Text preview for : KDF-60XBR950.pdf part of Sony KDF-60XBR950 287 page service manual for Sony 60 & 70 inch LCD projection color TV (NTSC) model #'s KDF-60XBR950 & KDF-70XBR950. Chassis # LA-2A



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HISTORY
Model Name : KDF-60XBR950/70XBR950
SERVICE MANUAL
Part No. : 9-965-384-01
When clicking an item, it's detail is displayed.

Change of
Date Version No. Description of SUP/COR
main text
2003.10 1.0 NEW ­
SERVICE MANUAL LA-2A CHASSIS
MODEL
­­­­­­ COMMANDER DEST. CHASSIS NO.
­­­­­­­­­­­­ ­­­­­ ­­­­­­­­­­­ MODEL
­­­­­­ COMMANDER DEST. CHASSIS NO.
­­­­­­­­­­­­ ­­­­­ ­­­­­­­­­­­


KDF-60XBR950 RM-Y914 US

KDF-60XBR950 RM-Y914 Canadian

KDF-70XBR950 RM-Y914 US

KDF-70XBR950 RM-Y914 Canadian




KDF-60XBR950/70XBR950
RM-Y914




LCD PROJECTION TV
KDF-60XBR950/70XBR950
K RM-Y914 RM-Y914



Projection System 3 LCD Panels, 1 lens projection system
LCD Panel 0.87 inch TFT LCD panel Approx. 3.28 million dots (1,092,168 pixels)
Projection Lens High Performance, large diameter hybrid lens F2.4
Antenna 75 ohm external terminal for VHF/UHF
Lamp UHP lamp, 120W
XL-2100U
Television System NTSC, American TV Standard
Screen Size (measured diagonally) KDF-60XBR950: 60 inches
KDF-70XBR950: 70 inches
Channel Coverage
VHF 2-13
UHF 14-69
DTV 1-999
CATV 1-125
Power Requirements 120V, 60 Hz
Number of Inputs/Outputs
DVI-HDTV 1 terminal, 3.3 V T.M.D.S., 50 ohms
The DVI-HDTV input terminal is compliant with the EIA-861 standard and is
not intended for use with personal computers.
Video (IN) 4 1 Vp-p, 75 ohms unbalanced, sync negative
S Video (IN) 4 Y: 1 Vp-p, 75 ohms unbalanced, sync
negative
C: 0.286 Vp-p (Burst signal), 75 ohms
Audio (IN) 6 500 mVrms (100% modulation)
Impedance: 47 kiloohms
AUDIO (VAR/FIX) OUT 1 500 mVrms at the maximum volume setting
(Variable)
500 mVrms (Fixed)
Impedance (output): 2 kiloohms
CONTROL S (IN) 1 minijack
CONTROL S (OUT) 1 minijack
Component Video Input 2 (Y, PB, PR) Y: 1.0 Vp-p, 75 ohms unbalanced, sync
negative
PB: 0.7 Vp-p, 75 ohms
PR: 0.7 Vp-p, 75 ohms
RF Inputs 2
Digital Audio Optical Output 1 Optical Rectangular (1)
(PCM/Dolby Digital)
i.LINK 3 total (1 on front panel) 4-pin S400 i.LINK terminal
Speaker Output 5 W (L), 5 W (R), 20 W (Woofer)
Dimensions (W x H x D) KDF-60XBR950: 1,600 x 1,008 x 583 mm (63 x 39 3/4 x 23 inches)
KDF-70XBR950: 1,821 x 1,143 x 647 mm (71 3/4 x 45 x 25 1/2 inches)




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KDF-60XBR950/70XBR950
K RM-Y914 RM-Y914




Mass KDF-60XBR950: 78.5 kg (173 lbs)
KDF-70XBR950: 92.5 kg (204 lbs)
Power Consumption
In Use 250 W
In Standby Under 1 W
In i.LINK Standby Under 20 W
Supplied Accessories
Remote Control RM-Y914
AA (R6) Batteries 2 supplied for remote control
Cleaning Cloth 1
Optional Accessories
TV Stand SU-GW3
Lamp XL-2100U
AV Cable VC-810S/820S/830S
Component Video Cable VMC-10/30
i.LINK cables VMC-IL4415 (4-pin to 4-pin, 1.5 meters); VMC-IL4435 (4-pin to 4-pin, 3.5
meters)


Design and specifications are subject to change without notice.




