper stop position signal Rear window defogger switch signal Rear window defogger control signal EPS warning lamp signal ABS warning lamp signal Brake warning lamp signal Back-up lamp signal Front fog lamp request signal Rear fog lamp status signal Headlamp washer request signal Door lock/unlock request signal Door lock/unlock status signal KEY indicator signal LOCK indicator signal Engine status signal T R T R R R T R T R T

R T R

C

D

R R T R T R R T T R R T R T R T T R T R R R R R R T R T R T R T R R R R R R T T T T T R R R T T R R T R R T T T T R R R R R R T T T T R R T R

E

F

G

H

I

J

LT

L

M

LT-11

HEADLAMP -CONVENTIONAL TYPEABS actuator and electric unit (control unit)

Signals

ECM

Combination meter.

Intelligent Key unit

EPS control unit

BCM

TCM

IPDM E/R

A/C switch signal Brake system malfunction signal Parking brake switch signal R range signal

R T T R R

T

R

T

LT-12

HEADLAMP -CONVENTIONAL TYPETYPE 3/TYPE 4/TYPE 5/TYPE 6 System diagram
q

A

Type 3/Type 5
B

C

D

E

F
MKIB1737E

q

Type 4/Type 6

G

H

I

J

LT

L
MKIB1738E

Input/output signal chart
T: Transmit R: Receive ABS actuator and electric unit (control unit)

M

Signals

ECM

Combination meter.

Intelligent Key unit

EPS control unit

BCM

IPDM E/R

Engine speed signal Engine coolant temperature signal Fuel consumption monitor signal Oil pressure switch signal A/C compressor request signal Heater fan switch signal Cooling fan speed request signal Position lights request signal Low beam request signal

T T T

R R R R T R T R R T T R R

T R T

LT-13

HEADLAMP -CONVENTIONAL TYPEABS actuator and electric unit (control unit)

Signals

ECM

Combination meter.

Intelligent Key unit

EPS control unit

BCM

IPDM E/R

Low beam status signal High beam request signal High beam status signal Day time light request signal Vehicle speed signal Sleep/wake up signal Door switch signal Turn indicator signal Buzzer output signal MI signal Front wiper request signal Front wiper stop position signal Rear window defogger switch signal Rear window defogger control signal EPS warning indicator signal ABS warning lamp signal Brake warning lamp signal Back-up lamp signal Front fog lamp request signal Rear fog lamp status signal Headlamp washer request signal Door lock/unlock request signal Door lock/unlock status signal KEY indicator signal LOCK indicator signal Engine status signal A/C switch signal Brake system malfunction signal Parking brake switch signal R range signal Retractable hard top warning lamp signal* *: C+C only

R R R T R R R T R R R R R T R T R T R R R R R R R T T T T T R R R T R T T R R R R T T T R T R T T T T T R R R R R R T T T T T T

T R T R

R R

R T R T

R

R

T

LT-14

HEADLAMP -CONVENTIONAL TYPETYPE 7/TYPE 8 System diagram
q

A

Type 7
B

C

D

E

F
MKIB1735E

q

Type 8

G

H

I

J

LT

L
MKIB1736E

Input/output signal chart
T: Transmit R: Receive ABS actuator and electric unit (control unit) R

M

Signals

ECM

Combination meter.

Intelligent Key unit

EPS control unit

BCM

TCM

IPDM E/ R

Engine speed signal Engine coolant temperature signal A/T self-diagnosis signal Output shaft revolution signal Accelerator pedal position signal Closed throttle position signal Wide open throttle position signal Overdrive control switch signal A/T position indicator signal

T T R R T T T

R R

T T R R R R T R R T

LT-15

HEADLAMP -CONVENTIONAL TYPEABS actuator and electric unit (control unit) T T R T R T R R T R T R T T R R R T R Vehicle speed signal Sleep/wake up signal Door switch signal Turn indicator signal Buzzer output signal MI signal Front wiper request signal Front wiper stop position signal Rear window defogger switch signal Rear window defogger control signal EPS warning lamp signal ABS warning lamp signal ESP warning lamp signal ESP OFF indicator signal SLIP indicator lamp signal Steering angle signal Brake warning lamp signal Back-up lamp signal Front fog lamp request signal Rear fog lamp status signal Headlamp washer request signal Door lock/unlock request signal T R R R R T T T T R R R R R R R R R T T T T T T R T T R R T R R R R R R T R T R T R T T R R R R R R T T T T R R T T T R R R T R T R T R

Signals

ECM

Combination meter.

Intelligent Key unit

EPS control unit

BCM

TCM

IPDM E/ R

A/T shift schedule change demand signal Stop lamp switch signal O/D OFF indicator lamp signal Engine and A/T integrated control signal Fuel consumption monitor signal Oil pressure switch signal A/C compressor request signal Heater fan switch signal Cooling fan speed request signal Position lights request signal Low beam request signal Low beam status signal High beam request signal High beam status signal Day time light request signal

R R T R T

LT-16

HEADLAMP -CONVENTIONAL TYPEABS actuator and electric unit (control unit)

Signals

ECM

Combination meter.

