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SERVICE MANUAL 3Y11 CHASSIS

Design and specifications are subject to change without prior notice. ( ONLY REFERRENCE)

ENGINEER BY:

_____

CHECKED BY:

_____

PPROVED BY:

_____

Contents
Safety Notice--------------------------------------------------------2 Technical specification--------------------------------------------3 Chassis Block Diagram--------------------------------------------4 IC Block Diagram -------------------------------------------------5-8 Transistor mark ----------------------------------------------------9 Chassis wiring diagram --------------------------------------------10 PCB Top/Bottom layer -------------------------------------------11-13 Service Adjustments ------------------------------------------- 14-16 Purity and Convergence Adjustment ----------------------------17 Control Location ---------------------------------------------------18 Input and Output Terminals----------------------------------------19 Operation Instructions------------------------------------------20-21 Mechanical Disassemblies----------------------------------------22 Cabinet parts List ---------------------------------------------------23 Circuit Diagram-----------------------------------------------------24

Safety Notice
SAFETY PRECAUTIONS
1:An isolation transformer should be connected in the power line between the receiver and the AC line when a service is performed on the primary of the converter transformer of the set. 2:Comply with all caution and safety-related notes provided on the cabinet back, inside the cabinet, on the chassis or the picture tube. 3:When replacing a chassis in the cabinet, always be certain that all the protective devices are installed properly,such as,control knobs, adjustment covers or shields, barriers,isolation resistor-capacitor networks etc.. Before returning any television to the customer,the service technician must be sure that it is completely safe to operate without danger of electrical shock.

X-RADIATION PRECAUTION
The primary source of X-RADIATION in television receiver is the picture tube. The picture tube is specially constructed to limit X-RADIATION emissions. For continued X-RADIATION protection, the replacement tube must be the same type as the original including suffix letter. Excessive high voltage may produce potentially hazardous X-RADIATION. To avoid such hazards, the high voltage must be maintained within specified limit. Refer to this service manual, high voltage adjustment for specific high voltage limit. If high voltage exceeds specfied limits, take necessary corrective action. Carefully follow the instructions for +B1 volt power supply adjustment, and high voltage check to maintain the high voltage within the specified limits.

PRODUCT SAFETY NOTICE
Product safety should be considered when a component replacement is made in any area of a receiver. Components indicated by mark ! in the parts list and the schematic diagram designate components in which safety can be of special significance. It is particularly recommended that only parts designated on the parts list in this manual be used for component replacement designated by mark ! . No deviations fromresistance wattage or voltage ratings may be made for replacement items designated by mark ! .
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FEATURES:
l l l l l l l l l l l l l AC 90V - 260V 50/60Hz M U L T I S Y S T E M : P A L B G / D K / I, S E C A M B G / D K ( O P T IO N ) , N T S C M ( O P T I O N ) V O LTA G E S Y N T H E SI SE D T U N IN G S Y S T E M 100/256 PROG RAM S MEM ORY (OPTION) B L U E B A C K F U N CT I O N 120 MINUTES SLEEP TIMER FULL AUTO PROGRAM TIME ON C L O C K ; C H I LD L O C K 2 AV I N P U T G A M E ( O P TI O N ) 8 PAGES TELETEXT (OPTION) BLACK LEVEL STRETCH P R O G R A M V I EW F U N C T IO N F O U R P IC T U R E M O D E£ ºM I LD ; C O LO R T U L; STA N D A R D ; C U ST O M ;D Y N A M I C