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KDF-60XBR950/70XBR950
K RM-Y914 RM-Y914




SAFETY CHECK-OUT
( US model only )

After correcting the original service problem, perfom the follow- LEAKAGE TEST
ing safety checks before releasing the set to the customer:
l. Check the area of your repair for unsoldered or poorly-sol- The AC leakage from any exposed metal part to earth ground and
dered connections. Check the entire board surface for solder from all exposed metal parts to any exposed metal part having a
splashes and bridges. return to chassis, must not exceed 0.5mA (500 microampers) . Leak-
2. Check the interboard wiring to ensure that no wires are age current can be measured by any one of three methods.
"pinched" or contact high-wattage resistors. 1. A commercial leakage tester, such as the Simpson 229 or
3. Check that all control knobs, shields, covers, ground straps, RCA WT-540A. Follow the manufacturers' instructions to
and mounting hardware have been replaced. Be absolutely usc these instruments.
certain that you have replaced all the insulators. 2. A battery-operated AC milliammeter. The Data Precision 245
4. Look for unauthorized replacement parts, particularly tran- digital multimeter is suitable for this job.
sistors, that were installed during a previous repair. Point them 3. Measuring the voltage drop across a resistor by means of a
out to the customer and recommend their replacement. VOM or battery-operated AC voltmeter. The "limit" indica-
5. Look for parts which, through functioning, show obvious tion is 0.75V, so analog meters must have an accurate low-
signs of deterioration. Point them out to the customer and voltage scale. The Simpson 250 and Sanwa SH-63Trd are
recom mend their replacement. examples of a passive VOM that is suitable. NearIy all bat-
6. Check the line cords for cracks and abrasion. Recommend tery operated digital multimeters that have a 2V AC range
the replacement of any such line cord to the customer. are suitable. (See Fig. A)
7. Check the condition of the monopole antenna (if any). Make
sure the end is not broken off, and has the plastic cap on it. HOW TO FIND A GOOD EARTH GROUND
Point out the danger of impalement on a broken antenna to
the customer, and recommend the antenna's replacement. A cold-water pipe is guaranteed earth ground;the cover-plate re-
8. Check the B+ and HV to see they are at the values specified. taining screw on most AC outlet boxes is also at earth ground. If
Make sure your instruments are accurate;be suspicious of the retaining screw is to be used as your earth-ground, verify that it
your HV meter if sets always have low HV. is at ground by measuring the resistance between it and a cold-
9. Check the antenna temminals, metal trim, "metallized" knobs, water pipe with an ohmmeter. The reading should be zero ohms. If
screws, and all other exposed metal parts for AC leakage. a cold-water pipe is not accessible, connect a 60-l00 watts trouble
Check leakage as described below. light (not a neon lamp) between the hot side of the receptacle and
the retaining screw. Try both slots, if necessary, to locate the hot
side of the line, the lamp should light at normal brilliance if the
screw is at ground potential. (See Fig. B)




To Exposed Metal
Parts on Set
Trouble Light
Ohmmeter
AC Outlet Box

AC
1.5 µ F 1.5k voltmeter
(0.75V) Cold-water Pipe



Earth Ground
Fig. B. Checking for earth ground.
Fig. A. Using an AC voltmeter to check AC leakage.




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KDF-60XBR950/70XBR950
K RM-Y914 RM-Y914




