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SECTION 1 SUMMARY
CONTENTS

NEW FUNCTIONS OF HDD/DVD-RECORDER ................................................................. 1-2 PRODUCT SAFETY SERVICING GUIDELINES FOR VIDEO PRODUCTS .............. 1-3 SERVICING PRECAUTIONS .................................................................................................. 1-4
· General Servicing Precautions · Insulation Checking Prodedure · Electrostatically Sensitive Devices

SERVICE INFORMATION FOR EEPROM IC SETTING ................................................. 1-5 SPECIFICATIONS ...................................................................................................................... 1-6

1-2

NEW FUNCTIONS OF HDD/DVD-RECORDER
· HDMI
HDMI IS THE SPECIFICATION FOR THE HIGH-DEFINITION MULTIMEDIA INTERFACE. HDMI IS PROVIDED FOR TRANSMITTING DIGITAL TELEVISION AUDIOVISUAL SIGNALS FROM HDD-DVD RECORDER TO TELEVISION SETS, OTHER VIDEO DISPLAYS. HDMI CAN CARRY HIGH QUALITY MULTI-CHANNEL AUDIO DATA AND CAN CARRY ALL STANDARD AND HIGH DEFINITION CONSUMER ELECTRONICS VIDEO FORMATS. CONTENT PROTECTION TECHNOLOGY IS AVAILABLE. HDMI CAN ALSO CARRY CONTROL AND STATUS INFORMATION IN BOTH DIRECTIONS. << OPERATING >> AUDIO, VIDEO AND AUXILIARY DATA IS TRANSMITTED ACROSS THE THREE TMDS DATA CHANNELS. THE VIDEO PIXEL CLOCK IS TRANSMITTED ON THE TMDS CLOCK CHANNEL AND IS USED BY THE RECEIVER AS A FREQUENCY REFERENCE FOR DATA RECOVERY ON THE THREE TMDS DATA CHANNELS. VIDEO DATA IS CARRIED AS A SERIES OF 24-BIT PIXELS ON THE THREE TMDS DATA CHANNELS. TMDS ENCODING CONVERTS THE 8BIT PER CHANNEL INTO THE 10BIT DC­BALANCED. VIDEO PIXEL RATES CAN RANGE FROM 25MHZ TO 165MHZ. THE VIDEO PIXELS CAN BE ENCODED IN EITHER RGB,YCBCR 4:4:4 OR YCBCR 4:2:2 FORMATS. IN ALL THREE CASES, UP TP 24 BITS PER PIXEL CAN BE TRANSFERRED.

FAST DUBBING
DUBBING MEANS A COPYING FUNCTION BETWEEN HDD TO DVD DISCS. COPYING BETWEEN HDD TO DVD IS A COMPLETELY DIGITAL PROCESS AND THEREFORE INVOLVES NO LOSS OF QUALITY IN THE AUDIO OR VIDEO. SO THIS MEANS THAT COPYING CAN BE CARRIED OUT AT THE MAXIMUM SPEED POSSIBLE. << DUBBING SPEED RATE >> NORMAL DUBBING : SPEED RATE MAX X1 FAST DUBBING : SPEED RATE MAX X4 WHEN FAST DUBBING FROM HDD TO DVD , THE SPEED OF COPYING DEPENDS ON THE RECORDING MODE AND THE KIND OF USING THE DVD DISC, AND THIS MODE IS NOT AVAILABLE FOR EDITED VIDEO TITLE IN HDD. WHEN FAST DUBBING FROM DVD TO HDD , ONLY AVAILABLE WHEN COPYING VR MODE DISC(DVDRW) TO HDD , AND ONLY NORMAL DUBBING AVAILABLE WHEN COPYING VIDEO MODE DISC (DVD+R/RW, DVD-R) TO HDD

1-3

PRODUCT SAFETY SERVICING GUIDELINES FOR VIDEO PRODUCTS
IMPORTANT SAFETY NOTICE This manual was prepared for use only by properly trained audio-video service technicians. When servicing this product, under no circumstances should the original design be modified or altered without permission from LG Electronics Corporation. All components should be replaced only with types identical to those in the original circuit and their physical location, wiring and lead dress must conform to original layout upon completion of repairs. Special components are also used to prevent x-radiation, shock and fire hazard. These components are indicated by the letter "x" included in their component designators and are required to maintain safe performance. No deviations are allowed without prior approval by LG Electronics Corporation. Circuit diagrams may occasionally differ from the actual circuit used. This way, implementation of the latest safety and performance improvement changes into the set is not delayed until the new service literature is printed. CAUTION: Do not attempt to modify this product in any way. Never perform customized installations without manufacturer's approval. Unauthorized modifications will not only void the warranty, but may lead to property damage or user injury. Service work should be performed only after you are thoroughly familiar with these safety checks and servicing guidelines. GRAPHIC SYMBOLS The exclamation point within an equilateral triangle is intended to alert the service personnel to important safety information in the service literature. The lightning flash with arrowhead symbol within an equilateral triangle is intended to alert the service personnel to the presence of noninsulated "dangerous voltage" that may be of sufficient magnitude to constitute a risk of electric shock. The pictorial representation of a fuse and its rating within an equilateral triangle is intended to convey to the service personnel the following fuse replacement caution notice: CAUTION: FOR CONTINUED PROTECTION AGAINST RISK OF FIRE, REPLACE ALL FUSES WITH THE SAME TYPE AND RATING AS MARKED NEAR EACH FUSE. SERVICE INFORMATION While servicing, use an isolation transformer for protection from AC line shock. After the original service problem has been corrected, make a check of the following: FIRE AND SHOCK HAZARD 1. Be sure that all components are positioned to avoid a possibility of adjacent component shorts. This is especially important on items trans-ported to and from the repair shop. 2. Verify that all protective devices such as insulators, barriers, covers, shields, strain reliefs, power supply cords, and other hardware have been reinstalled per the original design. Be sure that the safety purpose of the polarized line plug has not been defeated. 3. Soldering must be inspected to discover possible cold solder joints, solder splashes, or sharp solder points. Be certain to remove all loose foreign particles. 4. Check for physical evidence of damage or deterioration to parts and components, for frayed leads or damaged insulation (including the AC cord), and replace if necessary. 5. No lead or component should touch a high current device or a resistor rated at 1 watt or more. Lead tension around protruding metal surfaces must be avoided. 6. After reassembly of the set, always perform an AC leakage test on all exposed metallic parts of the cabinet (the channel selector knobs, antenna terminals, handle and screws) to be sure that set is safe to operate without danger of electrical shock. DO NOT USE A LINE ISOLATION TRANSFORMER DURING THIS TEST. Use an AC voltmeter having 5000 ohms per volt or more sensitivity in the following manner: Connect a 1500 ohm, 10 watt resistor, paralleled by a .15 mfd 150V AC type capacitor between a known good earth ground water pipe, conduit, etc.) and the exposed metallic parts, one at a time. Measure the AC voltage across the combination of 1500 ohm resistor and .15 mfd capacitor. Reverse the AC plug by using a non-polarized adaptor and repeat AC voltage measurements for each exposed metallic part. Voltage measured must not exceed 0.75 volts RMS. This corresponds to 0.5 milliamp AC. Any value exceeding this limit constitutes a potential shock hazard and must be corrected immediately.
0.15uF Good Earth Ground such as the Water Pipe, Conduit, etc. 1500 OHM Place this probe on each exposed metal part.

