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PARTS REFERENCE LIST
MODEL: HL-5240/5250DN/5270DN/ 5280DW/5250DNT
Read this list thoroughly before maintenance work. Keep this list in a convenient place for quick and easy reference at all times. September 2005 PL-PRN083
NOTE FOR USING THIS PARTS REFERENCE LIST
1. In the case of ordering parts, it is necessary to mention the following items; (1) Code (2) Q'ty (3) Description (4) Symbol ( PCB No. etc )
< Example > (1) REF.NO. CODE (2) Q'TY (3) DESCRIPTION (4) SYMBOL REMARK
Revision No.: marked on the main printed circuit board (Main PCB).
B48K056
Circuit board No. 2. Design-changed parts : If any of the parts is changed, one of the following symbols is indicated in the REMARK column. CHG(chg) : The parts is changed to a new parts. ADD(add) : The parts is newly added. DEL(del) : The parts is deleted. Symbol in capital letters indicates the latest parts change information in the page. 3. The original parts reference list is based on the information available in September 2005. 4. Parts are subject to change in design without prior notice.
CONTENTS
1. 2. 3. 4. 5. 6. 7. 8. 9.
FRAME L&DRIVE UNIT ....................................................................... 1 FRAME R UNIT .................................................................................... 3 FRAME UNIT........................................................................................ 5 LASER UNIT ........................................................................................ 7 PAPER FEEDER .................................................................................. 9 DX ....................................................................................................... 11 PAPER TRAY ..................................................................................... 13 FUSER UNIT ...................................................................................... 15 COVERS&LABELS ............................................................................ 17
10. MAIN PCB .......................................................................................... 19 11. LVPS................................................................................................... 21 12. HVPS .................................................................................................. 23 13. AC CORDS......................................................................................... 25 14. ACCESSORIES .................................................................................. 27 15. PACKING MATERIALS...................................................................... 29 16. PERIODICAL MAINTENANCE PARTS ............................................. 31
1. FRAME L&DRIVE UNIT
