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FIELD REPLACEABLE UNIT DOCUMENTATION
Satellite 5000 Series
GENERAL INFORMATION
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Tools Required for Proper Disassembly and Reassembly: 1. Phillips Screwdriver (Size 1) 2. 5mm Flat head Screwdriver 3. Security Torx (Size 7) 4. Case Separator 5. ESD Wrist Strap 6. ESD mats 7. Tweezers
Before attempting any of the following procedures, make sure that the main battery and AC adaptor is not connected to the unit and the environment in which you are working on is protected from Electro-Static Discharge(ESD).
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FIELD REPLACEABLE UNIT DOCUMENTATION
Satellite 5000 Series
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TABLE OF CONTENTS:
1. BATTERY PACK REMOVAL 2. OPTIONAL PC CARD REMOVAL 3. HDD REMOVAL 4. MEMORY MODULE REMOVAL 5. MINI PCI CARD REMOVAL 6. MODEM BOARD REMOVAL 7. KEYBOARD REMOVAL 8. TOP COVER REMOVAL 9. CD-R/W//DVD-ROM DRIVE REMOVAL 10. SPEAKER(WOOFER) REMOVAL 11. SOUND BOARD REMOVAL 12. BATTERY BOARD REMOVAL 13. RTC REMOVAL 14. SECURE DIGITAL(SD) BOARD REMOVAL 15. VIDEO BOARD REMOVAL 16. COOLING MODULE REMOVAL 17. CPU REMOVAL 18. SYSTEM BOARD REMOVAL 19. TOUCHPAD REMOVAL 20. INTERFACE BOARD REMOVAL 21. CD CONTROL/SUB LCD REMOVAL 22. SENSOR SWITCH REMOVAL 23. SPEAKERS REMOVAL 24. 15'' DISPLAY MASK REMOVAL 25. FL INVERTER AND 15'' LCD REMOVAL
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FIELD REPLACEABLE UNIT DOCUMENTATION
Satellite 5000 Series
BATTERY PACK REMOVAL OPTIONAL PC CARD REMOVAL
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Battery release lever Battery pack 1. Turn the computer upside down as shown. 2. Slide the battery release lever in the direction of the arrow. 3. Lift out the battery pack. 4. Separate the battery pack from the battery cover.
PC Card Eject button 1. Press the eject button of the PC Card you want to remove. 2. Press the extended eject button to pop the PC card out slightly. 3. Grasp the PC Card and pull it out NOTE: Before removing any PCMCIA device, make make it is "STOPPED" in the PC Card Manager.
HDD REMOVAL
HDD cover
M2.5x4 black flat head screw 1. Turn the computer upside down. 2. Remove one M2.5x4 black flat head screw securing HDD slot cover and pull out the cover. .
HDD bracket handle
HDD assy
3. Grasp the HDD bracket handle and pull to disconnect the HDD assembly. 4. Lift the HDD assembly out of the HDD bay.
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FIELD REPLACEABLE UNIT DOCUMENTATION
Satellite 5000 Series
HDD REMOVAL MEMORY MODULE REMOVAL
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Memory cover
M3x4 Flat head screws HDD bracket 5. Remove four M3x4 brass flat head screws securing the HDD bracket to the drive. M2.5x4 black flat head screws 1. Turn the computer upside down. 2. Remove two M2.5x4 black flat head screws securing the memory cover. 3. Lift out the cover.
MEMORY MODULE REMOVAL
MINI PCI CARD REMOVAL
Mini PCI slot cover
Memory module
Memory clips 4. Gently press out on the memory clips and pull the memory module out of the connector on a 45 degree angle.
M2.5x4 black torx screws 1. Turn the computer upside down. 2. Remove two M2.5x4 black torx screws securing the Mini PCI slot cover.
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FIELD REPLACEABLE UNIT DOCUMENTATION
Satellite 5000 Series
MINI PCI CARD REMOVAL MODEM BOARD REMOVAL
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Mini PCI card
PCI clips 3. Gently press out the Mini PCI slot clips and pull the Mini PCI card out of the connector on a 30 degree angle.
Modem slot cover
M2.5x4 black flat head screws
1. Remove two M2.5x4 black flat head screws securing the modem slot cover. 2. Insert your finger nail or the case separator into the notched side of the cover and lift up to release the latch securing the modem slot cover.
MODEM BOARD REMOVAL
KEYBOARD REMOVAL
Latch
Modem
M2x3 black screws
MJ Harness
Keyboard holder 1. Open the display panel. 2. Remove the keyboard holder at the top of the keyboard.