Intelligent Key unit

A
TCM IPDM E/ R

EPS control unit

BCM

B

Door lock/unlock status signal KEY indicator signal LOCK indicator signal Engine status signal A/C switch signal A/T torque signal Brake system malfunction signal Parking brake switch signal R range signal T T T R R R

R T T R

T

C

T R R R R T T

D

E

F

G

H

I

J

LT

L

M

LT-17

HEADLAMP -CONVENTIONAL TYPETYPE 9/TYPE 10/TYPE 11/TYPE 12 System diagram
q

Type 9/Type 11

MKIB1737E

q

Type 10/Type 12

MKIB1738E

Input/output signal chart
T: Transmit R: Receive ABS actuator and electric unit (control unit) R

Signals

ECM

Combination meter.

Intelligent Key unit

EPS control unit

BCM

IPDM E/R

Engine speed signal Engine coolant temperature signal Fuel consumption monitor signal Accelerator pedal position signal Oil pressure switch signal A/C compressor request signal Heater fan switch signal Cooling fan speed request signal Position lights request signal

T T T T

R R R

R R T R T R R T R

T R T

LT-18

HEADLAMP -CONVENTIONAL TYPEABS actuator and electric unit (control unit)

Signals

ECM

Combination meter.

Intelligent Key unit

EPS control unit

A
IPDM E/R

BCM

Low beam request signal Low beam status signal High beam request signal High beam status signal Day time light request signal Vehicle speed signal Sleep/wake up signal Door switch signal Turn indicator signal Buzzer output signal MI signal Front wiper request signal Front wiper stop position signal Rear window defogger switch signal Rear window defogger control signal EPS warning indicator signal ABS warning lamp signal ESP warning lamp signal ESP OFF indicator signal SLIP indicator lamp signal Steering angle signal Brake warning lamp signal Back-up lamp signal Front fog lamp request signal Rear fog lamp status signal Headlamp washer request signal Door lock/unlock request signal Door lock/unlock status signal KEY indicator signal LOCK indicator signal Engine status signal A/C switch signal Brake system malfunction signal Parking brake switch signal R range signal Retractable hard top warning lamp signal* *: C+C only R T R T T R R R R T R T T R R R R R R R R R R R T T T R R R T R R R R R R T R R R R R R R R

T

R T

B

T

R T

C

T T R T T T T

R

D

R R

E

F

G
T R T R T R T

H

I
T T T T R T T T T T R T R R

J

LT

L

M

T

R T

T

LT-19

HEADLAMP -CONVENTIONAL TYPETYPE 13/TYPE 14 System diagram
q

Type 13

MKIB1737E

q

Type 14

MKIB1738E

LT-20

HEADLAMP -CONVENTIONAL TYPEInput/output signal chart
T: Transmit R: Receive ABS actuator and electric unit (control unit)

A

Signals

ECM

Combination meter.

Intelligent Key unit

EPS control unit

BCM

IPDM E/R

B

Engine speed signal Engine coolant temperature signal Fuel consumption monitor signal Oil pressure switch signal A/C compressor request signal Heater fan switch signal Cooling fan speed request signal Position lights request signal Low beam request signal High beam request signal Day time light request signal Vehicle speed signal Sleep/wake up signal Door switch signal Turn indicator signal Buzzer output signal MI signal Front wiper request signal Front wiper stop position signal Rear window defogger switch signal EPS warning indicator signal ABS warning lamp signal Brake warning lamp signal Back-up lamp signal Front fog lamp request signal Rear fog lamp status signal Headlamp washer request signal Door lock/unlock request signal Door lock/unlock status signal KEY indicator signal LOCK indicator signal Engine status signal Brake system malfunction signal Parking brake switch signal Glow indicator signal R range signal

T T T

R R R R T R T R R T T R T T R R R R T R

C

D

T R T

E

F

R R

R T R R R R R T R R R

R R

R

G

T T T T

R R

H

I

T

R T R T R R R R R R T T T T T R R R T T R T T R R R T R R T T T R T R

J

LT

L

M

T

T

R R T

LT-21

HEADLAMP -CONVENTIONAL TYPEWiring Diagram -- H/LAMP--
EKS00EKW

MKWA3449E

LT-22

HEADLAMP -CONVENTIONAL TYPEA

B

C

D

E

F

G

H

I

J

LT

L

M

MKWA3834E

LT-23

HEADLAMP -CONVENTIONAL TYPETerminals and Reference Value for BCM
Measuring condition Terminal No. 2 7 8 9 27 28 13 14 Wire color B BR L PU GY G GY P Signal designation Ground Combination switch input 5 Combination switch input 3 Combination switch input 1 Combination switch input 4
SKIA2167J

