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DATA PROJECTOR
VPL-ES5 VPL-EX5 VPL-EX50 VPL-EX5U VPL-EW5
REMOTE COMMANDER
RM-PJ4
SERVICE MANUAL 1st Edition (Revised 1)
! WARNING
This manual is intended for qualified service personnel only. To reduce the risk of electric shock, fire or injury, do not perform any servicing other than that contained in the operating instructions unless you are qualified to do so. Refer all servicing to qualified service personnel.
! WARNUNG
Die Anleitung ist nur für qualifiziertes Fachpersonal bestimmt. Alle Wartungsarbeiten dürfen nur von qualifiziertem Fachpersonal ausgeführt werden. Um die Gefahr eines elektrischen Schlages, Feuergefahr und Verletzungen zu vermeiden, sind bei Wartungsarbeiten strikt die Angaben in der Anleitung zu befolgen. Andere als die angegeben Wartungsarbeiten dürfen nur von Personen ausgeführt werden, die eine spezielle Befähigung dazu besitzen.
! AVERTISSEMENT
Ce manual est destiné uniquement aux personnes compétentes en charge de l'entretien. Afin de réduire les risques de décharge électrique, d'incendie ou de blessure n'effectuer que les réparations indiquées dans le mode d'emploi à moins d'être qualifié pour en effectuer d'autres. Pour toute réparation faire appel à une personne compétente uniquement.
CAUTION
RISK OF EXPLOSION IF BATTERY IS REPLACED BY INCORRECT TYPE. DISPOSE OF USED BATTERIES ACCORDING TO THE RULE IN REGION.
VPL-ES5/EX5/EX50/EX5U/EW5
Table of Contents
1. Service Overview
1-1. 1-2. Appearance Figure .......................................................... 1-1 Board Locations .............................................................. 1-1
4. Spare Parts
4-1. 4-2. 4-3. 4-4. 4-5. Notes on Repair Parts ..................................................... 4-1 Exploded Views .............................................................. 4-2 Electrical Parts List ......................................................... 4-4 Packing Materials & Supplied Accessories .................... 4-4 Optional Fixtures ............................................................ 4-4
1-3. Disassembly .................................................................... 1-2 1-3-1. Upper Case Assembly ........................................... 1-2 1-3-2. 1-3-3. 1-3-4. 1-3-5. 1-3-6. 1-3-7. 1-3-8. 1-3-9. 1-3-10. 1-3-11. Sub Rear Case Assembly ...................................... 1-3 Main Board ............................................................ 1-3 Power Board and Thermal Sensor Board .............. 1-4 Front Case Assembly and IR Sensor Board .......... 1-5 Fan (Exhaust) -1 .................................................... 1-5 Fan (Exhaust) -2 .................................................... 1-6 Optical Unit Assembly .......................................... 1-7 Lamp Power Supply .............................................. 1-8 Fan ......................................................................... 1-9 3D GAMMA Service tool Application Software .............................................................. 1-10
5. Block Diagrams
Overall (VPL-ES5) ......................................................... 5-1 Overall (VPL-EX50) ...................................................... 5-2 Overall (VPL-EX5) ........................................................ 5-3 Overall (VPL-EX5U) ...................................................... 5-4 Overall (VPL-EW5) ........................................................ 5-5
2. Electrical Adjustments
2-1. 2-2. Initial Values of Adjustment Items ................................. 2-1 Memory Structure ........................................................... 2-7
6. Diagrams
6-1. Frame Schematic Diagrams ............................................ 6-1 Frame (VPL-ES5) ........................................................... 6-1 Frame (VPL-EX50) ........................................................ 6-2 Frame (VPL-EX5/EX5U) ............................................... 6-3
3. Troubleshooting
3-1. 3-2. Electric Troubleshooting ................................................ 3-1 Power Board Troubleshooting ........................................ 3-3 No Power ............................................................... 3-3 Failure of Turn on Lamp ....................................... 3-4
Frame (VPL-EW5) ......................................................... 6-4
3-2-1. 3-2-2. 3-3.
Optical Troubleshooting ................................................. 3-6
VPL-ES5/EX5/EX50/EX5U/EW5
1
Section 1 Service Overview
1-1. Appearance Figure
1-2. Board Locations
Main Door detection switch
Power
Thermal sensor
Lamp power supply IR sensor
Door detection switch
VPL-ES5/EX5/EX50/EX5U/EW5
1-1
1-3. Disassembly
1-3-1. Upper Case Assembly
Focus adjust gear knob
8 Press here strongly. 9 Remove the Upper case assembly in the direction of the arrow.
0 Disengage the claws at the 17 locations respectively. Upper case assembly
Caution : If the spacings in the top and bottom are not equal, go to "Assembling method of optical unit assembly and Focus/Zoom adjust assembly". (Refer to section 1-3-8. Steps 9 to 14.)
Upon completion of the upper case assembly attachment, check to see that the spacing in the top is equal to the spacing in the bottom.
!- Upper case assembly
These portions are fragile. Be very careful not to damage them. Lower case assembly Caution : Remove the upper case assembly from this corner. When attaching the upper case assembly, attach it while aligning with the lower case assembly starting from this corner. 6 Remove the filter door in the direction of the arrow C.
2 Loosen screw. 3 Lamp door assembly 4 Screw (+P M3 x 6) B BA 7 Screw (+P M3 x 6) C 1 Five screws (+P M3 x 6) 5 Two claws
Lower case assembly A
A
B B Front Side of Unit Front Side of Unit B
A A A
1-2
VPL-ES5/EX5/EX50/EX5U/EW5
1-3-2.
Sub Rear Case Assembly
Route the speaker harness under the MB bracket. Main board J11 Sub rear case assembly 4 Sub rear case assembly VPL-ES5
4 Sub rear case assembly, etc.
3 Two screws (+K 3 x 12)
Rear Side of Unit
VPL-EX5 VPL-EX5U 2 Six hexagon screws
2 Four hexagon screws 3 Two screws (+K 3 x 12) 4 Sub rear case assembly VPL-EX50 1 Speaker harness
7 Sub rear case assembly Rear Side of Unit 6 Speaker
2 Eight hexagon screws 3 Two screws (+K 3 x 12) VPL-EW5 4 Sub rear case assembly
5 Two screws (+PWH 3 x 6)
8 One screw (+F 3 x 8) 2 Six hexagon screws 3 Two screws (+K 3 x 12)
1-3-3.
Main Board
4 Two screws (+PWH 3 x 6) 5 Shield Shield 3 Three screws (+PWH 3 x 6)
1 Sub rear case assembly, etc.
(Refer to section 1-3-2, steps 1 to 4.)
J11 J17 J16 J26 J21 J20 2 Remove the twelve connectors. J14 J19 J18 J24 J23 J6 J22 Main board
6 Main board
VPL-ES5/EX5/EX50/EX5U/EW5
1-3
1-3-4.
Power Board and Thermal Sensor Board
1 Main board
(Refer to section 1-3-3, steps 2 to 6.)
Check to see that the seven connectors are protruding from the MB bracket. Be careful that the harnesses must not override on top of this port or must not be pinched by this portion. Duct lamp assembly
6 Four tapping screws (PAN 3 x 7) 8 MB bracket 5 Screw (+PSW M4 x 6)
2 Tapping screw (PAN 3 x 7) 3 Clamp 4 Sheet
Fan
!- Power board
!= Tapping screw (PAN 3 x 7) Caution : When attaching the MB bracket, bind the five harnesses into the shape of "U" and attaching them to the MB bracket.
J1
0 Dowel
![ Thermal sensor board
Power board
Duct lamp assembly
Duct lamp assembly CN701 Miniature fuse-links (F602) Fuse (H.B.C.) (F601)
Power board
CN605
CN603
9 Remove the three connectors.
7 Remove the fan in the direction of the arrow.
VPL-ES5/EX5/EX50/EX5U/EW5
1-4
1-3-5.
Front Case Assembly and IR Sensor Board
5 Tapping screw (M3 x 7)
J7 4 Front case assembly 3 Logo 6 IR sensor board 1 Lens cap
2 Four claws
1-3-6.