A.C. Voltmeter

10 WATT

TIPS ON PROPER INSTALLATION 1. Never install any receiver in a closed-in recess, cubbyhole, or closely fitting shelf space over, or close to, a heat duct, or in the path of heated air flow. 2. Avoid conditions of high humidity such as: outdoor patio installations where dew is a factor, near steam radiators where steam leakage is a factor, etc. 3. Avoid placement where draperies may obstruct venting. The customer should also avoid the use of decorative scarves or other coverings that might obstruct ventilation. 4. Wall- and shelf-mounted installations using a commercial mounting kit must follow the factory-approved mounting instructions. A product mounted to a shelf or platform must retain its original feet (or the equivalent thickness in spacers) to provide adequate air flow across the bottom. Bolts or screws used for fasteners must not touch any parts or wiring. Perform leakage tests on customized installations. 5. Caution customers against mounting a product on a sloping shelf or in a tilted position, unless the receiver is properly secured. 6. A product on a roll-about cart should be stable in its mounting to the cart. Caution the customer on the hazards of trying to roll a cart with small casters across thresholds or deep pile carpets. 7. Caution customers against using extension cords. Explain that a forest of extensions, sprouting from a single outlet, can lead to disastrous consequences to home and family.

1-4

SERVICING PRECAUTIONS
CAUTION : Before servicing the HDD/DVD Recorder covered by this service data and its supplements and addends, read and follow the SAFETY PRECAUTIONS. NOTE : if unforeseen circumstances create conflict between the following servicing precautions and any of the safety precautions in this publications, always follow the safety precautions. Remembers Safety First: General Servicing Precautions 1. Always unplug the HDD/DVD Recorder AC power cord from the AC power source before: (1) Removing or reinstalling any component, circuit board, module, or any other assembly. (2) Disconnection or reconnecting any internal electrical plug or other electrical connection. (3) Connecting a test substitute in parallel with an electrolytic capacitor. Caution : A wrong part substitution or incorrect polarity installation of electrolytic capacitors may result in an explosion hazard. 2. Do not spray chemicals on or near this HDD/DVD Recorder or any of its assemblies. 3. Unless specified otherwise in this service data, clean electrical contacts by applying an appropriate contact cleaning solution to the contacts with a pipe cleaner, cotton-tipped swab, or comparable soft applicator. Unless specified otherwise in this service data, lubrication of contacts is not required. 4. Do not defeat any plug/socket B+ voltage interlocks with whitch instruments covered by this service manual might be equipped. 5. Do not apply AC power to this HDD/DVD Recorder and/or any of its electrical assemblies unless all solid-state device heat sinks are cerrectly installed. 6. Always connect test instrument ground lead to the appropriate ground before connection the test instrument positive lead. Always remove the test instrument ground lead last. Insulation Checking Procedure Disconnect the attachment plug from the AC outlet and turn the power on. Connect an insulation resistance meter(500V) to the blades of the attachment plug. The insulation resistance between each blade of the attachment plug and accessible conductive parts (Note 1) should be more than 1Mohm. Note 1 : Accessible Conductive Parts including Metal panels, Input terminals, Earphone jacks, etc. Electrostatically Sensitive (ES) Devices Some semiconductor (solid state) devices can be damaged easily by static electricity. Such components commonly are called Electrostatically Sensitive (ES) Devices. Examples of typical ES devices are integrated circuits and some field effect transistors and semiconductor chip components. The following techniques should be used to help reduce the incidence of component damage caused by static electricity. 1. Immediately before handling any semiconductor component or semiconductor-equipped assembly, drain off any electrostatic charge on your body by touching a known earth ground. Alternatively, obtain and wear a commercially available discharging wrist strap device, which should be removed for potential shock reasons prior to applying power to the unit under test. 2. After removing an electrical assembly equipped with ES devices, place the assembly on a conductive surface such as aluminum foil, to prevent electrostatic charge buildup or exposure of the assembly. 3. Use only a grouned-tip soldering iron to solder or unsolder ES devices. 4. Use only an anti-static solder removal device. Some solder removal devices not classified a "anti-static" can generate electrical charges sufficient to damage ES devices. 5. Do not use freon-propelled chemicals. These can generate electrical charge sufficient to damage ES devices. 6. Do not remove a replacement ES device from its protec tive package until immediately before you are ready to install it. (Most replacement ES devices are packaged with leads electrically shorted together by conductive foam, aluminum foil, or comparable conductive material).