(CAUTION) (ATTENTION)
SHORT CIRCUIT THE ANODE OF THE PICTURE TUBE AND THE APRES AVOIR DECONNECTE LE CAP DE L'ANODE, COURTCIR-
ANODE CAP TO THE METAL CHASSIS, CRT SHIELD, OR CAR- CUITER L'ANODE DU TUBE CATHODIQUE ET CELUI DE
BON PAINTED ON THE CRT, AFTER REMOVING THE ANODE. L'ANODE DU CAP AU CHASSIS METALLIQUE DE L'APPAREIL,
OU AU COUCHE DE CARBONE PEINTE SUR LE TUBE CATHOD-
WARNING!! IQUE OU AU BLINDAGE DU TUBE CATHODIQUE.
AN ISOLATION TRANSFORMER SHOULD BE USED DURING
ANY SERVICE TO AVOID POSSIBLE SHOCK HAZARD, BE- ATTENTION!!
CAUSE OF LIVE CHASSIS. AFIN D'EVITER TOUT RISQUE DELECTROCUTION PROVE-
THE CHASSIS OF THIS RECElVER IS DIRECTLY CONNECTED NANT D'UN CHÁSSIS SOUS TENSION, UN TRANSFORMATEUR
TO THE AC POWER LINE. D'ISOLEMENT DOIT ETRE UTILISÉ LORS DE TOUT DEPAN-
NAGE.
SAFETY-RELATED COMPONENT WARNING!! LE CHÁSSIS DE CE RECEPTEUR EST DIRECTEMENT RAC-
COMPONENTS IDENTIFIED BY SHADING AND MARK ! ON CORDÉ Á L'ALIMENTATION SECTEUR.
THE SCHEMATIC DIAGRAMS, EXPLODED VIEWS AND IN THE
PARTS LIST ARE CRITICAL TO SAFE OPERATION. REPLACE ATTENTION AUX COMPOSANTS RELATIFS ÁLA
THESECOMPONENTS WITH SONY PARTS WHOSE PART NUM- SÉCURITÉ!!
BERS APPEAR AS SHOWN IN THIS MANUAL OR IN SUPPLE- LES COMPOSANTS IDENTIFIÉS PAR UNE TRAME ET PAR UNE
MENTS PUBLISHED BY SONY. CIRCUIT ADJUSTMENTS THAT MAPQUE ! SUR LES SCHÉMAS DE PRINCIPE, LES VUES EX-
ARE CRITICAL TO SAFEOPERATION ARE IDENTIFIED IN THIS PLOSÉES ET LES LISTES DE PIECES CONT D'UNEIMPORTANCE
MANUAL. FOLLOW THESE PROCEDURES WHENEVER CRITI- CRITIQUE POUR LA SÉCURITÉ DU FONCTIONNEMENT. NE LES
CAL COMPONENTS ARE REPLACED OR IMPROPER OPERA- REMPLACER QUE PAR DES COMPOSANTS SONY DONT LE
TION IS SUSPECTED. NUMÉRO DE PIÉCE EST INDIQUÉ DANS LE PRÉSENT MAN-
UEL OU DANS DES SUPPLÉMENTS PUBLIÉS PAR SONY. LES
RÉGLAGES DE CIRCUIT DONT L'IMPORTANCE EST CRITIQUE
POUR LA SÉCURITÉ DU FONCTIONNEMENT SONT IDENTIFIES
DANS LE PRÉSENT MANUEL. SUIVRE CES PROCÉDURES
LORS DE CHAQUE REMPLACEMENT DE COMPOSANTS CRI-
TIQUES, OU LORSQU'UN MAUVAIS FONCTIONNEMENT EST
SUSPECTÉ.




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KDF-60XBR950/70XBR950
K RM-Y914 RM-Y914