Fan (Exhaust) -1
1 Lamp door assembly
2 MB bracket
4 Front case assembly
3 Power board (Refer to section 1-3-1, steps 2 to 4.) (Refer to section 1-3-4, steps 2 to 11.) (Refer to section 1-3-5, steps 1 to 3.)
Caution : Because the harness has the shape of flat cross-section, do not insert the harness into the harness clamp section with excessive force. Find out the direction in which the harness can be inserted easily, and then insert the harness. Harness
9 Lamp power supply connector 0 Door detection switch harness
8 Screw (+PWH M3 x 6) Lamp box assembly
Harness clamp section
7 Lamp assembly
6 Loosen screw. 5 Screw (+P M3 x 6)
VPL-ES5/EX5/EX50/EX5U/EW5
1-5
1-3-7.
Fan (Exhaust) -2
Caution : When attaching the lamp box assembly, insert the door detection switch harness into the groove of the lower case assembly. 3 Fan (Exhaust) *2 80*25 170MM AD0812UB/HB 5 Remove the protrusion in the direction of the arrow A.
4 Remove the door detection switch harness in the direction of the arrow C.
C
A
UB mark is indicated. HB mark is indicated.
protrusion B
Lower case assembly Door detection switch board Caution : Two exhaust fans are the two different fans having the difference characteristics. Be careful not to make mistake in choosing the desired fan by confirming the indication on the fans. Lamp box assembly
2 Remove the fan harness in the direction of the arrow B.
1 Two tapping screws (PAN 3 x 7)
6 Lamp box assembly
7 Tapping screw (PAN 3 x 7) 8 Door detection switch board CN1
1-6
VPL-ES5/EX5/EX50/EX5U/EW5
1-3-8.
Optical Unit Assembly
1 Lamp box assembly Caution : When attaching the dust lamp assembly, route that harnesses in between the duct lamp assembly and optical unit assembly. 4 Duct lamp assembly 3 Tapping screw (PAN 3 x 10) 2 Two tapping screws (PAN 3 x 7) Thermal sensor harness, Fan harness 5 Two tapping screws (PAN 3 x 7) 6 Focus/Zoom adjust assembly
(Refer to section 1-3-6, steps 5 to 10) and (refer to section 1-3-7, steps 1,2, 4 to 6.)
7 Three tapping screws (PAN 3 x 7) 8 Optical unit assembly
Duct lamp assembly
Lamp power supply connector CON thermal 145MM wire
Assembling method of optical unit assembly and Focus/Zoom adjust gears assembly 0 Attach the Focus/Zoom Adjust assembly into the two dowels of the lower case assembly after rotating the Focus/Zoom Adjust assembly as far as it can be rotated in the direction of clockwise direction. Lens: Focus/Zoom gears 9 Lens: Rotate the Focus/Zoom gears in Focus adjust gear the counter-clockwise direction as far as it can be rotated.
!= Rotate the focus adjust gear in the counter-clockwise direction by one tooth. Then, engage these gears with the corresponding lens gears.
Zoom adjust gear Two dowels Lower case assembly
!- Fix the Focus/Zoom Adjust assembly tentatively with the screw.
![ Attach the other screw while fixing the gear position.
!] Tighten the screw finally that has been tightened tentatively.
VPL-ES5/EX5/EX50/EX5U/EW5
1-7
1-3-9.
Lamp Power Supply
1 Lamp box assembly
3 Duct lamp assembly
2 Fan (Exhaust) *2 80*25 170MM AD0812UB/HB
5 Optical unit assembly
4 Focus/Zoom adjust assembly
(Refer to section 1-3-6, steps 5 to 10) and (refer to section 1-3-7, steps 1 to 6.)
(Refer to section 1-3-8, steps 2 to 8.)
B 7 Two harnesses 6 Two tapping screws (PAN 3 x 7) A D
9 Lamp power supply P1 C !- Door detection switch board CN1 0 Claw Door detection switch board
Lamp power supply
Caution : When re-assembling the machine, route the respective harnesses and wires at the specified locations as shown. D Route the harness D between them. A E
8 Remove the lamp power supply in the direction of the arrow E.
Lamp power supply B C
Route the harness A underneath this sheet. Door detection switch board
1-8
VPL-ES5/EX5/EX50/EX5U/EW5
1-3-10. Fan
1 Lamp box assembly
2 Duct lamp assembly
4 Optical unit assembly
3 Focus/Zoom adjust assembly (Refer to section 1-3-6, steps 5 to 10) and (refer to section 1-3-7, steps 1,2, 4 to 6.)
(Refer to section 1-3-8, steps 2 to 8.)
!= Tapping screw (PH W/FL M3 x 35NI) 8 Dowel Prism duct 6 Two tapping screws (PAN 3 x 7)
5 Harness 0 Tapping screw (PAN 3 x 7) !- Washer
![ Fan 75*75*30 145MM AB7512UB 7 Dowel
!] Two tapping screws (PAN 3 x 10) !\ Fan 70*70*25 240MM AB07012UB
Prism duct 9 Prism duct
Thermal sensor board
VPL-ES5/EX5/EX50/EX5U/EW5
1-9
1-3-11. 3D GAMMA Service tool Application Software
Feature of 3D Gamma Quick Access : . It can read 3D gamma data from a set and save it in a file. . It can write 3D gamma data in a PC into a set. When the optical unit is replaced, load 3D gamma data recorded on the micro floppy disk, which is supplied together with the optical unit, into a set using the application software. File configuration : Executable : Ernie Service tool.exe Readme File : readme_j.txt (Japanese) readme_e.txt (English) Software Acquisition : Download the application software from the GSP website. . VPL-ES5 set has not RS-232C terminal, use the PCBA MOTOR TEST BD E08S MI. . Remove the rubber cap on the upper left of the rear side of the unit.
PCBA MOTOR TEST BD E08S MI
PC
RS-232C Straight cable Dsub 9pin
CN J8 5pin (Parts No. 9-885-122-51)
PCBA MOTOR TEST BD E08S MI
CN 5P
J12 Set Main board CN
1-10
VPL-ES5/EX5/EX50/EX5U/EW5
2-1. Initial Values of Adjustment Items
VIDEO S VIDEO INPUT A (Component/VideoGBR) INPUT A (Computer), INPUT B (Computer)
Presentation
Set Dynamic Standard *3 Game Living Cinema Dynamic Standard *3 Game Living Cinema Dynamic Standard *3 Game Living Cinema Cinema Living Game 80 50 50 90 60 68 90 50 60 75 50 58 85 55 50 90 60 80 50 90 60 90 50 40 Film High Graphics High 30 Film Low 40 Film Low 40 Film High 30 Film Low 60 50 Standard *3 Dynamic 90 60 50 60 Film High
Presentation Presentation
Presentation
Picture Mode Adjust Picture
85 55
VPL-ES5/EX5/EX50/EX5U/EW5
90 60 50 50 60 Film 80 50 50 50 30 Film 90 60 68 50 50 Film 90 50 60 50 50 Film 75 50 58 50 30 Film 85 55 50 50 50 Film 90 60 50 50 60 Film 80 50 50 50 30 Film 90 60 68 50 40 Film 90 50 60 50 40 Film 75 50 58 50 30 Film 75 55 50 50 40 Film High Low Low High Low High High Low Low High Low High Graphics Graphics Graphics Graphics Graphics Low High Low Low
PICTURE SETTING
Contrast Bright Color Hue Sharpness DDE Gamma Mode Color Temp Volume
30
INPUT SETTING
Adjust Signal Dot Phase 31 H Size Shift Aspect refer to Aspect Default
SET SETTING
Smart APA Auto Input Search Input-A Signal Sel. Color System Power Saving Mode IR Receiver Panel Key Lock Lamp Timer Reset
On Off Auto Auto Off Front & Rear Off
MENU SETTING
Status Language Menu Position Start Up Image
On English Center On
Auto 0
Section 2 Electrical Adjustments
INSTALL SETTING
Auto Keystone *1 Keystone *1 V Keystone *2 Image Flip Background Lamp Mode *1 High Altitude Mode *1 Security Lock Key Direct Power On
0 Off Blue Standard Off Off Enter x 4 Off
INFORMATION
All information is display only
*1: VPL-EX5/EX50/EX5U/EW5 only *2: VPL-ES5 only *3: The "Picture Mode" items in the "PICTURE SETTING" menu have their respective initial values for each input signal (PRESET MEMORY No.).
n There are some adjustment items that cannot be adjusted, depending on the input signal.