l l

G E N E R A L S PE C I F IC AT I O N :
14 ¡å70W £ ¨M A X .£ © 21 ¡å90 W £¨MAX.£© 2¡ ¢R E C E I V E S Y S T E M£ º D/K ; I ; B/G ; M 3¡¢ C O L O U R SYSTEM : PA L/ SECAM / N T S C 4¡ ¢V I S IO N I N T E R M E D IA T E F R E Q U E N C Y £ º 38.9MHz 5 ¡¢ I N T E R - C A R R I E R F R E Q U E N C Y : 4.5 MHz (M) 5.5 MHz (B/G) 6.0 MHz (I) 6.5 MHz (D/K) 6. C H R O M A IF F R E Q U E N C Y PA L / N T SC : 34.47/35.32 MHz 7¡¢A N T E N N A T Y P E : D I N TY P E 75 OHM 8¡¢C H A N N E L S R E C E IV I N G : V H F - 1 A 0 ; E 2 - E 4 ; S 1 - S 9 CH 46.25-161.25MHz V H F-3 S 1 0 - S 4 1 ; E 5 - E 1 2 CH 168.25-463.25MHz UHF E 2 1-E69 CH 471.25-855.25MHz 9¡¢ T U N I N G SYST E M £ º V S T U N IN G 10¡¢ AV I N /O U T £ º 2 A V I N + 1 A V STEREO O U T 11¡ ¢AV I N /O U T S P E C IF I C AT I O N£ º V I D E O IN ----1.0 ¡À0.2V P-P 75 O H M A U D I O IN ----0-2V (r.m.s ) V I D E O O U T----1.0¡À0.2 V P-P 75 O H M A U D I O O U T----0-2V (r.m.s) 12¡¢O S D L A N G U A G E£ º E N G L IS H 13¡¢A U D I O O U T P U T P O W E R : > 3W (1KHz, 0.5V INPUT , 10%TH D) 14¡¢S A F E T Y A U T H E N T I C AT I O N S TA N D A R D £ º C B 15¡ ¢L E D I N D IC A TO R S£ º POWER ON 16¡¢H A N D S E T T Y P E £ º HS08 17¡¢H A N D S E T P O W E R SU P LY £ º BATTERY 3V £¨U M -3/R6/AA £©x2 18¡¢C O L O U R P I C TU R E T U B E£ º 14"£-21" 90 DEGR EE TUBE 19¡¢R E M O T E C O N T R O L D IS TA N C E : ¡ Ý5 m 1¡ ¢P O W E R C O N S U M P T I O N £ º

Chassis Block Diagram

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IC Block Diagram
IC 201 (IIC BUS SINGLE CHIP VIF,SIF,VIDEO CHROMA) LA76810A/HA

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IC Block Diagram
IC 402&IC 403 (3W AUDIO OUTPUT)LA 4285

EVR

+ -

1 INT

2

3

4 5V

5

6
+

7
+

8

9
+

10
+

VCC

PRE
GND

EXT
INT/EXT EVR SM CONT D.C. PWR NF

PWR GND

RL 8

IC701 STV-5348
STTV/LFB FFB MA/SL POL L23 V DDD V DDA

5
CVBS

6

2

4

18
Data Clock

22

3

1

CBLK 28 VCR/TV 21 XTI 24 XTO 23 V SSO 25

CLAMPING SYNCHRONIZING DATA EXTRACTION

DATA DECODING DATA PROCESSING Address Data CTRL

19 DV

20 TEST

Address

OSCILLATOR FREQUENCY SYNTHETIZER TIME BASE Data

8 PAGES MEMORY

12 BLAN 13 COR 8 RED 9 GREEN 10 BLUE 15 Y

SCL 16 SDA 17

I C BUS INTERFACE

2

DISPLAY INTERFACE

STV5348

7
V SSD

26
V SSA

27
TEST

11
RGB REF

CTRL

14
ODD/EVEN

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IC Block Diagram
IC301 LA7840

PUMP UP THERMAL PROTECTION

AMP

-

+

GND

NON INV.INPUT

OUTPUT STAGE Vcc

INVERTINO INPUT

IC602 STR-G6653
4 VIN

PUMP UP OUT

1

2
Ver.OUTPUT

3

4

5

6
Vcc

7

1 D
START O.V.P LATCH DRIVE

2
REG. O.S.C

+ Vth(1)
Comp1

S 5 O.C.P/F.B

T.S.D

+
Comp2

Vth(2)

3 GND

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IC Block Diagram
IC202 La7642