TABLE OF CONTENTS

Section Title Page Section Title Page
­­­­­­ ­­­­ ­­­­ ­­­­­­ ­­­­ ­­­­
(1) Schematic Diagram of A (1/5) Board ................ 104
1. SELF DIAGNOSIS FUNCTION ..................... 8
(2) Schematic Diagram of A (2/5) Board ............... 105
(3) Schematic Diagram of A (3/5) Board ............... 106
2. DISASSEMBLY (4) Schematic Diagram of A (4/5) Board ............... 107
2-1. Rear Cover ......................................................... 12 (5) Schematic Diagram of A (5/5) Board ............... 108
2-2. Service Position ................................................. 12 (6) Schematic Diagram of F Board .......................... 109
2-3. Screen Mirror Block Assembly ........................ 13 (7) Schematic Diagram of G1 Board ....................... 110
2-4. DC Fan ................................................................ 14 (8) Schematic Diagram of G2 Board ....................... 111
(9) Schematic Diagram of H1, H3, H4, T Board .... 112
2-5. DC Fan ................................................................ 14
(10) Schematic Diagram of QH Board ...................... 113
2-6. F Board ............................................................... 15
(11) Schematic Diagram of QI (1/3) Board ............... 114
2-7. Power Supply Block ........................................... 15 (12) Schematic Diagram of QI (2/3) Board ............... 115
2-8. Woofer Block Assembly .................................... 16 (13) Schematic Diagram of QI (3/3) Board ............... 116
2-9. G1 Board ............................................................. 16 (14) Schematic Diagram of QM (1/5) Board ............ 117
2-10. Optical Unit Block Assembly ............................ 17 (15) Schematic Diagram of QM (2/5) Board ............ 118
(16) Schematic Diagram of QM (3/5) Board ............ 119
2-11. T Board ............................................................... 17
(17) Schematic Diagram of QM (4/5) Board ............ 120
2-12. UD Block, Antenna Switch, H4 Board .............. 18
(18) Schematic Diagram of QM (5/5) Board ............ 121
2-13. U Board ............................................................... 18 (19) Schematic Diagram of QT Board ...................... 122
2-14. G2 Board, Q Box Assembly .............................. 19 4-5. Printed Wiring Boards ........................................ 123
2-15. DIC Block, C2 Block ......................................... 19 · A Board (Side A) ............................................. 123
2-16 A Board ............................................................... 20 · A Board (Side B) ............................................. 124
2-17. H3 Board ............................................................. 20 · F Board ............................................................. 125
2-18. H1 Board, QH Board .......................................... 21 · G1 Board (Side A) ........................................... 126
2-19. Speaker Block (L) and (R) Assembles .............. 21 · G1 Board (Side B) ........................................... 127
· G2 Board .......................................................... 128
3. ELECTRICAL ADJUSTMENTS · H1 Board .......................................................... 129
3-1. Electrical Adjustment by Remote Commander .... 23 · H3 Board .......................................................... 130
3-1-1. Method of Setting the Service Adjustment · H4 Board .......................................................... 131
Mode ............................................................... 23
· T Board ............................................................. 132
3-1-2. Service Mode Adjustment ............................ 23
· U Board (Side A) ............................................. 133
3-1-3. Memory Write Confirmation Method .......... 23
3-1-4. Adjusting Buttons and Indicator ................... 24 · U Board (Side B) ............................................. 134
3-1-5. Service Mode List .......................................... 25 · UD Board ......................................................... 135
· QH Board ......................................................... 136
4. DIAGRAMS · QI Board ........................................................... 137
4-1. Block Diagram (1) .............................................. 95 · QM Board (Side A) .......................................... 138
Block Diagram (2) .............................................. 96 · QM Board (Side B) .......................................... 139
Block Diagram (3) .............................................. 97 · QT Board .......................................................... 140
Block Diagram (4) .............................................. 98 4-6 IC Block Diagrams ............................................. 141
Block Diagram (5) .............................................. 99 4-7 Semiconductors .................................................. 142
Block Diagram (6) .............................................. 100
Block Diagram (7) .............................................. 101
4-2. Frame Schematic Diagram ................................. 102
4-3. Circuit Boards Location ..................................... 103
4-4. Schematic Diagrams ........................................... 103




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KDF-60XBR950/70XBR950
K RM-Y914 RM-Y914




Section Title Page
­­­­­­ ­­­­ ­­­­

5. EXPLODED VIEWS
5-1. Control Block, Rear Cover ............................... 143
5-2. Chassis-1 ............................................................. 144
5-4. Chassis-2 ............................................................. 145
5-5. Block-1 ............................................................... 146
5-6. Block-2 ............................................................... 147
5-4. Screen, Mirror Block Assembly ........................ 148


6. ELECTRICAL PARTS LIST ............................ 149
· A Board ............................................................ 149
· F Board ............................................................. 154
· G1 Board .......................................................... 155
· G2 Board .......................................................... 157
· H1 Board .......................................................... 158
· H3 Board .......................................................... 158
· H4 Board .......................................................... 159
· QH Board ......................................................... 160
· QI Board ........................................................... 160
· QM Board ........................................................ 162
· QT Board .......................................................... 167
· T Board ............................................................. 168
· U Board ............................................................ 168
· UD Board ......................................................... 172




­7­
KDF-60XBR950/70XBR950
SECTION 1 K RM-Y914 RM-Y914

SELF DIAGNOSIS FUNCTION

1. Summary of Self-Diagnosis Function
- This device includes a self-diagnosis function.
- In case of abnormalities, the POWER/STANDBY indicator automatically blinks. It is
possible to predict the abnormality location by the number of blinks. The Instruction
Manual describes blinking of the POWER/STANDBY indicator.
- If the symptom is not reproduced sometimes in case of a malfunction, there is recording of
whether a malfunction was generated or not. Operate the remote command to confirm the
matter on the screen and to predict the location of the abnormality.


2. Diagnosis Items and Prediction of Malfunction Location
- When a malfunction occurs the POWER/STANDBY indicator only blinks for one of the
following diagnosis items. In case of two or more malfunctions, the item which first
occurred blinks. If the malfunctions occurred simultaneously, the item with the lower
blink count blinks first.
- The screen display displays the results regarding all the diagnosis items listed below.
The display "0" means that no malfunctions occurred.