2-1
No. 1 2 3 4 5 6 7 8 10 11 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49 50 55 56 60 61 63
Preset Signal VIDEO/60 VIDEO/50 480/60i 575/50i 480/60p 575/50p 1080/60i 1080/50i 720/60p 720/50p 640x350 640x400
* * * * * * * * * * * * * * * * * * * * *
640x480
800x600
832x624 1024x768
1152x864
* * * *
1152x900 1280x960 1280x1024
1400x1050 1280x768 1280x720p 1360x768 1440x900 1280x800
60Hz 50Hz 480/60i 575/50i 480/60p (progressive component) 575/50p (progressive component) 1035/60i, 1080/60i 1080/50i 720/60p 720/50p VGA mode1 VGA VESA 85Hz NEC PC98 VGA mode 2 VGA VESA 85Hz VGA mode 3 Macintosh 13" VGA VESA 72Hz VGA VESA 75Hz (IBM M3) VGA VESA 85Hz SVGA VESA 56Hz SVGA VESA 60Hz SVGA VESA 72Hz SVGA VESA 75Hz SVGA VESA 85Hz Macintosh 16" XGA VESA 60Hz XGA VESA 70Hz XGA VESA 75Hz XGA VESA 85Hz SXGA VESA 70Hz SXGA VESA 75Hz SXGA VESA 85Hz SUN LO SXGA VESA 60Hz SXGA VESA 75Hz SXGA VESA 60Hz SXGA VESA 75Hz SXGA VESA 85Hz SXGA+ 60Hz WXGA 60Hz WXGA 60Hz 1360x768/60 1440x900/60 1280x800/60
SVGA(ES5) / XGA(EX5/EX50/EX5U) / WXGA(EW5) PC Component Video GBR 4:3 / Normal *1 4:3 / Normal *1 4:3 / Normal *1 4:3 / Normal *1 4:3 / Normal *1 4:3 / Normal *1 4:3 / Normal *1 4:3 / Normal *1 Full1 Full1 Full1 4:3 / Normal *1 4:3 / Normal *1 4:3 / Normal *1 4:3 / Normal *1 16:9 / Full *2 16:9 / Full *2 16:9 / Full *2 16:9 / Full *2 16:9 / Full *2 16:9 / Full *2 16:9 / Full *2 16:9 / Full *2 -
Full1
4:3 / Normal *1 4:3 / Normal *1
Full1
-
-
Full1 Full1
-
-
Full1 Full1 Full1 Full1 Full1 Full1 Full1 Full1 Full1 Full1
16:9 / Full *2 -
16:9 / Full *2 -
*1: VPL-EW5 : Normal *2: VPL-EW5 : Full
2-2
VPL-ES5/EX5/EX50/EX5U/EW5
Set Page Item Name TGHST Phase Hi P1-1 CXD9809 (ES5) CXD3540 (EX5/EX50/ EX5U/EW5) page1 TGHST Phase Lo SHSH1 TGHST Position DEHPF On DEHPF AAC DEHPF TAP DEUSC On 3D GammaSubCont 3D GammaSubBrt DELUT SW DEUF SW Full Black/White SW PC Hi Gain-R PC Hi Gain-G PC Hi Gain-B PC Hi Bias-R PC Hi Bias-G PC Hi Bias-B PC Lo Gain-R PC Lo Gain-G PC Lo Gain-B PC Lo Bias-R PC Lo Bias-G PC Lo Bias-B Video Hi Gain-R Video Hi Gain-G Video Hi Gain-B PC Mid Bias-R Video Hi Bias-G Video Hi Bias-B Video Lo Gain-R Video Lo Gain-G Video Lo Gain-B Video Lo Bias-R Video Lo Bias-G Video Lo Bias-B
ES5 EX5/EX50/EX5U EW5
R
Color G
B
0 109 38 12 ON ON 3 OFF 0 150 OFF ON
ON
P1-2 CXD9809 (ES5) CXD3540 (EX5/EX50/ EX5U/EW5) page2
128 128 128
512 512 512 0 0 0
128 70 100
512 280 400 0 0 0
P1-3 CXD9809 (ES5) CXD3540 (EX5/EX50/ EX5U/EW5) page3
128 80 120
512 320 480 0 0 0
128 70 100
512 280 400 0 0 0
VPL-ES5/EX5/EX50/EX5U/EW5
2-3
Set Page Item Name PC Mid Gain-R PC Mid Gain-G PC Mid Gain-B PC Mid Bias-R PC Mid Bias-G PC Mid Bias-B Video Mid Gain-R Video Mid Gain-G Video Mid Gain-B Video Mid Bias-R Video Mid Bias-G Video Mid Bias-B Temperature 1 Temperature 2 Temperature 3 FanSpeed 1 FanSpeed 2 FanSpeed 3 FanSpeed 4 ManualFanSpeed Burn-In Cycle Burn-In Cycle On min. Burn-In Cycle Off min. Burn-In Hour Burn-In active Gain-R Gain-G Gain-B SigCen-R SigCen-G SigCen-B SidA-R SidA-G SidA-B SidB-R SidB-G SidB-B
ES5 EX5/EX50/EX5U EW5
R
Color G
B
P1-4 CXD980 (ES5) CXD3540 (EX5/EX50/ EX5U/EW5) page4
128 90 115
512 360 460 0 0 0
128 75 105
512 300 420 0 0 0
Display only
N/A
P2 Fan Control
Display only N/A Display only Display only Display only Display only OFF 0 210 30 50 OFF 154 154 154 161 161 161 22 22 22 85 85 85
P3-1 CXA7006 (ES5) CXA7009 (EX5/EX50/ EX5U/EW5) page1
194 194 194 47 47 47 18 18 18 156 156 156
211 211 211 48 48 48
152 152 152
2-4
VPL-ES5/EX5/EX50/EX5U/EW5
Set Page P3-2 CXA7006 (ES5) CXA7009 (EX5/EX50/ EX5U/EW5) page2 Item Name Bias-R Normal Bias-G Normal Bias-B Normal Bias-R Flip Bias-G Flip Bias-B Flip Vcom-R Normal Vcom-G Normal Vcom-B Normal Vcom-R Flip Vcom-G Flip Vcom-B Flip
ES5 EX5/EX50/EX5U EW5
R
Color G
B
112 112 112 112 112 112 88 88 88 88 88 88
0 0 0 0 0 0 83 83 83 83 83 83 99 100 99 99 100 99
RGB Calibrate YUV Calibrate RGB Offset RGB Gain YUV Offset P4 YUV Gain ADC Calibration R Offset G Offset B Offset R Gain G Gain B Gain Power Saving Time System Protect Data Reset Hard Reset * ROM Version Lamp Timer Operation Timer Prev. Lamp Timer SOG Threshold
164 93 164 93 164 222 164 93 105 93 10 ON Not use Display only Display only Display only Display only 9
222 105 222 105
164 93 164 93
P5
P6 Error Count
All value is display only
* : Hard reset deletes the adjusted data and restores the default data.