EKS00EKX

Ignition switch ON

Operation or condition --

Voltage [V] (Approx.) 0

ON

Headlamps, turn signal, wipers OFF

Combination switch input 2 Combination switch output 1 Combination switch output 3 Combination switch output 5
SKIA2166J

Headlamps, turn signals, wipers OFF (wiper volume is 1 or 7)

15

W

ON 33 R Combination switch output 2 Headlamps, turn signals, wipers OFF (wiper volume is other than 1 or 7)
SKIA2167J

34

Y

Combination switch output 4

19 24 39 70 74 79

R OR W B Y Y

CAN H Ignition power supply CAN L Ground Power source (Fusible link) Power source (Fusible link)

-- ON -- ON OFF OFF

-- -- -- -- -- --

-- Battery voltage -- 0 Battery voltage Battery voltage

LT-24

HEADLAMP -CONVENTIONAL TYPETerminals and Reference Values for IPDM E/R
Terminal No. 3 46 Wire color B Y Measuring condition Signal designation Ground Headlamp high beam (RH) Headlamp high beam (LH) Headlamp low beam (RH) Headlamp low beam (LH) CAN H Ground CAN L Ignition switch ON ON Lighting switch (high beam) 47 G ON Operation or condition -- ON OFF ON OFF ON ON Lighting switch (low beam) 50 52 54 58 L R B W ON -- ON -- -- -- -- OFF ON OFF Voltage [V] (Approx.) 0 Battery voltage 0 Battery voltage 0 Battery voltage 0 Battery voltage 0 -- 0 --
EKS00EKY

A

B

C

D

48

PU

E

F

G

H

I

J

LT

L

M

LT-25

HEADLAMP -CONVENTIONAL TYPEHow to Proceed With Trouble Diagnosis
1. 2. 3. 4. 5. 6. 7.
EKS00EKZ

Confirm the symptom or customer complaints. Understand operation description and function description. Refer to Headlamp LT-7, "System Description" . Carry out the Preliminary Check. Refer to LT-26, "Preliminary Check" . Confirm headlamp does not operate by fail-safe control of IPDM E/R. Refer to PG-20, "FAIL-SAFE FUNCTION" . Check symptom and repair or replace the cause of malfunction. Does the headlamp operate normally? Yes: GO TO 7. No: GO TO 5. INSPECTION END.
EKS00EL0

Preliminary Check
CHECK POWER SUPPLY AND GROUND CIRCUIT

1. CHECK FUSES
q

Check BCM fuse and fusible link for blown-out.
UNIT BCM POWER SOURCE Battery Ignition switch ON or START position FUSE No. J 4

Refer to LT-22, "Wiring Diagram -- H/LAMP--" . OK or NG OK >> GO TO 2. NG >> If fuse is blown, be sure to eliminate cause of malfunction before installing new fuse. Refer to PG5, "POWER SUPPLY ROUTING" .

2. CHECK POWER SUPPLY CIRCUIT
1. 2. 3. Turn ignition switch OFF. Disconnect BCM connector. Check voltage between BCM harness connector and ground.
Terminals (+) Connector M50 M50 M48 Terminal (Wire color) 74 (Y) 79 (Y) 24 (OR) Ground (­) OFF Battery voltage Battery voltage 0V ACC Battery voltage Battery voltage 0V ON Battery voltage Battery voltage Battery voltage
MKIB0352E

Ignition switch position

OK or NG OK >> GO TO 3. NG >> Check harness for open or short between BCM and fuse. If NG, repair or replace the harness or fuse.

LT-26

HEADLAMP -CONVENTIONAL TYPE-

3. CHECK GROUND CIRCUIT
Check continuity between BCM harness connector and ground.
Connector M48 M50 Terminal (Wire color) 2 (B) 70 (B) Ground Yes Continuity

A

B

C

OK or NG OK >> INSPECTION END. NG >> Repair or replace the harness.
MKIB0353E

D

E

F

G

H

I

J

LT

L

M

LT-27

HEADLAMP -CONVENTIONAL TYPECONSULT-II Functions (BCM)
CONSULT-II can display each diagnosis item using the diagnostic test modes shown following.
BCM trouble diagnosis item Inspection Item, Diagnosis Mode Work support Headlamp Data monitor Active test BCM Self-diagnosis Description Changes the setting for each function. Displays BCM input data in real time. Sends a drive signal to electronic components to check their operation. BCM performs self-diagnosis of CAN communication and combination switch
EKS00EL1

CONSULT-II BASIC OPERATION
CAUTION: If CONSULT-II is used with no connection of CONSULT-II CONVERTER, malfunctions might be detected in self-diagnosis depending on control unit which carry out CAN communication. 1. Turn ignition switch OFF. 2. Connect "CONSULT-II" and "CONSULT-II CONVERTER" to data link connector.

PBIA3525E

3. 4.

Turn ignition switch ON. Touch "START (NISSAN BASED VHCL)".

BCIA0029E

5.