Number of times
Probable Cause
Diagnosis Item POWER/STANDBY Defected symptoms
Location
indicator blinks
- Power cord is not - Power does not come on.
Power does not plugged in. - No power is supplied to the
0 unit.
turn on - Fuse is burned out.
- AC power supply is faulty.
(F1901:F board)
- Lamp cover is not
Lamp cover error 3 times - No picture/No sound
attached securely.
- Fan1 or Fan2 or Fan3 or
Fan4 power is not
Fan stopped 4 times supplied.(A board) - No picture/No sound
- Fan connector is not
attached securely.
- Temperture is high.
-IIC-E line connector
Temp error 4 times (CN8041:A - No picture/No sound
board,CN3951:H4 board) is
not attached securely.
Lamp driver error 5 times - Lamp driver is faulty. - No picture/No sound
- +17V is not
+B OVP error 6 times - No picture/No sound
supplied.(G1 board)
- Audio line is shorted.(A,G1
board)
- IC8504 or IC8505 (A board)
Audio error 7 times is faulty.
- No picture/No sound
- PS1601 or 1602 is
opened.(G1 board)

- +3.3V or +2.5V or +1.8V is
D-OVP error 8 times over voltage.(G3 board)
- No picture/No sound

- Lamp for the light
Lamp error LAMP-LED flashes - No picture/No sound
source burns out.




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KDF-60XBR950/70XBR950
K RM-Y914 RM-Y914




3. Blinking count display of POWER/STANDBY indicator

- One blink is not used for self-diagnosis.

- Example
Diagnosis item LED blinks

Lamp cover 3 times

Fan 4 times

LED ON : 0.3sec
LED OFF : 0.3sec LED OFF
3.0sec


- Release of POWER/STANDBY indicator blinking
The POWER/STANDBY indicator blinking display is released by removing the plug from
the power or leaving for 2 minutes.


4. Self-diagnosis screen displays
- In cases of malfunctions where it is not possible to determine the symptom such as when
the power goes off occasionally or when the screen disappears occasionally, there is a
screen display on whether the malfunction occurred or not in the past (and whether the
detection circuit operated or not) in order to allow confirmation.


- Quickly press the remote command button in the following order from the standby state.

DISPLAY Channel 5 Vol - POWER


Be aware that this differs from
the method of entering the
service mode (Vol +).


MAIN LCD ENGINE
Self Diagnosis SELF DIAGNOSIS

6 : +B OVP 0 1 : LAMP 0
7 : AUDIO 0 3 : LAMP COVER 0
8 : D-OVP 1 4 : FAN 1
101 : WDT 0 Move the joystick 4 : TEMP 0
5 : LAMP DRIVER 0
201 : WDT-ENGINE 0


- Numeral "1" means a fault was detected one time or more.
- Numeral "0" means that no fault was detected.




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KDF-60XBR950/70XBR950
K RM-Y914 RM-Y914




- The results display is not automatically cleared. In case of repairs and after repairs, check
the self-diagnosis screen and be sure to return the results display to "0".
- If the results display is not returned to "0" it will not be possible to judge a new malfunction
after completing repairs.



1. Power off (Set to the standby mode)

2. DISPLAY Channel 5 Vol - POWER

3. Channel 8 ENTER



- When ending the self-diagnosis screen completely, turn the power switch OFF on the
remote commander or the main unit.

5. Self-Diagnosis function operation

- 3 : Lamp cover When lamp cover SW is opened then pin 1 of CN8034 on the A
board is high, LCD Engine u-com (pin 27 of IC3208 on the C2
board) detects it and make turn off the lamp.

- 4 : Fan When Fan1 or Fan2 or Fan3 or Fan4 is stopped then pin 2 or 5
or 8 or 11 of CN8035 on the A board is high, LCD Engine u-com
(pin 24 of IC3208 on the C2 board) detects it and
make turn off the lamp.

- 4 : Temp When a temperature sensor on the H4 board detects a high
temperature or IIC-E line connector (CN8041:A board,CN3951
H4 board) is not attached securely, LCD Engine u-com IIC-E
Line detects it and make turn off the lamp.

- 5 : Lamp driver When lamp is not turned on then pin 29 of LCD Engine u-com
(IC3208 on the C2 board) is high, checks pin 28 of LCD Engine
u-com. If pin 28 is low, it is judged no high voltage.

- 6 : +B OVP When +17V line drop then pin 53 of MAIN u-com (IC3405 on the
C2 board) is low, it turns off the main power.