VPL-ES5/EX5/EX50/EX5U/EW5
2-5
Set Page Item Name average time Current Y Axis Current Tout counts P7 Keystone Adjustment Save T1 data T1: Axis1: Save T2 data T2: Axis2: set manual 'b' left key x a b Calculate sensitivity sensitivity current g
ES5 EX5/EX50/EX5U EW5
Display only Display only Display only
1 1 1 1 1000 1 1 1
Display only
2-6
VPL-ES5/EX5/EX50/EX5U/EW5
2-2. Memory Structure
Set memory No.01 No.02 No.03 No.04 No.05 --No.50 No.55 No.56 No.60 No.61 No.63 Dynamic Standard Game Living Cinema Presentation Dynamic Standard Game S-Video Living Cinema Presentation Dynamic Standard Game Input-A Living Cinema Presentation Dynamic Standard Game Input-B Living Cinema Presentation Dynamic Standard Game Component Living Cinema Presentation Dynamic Standard Game HDMI (video type) *1 Living Cinema Presentation Dynamic Standard Game HDMI (DVI type) *1 Living Cinema Presentation Video Computer W/B memory Other than Computer Video, S-Video High Mid Low High Mid Low No.1 No.2 No.03 No.04 No.05 --No.50 No.55 No.56 No.60 No.61 No.63 No.21 No.22 No.23 --No.50 No.55 No.56 No.60 No.61 No.63 Set memory Video/Svideo No.01 No.02 No.03 No.04 No.05 --No.50 No.55 No.56 No.60 No.61 No.63 Set memory Status memory
status memory
status memory
Input-A/Input-B /Component
Picture memory
picture memory
Dynamic Standard Game Living Cinema Presentation Dynamic Standard Game S-Video Living Cinema Presentation Dynamic Standard Game Input-A Living Cinema Presentation Dynamic Standard Game Input-B Living Cinema Presentation Dynamic Standard Game Component Living Cinema Presentation Dynamic Standard Game HDMI (video type) *1 Living Cinema Presentation Dynamic Standard Game HDMI (DVI type) *1 Living Cinema Presentation Video Computer High Mid Low High Mid Low No.1 No.2 No.03 No.04 No.05 --No.50 No.55 No.56 No.60 No.61 No.63 No.21 No.22 No.23 --No.50 No.55 No.56 No.60 No.61 No.63
Picture memory
*1 : VPL-EW5 only
W/B memory
W/B memory Other than Computer Video, S-Video
Aspect memory
Input-A
Input-A
Aspct memory
Aspct memory
Input-B
Input-B
Common Memory
Smart APA (Computer only) Volume Auto Input Search Input-A Signal Sel. Color System (Video/S-Video Only) Power Saving IR Receiver Panel Key Lock Status Language Menu Position Start Up Image Auto Keystone *2 Keystone Image Flip Background Lamp Mode High Altitude Security Lock Direct Power On FLASH ROM
Common Memory
Smart APA (Computer only) Volume Auto Input Search Input-A Signal Sel. Color System (Video/S-Video Only) Power Saving IR Receiver Panel Key Lock Status Language Menu Position Start Up Image Auto Keystone *2 Keystone Image Flip Background Lamp Mode High Altitude Security Lock Direct Power On EEP ROM
Common Memory
*2 : VPL-EX5/EX50/EX5U/EW5 only
CPU RAM
VPL-ES5/EX5/EX50/EX5U/EW5
2-7
Memory structure of this model consists of the followings. 1 Set memory 2 Status memory 3 Picture memory 4 Chroma memory 5 W/B memory 6 Channel memory * The gamma memory is realized by giving offset to the Contrast and Brightness output values to the devices in the gamma mode function. Flow of data is described briefly. When the power plug is connected to the wall outlet for the first time (Standby state), all data that are stored in the internal ROM are written in the NVM (non-volatile memory). When the POWER is turned ON, all the status memory data and other memory data that are required for the present picture are selected from each memory block and expanded in the internal RAM. When any adjustment is performed at this moment, the adjustment data (user mode items) are written in the NVM (Service/Special Service) automatically triggered by the memory operation. The adjustment items (W/B, Device Adjust) that can be adjusted in the Service Mode or in the Special Service Mode, are memorized in the NVM at the time when the user performs adjustment and performs the memory operation. Note that the factory adjustment data will be lost at this moment.
2-8
VPL-ES5/EX5/EX50/EX5U/EW5
Section 3 Troubleshooting
3-1. Electric Troubleshooting
Connect the Power
System Standby?
No
1. Check the LED Message and find error. 2. Check lamp door, dust door. 3. Check the power board out voltage 5V. 4. Change main board.
Yes
Power projector Lamp ON ?
No
1. check the Ballast power and control signal wire. 2. Check lamp door status. 3. Check lamp status.
Yes
System shut-down And cooling
Yes 1. Check the LED message and find error. 2. Check the Fan status or Thermal sensor status. 3. Check the lamp door or dust door.
No
Yes No Picture ?
No
1. The picture is full-white pattern; please check the LCD panel connector. (only ES5) 2. The picture is full-black pattern; please check the LCD panel connector. (only EX5/EX50/ EX5U/EW5) please check the LCD driver on the main board. 3. Check the system status: Is system in burn-in mode?
Picture quality No good ?
Yes
No
1. The picture a little green, blue, red, please check the LCD panel connector. 2. The picture has dust, please check the lens. 3. The picture flicker, please alignment again.
1
VPL-ES5/EX5/EX50/EX5U/EW5
3-1
1
OSD flicker ?
Yes
Please alignment V-com again.
No
Color temp wrong ?
Yes
Please alignment color temperature again.
No
Picture has Vertical bar ?
Yes
Check the vertical bar color and find the LCD panel connector. Then check the pin of connector.
No
IR remote control No good ?
Yes
1. Please check the OSD setting 2. Check the front IR board.
No
Audio function is No good ?
Yes
1. Check the OSD setting. 2. Check the speak wire.
3-2
VPL-ES5/EX5/EX50/EX5U/EW5
3-2. Power Board Troubleshooting
3-2-1. No Power
No Power
F601 Open?
No
Check if CN701 inserted properly.
Yes
Replace Q601 and F601 with new ones, and then put power board into set. If Q601 damages again, check if other parts are shorted.
Yes
Q601 (D-S) Short ?
Check if miss to solder any SMD type of components.
No
Check if 15.25V or 12V exist. If any voltage is wrong, replace IC701 or T602 with new ones.
Yes
Output 5V DC exists ?
No
Voltage outputs shut down and built repeatly ? No
Yes
Check if D602 or IC602 is broken. if yes,replace it with now one.
Check LED circuit of main board.
Check CN701 and find out if some points are shorted to gound.
VPL-ES5/EX5/EX50/EX5U/EW5
3-3
3-2-2.
Failure of Turn on Lamp
Failure of turn on ballast.
Check if the input voltage of ballast is 380V DC No
Yes
B
A
Lamp Broken ?
Yes
Replace lamp with new one.
No
Check main board.
No
Control Pin (SCI) is normal ? Yes
Replace ballast with new one.
3-4
VPL-ES5/EX5/EX50/EX5U/EW5
B
Check mian board.
No
Check if there is PFC_On/Off signal. Yes
Check if 18V exists at c-terminal of Q603. Yes
No
Check Q701, IC604, IC605, Q604, Q603, Q653 or ZD603. And then replace broken parts.
F602 Open ?
Yes
Replace F602 with new one.
No
A
Yes
Q602 works normally ?
No
Check ZD602, R655 and R656.
VPL-ES5/EX5/EX50/EX5U/EW5
3-5
3-3. Optical Troubleshooting
Connect the Power
Brightness No good ? No
Yes
1. Check the EE setting (ADC calibration) / Follow up EE alignment procedure. 2. Check the Lamp assembly.
Yes Flicker ? No
1. Check the R,G,B VCOM.
Color No good ? No
Yes 1. Check the R,G,B Gain. 2. Check the Panel cable connector.
Yes No Color Uniformity ? 1. Check uniformity R,G,B value.
No
No Focus ?
Yes
1. Check the Projection lens at datum surface.
No
Yes Dust ? No 1. Cleaning the Lens array (front of lamp). 2. Cleaning the R,G,B Panel.
Black level No good ?