IC203,Q609,IC601&IC302 L7800 SERIES
INPUT 1 REFERENCE VOLTAGE SERIES PASS ELEMENT OUTPUT 2

CURRENT GENERATOR

SOA PROTECTION

STARTING CIRCUIT

REFERENCE VOLTAGE

ERROR AMPLIFIER

THERRMAL PROTECTION

GND 3

D613 TLP621
TLP621 1 2 1:ANODE 2:CATHODE 3:EMITTER 4:COLLECTOT 4 3

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Transistor Mark

PNP

NPN PNP PNP
A1015

NPN
C18 15

NPN
C27 17

C24 82

E C

D2499

A966
B

E C B

C21 20

E C

B

E C

B

E C

B

B E C

L7809

L7812

L7805

INPUT

OUTPUT GND

INPUT GND

OUTPUT

INPUT GND

OUTPUT

B

C

E

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Chassis wiring diagram

CN 406 CN 405 TO VIDEO IN TO AUDIO IN

CN 401£¯402 TO SPEAKER CN 302

CN 301 TO CN301B

FOCUS

1B 201 N 20 CN M C FRO

CN 301B FROM CN 301 SCREEN

CN 001 TO CONTROL CN 201B FROM CN 201
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CN 602 TO DEGAUSS

CN 601 AC IN

CRT& FRONT AV&CONTROL PCB Top Layer
CRT PCB TOP LAYER

FRONT AV & CONTROL PCB TOP LAYER

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Service Adjustments
MAIN CHASSIS ADJUSTMENT
PIF Adjustment (38.9M Figure 1)
Pattern Generator Digital Voltmeter DC Regulated Power Supply

-

+

-

20V +

(1) Tuner AGC terminal connects to GND. Pattern Generator(set signal generator RFoutput level to 100dBu. If it can not obtain 100dBuv, set level to MAX) outputs 38.9MHz R.F.signal and connects to tuner IF output terminal or pin5 of saw filter. (2) Connelct Digita voltmeter across C227. DC Regulated power supply positive terminal output +20V to pin1 of IC302 and negative trminal of D608. DC regulated power supply negative

System NTSC Adjustment (L108 Figure 2)
Sweep SignaL Generator Sweep Oscilloscope DC Regulated Power Supply -

Tuner

L108

IF

IC302 L203
C227

Ic201

D608

MAIN CHASSIS
Figure 1

+20V

+

C109

+
R104 Ic302 L108

C320

(1) Tuner AGC terminal connects to GND. Connect Sweep signal generator(set Sweep signal generator output level to 100dBuv. If it can not obtain 100dBuv,set Level to MAX.) to tuner IF output terminal.Sweep oscilloscope V-IN terminal connects to C109. And connect Q102 B pole to the power terminal of R104 thrOugh a 10K resistor.(shown in figure2) (2) Apply +20V DC across IC302, viz C320 Positive terminal as shown in figure2. (3) Adjust L108 to obtain waveform as The upmost point
39.5MHz

TUNER

IF

D
Q102

10k

32.4MHz

MAIN CHASSIS
Figure 2

38.9MHz

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Service Adjustments
MAIN CHASSIS ADJUSTMENT
B+ Adjustment (VR601)
(1) (2) (3) (4) Disconnect horizontal load.Connect a light bulb(100W) AC250V across C321). Connect 220V AC 50/60Hz to CN601 and switch on power switch. Test the voltage with digital meter between C321 two terminals. Adjust VR601 to obtain +110V+/-0.5V.

FACTORY MODE ADJUSTMENT
(1) Press MENU key twin, till the PICTURE MENU appears, then press Q.VIEW key. MUTE key to turn on CPU. TV SET will go to factory mode. Press TIMER key TO go to the next Factory menu. Go to MENU3 status by this means. (2) Press MENU key to exit factory mode.

AGC Adjustment
(1) Receive 60dB +/-2dB therefore signal. Connect Digital voltmeter positive terminal to AGC terminal of Tuner and negative terminal to GND. (2) Go to MENU3 status accorging to FACTORY MODE ADJUSTMENT. (2) Select RF.AGC by pressing CH+ or PROG+ keys. Adjust VOL+ and VOL- keys to obtain 4V Digital volTage meter reading. (3) Press MENU key to exit factory mode.

COMPLETE SET GENERAL ADJUSTMENT
FOCUS Adjustment
(1) Receive monoscope pattern. (2) Set TV to work in dynamic status. (3) Adjust the focus knob of FBT to get the clearest picture.