- 7 : Audio When DC is appeared by audio amp failure at speaker line.
Then it is detected by MAIN u-com (pin 59 of IC3405 on the C2
board) and it turns off the main power.

- 8 : D-OVP When +3.3V or +2.5V or +1.8V line over then pin 49 of MAIN
u-com (IC3405 on the C2 board) is low, it turns off the main
power.

- LAMP : Lamp When lamp is not turned on then pin 29 of LCD Engine u-com
(IC3208 on the C2 board) is high, checks pin 28 of LCD Engine
u-com. If pin 28 is high, it is judged lamp is burned out.




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KDF-60XBR950/70XBR950
K RM-Y914 RM-Y914






C2 board A board
IC3208 T/A board
H4/A board LCD Engine u-com
3:Lamp S8001
cover CN8034
IC3951 LAMP COV 27 1 SW
Temp 4:Temp
IIC-E
sensor 5:Lamp
7
driver
LAMP DRV 28 6
HV-DET
Lamp CN8003
LAMP PROT 29 1 Lamp driver Lamp
LAMP-PRT
4:Fan
FAN PROT 24 2 Fan1
FAN1-PRT
5 Fan2
FAN2-PRT
G3/A board IC3405 8 Fan3
CN8035 FAN3-PRT
MAIN u-com
+3.3V 8:D-OVP 11
FAN4-PRT
Fan4
+2.5V 49 D-OVP
IC8504
+1.8V
SP-DC-PROT 59
7:Audio Audio
amp
6:+B OVP
+17V 53 LOW-B-ERR
IC8505
17V-DET
G1/A board Audio
amp




­ 11 ­
KDF-60XBR950/70XBR950
SECTION 2 K RM-Y914 RM-Y914

DISASSEMBLY

2-1. REAR COVER




2 Rear cover




1 Twelve screws
(+BVTP 4x16)




2-2. SERVICE POSITION




A block



1




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KDF-60XBR950/70XBR950
K RM-Y914 RM-Y914




2-3. SCREEN MIRROR BLOCK ASSEMBLY




2 Connectors

1 Pull out A block




2 USB cable




qd Screen mirror block assembly




qd Washer (4x25)
9 Two screws
(+BVTP 4x16) qs Screw
(+BVTP 4x16)
qa Two screws
(+BVTP 4x16)

qf Two screws
(IDETITE 4x16 +HEX)


3 Control door assembly
4 5



6 Side cover (L) Note:
In case of removing qf screws,
0 Two screws 8 be sure to support the screen mirror
(+BVTP 4x16) block assembly not falling forward.
7
9 Side cover (R)




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KDF-60XBR950/70XBR950
K RM-Y914 RM-Y914



2-4. DC FAN




5 Two screws
(+PWH 4x16)


6 DC fan 4 Connector




3 Fan bracket (chassis)
with DC fan




1
2 Three screws
(+PWH 4x16)
A block




2-5. DC FAN




5 Four screws
(+PWH 4x35)
4 Connector


6 Fan plate
1 Fasten tag




7 DC fan

3 Duct fan bracket
with DC fan 2 Three screws
(+BVTP 4x12)




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KDF-60XBR950/70XBR950
K RM-Y914 RM-Y914




2-6. F BOARD




6 Two screws
(+BVTP 3x12)

5 Two connectors

7 F board 4 Power cord




3 Fasten tag

2 F bracket
with F board

1 Screw
(+BVTP 4x16)




2-7. POWER SUPPLY BLOCK




4 Two screws
(+BVTP 3x12)
3 Two connectors




5 Power supply block



1 Screw
(+BVTP 4x16)

2 Ballast bracket
with power supply block




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KDF-60XBR950/70XBR950
K RM-Y914 RM-Y914




2-8. WOOFER BLOCK ASSEMBLY




3 Woofer block assembly




2 Connector
1 Four screws
(+TPTWH 4x25)




2-9. G1 BOARD




3 G1 board

1 Fasten tag
1 Two connectors




1 Nine
connectors
1 Fasten tag

2 Four screws
(+BVTP 3x12)




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KDF-60XBR950/70XBR950
K RM-Y914 RM-Y914