Touch "BCM" on the "SELECT SYSTEM" screen. If "BCM" is not indicated, go to GI-36, "CONSULT-II Data Link Connector (DLC) Circuit" .

BCIA0030E

LT-28

HEADLAMP -CONVENTIONAL TYPE6. Touch "HEAD LAMP" on "SELECT TEST ITEM" screen.
A

B

C
SKIA2163E

D

7.

Touch "WORK SUPPORT", "DATA MONITOR", or "ACTIVE TEST" on the "SELECT DIAG MODE" screen.
E

F

G
BCIA0031E

WORK SUPPORT Operation Procedure
1. 2. 3. 4. 5. 6. 7. Touch "BCM" on "SELECT TEST ITEM" screen. Touch "WORK SUPPORT" on "SELECT DIAG MODE" screen. Touch "BATTERY SAVER SET" on "SELECT WORK ITEM" screen. Touch "START". Touch "CHANGE SET" on "SELECT DIAG MODE" screen. The setting will be changed and "CUSTOMIZING COMPLETED" will be displayed. Touch "END".

H

I

J

Display Item List
Item BATTERY SAVER SET* Description Battery saver can be selected OFF *: For setting battery saver mode, please follow instruction required by low. CONSULT-ll ON Factory setting --

LT

L

DATA MONITOR Operation Procedure
1. 2. 3. 4. 5. 6. Touch "HEAD LAMP" on "SELECT TEST ITEM" screen. Touch "DATA MONITOR" on the "SELECT DIAG MODE" screen. Touch "ALL SIGNALS" on the "DATA MONITOR" screen. Touch "START". When "ALL SIGNALS" is selected, all the items will be monitored. Touch "RECORD" while monitoring to record the status of the item being monitored. To stop recording, touch "STOP".

M

LT-29

HEADLAMP -CONVENTIONAL TYPEDisplay Item List
Monitor item UNIT. IGN ON SW HI BEAM SW H/L SW POS LIGHT SW 1ST PASSING SW FR FOG SW RR FOG SW DOOR SW-DR H/L WASH SW [ON/OFF] [ON/OFF] [ON/OFF] [ON/OFF] [ON/OFF] [ON/OFF] [ON/OFF] [ON/OFF] [ON/OFF] [STOP/ STALL/ RUN/ CRA] Display content Displays status (Ignition switch ON: ON/Others OFF, ACC: OFF) as judged from the ignition switch signal. Displays status (High beam switch: ON/Others: OFF) as judged from lighting switch signal. Displays status (Headlamp switch: ON/Others: OFF) as judged from lighting switch signal. Displays status (Lighting switch 1st position: ON/Others: OFF) as judged from lighting switch signal. Displays status (Flash-to-pass switch: ON/Others: OFF) as judged from lighting switch signal. Displays status (Front fog lamp switch: ON/Others: OFF) as judged from lighting switch signal. Displays status (Rear fog lamp switch: ON/Others: OFF) as judged from lighting switch signal. Displays status (Door open: ON/door closed: OFF) as judged from the door switch DR signal. Displays status (Headlamp washer switch: ON/Others: OFF) as judged from headlamp washer switch signal. Displays status (Engine stop: STOP/engine stall: STALL/engine running: RUN/engine cranking: CRA) as judged from the engine status.

ENGINE STATUS

ACTIVE TEST Operation Procedure
1. 2. 3. 4. Touch "HEAD LAMP" on "SELECT TEST ITEM" screen. Touch "ACTIVE TEST" on the "SELECT DIAG MODE" screen. Touch item to be tested and check operation of the selected item. During operation check, touching "STOP" deactivates operation.

Display Item List
Test item Tail lamp relay output Headlamp relay output Front fog lamp relay output Rear fog lamp relay output CONSULT-II screen display TAIL LAMP HEADLAMP FR FOG LAMP RR FOG LAMP Description Tail lamp relay can be operated by any ON­OFF operation. Headlamp relay can be operated by any ON­OFF operation. Front fog lamp relay can be operated by any ON­OFF operation. Rear fog lamp relay can be operated by any ON­OFF operation.

SELF-DIAGNOSTIC RESULTS Operation Procedure
1. 2. 3. Touch "BCM C/U" on "SELECT TEST ITEM" screen. Touch "SELF-DIAGNOSTIC RESULTS" on "SELECT DIAG MODE" screen. Self-diagnostic results are displayed.

Display Item List
Item to be displayed CAN communication CAN communication system Combination switch CONSULT-II display CAN COMMUNICATION [U1000] CAN COMMUNICATION SYSTEM TO 6 [U1000] Diagnosis 1-5 systems open circuit Description Malfunction is detected in CAN communication. Malfunction is detected in CAN system. Malfunction is detected in combination switch system.