Screen Voltag Adjustment
(1) Go to factory mode MENU2 status according to AGC adjustment (2). (2) Select V-KILL by prssing CH+ or PROG+ and CH- or PROG- KEYS. (3) Press VOL+ key all the time, adjust the screen of FBT to get a horizontal faintness beam line. Then Loose VOL+

White Balance Adjustment(Applied when servicing)
(1) Set the TV set to AV mode. Receive black white pattern(color temperature test pattern). (2) Put the test probe 1 of CRT color analyzer (CA-100) on the low bright area and the test probe 2 on the high bright area. Adjust bright and contrast to get 5nit of low bright area and 80nit of high bright area. (3) Go to factory mode MENU2 according to AGC adjustment (2). Obtain low bright area to X=281 and Y=311 by adjusting R.bias and B.bias. Obtain both area to X=? and Y=? by adjusting the two status repeatedly. Note: the values of X & Y may be changed by the favour 0f customers.

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Service Adjustments
COMPLETE MACHINE GENERAL ADJUSTMENT Sub-bright Adjustment
(1) Receive GREY SCALE signal. (2) Set TV normal mode. (3) Go to factory mode ,adjust sub-bright option to make the picture same as below.

Totally dark

Can be seen the brightness

Ver tical size and pincushion adjustment
(1) Receive monoscope pattern. Set TV standard status. Adjust V.size to obtain picture vertical redisplay ratio more than 90% in factory mode MENU1. (2) Receive cross hatch pattern. Set TV standard status. Adjust V.LINE and V.SC to obtain picture vertical pin cushion a good status in factory mode MENU1. (3) Receive cross hatch pattern. Set Tv standard status. In factory mode MENU1 adjust V.POSITION to obtain picture vertical center of CRT screen.

Horizontal Center adjustment
Receive PHILIPS pattern. Set TV standard status. Adjust H.PHASE to obtain horizontal center at the center of of CRT screen.

Secam color decoder alignment
Receive the GREY SCALE/COLOR BAR signal. Enter into the factory mode. Adjust the valuse of secam R-Y DC and Secam B-Y DC to make the gray scale to the normal color.

Pure flat tube alignment
Horizontal size and pincushion distortion must be adjusted in pure flat tube as following: 1. Receive mono scope pattern;Adjust VR902 untill redisplay ratio is correct. 2.Receive cross hatch pattern signal;Adjust Vr901 untill the erect klines of the CRT two sides are most straight.

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Purity and Convergence Adjustment
COLOR PURITY ADJUSTMENT
(1) Before color purity adjustment,warm up the TV set over 15 minutes and fully degauss. (2) Receive pure white signal in AV status and set the TV receiver dynamic. (3) Go to factory mod MENU2. After write down the values of R-BIAS and B-BIAS, set the values of R-BIAS and B-BIAS zero. (4) Loosen the clamp screw of the deflection yoke and pull the deflection yoke towards color purity Magnetic loop. (5) Adjust color purity magnetic loop to make the green area at the center of CRT screen. (6) Slowly push the deflection yoke toward the front of CRT and set it where a uniform green field is obtained. Tighten the clamp screw of the deflection yoke. (7) Restore the values of R-BIAS,G-BIAS AND B-BIAS.

CONVERGENCE ADJUSTMENT
(1) Receive a dotted pattern. Set the TV receiver dynamic. (2) Loose the convergence magnet clamperrrrr and align red with blu dots at the center of the screen by rotating(R,B) static convergence magnets. (3) Align Red/Blue with green dots at the center of the screen by rotating(RB-G) static convergence magnet. (4) Remove the DY wedges and slightly tilt the deflection yoke horizontally and vertically to obtain the good overall convergnce. Fix them after the goob overall convergence got. (5) Fix purity error is found,follow PURITY ADJUSTMENT instructions.

Purity Magnet RB-G Magnet Clamper RB

Static Magnet

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Control Location
1. 2. 3. 4. 5. 6. 7. 8. 9. 10. 11. 12. Remote Sensor Power Indicator Main Switch Speakers Program Down & Up Button Volume Down & Up Button Menu Button AV/TV Button Front AV In (Option) Audio/Video - In/Out Jack AC Power Cord Terminal Antenna (75 Ohm)
4 9 5 6 7 8 2 1 3 4

11

10

12

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Input and Output Terminals
VIDEO AND AUDIO INPUT/OUTPUT TERMINALS 1. Video / Audio input for playback for VCR. 2. Video / Audio monitor output . *Please keep AC cord unplugged when connecting TV system.
AV OUT VIDEO AV IN VIDEO

L

L£¯MONO

AUDIO R

AUDIO R

** AV stereo model (option)
R TV mode L R AV mode L
Input

R, L parallel output .