2-10. OPTICAL UNIT BLOCK ASSEMBLY




5 OU bracket


3 Screw
(+PSW 3x8)

2 G1 bracket

6 Optical unit block
assembly




4 Four screws
(+BVTP 4x16)
1 Three screws
(+BVTP 4x16)




2-11. T BOARD




3 T board

1 Screw
(+BVTP 3x12)



2 Connector




­ 17 ­
KDF-60XBR950/70XBR950
K RM-Y914 RM-Y914




2-12. UD BLOCK, ANTENNA SWITCH, H4 BOARD




1 Three connectors
4 UD block


3 Screw
(+BVTP 3x12)

5 Two P-P cables 6 Connector


2 Screw
8 Antenna switch (+PSW 3x8)

5 P-P cable

9 Connector



qa H4 board
7 Two hexagonal washers
0 Two screws
(+BVWHTP 3x12)




2-13. U BOARD




1 Connector

1 Two connectors


4 Terminal board
5 U board




3 Seven screws
(+BVTP 3x12)


2 Screw
(+PSW 3x8)




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KDF-60XBR950/70XBR950
K RM-Y914 RM-Y914




2-14. G2 BOARD, Q BOX ASSEMBLY




3 IEEE1394 cable
1 Two connectors
4 Two screws
(+BVTP 3x12) 1 Two connectors

3 Connector


2 G2 board
3 USB cable
3 Connector
3 P-P cabe
6 Q box assembly




5




2-15. DIC BLOCK, C2 BLOCK




5 Screw 4 Two connectors
(+BVWHTP 3x12)

1 Connector
2 Screw
(+BVWHTP 3x12)
6 C2 block


5 Screw
(+BVWHTP 3x12)

3 DIC block 2 Screw
(+BVWHTP 3x12)




­ 19 ­
KDF-60XBR950/70XBR950
K RM-Y914 RM-Y914




2-16. A BOARD




4 Four connectors
4 Five connectors
1 Four screws 4 Eight connectors
(+BVTP 3x12)




3 Fasten tag
2 ATSC bracket
5 A board

3 Fasten tag




Main bracket




2-17. H3 BOARD




6 IEEE1394 cable
4 Two connectors
1 Control door
assembly




3 Control panel
with H3 board

5 Four screws
(+BVTP 3x12)
2 Four screws 7 H3 board
(+BVTP 4x16)

4 Connector




­ 20 ­
KDF-60XBR950/70XBR950
K RM-Y914 RM-Y914




2-18. H1 BOARD, QH BOARD




5 MS bracket with QH board
9 Connector 4 Two screws
(+BVTP 4x16)


3 USB cable

0 H1 board
8 Two screws 2 MS cover
(+BVTP 4x16)
7 QH board
6 Screw
(+BVTP 3x12) 1 Two screws
(+PWH 4x16)




2-19. SPEAKER BLOCK (L) AND (R) ASSEMBLIES




1 Two screws
(+BVTP 4x16)

3 Two screws 3 Six screws
(+PWH 4x16) (+PWH 4x16)


3 Five screws
(+PWH 4x16)
2 MS cover
4 Mirror coner 9 Two screws
assembly (+PWH 4x16)
0 Speaker block (L) assembly
8 Connector 9 Two screws
(+PWH 4x16)
5 Connector
6 Two screws
(+PWH 4x16)


7 Speaker block
(R) assembly

6 Two screws
(+PWH 4x16)


Screen frame block assembly




­ 21 ­
KDF-60XBR950/70XBR950
K RM-Y914 RM-Y914




MEMO




­ 22 ­
KDF-60XBR950/70XBR950
SECTION 3 K RM-Y914 RM-Y914

ELECTRICAL ADJUSTMENTS
3-1. ELECTRICAL ADJUSTMENT BY REMOTE 3-1-2. Service Mode Adjustment
COMMANDER
1. The SCREEN displays the item being adjusted.
By using remote commander (RM-Y914), all circuit adjust- 2. Press "1" or "4" on the remote commander to select the
ments can be made. adjustment item.
NOTE : Test Equipment Required. 3. Press "3" or "6" on the remote commander to change the data.
1. Pattern Generator (with component outputs) 4. Press "2" or "5" on the remote commander to select the category.
2. Oscilloscope Every time you press "2" (Category up), Service mode
3. Digital multimeter changes in the order as shown below.

3-1-1. Method of Setting the Service Adjustment
Mode
VERSION CCPS-5 MID1 D9671CUR

1. Standby mode. (Power off) CCPM-1 CCPS-6 MID2 D9671TG1
2. DISPLAY t 5 t VOL (+) t TV POWER
on the remote commander. CCPM-2 CCPS-7 MID3 D9671TG2
(Press each button within a second.)
CCPM-3 CCPS-8 MID4 D9671CSC
The following service screen will appear.