Yes
1. Check the FPC cable connecting.
3-6
VPL-ES5/EX5/EX50/EX5U/EW5
Section 4 Spare Parts
4-1. Notes on Repair Parts
1. Safety Related Components Warning w Components marked ! are critical to safe operation. Therefore, specified parts should be used in the case of replacement. [WARNHINWEIS] Les composants identifiés par la marque ! sont critiques pour la sécurité. Ne les remplacer que par une pièce portant le numéro spécifié. 2. Standardization of Parts Some repair parts supplied by Sony differ from those used for the unit. These are because of parts commonality and improvement. Parts List has the present standardized repair parts. 3. Stock of Parts Parts marked with "o" at SP (Supply Code) column of the Spare Parts list may not be stocked. Therefore, the delivery date will be delayed. Items with no part number and no description are not stocked because they are seldom required for routine service. 4. Units for Capacitors, Inductors and Resistors The following units are assumed in Schematic Diagrams, Electrical Parts List and Exploded Views unless otherwise specified. Capacitors : F Inductors : H Resistors : 5. Note for Electrical key The components identified by mark contain confidential information. Strictly follow the instructions whenever the components are repaired and/or replaced.
VPL-ES5/EX5/EX50/EX5U/EW5
4-1
Overall 4-2. Exploded Views
22 46 11 3
31 46 3 3 16
51
A
B
37
A B
3 3 44
33
46 15 3 40 3 3 21 28 3 14 39 19 35 52
VPL-ES5
47 42
VPL-EX5 VPL-EX5U
43
12
13
42 36 3 20 1 2 27 3 17 34 41 29 45 26 25 24 45 23 32 35 43 38 42
VPL-EW5
43
35
VPL-EX50
42 43 3
18 35
53
4-2
VPL-ES5/EX5/EX50/EX5U/EW5
Overall
No. 1 2 3 11 12 13 14 15 16 16 16 16 16 17 18 19 20 21 22 23 24 25 26 27 28 29 31 31 32 33 34 35 35 35 35 36 37 38 39 40 41 41 41 41 41 42 43 44 45 46 47 51 52 53
! ! ! ! ! !
Part No.
SP Description s s s s s s s s s s s s s s s s s s s s s s s s s s s s s s s s s s s s s s s s s s s s s s s s s s FUSE (H.B.C.) (F601) MINIATURE FUSE-LINKS (F602) SCREW, TAP PAN M3*7L WIRE 2P_CON+THERMAL 145MM E08X FAN*2 80*25 170MM AD0812UB/HB FAN 75*75*30 FAN 70*70*25 FAN 60*60*25 PCBA MAIN BD PCBA MAIN BD PCBA PCBA PCBA PCBA PCBA 145MM AB7512UB 240MM AB7012UB 183MM AB0612MB 6L E08X MI (VPL-EX50) 6L E08XJR MI (VPL-EX5)
1-576-233-51 1-576-973-11 2-681-550-01 9-885-118-05 9-885-118-06 9-885-118-07 9-885-118-08 9-885-118-09 9-885-118-10 9-885-118-11 9-885-118-12 9-885-118-13 9-885-122-39 9-885-118-14 1-789-544-11 9-885-118-16 9-885-118-17 9-885-118-18 3-094-309-01 9-885-118-22 9-885-118-23 9-885-118-24 9-885-118-26 9-885-118-27 9-885-118-28 9-885-118-29 9-885-118-31 9-885-121-00 9-885-118-32 9-885-118-33 9-885-118-34 9-885-118-35 9-885-118-36 9-885-118-37 9-885-118-38 9-885-118-39 9-885-118-40 9-885-118-41 9-885-118-42 9-885-118-43 9-885-118-44 9-885-118-45 9-885-118-46 9-885-118-47 9-885-120-99 2-681-552-02 7-682-250-09 2-580-599-01 3-918-696-11 7-682-903-11 7-682-954-01 This part is If this part This part is If this part 4-654-811-21
MAIN BD 6L E08S MI (VPL-ES5) MAIN BD 6L E08W MI (VPL-EW5) MAIN BD 6L E08XU MI (VPL-EX5U) IR BD E08X MI THERMAL SENSOR BD MI
PCBA POWER BD 2L E08W MI PCBA SWITCH BD E08X MI SPK 2W8OHM 130MM W4028CP-130 MYLAR BRIGHTERA E08 (EXCEPT VPL-ES5) DOOR FILTER PC E08X MESH FILTER E08X ASSY ADJ FOOT E08X RUBBER FRONT FOOT E08X NUT HEX+WASHER M3*2.3H NI MYLAR BALLAST PC E08X CAP LENS PC E08X ASSY, UPPER CASE E08X (EXCEPT VPL-EX5U) ASSY UPPER CASE E08XU (VPL-EX5U) ASSY, LAMP DOOR E08X ASSY LAMP BOX E08X ASSY ASSY ASSY ASSY ASSY LOWER CASE E08X REAR CASE E08X (VPL-EX50) REAR CASE E08XJR (VPL-EX5, VPL-EX5U) REAR CASE E08S (VPL-ES5) REAR CASE E08W (VPL-EW5)
!
ASSY FRONT CASE E08X ASSY LAMP NOZZLE E08X ASSY ADJUST GEAR E08 E08X SCREW TAP W/FLA M3x10L PT ZN SCREW TAP W/FLA M3x35 NI D-PT LOGO LOGO LOGO LOGO LOGO SCRW SCRW SCRW SCRW SCRW XGA PC E08X SONY (VPL-EX50) JR PC E08XJR SONY (VPL-EX5) SVGA PC E08S SONY (VPL-ES5) WXGA PC E08W SONY (VPL-EW5) PC E08XU SONY (VPL-EX5U) MACH HEX #4-40*4 +K 3X12 +PSW M4X6 (M3X6 LOCK ACE) +PWH 3X6
s SCRW +PSW M3X25 not supplied as the repair part. is broken or lost, the part reference No. 39 can be used. not supplied as the repair part. is broken or lost, the part reference No. 46 can be used. s SCRW +F M3X8 EG (VPL-EW5)
VPL-ES5/EX5/EX50/EX5U/EW5
4-3
4-3. Electrical Parts List
Ref. No. or Q'ty Part No. 1pc 1pc
! !
4-4. Packing Materials & Supplied Accessories
-------------------SUPPLIED ACCESSORIES -------------------Ref. No. or Q'ty Part No. SP Description 1pc 1pc 1pc 1pc 1pc 1-479-775-12 1-832-428-11 9-885-118-30 3-293-835-03 CARD COMMANDER CABLE SINGAL VGA BAG CARRY E08X SONY CD MANUAL WW E08 E08XJR (EXCEPT CH/VPL-EX5U) 3-293-836-02 s MANUAL QUICK REF WW E08 E08XJR (EXCEPT CH/VPL-EX5U) (JAPANESE, ENGLISH, FRENCH, SPANISH, GERMAN, ITALIAN, SIMPLIFIED CHINESE) s s s s
SP Description
1-576-233-51 s FUSE (H.B.C) (F601) 1-576-973-11 s MINITURE FUSE-LINKS (F602)
1pc 1pc 1pc 1pc 1pc
! !