7. Immediately before removing the protective material from the leads of a replacement ES device, touch the protective material to the chassis or circuit assembly into which the device will be installed. Caution : Be sure no power is applied to the chassis or circuit, and observe all other safety precautions. 8. Minimize bodily motions when handling unpackaged replacement ES devices. (Normally harmless motion such as the brushing together of your clothes fabric or the lifting of your foot from a carpeted floor can generate static electricity sufficient to damage an ES device.)

1-5

SPECIFICATIONS
· GENERAL Power requirements Power consumption Dimensions (approx.) Mass (approx.) Operating temperature Operating humidity Recording format · RECORDING Recording format Recordable media DVD Video Recording, DVD-VIDEO HDD (80GB), DVD-ReWritable, DVD-Recordable, DVD+ReWritable, DVD+Recordable, DVD+Recordable (Double Layer) DVD (4.7GB): Approx. 1 hour (HQ mode), 2 hours (SQ mode), 4 hours (LQ mode), 6 hours (EQ mode) DVD+R DL (8.5GB): Approx. 3 hour (HQ mode), 3 hours 40 minutes (SQ mode), 7 hours 10 minutes (LQ mode), 11 hours 30 minutes (EQ mode) HDD (80GB): Approx. 20 hour (HQ mode), 40 hours (SQ mode), 74 hours (LQ mode), 111 hours (EQ mode) 27MHz MPEG 2 (VBR support) 48kHz Dolby Digital AC 110-240V, 50/60 Hz 45W 430 X 49 X 350 mm (w x h x d) without foot 4.6 kg 5°C to 35°C 5 % to 90 % PAL

Recordable time

Video recording format Sampling frequency Compression format Audio recording format Sampling frequency Compression format · PLAYBACK Frequency response Signal-to-noise ratio Harmonic distortion Dynamic range · INPUTS AERIAL IN VIDEO IN AUDIO IN DV IN · OUTPUTS VIDEO OUT COMPONENT VIDEO OUT Audio output (digital audio) Audio output (optical audio) Audio output (analog audio)

DVD (PCM 48 kHz): 8 Hz to 20 kHz, CD: 8 Hz to 20 kHz DVD (PCM 96 kHz): 8 Hz to 44 kHz More than 100 dB (AUDIO OUT connector) Less than 0.008% (AUDIO OUT connector) More than 95 dB (AUDIO OUT connector)

Aerial input, 75 ohms 1.0 Vp-p 75 ohms, sync negative, RCA jack x 2 / SCART x 2 0 dBm more than 47 kohms, RCA jack (L, R) x 2 / SCART x 2 4 pin (IEEE 1394 standard)

1 Vp-p 75 , sync negative, RCA jack x 1 / SCART x 2 (Y) 1.0 V (p-p), 75 , negative sync, RCA jack x 1 (Pb)/(Pr) 0.7 V (p-p), 75 , RCA jack x 2 0.5 V (p-p), 75 , RCA jack x 1 3 V (p-p), 75 , Optical connector x 1 2.0 Vrms (1 KHz, 0 dB), 600 , RCA jack (L, R) x 1 / SCART x 2 1-7

SECTION 2 CABINET & MAIN CHASSIS
CONTENTS

EXPLODED VIEWS ....................................................................................................................2-2
1. Cabinet and Main Frame Section ..........................................................................................2-2 2. Deck Mechanism Section(RL-05S) ........................................................................................2-3 3. Packing Accessory Section ...................................................................................................2-4