REF No. 1 2 3 4 5 6 7 8 9 10 11 11 12 13 14 15 16 17 18 19 20 CODE LM4227001 LM5047001 LM5048001 LM5058001 LM5062001 LM5067001 LJ9935001 UL9037001 LJ9938001 LJ9940001 LJ9942001 LM9168001 LM5085001 LM5086001 LJ7403001 LJ9945001 LM5011001 087320616 085311016 085311016 LM5104001 Q'TY 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 4 3 1 1 DESCRIPTION DEVELOP JOINT MAIN MOTOR ASSY AL FUSER GEAR 39 H/R DRIVE REGISTER SOLENOID ASSY MP SOLENOID ASSY T1 SOLENOID ASSY TONER SENSOR PCB ASSY AL PT SENSOR HOLDER RELAY FRONT PCB ASSY AL INTERLOCK SW ASSY AL RELAY REAR PCB ASSY AL (HL-5250DN/5251DN/5270DN/5280DW) RELAY REAR PCB 2 ASSY AL (HL-5240) NEW TONER ACTUATOR NEW TONER ACTUATOR SPRING RUBBER FOOT CONNECTOR 54702-1219 EJECTOR SOLENOID (HL-5250DN/5251DN/5270DN/5280DW) TAPTITE CUP S M3x6 TAPTITE BIND B M3x10 TAPTITE BIND B M3x10 (HL-5250DN/5251DN/5270DN/5280DW) GEAR 17 MP ROLLER DRIVE REMARKS
chg
ADD
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1. FRAME L&DRIVE UNIT
4 3 16 19 18 10 8 7 11 12 13
9
15 1
20
6 18 17 2 17 17
18 14
5
17
-2-
2. FRAME R UNIT
REF No. CODE 1 LM9022001 2 LM4267001 3 LJ7403001 Q'TY 1 1 1 DESCRIPTION TONER LED PCB ASSY AL LED HOLDER RUBBER FOOT REMARKS
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2. FRAME R UNIT
2
1
3
-4-
3. FRAME UNIT
REF No. 1 2 3 4 5 CODE LM2445001 LM5114001 LM5116001 LG6846001 LM6655001 Q'TY 1 1 1 1 1 DESCRIPTION FILTER FAN MOTOR 60 UNIT LV FAN MOTOR 60 UNIT PCB T60H929.00 ASSY 02 (HL-5280DW) AIR DUCT ASSY AL REMARKS
chg ADD
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3. FRAME UNIT
1 5
3
2 4
-6-
4. LASER UNIT
REF No. CODE 1 LM5750001 2 LJ0908001 2 UL7931001 3 087320616 Q'TY 1 1 1 6 DESCRIPTION LASER UNIT AL (SP) LASER CAUTION LABEL B LASER CAUTION LABEL CHN TAPTAITE CUP S M3x6 REMARKS
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4. LASER UNIT
2
1
3 3 3
3 3 3
-8-
5. PAPER FEEDER
REF No. 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 18 18 18 18-1 18-2 19 20 21 CODE LM9001001 LM5131001 LM5132001 LM5133001 LM5140001 LM5150001 LM5151001 LM5152001 LJ9999001 LM5165001 LM5171001 LU0027001 LM6490001 LM6752001 LJ8657001 LM5196001 LM5201001 LM5205001 LM5962001 LM6964001 LM7031001 LM5124001 LM5208001 085310816 087411016 LM6584001 Q'TY 1 1 1 1 1 1 1 2 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 2 1 7 DESCRIPTION PE EG SENSOR ASSY PE ACTUATOR EDGE ACTUATOR EDGE ACTUATOR SPRING ROLLER HOLDER ASSY REGIST ACTUATOR FRONT REGIST ACTUATOR REAR REGIST ACTUATOR SPRING MP PE SENSOR ASSY MP ROLLLER HOLDER ASSY PE ACTUATOR MP PE ACTUATOR MP B 2 MP SEPARATION SPRING A SEPARATION PAD ASSY MP 2 BINDER 2.3X7.9 TRAY MP ASSY MP TRAY COVER ASSY PROCESS COVER ASSY AL PROCESS COVER ASSY AL CHN PROCESS COVER ASSY AL IND RPOCESS COVER ASSY (HL-5251DN) PROCESS COVER STOPPER SUPPORT FLAP AL TAPTITE BIND B M3x8 TAPTITE CUP B M4X10 ANTISTATIC FILM SWI REMARKS
chg chg chg
add add ADD
add
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5. PAPER FEEDER
18
18-2
16 18-1
17
20
21 21 21
21 21
21
21 14 13
9
19 12 15 11 1
10
19 7 8 8 5 2 6 3
4
- 10 -
6. DX
REF No. CODE 1 LM5209001 1 LM5421001 Q'TY 1 1 DESCRIPTION DX FEED ASSY LTR AL DX FEED ASSY A4 AL REMARKS
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6. DX
1
- 12 -
7. PAPER TRAY