3-293-838-71 s MANUAL INSTRUCTIONS (CH) 3-870-419-01 s MANUAL INSTRUCTIONS (E08XU) (VPL-EX5U) 3-877-599-11 s MANUAL QUICK REF (E08XU) (VPL-EX5U) 1-783-795-64 s CORD SET, POWER (J) 1-833-570-11 s POWER-SUPPLY CORD (CH)
4-5. Optional Fixtures
Ref. No. or Q'ty Part No. 1pc SP Description
9-885-122-51 s PCBA MOTOR TEST BD E08S MI
4-4
VPL-ES5/EX5/EX50/EX5U/EW5
Overall (VPL-ES5)
Overall (VPL-ES5)
Section 5 Block Diagrams
VPL-ES5
IR Receiver IR Receiver
LUMA IRR5 IRF5 IRR IRF LCDR[11:0] DCK1_R DCK1x_R DCK2_R DCK2x_R HCK_R HCKx_R RSIG[6:1] RVCOM RPSIG RGT HST ENB VCK VST DWN PCG
Reset IC
U48 SDA PRG FRP VD LCDRGT LCDRGTx LCDENB LCDHST LCDVST LCDVCK LCDPCG LCDDWN HCK HCK HCK HCKx HCKx HCKx
CLK_R PRG FRP VD SEN SCLK SDATA
S-Video
CHROMA
EEPROM Video
CVBS
SCL WP
AT24C256N
DR[9:0]
PC-RIN2 PC-GIN2 PC-BIN2
INPUTA
Analog RGB Input/Output
PC-RIN PC-GIN PC-BIN HSYNC VSYNC
Video Processor & Controller
DG[9:0] DB[9:0]
LCD Timing Generator
RGT RGTx ENB HST VST VCK PCG DWN HCK_R HCK_G HCK_B HCKx_R HCKx_G HCKx_B LCDG[11: 0] CLK_G DCK1_R DCK2_R DCK1_G DCK2_G DCK1_B DCK2_B
R LCD Generator
R LCD
HSYNC2 VSYNC2 R_OUT G_OUT B_OUT
DCLK DHS DVS LCD_SCL LCD_SDA
DCK[6:1]
PRG FRP VD SEN SCLK SDATA
G LCD Driver
DCK1_G DCK1x_G DCK2_G DCK2x_G HCK_G HCKx_G GSIG[6:1] GVCOM GPSIG RGTx HST ENB VCK VST DWN PCG
G LCD
Monitor Output
HSYNCO VSYNCO
DCK1x_R DCK2x_R DCK1x_G DCK2x_G DCK1x_B DCK2x_B LCDB[11: 0] AUDIO_MUT AUDIO_VOL1 AUDIO_VOL2 SENi SCLKi SDATAi CLK_B
Audio
AUDIO_M
AUDIO_O+
Audio Input/Output & volume control
27 MHz
PRG FRP VD SEN SCLK SDATA
Audio out
AUDIO_O AUDIO_O_
B LCD Driver
DCK1_B DCK1x_B DCK2_B DCK2x_B HCK_B HCKx_B BSIG[6:1] BVCOM BPSIG RGT HST ENB VCK VST DWN PCG
B LCD
Speaker
LED[4:1] TXD
LED Driver Keypad Input
V33
RS-232
RXD
+3.3V REG +1.8V REG +3.3V REG +1.8V REG +2.5V REG +3.3V REG +3.3V REG
P5VC
FG1 Fan2 FG2 Fan3 FG3 Fan4 FG4 Fan5 FG5
I2C_SW FAN_SW SDA SCL U33
PWR_f ail
Power Fail DET
P15VP P12V P5V
P15VP P12V P5V
P15V P5VC
Power Control
P15VP P2P5V P5V
Fan 2 Fan 3 Fan 4 Fan 1
POWER_ON P135V Dust_SW P15V
Fan Control
EEPROM
AT24C32CN
Door_SW
Dust SW Door SW Power Switch
P1P8V
P5V
LampLIT LampEN Eco_mode
ROMWEn ROMOEn
Ballast
P5V P2P5V
32.768 KHz
D[0:15] A[0:21]
P3P3V
Thermal Thermal Sensor 1 Sensor 2
Flash memory Reset IC
P33V
VPL-ES5/EX5/EX50/EX5U/EW5
5-1
5-1
Overall (VPL-EX50)
Overall (VPL-EX50)
VPL-EX50
IR Receiver IR Receiver
IRR5 IRF5
IRR IRF LCDR1[11:0] LCDR2[11:0] CLK_R PRG FRP VD LCDSCAN LCDXSCAN LCDENB LCDHST LCDVST LCDVCK LCDPCG LCDDWN HCK HCK HCK HCKx HCKx HCKx PRG FRP VD SCL_7009 SDA_7009 R_DCK1 R_DCK2 R_DCK3 R_DCK4 HCK1_R HCK2_R RSIG[12:1] RVCOM RPSIG SCAN HST ENB VCK VST DWN PCG
U20
LUMA
S-Video
CHROMA
EEPROM
AT24C256N
Video
CVBS SCL_DSD SDA_DSD PC-RIN1 PC-GIN1 PC-BIN1
INPUT B
HSYNC1 VSYNC1 PC-RIN2 PC-GIN2 PC-BIN2 PC-RIN PC-GIN PC-BIN HSYNC VSYNC
DR[9:0]
INPUT A
Analog RGB Input/Output
Video Processor & Controller
DG[9:0] DB[9:0]
LCD Timing Generator
SCAN XSCAN ENB HST VST VCK PCG DWN HCK1_R HCK1_G HCK1_B HCK2_R HCK2_G HCK2_B LCDG1[11:0] LCDG2[11:0] CLK_G R_DCK1 R_DCK3 G_DCK1 G_DCK3 B_DCK1 B_DCK3
R LCD Driver
R LCD
HSYNC2 VSYNC2 R_OUT G_OUT B_OUT
PG_XCLR_OUT PG_PLLSTB_OUT DCLK DHS DVS
G_DCK1 G_DCK2 G_DCK3 G_DCK4 HCK1_G HCK2_G PRG FRP VD SCL_7009 SDA_7009
DCK[4:1]_R(G,B)
G LCD Driver
GSIG[12:1] GVCOM GPSIG XSCAN HST ENB VCK VST DWN PCG
G LCD
Monitor Output
HSYNCO VSYNCO R_DCK2 R_DCK4 G_DCK2 G_DCK4 B_DCK2 B_DCK4 AUDIO_PWR
Audio A/B
AUDIO_M
Audio
AUDIO_S
AUDIO_O+
Audio Input/Output & volume control
AUDIO_SW AUDIO_MUT
LCDB1[11:0] LCDB2[11:0] CLK_B
AUDIO_VOL1 AUDIO_VOL2
27 MHz
PRG FRP VD SCL_7009i SDA_7009i SCL_7009 SDA_7009
Audio out
AUDIO_O AUDIO_O-
B LCD Driver
B_DCK1 B_DCK2 B_DCK3 B_DCK4 HCK1_B HCK2_B BSIG[12:1] BVCOM BPSIG SCAN HST ENB VCK VST DWN PCG
B LCD
Speaker
LED[4:1]
RS-232 Remote Control
TX.DL RX.DL
RS232 Driver Receiver
TXD RXD
LED Driver Keypad Input
P15V P5VC
Power Control
P15VP P5V 3.3V
PWR_fail
Fan 1 Fan 2 Fan 3 Fan 4 Fan 5
Fan1 FG1 Fan2 FG2
FAN_SW SDA SCL POWER_ON PVCC_POWER_ON Dust_SW
Power Fail DET
P15VP P12V P5V
P15VP P12V P5V 2.5V
+3.3V REG +2.5V REG +1.8V REG +1.8V REG +2.5V REG +3.3V REG +3.3V REG
P5VC
U33
Fan Control
FG3 Fan4 FG4 Fan5 FG5
EEPROM
AT24C32CN
Door_SW LampLIT Eco_mode
Dust SW Door SW Power Switch
1.8V
Keystone Sensor
P1P8V P5V
P5V
Ballast
LampEN Lamp_SyncEN
P2P5V
Lamp Control
VST P3P3V
32.768 KHz
ROMWEn
Thermal Sensor 2
ROMOEn
D[0:15]
A[0:21]
P33V
Flash memory Reset IC
5-2
5-2
VPL-ES5/EX5/EX50/EX5U/EW5
Overall (VPL-EX5)