2-1

1
463 463 463 272 463 250

2

3

4

5

1. Cabinet and Main Frame Section

A
468 A54 457

463

463

A60
463

468

457 103 410 102 103 468 102 101 103 102 468 452 410 273 275 104 270 468 100

274

A48
103 102

A46

B
A47
468

EXPLODED VIEWS

2-2
A52
452 267

A50

275

280

A53 A26
275 261

467 300 268 265 465 320

C
A43
261

283

A44

260

OPTIONAL PART

261

D

2. DECK MECHANISM SECTION(RL-05S)
A60 A001 1001 1003 1002 A000 1434 1434 1030 1029 1025 1027 1432 1032 1026 1437

1025 1432 1027 1038 1029

1005

1021 1432 1024 1433 1432

1019 1435 1013 1014 1016 1015 1009 1012

1033

1019 1011 1020

1017

1436 A004 1018A 1018 1018B 1006

A002

1018C 1018E 1018D

1042

1434 1041 1434

2-3

3. Packing Accessory Section
OPTIONAL PART 810 CABLE ASS'Y 821 SCART CABLE

806 Cable, Coaxial

808 Battery

811 Plug Ass'y, 1Way

900 Remote Control

812 Plug Ass'y, 2Way

801 Instruction Ass'y

822 FLAT CABLE

803 Packing

804 Bag 803 Packing

802 Box

2-4

SECTION 3 ELECTRICAL
CONTENTS
HDR PART
ELECTRICAL TROUBLESHOOTING GUIDE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3-2 1. SMPS I/O PART . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3-2 2. SMPS DVD/HDD PART . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3-5 3. SYSTEM CIRCUIT PART . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3-8 4. DISC NOT RECOGNIZED. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3-8 5. WHEN PLAYING DISC, NO AUDIO OUTPUT . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3-9 6. NO OPTICAL/DIGITAL OUTPUT . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3-10 7. NO TUNER AUDIO OUTPUT . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3-11 8. NO EXTERNAL INPUT AUDIO . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3-12 9. NO RGB/COMPONENT VIDEO SIGNAL WHEN PLAY DISC . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3-13 10. NO COMPOSITE/S-VIDEO SIGNAL WHEN PLAY DISC . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3-13 11. NO TV, EXTERNAL INPUT VIDEO SIGNAL . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3-14 12. NO DV(IEEE 1394)INPUT(VIDEO/AUDIO) SIGNAL . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3-15 BLOCK DIAGRAMS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1. OVERALL BLOCK DIAGRAM . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2. LAYOUT CONNECTION BLOCK DIAGRAM_1 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3. LAYOUT CONNECTION BLOCK DIAGRAM_2 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4. SMPS BLOCK DIAGRAM . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5. POWER : MAIN BOARD BLOCK DIAGRAM . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6. POWER : I/O BOARD BLOCK DIAGRAM . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7. IN/OUT BLOCK DIAGRAM . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8. VIDEO BLOCK DIAGRAM . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9. VIDEO SW PATH BLOCK DIAGRAM . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10. AUDIO BLOCK DIAGRAM . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11. AUDIO SW PATH BLOCK DIAGRAM . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12. AUDIO IN / OUT BLOCK DIAGRAM . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13. FLD / µ-COM / TUNER BLOCK DIAGRAM . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3-16 .3-16 .3-18 .3-20 .3-22 .3-24 .3-26 .3-28 .3-30 .3-32 .3-34 .3-36 .3-38 .3-40

CIRCUIT DIAGRAMS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3-42 1. POWER CIRCUIT DIAGRAM . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3-42 2. E5 BGA, POWER, UART2 CIRCUIT DIAGRAM . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3-44 3. DDR SDRAM, FLASH CIRCUIT DIAGRAM . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3-46 4. RST, CONTROL/STATUS REG, ADDRESS LATCH CIRCUIT DIAGRAM . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3-48 5. HDMI TX / IEEE1394 CIRCUIT DIAGRAM . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3-50 6. VIDEO IN/OUT CIRCUIT DIAGRAM . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3-52 7. MEMORY, ATAPI, I/O CIRCUIT DIAGRAM . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3-54 8. I/O MICOM CIRCUIT DIAGRAM . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3-56 9. TUNER, MPX, ADC, DAC, JACK CIRCUIT DIAGRAM . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3-58 10. JACK CIRCUIT DIAGRAM . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3-60 11. KEY CIRCUIT DIAGRAM ( 5 TOOL ONLY ) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3-62 12. KEY CIRCUIT DIAGRAM ( 6 TOOL ONLY ) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3-64 13. KEY CIRCUIT DIAGRAM ( 8 TOOL ONLY ) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3-66 14. KEY CIRCUIT DIAGRAM ( 9 TOOL ONLY ) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3-68 15. TIMER CIRCUIT DIAGRAM ( 5 TOOL ONLY ) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3-70 16. TIMER CIRCUIT DIAGRAM ( 6 TOOL ONLY ) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3-72 17. TIMER CIRCUIT DIAGRAM ( 8 TOOL ONLY ) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3-74 18. TIMER CIRCUIT DIAGRAM ( 9 TOOL ONLY ) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3-76 · WAVEFORMS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3-78 · CIRCUIT VOLTAGE CHART . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3-80 PRINTED CIRCUIT DIAGRAMS . . . . . . 1. MAIN P.C.BOARD(TOP SIDE) . . . 2. MAIN P.C.BOARD(BOTTOM SIDE) 3. I/O P.C.BOARD . . . . . . . . . . . . . . . 4. JACK P.C.BOARD . . . . . . . . . . . . . 5. HDD P.C.BOARD . . . . . . . . . . . . . . 6. POWER P.C.BOARD . . . . . . . . . . . 7. KEY P.C.BOARD . . . . . . . . . . . . . . 8. TIMER(LED) P.C.BOARD . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3-86 . . . . . . . . . . . . . . . . . . . .3-86 . . . . . . . . . . . . . . . . . . . .3-88 . . . . . . . . . . . . . . . . . . . .3-90 . . . . . . . . . . . . . . . . . . . .3-90 . . . . . . . . . . . . . . . . . . . .3-92 . . . . . . . . . . . . . . . . . . . .3-93 . . . . . . . . . . . . . . . . . . . .3-94 . . . . . . . . . . . . . . . . . . . .3-95

3-1

HDR PART
ELECTRICAL TROUBLESHOOTING GUIDE
1. SMPS I/O PART 1. SMPS I/O PART
No 5.3VA
YES

Is the F101 Normal?
YES

NO

Replace the F101 (Use the same Fuse)

Is the BD101 Normal?
YES

NO

Replace the BD101

Is the R101 Normal?
YES

NO

Replace the R101

Is the Vcc (10V - 17V) supplied to IC101 Pin2?
YES

NO

Is the D102 normal?
YES

Check or Replace the D102 NO

Is the D121 normal?
YES

Replace the D121

Is there about 2.5V at the IC103 Pin1?
YES

NO

Replace the IC103

Is the D126 normal?
YES

NO

Replace the D126

Is the D130 Normal?
YES

NO

Replace the D130

Is the D127 Normal?
YES

NO

Replace the D127

Is the D128 Normal?
YES

NO

Replace the D128

Power Line of I/O PCB is short 3-2

No 5VT
YES

No 5VD
YES

Is the Vcc(14V) sup- NO plied to Q124 Emittor?
YES

Check or Replace the D126

NO Is the Vcc(14V) supplied to Q120 Emittor?
YES

Check or Replace the D126

Is the Vcc(33V) sup- NO Check the `TIMER "H"' plied to Q124 Base? NO signal from µ-com
YES