3. Disconnect the MJ harness from JP1 on the modem board and PJ108 on the system board. 4. Remove two M2x3 black screws securing the modem board. 5. Lift up the modem board to disconnect it from the system board.
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FIELD REPLACEABLE UNIT DOCUMENTATION
Satellite 5000 Series
KEYBOARD REMOVAL
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Keyboard cable
PJ113
M2.5x2.8 black flat head screws 3. Remove two M2.5x2.8 black flat head screws securing the keyboard.
Keyboard
4. Lift out the keyboard and set it on the palm rest. 5. Disconnect the keyboard cable from PJ113 on the system board and lift out the keyboard.
TOP COVER REMOVAL
M2.5x25 black screws M2.5x4 black flat head screw
TOP COVER REMOVAL
M2.5x16 M2.5x16 black black screws screws
M2x4 brass screw
M2x3 Black screws
M2.5x6 black flat head screws 1. Turn the computer upside down and remove the following sixteen screws: - 6 M2.5x16 black screws - 2 M2.5x25 black screws - 5 M2.5x6 black flat head screws - 2 M2x3 black screws - 1 M2.5x4 black flat head screw
M2x6 brass screws
KB plate assembly
2. Turn the computer right side up and open the LCD panel. 3. Remove one M2x4 brass screw securing the KB plate and lift out the KB plate. 4. Remove two M2.5x16 black screws and two M2x6 brass screws securing the top cover.
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FIELD REPLACEABLE UNIT DOCUMENTATION
Satellite 5000 Series
TOP COVER REMOVAL
Left/right speaker Membrane switch PJ103 PJ120 PJ121 Interface cable PJ124 PJ203 PJ204 PJ114 PJ106 CD-R/W/DV-ROM drive 1. Slide the CD-R/W/DVD-ROM drive to the right to disconnect it from PJ106 on the system board.
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CD-R/W/DVD-ROM DRIVE REMOVAL
CD control/touchpad cable LCD/FL cable 1. Disconnect the power/internet/in-touch cover sensor membrane switch from PJ103, the left and right speaker cables from PJ120 and PJ121 on the system board. 3. Disconnect the LCD/FL cable from PJ203 and PJ204 on the video board. 4. Disconnect the interface cable and the CD control/ touch pad cable from PJ124 and PJ114 on the system board.
CD-R/W//DVD-ROM DRIVE REMOVAL
CD-R/W/DVD-ROM connector CD-R/W/DVD-ROM drive
SPEAKER(WOOFER) REMOVAL
Speaker (woofer)
M2x6 brass screws CD-R/W/DVD-ROM bracket
M2x3 black screw CD-R/W/DVD-ROMside bracket woofer harness Glass tape PJ1106
2. Remove one M2x3 black screw securing the side bracket and lift out the bracket. 3. Remove two M2x6 brass screws securing the CD-R/W/ DVD-ROM connector and the bracket. 4. Remove the connector and the bracket.
1. Peel off the glass tape securing the woofer harness. 2. Disconnect the woofer harness from PJ1106 on the sound board. 3. Lift out the speaker(woofer).
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FIELD REPLACEABLE UNIT DOCUMENTATION
Satellite 5000 Series
SOUND BOARD REMOVAL
M2.5x4 black flat head screws Hex screw Sound board Sound cable
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BATTERY BOARD REMOVAL
M2x6 brass screws
Plastic brace
1. Remove two M2x4 black flat head screws securing the sound board. 2. Lift out the sound board and disconnect the sound cable (FMZFL1) from PJ1100 on the sound board.
Battery harness 1. Remove one hex screw securing the battery board. 2. Remove two M2x6 brass screws securing the cpad cover and lift out the cover. 3. Disconnect the two battery board harness from PJ1000 and 10001 on the battery board. 4. Lift out the battery board assembly.
RTC REMOVAL
SECURE DIGITAL(SD) BOARD REMOVAL
SD board
RTC battery
PJ752 RTC battery cable 1. Remove the glass tape securing the battery harness and RTC battery. 2. Disconnect the RTC battery cable from PJ752 on the system board. 3. Lift the RTC battery out of the slot.
SD support plate
M2x4 brass screw 1. Remove one M2x4 brass screw securing the SD support plate and the sound FIR board. 2. Remove the SD support plate and lift up the back side of the sound/FIR board to disconnect it from PJ601 on the system board.