LT-30

HEADLAMP -CONVENTIONAL TYPECONSULT-II Functions (IPDM E/R)
CONSULT-II can display each diagnosis item using the diagnostic test modes shown following.
Inspection Item, Diagnosis Mode Self-diagnostic results Data monitor Active test Description Refer to PG-35, "SELF-DIAG RESULTS" . Displays the real-time input/output data from IPDM E/R I/O data. IPDM E/R can sends a drive signal to electronic components to check their operation.
EKS00EL2

A

B

C

CONSULT-II BASIC OPERATION
CAUTION: If CONSULT-II is used with no connection of CONSULT-II CONVERTER, malfunctions might be detected in self-diagnosis depending on control unit which carry out CAN communication. 1. Turn ignition switch OFF. 2. Connect "CONSULT-II" and "CONSULT-II CONVERTER" to data link connector.
D

E

F

G

PBIA3525E

H

3. 4.

Turn ignition switch ON. Touch "START (NISSAN BASED VHCL)".

I

J

LT

BCIA0029E

L

5.

Touch "IPDM E/R" on the "SELECT SYSTEM" screen. If "IPDM E/R" is not indicated, go to GI-36, "CONSULT-II Data Link Connector (DLC) Circuit" .

M

BCIA0030E

LT-31

HEADLAMP -CONVENTIONAL TYPE6. Touch "SELF-DIAG RESULTS", "DATA MONITOR", "ACTIVE TEST" on the "SELECT DIAG MODE" screen.

BCIA0031E

SELF-DIAG RESULTS
IPDM E/R perform self-diagnosis of CAN communication. Refer to PG-35, "SELF-DIAG RESULTS" .

DATA MONITOR Operation Procedure
1. 2. Touch "DATA MONITOR" on the "SELECT DIAG MODE" screen. Touch "ALL SIGNALS","MAIN SIGNALS" or "SELETION FROM MENU" on the "DATA MONITOR" screen.
All items will be monitored. Monitors previously selected items. Items are freely selected and monitored.

ALL SIGNALS MAIN SIGNALS SELECTION FROM MENU

3. 4. 5.

Touch "START". For "SELECTION FROM MENU", touch the required monitor items. For "ALL SIGNALS", all items are monitored. For "MAIN SIGNALS", the previously selected items are monitored. Touch "RECORD" while monitoring to record the status of the item being monitored. To stop recording, touch "STOP".

All Signals, Main Signals, Selection From Menu
Monitor item selection Monitor item name Display and unit All signals × × × × × × Main signals × × × × × selection from menu × × × × × × Display content

TAIL & CLR REQ HL LO REQ HL HI REQ FR FOG REQ IGN RLY BAT VOLT

ON/OFF ON/OFF ON/OFF ON/OFF ON/OFF V

Signal status input from BCM Signal status input from BCM Signal status input from BCM Signal status input from BCM Status of ignition relay being monitored by IPDM E/R Value measured at IPDM E/R

NOTE: q IPDM E/R data monitoring is performed with ignition switch ON. When monitored at ACC position, the display might not be normal.

LT-32

HEADLAMP -CONVENTIONAL TYPEACTIVE TEST Operation Procedure
1. 2. 3. 4. Touch "ACTIVE TEST" on the "SELECT DIAG MODE" screen. Touch item to be tested and check operation of the selected item. Touch "START". Touch "STOP" while testing to stop the operation.
Test item Headlamp relay (HI, LO) output Front fog lamp relay output Tail lamp relay output CONSULT-II screen display HEAD LAMP FRONT FOG LAMP TAIL LAMP Description Headlamp relay (LO, HI) can be operated using random operation (OFF, HI ON, LO ON). Fog lamp relay can be operated by any ON­OFF operation. Tail lamp relay can be operated by any ON­OFF operation.

A

B

C

D

Headlamp High Beam Does Not Illuminate (Both Sides)

E
EKS00EL3

1. CHECK BETWEEN COMBINATION SWITCH AND BCM
With CONSULT-II Select "BCM" on CONSULT-II. Check lighting switch ("HI BEAM SW") in "DATA MONITOR" mode with CONSULT-II. When lighting switch is in 2nd position and placed in HIGH or PASS position When lighting switch is in OFF position : HI BEAM SW ON
F G

H

: HI BEAM SW OFF
I

Without CONSULT-II Refer to LT-219, "Check Combination Switch" . OK or NG OK >> GO TO 2. NG >> Refer to LT-219, "Check Combination Switch" .

J
MKIB0843E

2.
1. 2. 3.

CHECK BETWEEN IPDM E/R TO HEADLAMP With CONSULT-II Select "IPDM E/R" by CONSULT-II, and select "ACTIVE TEST" on "SELECT DIAG MODE" screen. Select "HEADLAMP" on "ACTIVE TEST" screen. Make sure that headlamp (high beam) operate normally.

LT

L

M

Without CONSULT-II 1. Start up auto active test. Refer to PG-43, "Auto Active Test" . 2. Make sure that headlamp (high beam) operate normally. OK or NG OK >> GO TO 3. NG >> Check the following: q Headlamp LH/RH bulb q Headlamp ground circuit harness q Open or short for the harness between headlamp LH/RH and IPDM E/R. If there are no malfunctions, replace IPDM E/R.