Is the Q120 Base `H'?
YES

NO

Check the `Power CTL "H"' signal from µ-com

Check the 33V Line

Check or Replace the Q124

Check or Replace the D124

No 12VA /12VT
YES

No 12V
YES

Is there about 14V at the IC156 pin1?
YES

NO

Check or Replace the D126

Is there about 3.8V NO at the IC153 pin1?
YES

Check or Replace the D126

Is there about 3.3V~ 5V at the IC156 pin4?
YES

NO

Check the `TIMER "H"' signal from µ-com

Is there about 3.3V~ 5V at the IC153 pin4?
YES

NO

Check the `PWR CTL "H"' signal from µ-com

Check the IC156 and Replace

Check the IC153 and Replace

3-3

NO VFD
YES

No 33V
YES

Is the R107 Normal?
YES

NO

Check or Replace the R107

NO Is the Vcc(33V) supplied to Q123 Emittor?
YES

Check or Replace the D130

Is the D128 Normal?
YES

NO

Check or Replace the D128

Is the Q123 Base `H'?
YES

NO

Check the `PWR CTL "H"' signal from µ-com

Is the ZD151 Normal?
YES

NO

Check or Replace the ZD151

Check or Replace the Q123

Check or Replace the D127

3-4

2. SMPS DVD/HDD PART
No 3.8VA
YES

Is the F101 Normal?
YES

NO

Replace the F101 (Use the same Fuse)

Is the BD101 Normal?
YES

NO

Replace the BD101

Is the TH01 Normal?
YES

NO

Replace the TH01

Is Vcc (11V -18V) supplied to IC101 Pin3?
YES

NO

Is the Q111 normal?
YES

Check or Replace the Q111

Are the D122 normal?
YES

NO

Replace the D122

Is there about 2.5V at the IC106 Pin1?
YES

NO

Replace the IC106

Is the D123 normal?
YES

NO

Replace the D123

Is the D124 Normal?
YES

NO

Replace the D124

Is the D125 Normal?
YES

NO

Replace the D125

Power Line of Main PCB(VDR) is short

3-5

No 3.3V
YES

No 3.3V
YES

Is there about 3.8V at NO the IC154 pin1?
YES

Check or Replace the D122

Is there about 3.8V at NO the IC154 pin1?
YES

Check or Replace the D122

Is there about 3.3V~ 5V at the IC154 pin4?
YES

NO

Check the `PWR CTL "H"'signal from µ-com

Is there about 3.3V~ 5V at the IC154 pin4?
YES

NO

Check the `PWR CTL "H"'signal from µ-com

Check the IC154 and Replace

Check the IC154 and Replace

No 2.5V
YES

No 5.0V
YES

Is there about 3.8V NO at the IC152 pin1?
YES

Check or Replace the D122

Is there about 5.5V at the IC151 pin1?
YES

NO

Check or Replace the D124

Is there about 3.3V~ 5V NO at the IC152 pin4?
YES

Check the `PWR CTL "H"'signal from µ-com

Is there about 3.3V~ 5V NO at the IC151 pin4?
YES

Check the `PWR CTL "H"'signal from µ-com

Check the IC152 and Replace

Check the IC151 and Replace

3-6

No 1.8V
YES

No 12V
YES

Is there about 2.3V at NO the IC160 pin1?
YES

Check or Replace the D123

Is there about 13.5V at the IC157 pin1?
YES

NO

Check or Replace the D125

Is there about 3.3V~ 5V NO at the IC160 pin4?
YES

Check the `PWR CTL "H"'signal from µ-com

Is there about 3.3V~ 5V NO at the IC157 pin2?
YES

Check the `PWR CTL "H"'signal from µ-com

Are the R167,R168 normal?
YES

NO

Check or Replace the R151,R153

Check the IC157 and Replace

Check the IC160 and Replace

3-7

3. SYSTEM Circuit PART
"Please wait" displayed Continue at Power On
YES

IC 307-5: (/HOST-RESET)
YES

?

NO

Check PN802-22 IC 701-19

X101: Clock oscillated? (27MHz)
YES

NO

Replace X101

R146 : IC 206-26 :
YES

? ?

NO

Check IC206 & (Flash MENORY) IC 101

R180, R181 :

?

NO

IC 101 DEFECT

4. DISC not recognized
Check DRIVER Power? 5V. 12V
YES

NO

Check SMPS

Check J601

NO

Change MEDIA TEST

3-8

5. When playing DISC, no Audio output
NO IC805-pin15,18 (Audio_out R/L) : Is there a signal?
YES

CHECK IC 805-pin1,2,3,4 : Pin10(reset) : Pin7,8(I2C) :
YES

NO

IC101 DEFECT

IC 805-pin14,19(z_mute_R/L): IC701-pin58(A_mute_L) :
NO

YES

CHECK Q801, 802, 803, 804, 806

CHECK IC802-pin3, 6, 13(VCC)
YES

C841, C842 on I/O PCB Is there a signal?
YES

Replace IC802 Only "Without SCART model" CHECK IC808- pin2, 4 (VCC) : pin32,33(SLC/CLK) : C8A3, C8A4 on I/O PCB Is there a signal?

IC 808-pin21, 22, 25, NO 26:Is there a signal?
YES

L821,L836: Is there a signal?
YES

YES

CHECK Cable connections & TV Audio mute.