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FIELD REPLACEABLE UNIT DOCUMENTATION
Satellite 5000 Series
VIDEO BOARD REMOVAL COOLING MODULE REMOVAL
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M2x8 brass screws Hex screw Glass tape
HDD con plate Video board 1. Remove one hex screw securing the HDD con plate and lift out the plate. 2. Disconnect the video board from system board. Cooling module Fan harness PJ770 1. Disconnect the fan harness from PJ770 on the system board. 2. Remove three M2x8 brass screws and securing the cooling module to the system board. 3. Peel off the glass tape securing the DC harness and lift out the cooling module.
CPU REMOVAL
SYSTEM BOARD REMOVAL
Sound cable Silicone grease PJ119 DC-IN harness PJ800 PJ820
2 CPU CPU lock
1 1. Slide the CPU lock in the direction of the arrow. 2. Insert a 5mm flat head screwdriver on the top side of the CPU socket and push the socket in the direction of the arrow and lift out the CPU. NOTE: When installing the CPU, make sure that a silicone grease is applied before attaching the heat sink. Please refer to FSB-200112 for the complete procedures on how to apply the silicone grease. Battery harness PJ821
1. Disconnect the DC-IN harness from PJ800 on the system board and remove it. 2. Disconnect the sound cable from PJ119 on the system board. 3. Disconnect the battery harness from PJ820 and PJ821 on the system board.
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FIELD REPLACEABLE UNIT DOCUMENTATION
Satellite 5000 Series
SYSTEM BOARD REMOVAL
M2.5x4 flat head black screw
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TOUCHPAD REMOVAL
M2x4 brass screws M2x4 brass screw
Touchpad PCB
4. Remove one M2x4 brass screw and one M2.5x4 flat head black screw securing the system board. 5. Lift out the system board.
Touchpad cable 1. Disconnect the touchpad cable from the touchpad PCB. 2. Remove four M2x4 brass screws securing the touchpad assembly. 3. Lift out the touchpad PCB.
INTERFACE BOARD REMOVAL
Interface cable Touchpad cable PJ15 PJ10 PJ13 PJ12 Sub LCD power harness Sub LCD cable
CD CONTROL/SUB LCD REMOVAL
Button holder
Interface board
M2x4 brass screw
1. Disconnect the touchpad cable from PJ15, the interface cable from PJ10, the sub LCD cable from PJ13 and the sub LCD power harness from PJ12. 2. Remove one M2x4 brass screw securing the interface board. 3. Lift out the interface board.
M2x4 brass screws 1. Remove three M2x4 brass screws securing the button holder. 2. Lift out the button holder.
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FIELD REPLACEABLE UNIT DOCUMENTATION
Satellite 5000 Series
CD CONTROL/SUB LCD REMOVAL
M2x4 brass screws
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SENSOR SWITCH REMOVAL
Sensor switch assy
Sub LCD assy 3. Remove two M2x4 brass screws securing the CD control/ touchpad button assembly. 4. Lift out the CD control/touchpad button assembly. 5. Lift out the sub LCD assembly.
CD control/touchpad button assy
M2x4 brass screws 1. Remove four M2x4 brass screws securing the sensor switch assembly. 2. Lift out the sensor switch assembly.
SPEAKERS REMOVAL
Mylar tapes
Glass tapes
Left and Right speakers M2x6 brass screws 1. Peel off the glass tapes and mylar tapes securing the left and right speaker cables. 2. Remove two M2x6 brass screws securing the left and right speakers.
Left and Right speaker covers 3. Remove the left and right speaker covers and lift out the speakers.
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FIELD REPLACEABLE UNIT DOCUMENTATION
Satellite 5000 Series
15" DISPLAY MASK REMOVAL
Latch
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FL INVERTER AND 15" LCD REMOVAL
LCD module
Display mask
Mask seals
Mask seals
LCD
M2x5 brass screws
M2x5 brass screws
FL cable
Mask seals 1. Remove two mask seals at the bottom corners of the display assembly using a pair of fine-tipped tweezers. 2. Remove two M2.5x6 flat head brass screws securing the display mask. 3. There are 22 latches securing the display mask. Carefully insert your fingers between the mask and the LCD panel and pry open the latches starting from the bottom six latches, to the five latches on the right and left sides, ending with the six toplatches.
LCD/FL cable
M2x5 silver screw
FL inverter board
1. Remove one M2x5 silver screw securing the FL inverter board. 2. Carefully lift up the FL inverter board and disconnect the LCD/FL cable from CN1 and the FL cable from CN2. 3. Remove four mask seals to expose four screws securing the LCD module assembly. 4. Remove four M2X5 silver screws securing the LCD module. 5. Carefully rotate out the top of the LCD module enough to access the display cable 6. Peel off the tape securing the LCD/FL cable and disconnect the cable.
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