R L Output

R, L separate input . R, L separate output .

** Mono model
R R, L parallel output . L R AV mode L
Input

TV mode

R L Output

R, L parallel input . R, L parallel output .

**CAUTION:Do not connect and turn on both the devices which are connected to side AV in and rear AV in at the same time ,otherwise ,a distorted and interference picture will occur. For the Mono model, during the TV reception, or AV mode connected the audio input at R, L , R&L, the speaker will output only the mono sound. And at the AV-R, L output also mono sound output only.

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Operation Instructions
WARNING: The Main Power Switch (No.6 of the Control Location page ) is the Manually Operated Mechanical Switch (MOMS). It is requested to Manually to turn On and Off the Main power. The Remote control can not cut off main voltage at the TV set. For safety purpose, turn off the Main Switch manually when long time not use the TV or for the long vacation. Press once will turn on the Main supply of the TV set. The Power indicator (No.6 of the Control Location page ) will light up. To make sure the power is turn off, please fully press the Main switch and make sure the power indicator light off.

Turn the TV set on, then power indicator will light up. The picture will appear after a few seconds . (If tuned on) The program number is displayed on the top right-hand corner of the screen. MENU BUTTON 1.Press this button to select menu. PRESET, PICTURE, SYSTEM ,and TIME menu can be selected cyclically. Preset Menu Picture Menu System Menu
Time Menu

Exit Menu

2.After enters each menu, you can select the item which you will adjust by PROG.+/- buttons, and adjust this item by VOL. +/- buttons. *The item which you select will change blue.

Preset menu
PRESET CHANNEL SKIP BAND ASM.SIF FINE SEARCH ASM 00 OFF V-L 6.5M

1. CHANNEL In this item, you can store the channel number which are watching, and change the channel number by VOL.+/- Buttons (or number keys). 2. SKIP You can set "ON" by VOL.+/- Buttons if you want to cancel the channel number which you are watching. 3. BAND You can select V-L, V-H or UHF. 4. ASM.SIF You can select 6.0M, 4.5M, 6.5M or 5.5M. *4.5M is only a option for some models. 5. FINE To tune in weak station this item must be used. 6. SEARCH Press VOL.+/- Buttons to start searching. The VOL- button searches for lowernumbered channels; the VOL+ button for higher-numbered channels. When a TV station signal is received ,the searching will stop. 7. ASM Press VOL.+/- Buttons, then the TV set will automatically search from V-L band to U band.

Picture menu
PICTURE BRIGHTNESS CONTRAST COLOR SHARPNESS TINT 35

You can select BRIGHTNESS, CONTRAST, COLOR, SHARPNESS, and TINT item by PROG.+/- Buttons , and adjust the item which you select by VOL.+/Buttons.

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Operation Instructions
System menu SYSTEM COL.SYS SIF.SYS AUTO 6.0M

1. COL.SYS You can change present color system in this item. AUTO PAL SECAM NTSC1 NTSC2 **SECAM is only an option for some models. 2. SIF.SYS You can select 6.0M, 4.5M, 6.5M or 5.5M. **4.5M is only an option for some models. 1. CLOCK You can adjust the currently time by this item. Press the VOL+button set hour , and the VOL-button set minute . 2. TIMING If you set the item is TIMING ON , you can set the time of TV ON and TV OFF . 3.TV ON Set the time when the TV set turn on . 4.TV OFF Set the time when the TV set turn off . 5.AWOKE Selecting AWOKE ON , you can set theAWTIME item. 6.AWTIME Set the awake time that you want . If you set the AWTIME is 12:00, The ¡°CATCH TIME11:58:00¡±will display on the screen for awaking you .It will disappear from the screen until¡°CATCH TIME 12:00:00¡±.