3-9

6. No OPTICAL/DIGITAL Output
R101:
YES

CHECK PN802-pin2 (SPDIF_OUT) :
YES

R933 :
YES

CHECK JK805 & Optic cable connection

NO

CHECK JK803 & RCA cable connection

NO

IC101 DEFECT

3-10

7. No TUNER Audio Output
TU801-pin16(SIF): Is there a signal? YES IC812-30,31: Is there a signal? YES IC808-pin20,24,23,27 : Is there a signal? YES IC809-pin7, IC810-pin7: Is there a signal? YES IC802-pin10,12: Is there a signal? YES IC802-pin2,4,7,8 : Pin9(reset) : YES When playing DISC, no Audio output NO CHECK IC802-pin3,6,13(VCC) YES Replace IC802 NO CHECK IC811 : Power & In/Out PIN NO Check R839,R841: ? NO CHECK IC808-pin2,4(VCC) : pin32,33(SLC/CLK) : YES Replace IC808 NO Check C920 Is there a signal?

3-11

8. No External input Audio
< AV1/AV2 > IC809,IC810-pin3: Is there a signal?
NO

< AV3 > IC809,IC810-pin5: Is there a signal?
YES

< AV4 > IC809,IC810-pin1: Is there a signal?
NO

IC808-pin8,10,14,16 NO : Is there a signal?
NO

IC809-pin7, IC810pin7:Is there a signal?
YES

NO

Check R839,R841: ?
YES

CHECK Cable connections & Input signal.

CHECK Cable connec- NO tions & Input signal.

IC802-pin10,12: Is there a signal?
YES

NO

CHECK IC811 : Power & In/Out PIN

IC802-pin2,4,7,8 : Pin9(reset) :
YES

NO

CHECK IC802pin3, 6, 13(VCC)
YES

When playing DISC, no Audio output

Replace IC802

3-12

9. No RGB/Component Video signal when play DISC
R131,R132,R133: Is there a signal?
YES

PN801-7,8,9: Is there a signal?
YES

IC807-pin24,21,18 Is there a signal?
YES

NO

CHECK IC807pin1,16(+5.2V)
YES

CHECK SW801 statue & SW801-in2(RGB_SEL"H")

Replace IC807

10. No composite/s-video Signal when play DISC
R128,R129,R130: Is there a signal?
YES

PN801-2,4,6: Is there a signal?
YES

IC807-27,30,32: Is there a signal?
YES

NO

CHECK IC807pin1,16(+5.2V)

YES

Replace IC807

IC808-29.30: Is there a signal?

NO

CHECK IC808pin2,4(+12VA)
YES

Replace IC808

3-13

11. No TV, External input Video signal
No video signal of external input AV3 (Rear RCA input)
YES

No video signal of external input AV4 (composite,s-video)
YES

When Cable connecting Tuner and Rear SCART1,2 No TV video signal(AV1/2)
YES

C538:Is there a signal?
NO

NO

C532,C535,C537: Is there a signal?
NO

NO

CHECK Signal path on the I/O board
YES

NO

C540 : Is there a signal?
YES

CHECK Cable connections & Input signal.
YES YES

IC501- pin34 (reset"H") :
YES

NO

Check PN802-pin22 IC 701: reset circuit

IC501- pin40 (VI_CLK) : X501 clock oscillated? (14.318MHz)
YES

NO Replace IC501

CHECK No RGB/ component/composite Signal when play DISC

3-14

12. No DV(IEEE 1394)input(Video/Audio) signal
check DV_Jack and CABLE(CN501) connection
YES

DV-mode switching ?
YES

NO

Change to DV-mode. Using Remote Control

IC401 power 3.3V
YES

NO

CHECK SMPS +3.3V

NO IC 401-37: "High" &X401 oscillated?(24.576MHz)
YES

CHECK Reset Circuit
YES

IC401-15 Is there a signal?
YES

Check DV Cable
YES

IC401-pin1, 27, 28, 29, 30: Is there a signal?
YES

Replace IC401

IC401-pin 2, 3 : Is there a signal?
YES

IC101 DEFECT

3-15

BLOCK DIAGRAMS
1. Overall Block Diagram

A3_In
S1 / S2 N/A2 N/A2 MSP3417 MSP3417

SW

MAIN B'd

DDR SDRAM DDR SDRAM
32MB x2 32MB x2
VOUT_CVBS

I/O B'd
CVBS_Out S_VIDEO_Out Y/Pb/Pr or R/G/B Optical & Digital Audio Out Analog Audio Out

RF

Tuner Tuner SW

A_ADC A_ADC
CS5340 CS5340

AI_D0

VOUT_Y_C VOUT_Y/Pb/Pr_R/G/B A0_IEC958 A0_D 0

S1 / S2 V3_In

S/PDIF S/PDIF

I/O B'd

A_ADC:2ch A_ADC:2ch
CS4351 CS4351

A4_In V4_In S_In

V_DEC V_DEC Decoder Decoder
TVP5146 TVP5146

HD[0:15] V1_IN ATA_CONTROL

Buffer Buffer
74VC245 74VC245 74LVC541 74LVC541

PHY PHY
SAIN SAIN ASTEL ASTEL

DMN8652 DMN8652

SOCKET SOCKET x2 x2

Front Jack B'd
DV_In PHY PHY
TSB41LV03A TSB41LV03A BIO_PHY_DATA[0:7]

Memory B'd

Front Driver IC Front Driver IC

HD[0:15]

Latch Latch
74LVT16373 HA[6:21] 74LVT16373

Front Timer B'd
ATAPI1_DATA[0:15] HA[1:5],HA22 ATAPI1 _... ATAPI2_DATA[0:15] ATAPI2 _...
SPI I/O Interface