SKIA2339E

LT-33

HEADLAMP -CONVENTIONAL TYPE-

3. CHECK BETWEEN IPDM E/R AND BCM
Select "IPDM E/R" on CONSULT-II. Check lighting switch ("HL HI REQ") in "DATA MONITOR" mode with CONSULT-II. When lighting switch is in 2nd position and placed in HIGH or PASS position When lighting switch is in OFF position OK or NG OK >> Replace IPDM E/R. NG >> Replace BCM.
SKIA2475E

: HL HI REQ ON

: HL HI REQ OFF

Headlamp High Beam Does Not Illuminate (One Side)

EKS00EL4

1. CHECK BULB
Check headlamp bulb which does not illuminate. OK or NG OK >> GO TO 2. NG >> Replace headlamp bulb.

2. CHECK FUSE
Check the following q 10A fuse (No. 33, located in the IPDM E/R). q 10A fuse (No. 34, located in the IPDM E/R). OK or NG OK >> GO TO 3. NG >> If fuse is blown be sure to eliminate cause of malfunction before installing new fuse.

3. CHECK BETWEEN IPDM E/R AND HEADLAMP
1. 2. Disconnect IPDM E/R connector and headlamp connector. Check continuity between harness connector terminals of IPDM E/R and harness connector terminal of headlamp.
Terminals Headlamp Connector RH LH E42 E21 Terminal (Wire color) 2 (Y) 2 (G) E15 IPDM E/R Connector Terminal (Wire color) 46 (Y) 47 (G) Yes
MKIB0354E

Continuity

OK or NG OK >> GO TO 4. NG >> Repair or replace harness or connector.

LT-34

HEADLAMP -CONVENTIONAL TYPE-

4. CHECK BETWEEN HEADLAMP AND GROUND
Check continuity between harness connector of headlamp and ground.
Connector RH LH E42 E21 Terminal (Wire color) 3 (B) 3 (B) Ground Yes

A

B
Continuity

C

OK or NG OK >> Replace IPDM E/R. NO >> Repair harness or connector.

D
MKIB0744E

High-Beam Indicator Does Not Illuminate

EKS00EL5

1. CHECK BULB
Check high-beam indicator bulb. OK or NG OK >> Replace combination meter. NG >> Replace indicator bulb.

E

F

G
EKS00EL6

Headlamp Low Beam Does Not Illuminate (Both Sides)

1. CHECK BETWEEN COMBINATION SWITCH AND BCM
With CONSULT-II Select "BCM" on CONSULT-II.Check lighting switch ("H/L SW POS") in "DATA MONITOR" mode with CONSULT-II. When lighting switch is in 2nd position When lighting switch is in OFF position : H/L SW POS ON : H/L SW POS OFF

H

I

J

Without CONSULT-II Refer to LT-219, "Check Combination Switch" . OK or NG OK >> GO TO 2. NG >> Refer to LT-219, "Check Combination Switch" .

LT

L
MKIB0843E

2.
1. 2. 3.

CHECK BETWEEN IPDM E/R AND HEADLAMP With CONSULT-II Select "IPDM E/R" by CONSULT-II, and select "ACTIVE TEST" on "SELECT DIAG MODE" screen. Select "HEADLAMP" on "ACTIVE TEST" screen. Make sure that headlamp (low beam) operate normally.

M

Without CONSULT-II 1. Start up auto active test. Refer to PG-43, "Auto Active Test" . 2. Make sure that headlamp (low beam) operate normally. OK or NG OK >> GO TO 3. NG >> GO TO 4.

SKIA2339E

LT-35

HEADLAMP -CONVENTIONAL TYPE-

3. CHECK BETWEEN IPDM E/R AND BCM
Select "IPDM E/R" on CONSULT-II.Check lighting switch ("HL LO REQ") in "DATA MONITOR" mode with CONSULT-II. When lighting switch is in 2nd position When lighting switch is in OFF position OK or NG OK >> Replace IPDM E/R. NG >> Replace BCM.
SKIA2475E

: HL LO REQ ON : HL LO REQ OFF

4. CHECK BETWEEN IPDM E/R AND HEADLAMPS
1. 2. 3. Turn ignition switch OFF. Disconnect IPDM E/R connector and LH/RH headlamp connector. Check continuity between harness connector of IPDM E/R and harness connector of LH/RH headlamp.
Terminals Headlamp Connector RH LH E42 E21 Terminal (Wire color) 1 (PU) 1 (L) E15 IPDM E/R Connector Terminal (Wire color) 48 (PU) 50 (L) Yes
MKIB0356E

Continuity

OK or NG OK >> GO TO 5. NG >> Repair or replace harness or connector.