REF No. 1 1 1 1 1-1 1-2 1-3 1-4 1-5 CODE LM5738001 LM5739001 LM6568001 LM6957001 LM5237001 LM5239001 LM5245001 LM5246001 LM5247001 Q'TY 1 1 1 1 1 1 1 1 1 DESCRIPTION PAPER TRAY UNIT US PAPER TRAY UNIT EUR PAPER TRAY UNIT A4 S PAPER TRAY UNIT UNIV IND SEPARATION PAD ASSY SEPARATION PAD SPRING GEAR 15 GEAR 21-16 LIFT GEAR 46 REMARKS
add ADD
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7. PAPER TRAY
1
1-1
1-2
1-4 1-3
1-5
- 14 -
8. FUSER UNIT
REF No. CODE 1 LU0214001 1 LU0215001 1 LU0217001 1 LU0216001 1 LU0112001 1-1 LM5408001 1-2 LM5513001 Q'TY 1 1 1 1 1 4 4 DESCRIPTION FUSER UNIT 115V (SP) FUSER UNIT 230V (SP) FUSER UNIT 230V EUR (SP) FUSER UNIT 230V IND (SP) FUSER UNIT 230V SNG (SP) PRESSURE SPRING EJECT PINCH ROLLER M SYMBOL REMARKS chg chg chg CHG del add add
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8. FUSER UNIT
1 1-2 1-2 1-2 1-2 1-1 1-1 1-1 1-1
- 16 -
9. COVERS&LABELS
REF No. 1 1 1-1 1-2 1-3 1-4 1-5 1-6 2 2 2-1 2-2 2-3 2-4 2-5 2-6 2-7 2-8 2-8 2-9 2-10 2-11 2-12 2-13 2-14 3 4 4 4 5 6 7 7 8 9 10 10 10 10 10 11 11 11 11 11 12 13 CODE LU0126001 LU0231001 LM5269001 LM5083001 LM5084001 LJ9933001 085411216 LU0160001 LU0125001 LU0232001 LM5269001 LM5530001 LM5531001 LM5532001 LM5635001 LM5534001 LM9041001 LM5535001 LM5768001 LM9043001 LE7130001 085411216 LM5882001 LU0160001 LG6059001 LM5778001 LM5780001 LM5779001 LU0282001 LM5273001 LM5274001 LM5983001 LU0277001 LM5424001 LM5771001 LM5521001 LM5284001 LM5537001 LM5604001 LU0059001 LM5542001 LM5834001 LM5835001 LM5836001 LU0060001 LM5758001 085411216 Q'TY 1 1 1 1 1 1 6 1 1 1 1 1 1 DESCRIPTION TOP COVER ASSY AL PSL (HL-5240/5250DN/5251DN) TOP COVER ASSY AL MOF BEL PSL (HL-5240 MOF BEL) INNER CHUTE AL SW KEY A SW KEY B PANEL PCB ASSY AL TAPTITE BIND B M4x12 PAPER STACK LEVER ASSY AL TOP COVER 2 ASSY 5270 PSL TOP COVER 2 ASSY 5280 PSL INNER CHUTE AL SW KEY A SW KEY B SW KEY C SET KEY PRINTED ASSY KEY TOP LCD PANEL PCB ASSY AL PANEL PLATE PRINTED ASSY 5270 PANEL PLATE PRINTED ASSY 5280 BACK LIGHT PCB ASSY AL BACK LIGHT FILM TAPTITE BIND B M4x12 SET KEY FILM PAPER STACK LEVER ASSY AL LCD SIDE COVER R ASSY AL SIDE COVER L ASSY AL (HL-5240/5250DN/5251DN) SIDE COVER L 2 ASSY AL (HL-5270DN/5280DW) SIDE COVER L ASSY AL MOF (HL-5240 MOF BEL) ACCESS COVER AL REAR COVER AL OUTER CHUTE ASSY2 OUTER CHUTE ASSY2 EL25 (US, CAN) DX COVER (HL-5240) BROTHER EMBLEM AL MODEL PLATE 5240 MODEL PLATE 5250 MODEL PLATE 5270 MODEL PLATE 5280 MODEL PLATE 5251 PROCESS UNIT OP LABEL AL US PROCESS UNIT OP LABEL AL EUR PROCESS UNIT OP LABEL AL AP PROCESS UNIT OP LABEL AL CHN PROCESS UNIT OP LABEL AL ITA (HL-5251DN) RELEASE LABEL TAPTITE BIND B M4x12 REMARKS chg del
add chg chg
1 1 1 1 1 1 1 1 7 1
1 1
add add
1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 6
add
chg ADD chg
add
add
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9. COVERS&LABELS
10 2 2-8 10 1
2-13 2-14 2-10 2-6 2-5 2-12 2-9 2-4 2-3 2-2 2-7 13 13 1-3 1-4
1-6 13
1-2 13
1-1 2-1
2-11
2-11
1-5
1-5
6
7 13 3
8
12
13 13 5 4 11
13
9
- 18 -
10. MAIN PCB