Overall (VPL-EX5)
VPL-EX5
IR Receiver IR Receiver
IRR5 IRF5
IRR IRF LCDR1[11:0] LCDR2[11:0] CLK_R PRG FRP VD LCDSCAN LCDXSCAN LCDENB LCDHST LCDVST LCDVCK LCDPCG LCDDW N HCK HCK HCK HCKx HCKx HCKx PRG FRP VD SCL_7009 SDA_7009 R_DCK1 R_DCK2 R_DCK3 R_DCK4 HCK1_R HCK2_R RSIG[12:1] RVCOM RPSIG SCAN HST ENB VCK VST DWN PCG
U20
LUMA
S-Video
CHROMA
EEPROM
AT24C256N
Video
CVBS SCL_DSD SDA_DSD
DR[9:0]
PC-RIN2 PC-GIN2 PC-BIN2
INPUT A
Analog RGB Input/Output
PC-RIN PC-GIN PC-BIN HSYNC VSYNC
Video Processor & Controller
DG[9:0] DB[9:0]
LCD Timing Generator
SCAN XSCAN ENB HST VST VCK PCG DWN HCK1_R HCK1_G HCK1_B HCK2_R HCK2_G HCK2_B LCDG1[11:0] LCDG2[11:0] CLK_G R_DCK1 R_DCK3 G_DCK1 G_DCK3 B_DCK1 B_DCK3
R LCD Driver
R LCD
HSYNC2 VSYNC2 R_OUT G_OUT B_OUT
PG_XCLR_OUT PG_PLLSTB_OUT DCLK DHS DVS
G_DCK1 G_DCK2 G_DCK3 G_DCK4 HCK1_G HCK2_G PRG FRP VD SCL_7009 SDA_7009
DCK[4:1]_R(G,B)
G LCD Driver
GSIG[12:1] GVCOM GPSIG XSCAN HST ENB VCK VST DWN PCG
G LCD
Monitor Output
HSYNCO VSYNCO R_DCK2 R_DCK4 G_DCK2 G_DCK4 B_DCK2 B_DCK4 AUDIO_PWR
Audio Input
AUDIO_M
AUDIO_O+
Audio Input/Output & volume control
AUDIO_SW AUDIO_MUT
LCDB1[11:0] LCDB2[11:0] CLK_B
AUDIO_VOL1 AUDIO_VOL2
27 MHz
PRG FRP VD SCL_7009i SDA_7009i SCL_7009 SDA_7009
Audio out
AUDIO_O AUDIO_O-
B LCD Driver
B_DCK1 B_DCK2 B_DCK3 B_DCK4 HCK1_B HCK2_B BSIG[12:1] BVCOM BPSIG SCAN HST ENB VCK VST DWN PCG
B LCD
Speaker
LED[4:1]
RS-232 Remote Control
TX.DL RX.DL
RS232 Driver Receiver
TXD RXD
LED Driver Keypad Input
P15V P5VC
Power Control
P15VP P5V 3.3V
PWR_ fail
Fan 1 Fan 2 Fan 3 Fan 4 Fan 5
Fan1 FG1 Fan2 FG2
FAN_SW SDA SCL POWER_ON PVCC_POWER_ON Dust_SW
Power Fail DET
P15VP P12V P5V
P15VP P12V P5V 2.5V
+3.3V REG +2.5V REG +1.8V REG +1.8V REG +2.5V REG +3.3V REG +3.3V REG
P5VC
U33
Fan Control
FG3 Fan4 FG4 Fan5 FG5
EEPROM
AT24C32CN
Door_SW LampLIT Eco_mode
Dust SW Door SW Power Switch
1.8V
Keystone Sensor
P1P8V P5V
P5V
Ballast
LampEN Lamp_SyncEN
P2P5V
Lamp Control
VST P3P3V
32.768 KHz
ROMWEn
Thermal Sensor 2
ROMOEn
D[0:15]
A[0:21]
P33V
Flash memory Reset IC
VPL-ES5/EX5/EX50/EX5U/EW5
5-3
5-3
Overall (VPL-EX5U)
Overall (VPL-EX5U)
VPL-EX5U
IR Receiver IR Receiver
IRR5 IRF5
IRR IRF LCDR1[11:0] LCDR2[11:0] CLK_R PRG FRP VD LCDSCAN LCDXSCAN LCDENB LCDHST LCDVST LCDVCK LCDPCG LCDDWN HCK HCK HCK HCKx HCKx HCKx PRG FRP VD SCL_7009 SDA_7009 R_DCK1 R_DCK2 R_DCK3 R_DCK4 HCK1_R HCK2_R RSIG[12: 1] RVCOM RPSIG SCAN HST ENB VCK VST DWN PCG
LUMA
S-Video
CHROMA
EEPROM
Video
CVBS SCL_DSD SDA_DSD
DR[9:0]
INPUT A
PC-RIN2 PC-GIN2 PC-BIN2 HSYNC2 VSYNC2 R_OUT G_OUT B_OUT HSYNCO VSYNCO
PC-RIN PC-GIN PC-BIN
Video Processor & Controller
LCD Timing Generator
DG[9:0] DB[9:0]
SCAN XSCAN ENB HST VST VCK PCG DWN HCK1_R HCK1_G HCK1_B HCK2_R HCK2_G HCK2_B LCDG1[11: 0] LCDG2[11: 0] CLK_G R_DCK1 R_DCK3 G_DCK1 G_DCK3 B_DCK1 B_DCK3
R LCD Driver
R LCD
Analog RGB Input/Output
HSYNC VSYNC
PG_XCLR_OUT PG_PLLSTB_OUT DCLK DHS DVS
DCK[4:1]_R(G,B)
PRG FRP VD SCL_7009 SDA_7009
G LCD Driver
G_DCK1 G_DCK2 G_DCK3 G_DCK4 HCK1_G HCK2_G GSIG[12: 1] GVCOM GPSIG XSCAN HST ENB VCK VST DWN PCG
G LCD
Monitor Output
Audio Input
AUDIO_M AUDIO_PWR AUDIO_SW AUDIO_MUT
R_DCK2 R_DCK4 G_DCK2 G_DCK4 B_DCK2 B_DCK4 LCDB1[11: 0] LCDB2[11: 0] CLK_B AUDIO_VOL1 AUDIO_VOL2
AUDIO_O+
Audio Input/Output & volume control
27 MHz
PRG FRP VD SCL_7009i SDA_7009i SCL_7009 SDA_7009
Audio out
AUDIO_O AUDIO_O-
B LCD Driver
B_DCK1 B_DCK2 B_DCK3 B_DCK4 HCK1_B HCK2_B BSIG[12: 1] BVCOM BPSIG SCAN HST ENB VCK VST DWN PCG
B LCD
Speaker
LED[4:1]
RS-232 Remote Control
TX.DL RX.DL
RS232 Driver Receiver
TXD RXD
LED Driver
P15V P5VC
Power Control
P15VP P5V 3.3V
PWR_f ail
Fan 1 Fan 2 Fan 3 Fan 4 Fan 5
Fan1 FG1 Fan2 FG2
FAN_SW SDA SCL POWER_ON PVCC_POWER_ ON Dust_SW
Power Fail DET
P15VP P12V P5V
+3.3V REG +2.5V REG +1.8V REG +1.8V REG +2.5V REG +3.3V REG +3.3V REG
P5VC
P15VP P12V P5V 2.5V
Fan Control
FG3 Fan4 FG4 Fan5 FG5
EEPROM
Door_SW LampLI T Eco_mode
Dust SW Door SW Power Switch
1.8V
Keystone Sensor
P1P8V P5V
P5V
Ballast
LampEN Lamp_Sync EN
P2P5V
Lamp Control
VST P3P3V
32.768 KHz
ROMWEn
Thermal Sensor 2
ROMOEn
D[0:15]
A[0:21]
P33V
Flash memory Reset IC
5-4
5-4
VPL-ES5/EX5/EX50/EX5U/EW5
Overall (VPL-EW5)
Overall (VPL-EW5)
VPL-EW5
IR Receiver IR Receiver
IRR5 IRF5
IRR IRF LCDR1[11:0] LCDR2[11:0] CLK_R PRG FRP VD LCDSCAN LCDXSCAN LCDENB LCDHST LCDVST LCDVCK LCDPCG LCDDWN HCK HCK HCK HCKx HCKx HCKx PRG FRP VD SCL_7009 SDA_7009 R_DCK1 R_DCK2 R_DCK3 R_DCK4 HCK1_R HCK2_R RSIG[12: 1] RVCOM RPSIG SCAN HST ENB VCK VST DWN PCG