Flash Flash
8MByte 8MByte

DVD DRIVER

SIO_SPI_CS#0 SIO_SPI_MISO SIO_SPI_MOSI

HDD

U-COM U-COM

I/O B'd

3-16

3-17

2. Layout Connection Block Diagram_1

Optical
5VA 5V 5VT 3.3V 12VA 12V 33VT

S1/S2

AV3/S/Comp/Digital Input/Output Board
PN7901 PN801 PN802

Tuner

PN7101 PN7102 -24V VF+ VF-

PN7902

P1701 P1T01

HDMI
CN501 CN601

P1M01

AV3,DV_in S/Jack

CN101

SMPS Board

Main Board
1.8V 2.5V 5VT 3.3V J601 J603 J602

CN502

ATAPI 2
12V 5V

P1D01

12V 5V

ATAPI 1
DVD + RW DRIVER HARD DISC DRIVER

P9701

P9702

J1

Jack Board
AV4/S/DV

Key Board

Front Board

3-18

3-19

3. Layout Connection Block Diagram_2

13 Main Bd' Main Bdí 15 5 In / Out Bdí
4:160/320mm 40:250mm 40:80mm

SMPS SMPS

12:290mm

15:220mm

6:280mm

HDD
1 PIN 10P(8T) 7P(5.9T) 3P(6T) 6P 12P 40P 40P 40P 15P 4P/6P 5P 15P 13P P/N 6631R-E092E 6631R-E092F 6631R-E092G 6631R-E066F 6631R-E066E 6850R-EA08Y 6850R-EA08Y 6631R-E044D 6631R-H003A 6631R-E092D 6631R-E092C 6631R-E025S T T T T T M M M M P L P P P K K K M M m H L J H I I I

Loader Loader Jack Jack

40:80mm

9-in-2 Memory 9-in-2 Memory (3-in-1 Memory) (3-in-1 Memory)
10:160mm Timer 1(Key) 7:160mm 3:160mm Timer(FLD)

2 3 4 5 6 7 8 9 10 11

3-20

3-21

4. SMPS Block Diagram

BD101

R101

!

T101

RECTIFIER & SMOOTING BLOCK (D128,C133,R107 R128,R129) RECTIFIER & SMOOTING BLOCK (D126,C136)

+
C103

SNUBBER BLOCK (D101,C105 C106,R103)
4 5

RECTIFIER & SMOOTING BLOCK (D127,C131,L125,C132) 12V REG & S/W Block (IC153,R147,C128) 12VT REG & S/W Block (IC156,R150,C153)

TO I/O (P1701)

5.3VA
PWR CTL 'H'

!
NOISE FILTER BLOCK (C101,L102, L101, C102)

1 3 8

DRIVE & S/W BLOCK (IC101, D102, R105, C107,C109,R109, C108,C112,ZD103)
2

7

RECTIFIER & SMOOTING BLOCK (D130,C137,R146) RECTIFIER & SMOOTING BLOCK (D121,C122,L121,C124)

33V S/W Block (Q123,R143,R134) 5.0VT S/W Block (Q120,R142,R144 R145,C120) 5.0VD S/W Block (Q124,R140,R135,R136 D134,C134) TIMER 'H' Block (Q125,R156,R157) PWR CTL Block (Q126,R164,R165)

5VD 33VT 12VT/12VA 12V 3.3V
TIMER 'H'

5VT 7.2V
TO I/O (P1T01)

!

!
FUSE (F101) SNUBBER BLOCK (D103,C115,C116 ,R112,R115)
4 5 1

PHOTO COUPLER (IC102)

! T102

FEED-BACK BLOCK R121,R122, C121,R123. ERROR AMP R124.R125 (IC103) R126)

FD(+) -26VA FD(-)

RECTIFIER & SMOOTING BLOCK (D125,C139,L127,C140) RECTIFIER & SMOOTING BLOCK (D124,C129) RECTIFIER & SMOOTING BLOCK (D123,C126) RECTIFIER & SMOOTING BLOCK (D122,C123,L123,C125)

12V REG & S/W Block (IC158,R158,C156)

TO DVD (P1M01)

!
Y-CAP C110

3 8

DRIVE & S/W BLOCK (IC104, D104, R113, C117,C114,C119, ZD102)
2

7

5.0V REG & S/W Block (IC151,R152,C151) 1.8V REG & S/W Block (IC160,R159,C152, R151,R153) 3.3V REG & S/W Block (IC154,R167,C167,R154)

1.8V 2.5V 3.3V 5.0VD
TO LOADER (P1D01)

BR BL (BK)(WH)

!

Y-CAP C111

!

PHOTO COUPLER (IC105)

FEED-BACK BLOCK R131,R132, C141,R133. ERROR AMP R161.R162 (IC106) R163)

12V 5.0V

2.5V REG & S/W Block (IC152,R155,C155)

3-22

3-23

5. Power : Main Board Block Diagram

3.3V 2.5V 1.8V

5VD

FLA SH FLA SH DMN8652
3.3V V33_OSC V33_E5_VPAD V33_E5_AVDD V33_E5_VDDREF V33_E5_DAC_AVDD V18_E5_VCORE V5_E5_BIAS V25_SSTL2

V33_FLASH V33_FLASH 3V3D 3V3D 3V3D

74ALVT16373 74ALVT16373 74LVC04 74LVC04

J603 J603

74HC125 74HC125 74LVC08 74LVC08 74VC245 74VC245 74LVC541 74LVC541 74LVC32 74LVC32 74LVC541 74LVC541

1.8V 5V 2.5V 1.25V 1.25V VTT LP2995 LP2995

3V3D V33_BREG 3V3D

VREF 2.5V DDR DDR 2.5V SST 2.5V V25_SSTL2

3V3D 3V3A 3V3D 3V3A

SIL9190 SIL9190
DV33_DVOUT_..