REF No. 1 1 1 1 1 1 1 1 1 1 CODE LM9076001 LM9077001 LM9110001 LM9064001 LM9138001 LM9169001 LM9170001 LM9429001 LM9430001 LV0048001 Q'TY 1 1 1 1 1 1 1 1 1 1 DESCRIPTION MAIN PCB ASSY 5240 MAIN PCB ASSY 5250 MAIN PCB ASSY 5270 MAIN PCB ASSY 5280DW US MAIN PCB ASSY 5280DW EU MAIN PCB ASSY 5240 CHN MAIN PCB ASSY 5250 CHN MAIN PCB ASSY 5240 IND MAIN PCB ASSY 5250 IND MAIN PCB ASSY 5250 KOR SYMBOL REMARKS
add add add add ADD
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10. MAIN PCB
1
- 20 -
11. LVPS
REF No. CODE 1 LJ9979001 1 LJ9983001 1 LM9088001 Q'TY 1 1 1 DESCRIPTION PS PCB UNIT AL 115V PS PCB UNIT AL 230V PS PCB UNIT AL CHN (CHN, IND, RUS) REMARKS
CHG
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11. LVPS
1
- 22 -
12. HVPS
REF No. 1 CODE LJ9978001 Q'TY 1 DESCRIPTION HIGH-VOLTAGE PS PCB ASSY AL REMARKS
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12. HVPS
1
- 24 -
13. AC CORDS
REF No. CODE 1A LJ9271001 1B LJ9103001 1C LJ9254001 1D LJ9294001 1E LJ9666001 1F LJ9921001 1G LM9288001 1H LJ9338001 1I LJ9295001 1J LJ9256001 1K LJ9727001 Q'TY 1 1 1 1 1 1 1 1 1 1 1 DESCRIPTION AC CORD ASSY LF UL/CSA 10A AC CORD ASSY LF VDE AC CORD ASSY LF SEV AC CORD ASSY LF CHILE AC CORD LF SAA AC CORD ASSY LF, BS/PSB AC CORD ASSY LF, ISRAEL AC CORD ASSY LF, CHINA AC CORD ASSY LF, SOUTH AFRICA AC CORD ASSY LF, DEMKO AC CORD LF, ARG REMARKS
CHG
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13. AC CORDS
1A
1B
1C
1D
1E
1F
1G
1H
1I
1J
1K
- 26 -
14. ACCESSORIES
REF No. 1 1 1 1 1 1 1 1 1 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 3 3 3 3 4 5 5 5 CODE LU0015001 LM5594001 LM6464001 LM6232001 LM5997001 LM5903001 LM6785001 LU0244001 LM6947001 LM5292001 LM6472001 LM5668001 LM5678001 LM6475001 LM5628001 LM6473001 LM5667001 LM5680001 LM6476001 LM5618001 LM5666001 LM5679001 LM5651001 LM6474001 LM5671001 LM5683001 LM5652001 LM5672001 LM5684001 LM5638001 LM5670001 LM5682001 LM5657001 LM5653001 LM5673001 LM5685001 LM5662001 LM5674001 LM5686001 LM5663001 LM5675001 LM5687001 LM5664001 LM5676001 LM5688001 LM5665001 LM5669001 LM5681001 LM5893001 LM5896001 LM5891001 LM5894001 LM5892001 LM5895001 LM6945001 LU0425001 LU0426001 LU0429001 LU0430001 LJ9803001 LU0354001 LU0370001 LU0355001 Q'TY 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 DESCRIPTION CD ASSY 40/50 S AL CD ASSY 70 AL CD ASSY 70/80 AL CD ASSY AL CHN CD ASSY 40/50AL EEU/RUS CD ASSY AL EEU/RUS CD ASSY HL-5240 KOR CD ASSY AL KOR (HL-5250DN KOR) CD ASSY 40/50 AL IND SET GUIDE AL ENG SET GUIDE AL ENG UNIV SET GUIDE AL-LCD ENG SET GUIDE AL-W ENG SET GUIDE AL-W ENG UNIV SET GUIDE AL FRE SET GUIDE AL FRE UNIV SET GUIDE AL-LCD FRE SET GUIDE AL-W FRE SET GUIDE AL-W FRE UNIV SET GUIDE AL GER SET GUIDE AL-LCD GER SET GUIDE AL-W GER SET GUIDE AL SPA SET GUIDE AL SPA UNIV SET GUIDE AL-LCD SPA SET GUIDE AL-W SPA SET GUIDE AL POR SET GUIDE AL-LCD POR SET GUIDE AL-W POR SET GUIDE AL ITA SET GUIDE AL-LCD ITA SET GUIDE AL-W ITA SET GUIDE AL CHN SET GUIDE AL NOR SET GUIDE AL-LCD NOR SET GUIDE AL-W NOR SET GUIDE AL SWE SET GUIDE AL-LCD SWE SET GUIDE AL-W SWE SET GUIDE AL DAN SET GUIDE AL-LCD DAN SET GUIDE AL-W DAN SET