LUMA
S-Video
CHROMA
EEPROM
Video
CVBS HDMI_CLK HDMI_HS HDMI_VS HDMI_DE HDMI_R/Cr[9..2] HDMI_G/Y[9..2] HDMI_B/Cb [9..2] SCL_DSD SDA_DSD
INPUT B
HDMI_CKN/P HDMI_D0N/P HDMI_D1N/P HDMI_D2N/P HDMI_D3N/P DSCL1/DSDA1 PC-RIN2 PC-GIN2 PC-BIN2
HDMI receiver Input/Output
DR[9:0]
Video Processor & Controller
LCD Timing Generator
DG[9:0] DB[9:0]
SCAN XSCAN ENB HST VST VCK PCG DWN HCK1_R HCK1_G HCK1_B HCK2_R HCK2_G HCK2_B LCDG1[11: 0] LCDG2[11: 0] CLK_G R_DCK1 R_DCK3 G_DCK1 G_DCK3 B_DCK1 B_DCK3
R LCD Driver
R LCD
INPUT A
HSYNC2 VSYNC2 R_OUT G_OUT B_OUT
Analog RGB Input/Output
PC-RIN PC-GIN PC-BIN HSYNC VSYNC
PG_XCLR_OUT PG_PLLSTB_OUT DCLK DHS DVS
DCK[4:1]_R(G,B)
PRG FRP VD SCL_7009 SDA_7009
G LCD Driver
G_DCK1 G_DCK2 G_DCK3 G_DCK4 HCK1_G HCK2_G GSIG[12: 1] GVCOM GPSIG XSCAN HST ENB VCK VST DWN PCG
G LCD
Monitor Output
HSYNCO VSYNCO R_DCK2 R_DCK4 G_DCK2 G_DCK4 B_DCK2 B_DCK4 LCDB1[11: 0] LCDB2[11: 0] CLK_B
Audio A/B
AUDIO_M AUDIO_PWR
Audio
AUDIO_S
AUDIO_O+
Audio Input/Output & volume control
AUDIO_SW AUDIO_MUT AUDIO_VOL1 AUDIO_VOL2
27 MHz
B_DCK1 B_DCK2 B_DCK3 B_DCK4 HCK1_B HCK2_B PRG FRP VD
Audio out
AUDIO_O AUDIO_OSCL_7009i SDA_7009i
B LCD Driver
BSIG[12: 1] BVCOM BPSIG SCAN HST ENB VCK VST DWN PCG
B LCD
Speaker RS-232 Remote Control
TX.DL RX.DL
SCL_7009 SDA_7009
RS232 Driver Receiver
TXD RXD
LED[4:1]
LED Driver
P15V
Keypad Input Fan 1 Fan 2 Fan 3 Fan 4 Fan 5
Fan1 FG1 Fan2 FG2 FAN_SW SDA PWR_f ail SCL POWER_ON PVCC_POWER_ ON Dust_SW
P5VC
Power Control
P15VP P5V 3.3V
Power Fail DET
P15VP P12V P5V
+3.3V REG +2.5V REG +1.8V REG +1.8V REG +2.5V REG +3.3V REG +3.3V REG
P5VC
P15VP P12V P5V 2.5V
Fan Control
FG3 Fan4 FG4 Fan5 FG5
EEPROM
Keystone Sensor
Door_SW LampLI T Eco_mode
Dust SW Door SW Power Switch
1.8V
P1P8V P5V
P5V
Ballast
LampEN Lamp_Sync EN
P2P5V
ROMWEn
Thermal Sensor 2
ROMOEn
D[0:15]
A[0:21]
32.768 KHz
Lamp Control
VST P3P3V
P33V
Flash memory Reset IC
VPL-ES5/EX5/EX50/EX5U/EW5
5-5
5-5
Frame (VPL-ES5)
Frame (VPL-ES5)
Section 6 Diagrams
J6 J1 IR SENSOR BOARD
6-1. Frame Schematic Diagrams
VPL-ES5
J5 INPUT S VIDEO J14 J4 INPUT VIDEO CN1 MAIN BOARD CN1
1
DETECTION SWITCH BOARD (LAMP DOOR)
J9 INPUT AUDIO
DETECTION SWITCH BOARD (DUST DOOR)
2
J18 J1 THERMAL SENSOR BOARD
J2 J23 INPUT INPUT A LCD R
J24 LCD G
3
J25 J3 LCD B
OUTPUT
MONITOR
J21
FAN2
J10 OUTPUT AUDIO J19
FAN3
FAN5 (REAR BOTTOM) J20 FAN4 (REAR TOP) J22 FAN1(FRONT BOTTOM)
4
J11 SPEAKER
J16 BALLAST UNIT HALOGEN LAMP
5
J12 RS232C CONNECTOR J17 CN701 CN605 POWER BOARD CN601
VPL-ES5/EX5/EX50/EX5U/EW5
6-1 B C D
6-1 E F G H
A
Frame (VPL-EX50)
Frame (VPL-EX50)
VPL-EX50 1
J6
J1 IR SENSOR BOARD
J5 INPUT S VIDEO
MAIN BOARD
CN1 DETECTION SWITCH BOARD (LAMP DOOR) J14
J14 INPUT VIDEO CN1 DETECTION SWITCH BOARD (DUST DOOR)
J8
2
INPUT
AUDIO
J26 J9 INPUT AUDIO A/B
J1 THERMAL SENSOR BOARD
J2 J22 INPUT INPUT A LCD R
J1 INPUT INPUT B
J23 LCD G
3
J24 J3 LCD B
OUTPUT
MONITOR
J19
FAN2
J10 OUTPUT AUDIO J21
FAN3
FAN5 (REAR BOTTOM)
4
J7 REMOTE RS-232C
J20 FAN4 (REAR TOP) J18 FAN1(FRONT BOTTOM)
J11 SPEAKER
J16 BALLAST UNIT HALOGEN LAMP
5
J17
CN701
CN605 POWER BOARD
CN601
6-2 A B C D
6-2 E F G
VPL-ES5/EX5/EX50/EX5U/EW5
H
Frame (VPL-EX5/EX5U)
Frame (VPL-EX5/EX5U)
VPL-EX5/EX5U
J6
J1 IR SENSOR BOARD
1
J5 INPUT S VIDEO
MAIN BOARD
CN1 DETECTION SWITCH BOARD (LAMP DOOR) J14
J14 INPUT VIDEO CN1 DETECTION SWITCH BOARD (DUST DOOR)
J9 INPUT AUDIO
2
J26 J1 THERMAL SENSOR BOARD
J2 J22 INPUT INPUT A LCD R
J23 LCD G
3
J24 J3 LCD B
OUTPUT
MONITOR
J19
FAN2
J10 OUTPUT AUDIO J21
FAN3
FAN5 (REAR BOTTOM) J20 J7 REMOTE RS-232C FAN4 (REAR TOP) J18 FAN1(FRONT BOTTOM)
4
J11 SPEAKER
J16 BALLAST UNIT HALOGEN LAMP
5
J17
CN701
CN605 POWER BOARD
CN601
VPL-ES5/EX5/EX50/EX5U/EW5
6-3 B C D
6-3 E F G H
A
Frame (VPL-EW5)
Frame (VPL-EW5)
VPL-EW5 1
J6
J1 IR SENSOR BOARD
J5 INPUT S VIDEO
MAIN BOARD
CN1 DETECTION SWITCH BOARD (LAMP DOOR) J14
J14 INPUT VIDEO CN1 DETECTION SWITCH BOARD (DUST DOOR)
J8
2
INPUT
AUDIO
J26 J9 INPUT AUDIO A
J1 THERMAL SENSOR BOARD
J2 J22 INPUT INPUT A LCD R
J3
J23 LCD G
3
OUTPUT
MONITOR J24
LCD B J10 OUTPUT AUDIO J19 FAN2
FAN3 J1 HDMI J21 FAN5 (REAR BOTTOM) J20 J7 REMOTE RS-232C FAN4 (REAR TOP) J18 FAN1(FRONT BOTTOM)
4
J11 SPEAKER
J16 BALLAST UNIT HALOGEN LAMP
5
J17
CN701
CN605 POWER BOARD
CN601
6-4 A B C D
6-4 E F G
VPL-ES5/EX5/EX50/EX5U/EW5
H
VPL-ES5 (SY) VPL-ES5 (CH) VPL-EX5 (SY) VPL-EX5 (CH) VPL-EX50 (SY) VPL-EX50 (CH) VPL-EX5U (SYY) VPL-EW5 (SY) VPL-EW5 (CH) E 9-883-651-02 English 2008DR16-1 ©2008
Sony EMCS Corporation
Ichinomiya Tec