Time menu
TIME _:_ _ _ _:_ CLOCK TIMING _ _:_ _ TVON _ _:_ _ TVOFF AWOKE _ _:_ _ AWTIME OFF OFF

SELECTING PROGRAM Use 0-9 digit buttons to call directly on the program number that you want. If you want to select a double digits program number , firstly press "- / - -" button, then input the two digits. Program number can also be changed by "PROGRAM DOWN" and "PROGRAM UP" buttons. Press "PROGRAM UP" button, program number will increase. Press "PROGRAM DOWN" button, program number will decrease. CHILD LOCKED The TV set can provide the panel key control locked or prevent your children for watching the TV set. SET CHILD LOCKED: Press the "LOCK" button on remote control unit. The key locked ( ) is displayed on the screen. Then the symbol will disappear after change of the program or released child locked mode. You can not use any panel control key on the TV set while locked .Only the remote control can normal operate the TV set .The "key locked " symbol( )is displayed on the screen when turn off the Main switch and turn on again. It can release the child lock totally by pressing "LOCK"button or press the standby to turn off the TV set and turn on again .The child lock keep locked but you can operate the TV set by remote control .Keep the remote control out of child after locked. RELEASE CHILD LOCKED: You can cancel this mode by pressing the 'LOCK" button until the "key symbol"( )disppear from screen .If the symbol displayed on screen then press the LOCK button once will unlock .If the symbol not displayed on screen such as after program changed or standby off and on again .Press the LOCK button twin to unlock.

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Mechanica Disassemblies l
CABINETBACKREMOVAL
1.Refert o Figure 1,remove7screws. 2.Pulloffcabine t back andremove.

CHASSISREMOVAL
1.Removecabinetback. 2.Dischargethepicturetubeanode(2ndanodelead)tothe dagcoating(picturetubegroundinglead). 3.DisconnectDegaussingcoilsocket(KE),Picturetubesocket, D eflectionyokeconnector(KDY),Speakerconnectors(KL andKR),and2ndanodelead. 4.Removechassiscompletelybyslidingitstraightback.

PICTUR
CAUTION:

E TUB E REMOVAL

Donotdisturbthedeflectionyoke ormagnetassemblyo n th e pictur e tube Neck.Car e mus t be takentokee p these assembliesintact,unles s pictur e tub e is beingreplaced.Dischargethepicturetube tothecoatingbeforehandingth e Tube.

Figure1.CabinetBackRemovel

1.Removechassis,referringtoChassisRemovalinstructions. 2.Placecabinetfron t facedownonthesoftsurface. 3.Removethescrewoneachcornerofthepicturetubeand GENTLYliftthepicturetubeoutofthecabinet. 4.Installareplacementpictur e tubeinreverseorder. Properl y instal l thedegaussingcoilandpicturetube groundin g leadonthepicturetube.SeeFigure2.

Note:IfthePictureTubeisbeingreplaced,mountthe DegaussingCoi l onthepicturetube.Seefollowing..

DEGAUSSING COIL DEGAUSSING COILHOLDER

PICTURETUBE GROUNDINGLEAD

DEGAUSSING COILSOCKET

ToCRTUnit ground

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Cabinet Parts List

10

1

6

7

4

3

5

2

11 8

9

12

KeyNo . 1 2 3 4 5 6 7 8 9 10 11 12

PartNo . SK140114NZM00 1 SK100114NZM00 2 SK100714NZM00 0 SK100714NZM00 0 SK100914NZM00 1 SK121314NZM00 1 SK100814NZM00 1 SK060114NZM2W 6 SK100214NKM00 4 SK1015HS08000 5 SK1016HS08000 6 SK1014HS08004 4

Description SPEAKERGRILL-SILVE R BLUE #SB00 1 (PVC) FRONTCABINET-METALSILVERGREY#MSG001W/A V STEREOEN G (3Y07) 94V-0 FRONTLENS-TRANSPAREN T (REMOT E CONTROLWINDOW) FRONTLENS-TRANSPAREN T (LEDWINDOW) POWERKNOB-ELECTROPLATIN G SILVER(ABS) INLAY(A) - FRONT AVMETALSILVERGREY#MSG00 1 W/3HOLE S EN G (3Y01) CONTROLKEYKNOB-ELECTROPLATIN G SILVER(ABS) BACKLABELFISHERR14H2ENG BACKCABINET-DARKGREY# DG00 194V- 0 (HIPS) BOTTOMCABINE T-METALSILVERGREY#MSG001(ABS) BATTERYDOOR-METALSILVERGREY#MSG001(ABS) TOP CABINET-METALSILVERGREY#MSG00 1 FISHERW/RemoteControl

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