GUIDE AL FIN SET GUIDE AL-LCD FIN SET GUIDE AL-W FIN SET GUIDE AL DUT SET GUIDE AL-LCD DUT SET GUIDE AL-W DUT SET GUIDE AL RUS SET GUIDE AL-LCD RUS SET GUIDE AL ENG/CZE/HUN SET GUIDE AL-LCD ENG/CZE/HUN SET GUIDE AL POL/BUL/ROM SET GUIDE AL-LCD POL/BUL/ROM SET GUIDE 40/50 AL IND CD-ROM ASSY VISTA EU/US CD-ROM ASSY VISTA CHN/ENG CD-ROM ASSY VISTA EEU/RUS CD-ROM ASSY VISTA KOR USB CABLE 2.0 CHN SETUP GUIDE VISTA ENG SETUP GUIDE VISTA W ENG SETUP GUIDE VISTA GER HL-5240/5250DN/5270DN/5280DW/5250DNT - 27 REMARKS chg del chg del add add add add del chg del chg del chg del chg
del chg
add add add add add add add CHG ADD ADD ADD add ADD ADD ADD
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14. ACCESSORIES
REF No. 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5 CODE LU0371001 LU0356001 LU0372001 LU0357001 LU0373001 LU0358001 LU0374001 LU0359001 LU0375001 LU0360001 LU0376001 LU0361001 LU0377001 LU0362001 LU0378001 LU0363001 LU0379001 LU0364001 LU0380001 LU0365001 LU0366001 LU0367001 LU0368001 Q'TY 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 DESCRIPTION SETUP GUIDE VISTA W GER SETUP GUIDE VISTA FRE SETUP GUIDE VISTA W FRE SETUP GUIDE VISTA DUT SETUP GUIDE VISTA W DUT SETUP GUIDE VISTA ITA SETUP GUIDE VISTA W ITA SETUP GUIDE VISTA SPA SETUP GUIDE VISTA W SPA SETUP GUIDE VISTA POR SETUP GUIDE VISTA W POR SETUP GUIDE VISTA NOR SETUP GUIDE VISTA W NOR SETUP GUIDE VISTA SWE SETUP GUIDE VISTA W SWE SETUP GUIDE VISTA DAN SETUP GUIDE VISTA W DAN SETUP GUIDE VISTA FIN SETUP GUIDE VISTA W FIN SETUP GUIDE VISTA ENG/CEZ/HUN SETUP GUIDE VISTA POL/BUL/ROM SETUP GUIDE VISTA RUS SETUP GUIDE VISTA CHN REMARKS ADD ADD ADD ADD ADD ADD ADD ADD ADD ADD ADD ADD ADD ADD ADD ADD ADD ADD ADD ADD ADD ADD ADD
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14. ACCESSORIES
1
2
3
5
4
- 29 -
15. PACKING MATERIALS
REF No. 1 1 1 1 1 1 1 1 1 1 1 1 1 1 2 2 3 4 5 6 7 CODE LM5616001 LL0943001 LM5841001 LM5639001 LM5699001 LM5765001 LM5837001 LM5655001 LM5722001 LM6786001 LU0245001 LM6953001 LM6956001 LU0052001 LM5294001 LM5599001 LM5298001 LJ5584001 LM5826001 LM5829001 LM2042001 Q'TY 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 4 2 DESCRIPTION CARTON HL-5240 US CARTON HL-5250 US/ HL-5250DNT US CARTON HL-5280DW US CARTON HL-5240 EU CARTON HL-5250DN EU CARTON HL-5270DN EU CARTON HL-5280DW EU CARTON HL-5240 CHN CARTON HL-5250DN CHN CARTON HL-5240 KOR CARTON HL-5250DN KOR CARTON HL-5240 IND CARTON HL-5250DN IND CARTON HL-5251DN COSIP ITA POLYSTYRENE PAD ASSY AL 40/50 POLYSTYRENE PAD ASSY AL 70/80 OPTION CARTON AL BAG, 700X800H CARTON OUTER 5250DNT US PAD 5250DNT A (HL-5250DNT US) PAD 5250LT B (HL-5250DNT US) REMARKS
add ADD add add add
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15. PACKING MATERIALS
3
2 2
4 2
1
(HL-5250DNT)
7
7
5
6
6 6 6
- 31 -
16. PERIODICAL MAITENANCE PARTS
REF No. CODE 1 LM5852001 2 LM6753001
Q'TY 1 1
DESCRIPTION ROLLER HOLDER SP ASSY MP ROLLER HOLDER SP ASSY 2
REMARKS CHG
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16. PERIODICAL MAINTENANCE PARTS
1
2
- 33 -