LT-36

HEADLAMP -CONVENTIONAL TYPE-

5. CHECK IPDM E/R
With CONSULT-II 1. 2. 3. 4. Connect IPDM E/R connector and headlamp LH/RH connector. Select "IPDM E/R" by CONSULT-II, and select "ACTIVE TEST" on "SELECT DIAG MODE" screen. Select "HEADLAMP" on "ACTIVE TEST" screen. Check voltage between headlamp LH/RH connector terminals and ground.

A

B

C

D

E
SKIA2339E

Without CONSULT-II 1. Connect IPDM E/R connector and headlamp LH/RH connector. 2. Start auto active test. Refer to PG-43, "Auto Active Test" , check voltage between headlamp LH/RH connector terminals and ground.
Terminals (+) Connector RH LH E42 E21 Terminal (Wire color) 1 (PU) 1 (L) Ground Battery voltage
MKIB0357E

F

G

(-)

Voltage [V] (Approx.)

H

I

OK or NG OK >> GO TO 6. NG >> Replace IPDM E/R.

J

6. CHECK IPDM E/R AND GROUND
1. 2. Disconnect IPDM E/R connector. Check continuity between IPDM E/R connector terminals and ground.
IPDM E/R connector E11 E16 Terminal (Wire color) 3 (B) 54 (B) Ground Yes Continuity

LT

L

M

OK or NG OK >> Check the condition of the harness and connectors. NG >> Repair or replace the harness.

MKIB1711E

LT-37

HEADLAMP -CONVENTIONAL TYPEHeadlamp Low Beam Does Not Illuminate (One Side)
EKS00EL7

1. CHECK BULB
Check headlamp bulb. OK or NG OK >> GO TO 2. NG >> Replace headlamp bulb.

2. FUSE CHECK
Check the following 15A fuse (No. 39, located in the IPDM E/R). 15A fuse (No. 40, located in the IPDM E/R). OK or NG OK >> GO TO 3. NG >> If fuse is blown, be sure to eliminate cause of malfunction before installing new fuse.

3. CHECK BETWEEN IPDM E/R AND HEADLAMPS
1. 2. 3. Turn ignition switch OFF. Disconnect IPDM E/R connector and headlamp connector. Check continuity between harness connector of IPDM E/R and harness connector terminal of headlamp.
Terminals Headlamp Connector RH LH E42 E21 Terminal (Wire color) 1 (PU) 1 (L) E15 Terminals Connector Terminal (Wire color) 48 (PU) 50 (L) Yes
MKIB0356E

Continuity

OK or NG OK >> GO TO 4. NG >> Repair or replace harness or connector.

4. CHECK BETWEEN HEADLAMP AND GROUND
Check continuity between harness connector of headlamp and ground.
Connector RH LH E42 E21 Terminal (Wire color) 3 (B) 3 (B) Ground Yes Continuity

OK or NG OK >> Replace IPDM E/R. NO >> Repair or replace harness or connector.

MKIB0744E

Headlamp Low Beam And High Beam Does Not Illuminate (One Side)

EKS00EL8

1. CHECK BULB
Check headlamp bulb. OK or NG OK >> GO TO 2. NG >> Replace headlamp bulb.

LT-38

HEADLAMP -CONVENTIONAL TYPE-

2. CHECK BETWEEN
1. 2.

HEADLAMP AND GROUND

A

Disconnect headlamp connector. Check continuity between harness connector of headlamp and ground.
Connector RH LH E42 E21 Terminal (Wire color) 3 (B) 3 (B) Ground Yes Continuity

B

C

OK or NG OK >> Replace IPDM E/R. NG >> Repair or replace harness or connector.

D
MKIB0744E

Headlamps Can Not Be Turn OFF

E
EKS00EL9

1. CHECK IPDM E/R
Check whether symptom is caused by IPDM E/R fail-safe operation or by factors other than fail-safe operation.Refer to PG-20, "FAIL-SAFE FUNCTION" and check CAN system. OK or NG Fail-safe operation>>Refer to PG-49, "Inspection With CONSULT-II (Self-Diagnosis)" . Other than fail-safe operation>>Refer to PG-52, "Diagnosis of IPDM E/R Integrated Relay" .
q

F

G

H

I

J

LT

L

M

LT-39

HEADLAMP -CONVENTIONAL TYPEAiming Adjustment
Turn the aiming adjusting screw to adjust. q For positions of the adjustment screws, refer to the figures. CAUTION: Adjustment with the aiming adjusting screw must be done in the tightening direction. (When adjusting in the loosening direction, first loosen the screw, then tighten again.)
q
EKS00ELA

MKIB0376E

PREPARATION BEFORE ADJUSTING
For details, refer to the regulations in your own country. Before performing aiming adjustment, check the following. 1. Keep all tyres inflated to correct pressures. 2. Place vehicle on flat surface. 3. Set that there is no-load in vehicle other than the driver (or equivalent weight placed in driver's position). Coolant, engine oil filled up to correct level and full fuel tank.