Category Name Mode CCPM-4 CCPS-10 MID5 A7001R

Item No. Data CCPM-5 DCP-INT MID6 A7001G

CCPM-6 DCP-OSD MID7 A7001B
VERSION 0 0 SERVICE
VER TV
CCPM-7 DCP-BLK MID8 SH SET

Item Name Input Signal CCPM-8 DCP-ADJ1 MID9 H POS SHI


CCPM-9 DCP-ADJ2 SNNR TEMP
F/A : xxxxxxxx
CBA : xxxxxxxx CCPM-10 DCP-USER SNSS OSD-E

CH-SET DCP-AVP DRCVR OPTION-E
Category Name
CCPS-1 USR-NR CCD FAN-CTL
Item No. Data
CCPS-2 CXA2171 D9671-1 GB RGB

D9671-1 0 0 G
I2CSCAL CCPS-3 AP D9671PIC ATSC
96H 28DEG
Item Name 9CH 24DEG CCPS-4 DLBY D9671TPN OP
LCD PJ ENGINE VER.10.00B
03/10/07 732B ID




5. If you want to recover the latest values press "-" then
"[ENTER]" to read the memory.
6. Press "[MUTING]" then "[ENTER]" to write into memory.
7. Turn power off.


1. Service Adjustment mode.
2. Press "8" then "[ENTER]"
3. Wait until appearing " Initial Setup" display.
4. Disconnect AC plug and connect again to change factory re-
set condition completely.

3-1-3. Memory Write Confirmation Method
1. After adjustment, turn power off with the remote commander.
2. Turn power on and set to service mode.
3. Call the adjusted items again and confirm they were adjusted.

­ 23 ­
KDF-60XBR950/70XBR950
K RM-Y914 RM-Y914




3-1-4. Adjusting Buttons and Indicator FUNCTION OF KEYS ON COMMANDER

MUTING ·1 : Changes adjustment item. (item No. moves up)
POWER ·4 : Changes adjustment item. (item No. moves down)
·2 : Changes adjustment category.
Adjustment item DISPLAY
up (category moves up)
Adjustment category ·5 : Changes adjustment category.
Adjustment item
up
down (category moves down)
Data up
·3 : Changes data value. (up)
Data down
Initialize data ·6 : Changes data value. (down)
(Not stored)
Adjustment category Commander Function
down
User control goes ENTER
Button Mode Description
to the standerd state [MUTING] + [ENTER] WRITE Writes data to NVM.
(Shipping Conditions)
- + [ENTER] READ Reads data from NVM.
Read data from
NVM 8 + [ENTER] RESET Set the shipping condition.



VOL +




RM-Y914




­ 24 ­
KDF-60XBR950/70XBR950
K RM-Y914 RM-Y914



3-1-5. Service Mode List
Note: · shaded items are fixed. There is no need to change data. Others are different a little
in the sets individually. Basically, there is no need to change data, too.
CCPM-1

Functionality
Data Remarks
No. Name
0 SHPC *1
1 FUP2 *1
2 YNR *1
3 CNR *1
4 SSHP *1
5 YEQ *1
6 SHF0 *1
7 SECA *2
8 YCDL *3
9 YLEV *3
10 CLEV *3
11 SHUE *4
12 CEQ *4
13 CBPF *4
14 CBPA *4
15 KILV *4
16 APGA *4
17 NCOM *4

Standards *1
UV Video
No. Name Vivid Vivid
Standard Pro Reserved Standard Pro Reserved
60" 70" 60" 70"
0 SHPC 1 3 1 1 0 1 3 1 1 0
1 FUP2 0 0 0 0 0 0 0 0 0 0
2 YNR 0 0 0 0 0 0 0 0 0 0
3 CNR 0 0 0 0 0 0 0 0 0 0
4 SSHP 2 3 1 1 7 5 6 5 5 7
5 YEQ 3 3 1 1 3 1 1 1 1 3
6 SHF0 1 1 1 1 1 1 1 1 1 1

Component(AVM(YCbCr))
No. Name 480i 480p
Vivid Standard Pro Reserved Vivid Standard Pro Reserved
0 SHPC 0 0 0 0 0 0 0 0
1 FUP2 0 0 0 0 0 0 0 0
2 YNR 0 0 0 0 0 0 0 0
3 CNR 0 0 0 0 0 0 0 0
4 SSHP 7 7 7 7 7 7 7 7
5 YEQ 3 3 3 3 3 3 3 3
6 SHF0 1 1 1 1 1 1 1 1