LOW BEAM AND HIGH BEAM
NOTE: Aim each headlamp individually and ensure other headlamp beam pattern is blocked from screen. 1. Turn headlamp low beam ON. 2. Use adjusting screws to perform aiming adjustment. q First tighten the adjusting screw all the way and then make adjustment by loosening the screw. If the vehicle front body has been repaired and/or the headlamp assembly has been replaced, check aiming. Use the aiming chart shown in the figure. q Adjust headlamps so that main axis of light is parallel to center line of body and is aligned with point P shown in illustration. q Figure shows headlamp aiming pattern for driving on right side of road; for driving on left side of road, aiming pattern is reversed. q Dotted lines to point P in illustration show center of headlamp. "H" "WL " "L" "C"
q

: Horizontal center line of headlamps : Distance between each headlamp center : 25,000mm (984.25 in) : 315mm (12.40 in) ­ 375mm (14.76in)

Elbow point for LHD models must be in 125 mm (4.92 in) to the right form point P. Elbow point for RHD models must be in 125 mm (4.92 in) to the left form point P. q Basic illuminating area for adjustment should be within the range shown in the figure. Adjust headlamps accordingly. CAUTION: Be sure aiming switch is set to "0" when preforming aiming adjustment.

PKIA3537E

LT-40

HEADLAMP -CONVENTIONAL TYPEBulb Replacement
HEADLAMP
1. 2. 3. 4. 5. Turn ignition switch OFF. Disconnect headlamp connector. Remove rubber cap. Remove the retaining spring lock, then remove the bulb. Install in reverse order of remove. Headlamps (High beam, Low beam) : 12V 60/55W (H4)
D
MKIB0377E

EKS00ELB

A

B

C

CLEARANCE LAMPS (PARKING LAMPS)
1. 2. 3. 4. Turn ignition switch OFF. Turn bulb socket counterclockwise and unlock it. Remove bulb. Install in reverse order of remove. Parking lamps : 12V 5W

E

F

CAUTION: After the bulb is installed, the rubber cover must be attached securely to insure the assembly is watertight.

G

H

Removal and Installation
REMOVAL
1. 2. 3. 4. 5.

EKS00ELC

I Remove fender protector. Refer to EI-14, "FENDER PROTECTOR" . Remove bolt of front fender front end and bolt of front bumper fascia. Remove front bumper fascia. Refer to EI-5, "FRONT BUMPER" . J Disconnect the headlamp, clearance lamp and headlamp aiming connector. Remove headlamp bolts. Pull the entire headlamp forward while raising top mounting bracket. LT

L

M

MKIB0379E

INSTALLATION
Install in the reverse order of removal, paying attention to the following. Headlamp bolt Tightening torque : 4.4 - 6.5 N·m (0.45 - 0.66 kg-m, 39 - 58 in-lb)

LT-41

HEADLAMP - DAYTIME LIGHT SYSTEM HEADLAMP - DAYTIME LIGHT SYSTEM Component Parts and Harness Connector Location
PFP:26010
EKS00ELD

MKIB0423E

System Description

EKS00ELE

The headlamp system for Northern Europe vehicles is equipped with a daytime light system that activates the low beam headlamps at approximately half illumination whenever the engine is running. Power is supplied at all times q to headlamp high LH and RH relay located in the IPDM E/R (intelligent power distribution module engine room). q to headlamp low relay located in the IPDM E/R. Power is also supplied at all times q through 40A fusible link (letter J , located in the fuse and fusible link box), q to BCM terminals 74 and 79 q through 20A fuse (No.52, located in the IPDM E/R), q to IPDM E/R q through 10A fuse (No.27, located in the fuse and fusible link box) and q to daytime light relay terminals 1 and 5 q through 10A fuse [No. 8, located in the fuse block (J/B)]. q to combination meter terminal 27 With the ignition switch in the ON or START position, power is supplied q through 10A fuse [No. 4, located in the fuse block (J/B)], q to BCM terminal 24 q through 10A fuse [No. 2, located in the fuse block (J/B)]

LT-42

HEADLAMP - DAYTIME LIGHT SYSTEM to combination meter terminal 28 q to IPDM E/R. With the ignition switch in the START position, power is supplied q through 10A fuse [No. 14, located in the fuse block (J/B)]. q to BCM terminal 48 Ground is supplied q to BCM terminals 2 and 70, and q to combination meter terminals 21, 22 and 23 q through body grounds M19 and M20, q to IPDM E/R terminals 3 and 54 q through body grounds E25 (CR engine models), E26 and E40.
q

A

B

C

D

HEADLAMP OPERATION Low Beam Operation

E

When the lighting switch is turned to 2ND position and placed in LOW position, BCM read combination switch condition (refer to LT-212, "System Description" ). And BCM send low beam request signal to IPDM E/R with CAN communication line. Then IPDM E/R is turned on headlamp low relay. Headlamp low relay is energized F and then power is supplied q through