0.3A(100mA) 0.34A(0.25A) 0.55A(0.35A) 1.6A(1.4A)

5V 3.3V 2.5V 1.8V

V33_PHY_A/D V18_VIA 3V3D 3V3A 3V3D

TSB41AB1 TSB41AB1

TVP5146 TVP5146
V33_VIA, V33_VID

I/O Ucom PWR CTL PWR_CTL_H 1.8V, 2.5V, 3.3V, 5V

PCA9515A PCA9515A

3-24

3-25

6. Power : I/O Board Block Diagram

5VA

5V
SYS_5.3VA

12V
Codec_Analog Codec_Analog (CS4271) (CS4271) Diff OP AMP Diff OP AMP (NJN5532) (NJN5532) A.SW A.SW (NJM2521) (NJM2521)

5VT

12VA

33VT

U-COM U-COM
(MN101DF10GAF) (MN101DF10GAF)

Nicam/A2 Nicam/A2 (MSP3417) (MSP3417) Codec_Logic Codec_Logic (CS4271) (CS4271) V.S/W V.S/W (MM1623) (MM1623) Optical Drive Optical Drive

Cync. SEP Cync. SEP (MM1109) (MM1109) Cync. SEP Cync. SEP (MM1510) (MM1510)

V.SW (C+) V.SW (C+) (MM1443) (MM1443)

Tuner Tuner

Reset IC Reset IC (KIA7031P) (KIA7031P) PWR Fail PWR Fail (KIA7042) (KIA7042) EEPROM EEPROM (24LC16B) (24LC16B) VPS/PDC VPS/PDC (SDA5650) (SDA5650) V. S/W(E.RGB/I.RGB) V. S/W(E.RGB/I.RGB) (MM1225) (MM1225) Etc Logic Etc Logic

3.3V
Codec_Logic Codec_Logic (CS5340) (CS5340) Codec_Logic Codec_Logic (CS4351) (CS4351)

Tuner Tuner

I/O Ucom PWR CTL SIGNAL
PWR_CTL_H 5V, 12V CONTROL TIMER_H 5VT, 12VA, 33VT

3-26

3-27

7. In/Out Block Diagram

I/O JACK I/O U-COM A2 L/R IN
I2C DAV C_SYNC_IN

FRONT JACK

FRONT JACK

V2 IN V1 IN

Y/C IN

A1 L/R IN
AUDIO SEL 1,2

TUNER TUNER

TU_V_OUT

SDA5650 SDA5650 MM1510 MM1510

VPS VPS
TU A OUT

Sync Sync Seperator Seperator

MM1109 MM1109 NJM2521 NJM2521 AUDIO AUDIO SWICH SWICH
Audio_Sel_1 Audio_Sel_2 Audio_O ut H H A1 H L L L

0dB 0dB Buffe rr Buffe

MSP3417 MSP3417 AUDIO AUDIO TU _A_L/R Process or Process or

SW_V_OUT

SW A2

MM1443 AV SWITCH Built in 6dB
Audi o Out R Audi o Out L CVBS OUT

SW_A_OUT` L/R

TVP5146 Video Deco der (ADC)
VI-D0/D7

A_OUT_L/R

MC33202
EU2_A_IN_L/R

CS4340 CS4340 AUDIO AUDIO CODEC CODEC
EU2_V_IN I2C AO_DO

AI_DO

AI_MCLK AI_FSYNC AI_SCLK

DMM8652 MPEG ENC/DEC

CS4351 CS4351 AUDIO AUDIO CODEC CODEC

DAC_MCLK AO_FSYNC AO_SCLK

SCART 2 SCART 2
EU1_V_IN EU1_A_IN_L/R AUDIO OUT L

R SCART IN B SCART IN G SCART IN

CVBS OUT G_SCART_OUT

AUDIO OUT R

MM1225 MM1225 V_SWITCH V_SWITCH

SW801
G(Y) OUT B(Pb) OUT R(Pb) OUT

G_SCART_OUT

CVBS OUT

B_SCART_OUT

R_SCART_OUT

MM1225 MM1225 V_SWITCH V_SWITCH MM1225 MM1225 V_SWITCH V_SWITCH

B_SCART_OUT R_SCART_OUT HIGH:From SCART2 LOW:From SW801 Pb Pr Y

BH7868FS BH7868FS VIDEO VIDEO Buffer Buffer
Y_SEPA OUT C_SEPA OUT COAXIAL

CVBS Y C G (Y) B (Pb) R (Pr) AO_IEC958
SPDIF_OUT SPDIF_OUT CIRCUIT CIRCUIT

HIGH:G/B/R LOW:Y/Pb/Pr

SCART 1 SCART 1
I/O BOARD
RCA JACK S-Video J ACK

OPTICA L

MAIN BOARD

3-28

3-29

8. Video Block Diagram

SCL/SDA

TU_Vz_IN Y_IN C_IN V1_IN V2_IN

VI_D[0:7] VI_CLK

IC501 TVP5146 VIDEO Deco der

VSYNC

14.31818MHz

/RST_VIN

IC101 DMM8652 MPEG ENC/DEC

VOUT_Y VOUT_C VOUT_ CVBS VOUT_ R / Pr VOUT_ G / Y VOUT_ B / Pb

3-30

3-31

9. Video SW Path Block Diagram

JK80 2 TU801

JK80 1

JK80 4

S2

S1

AV3
V1_IN
29

AV4/S-V
Y_IN C_IN V2_IN

DV

TU

V.DEC
5

3

30

1

SW_V_OUT(TU/E1/E2)

TU_V_OUT28

SW2 SW3

CVBSOUT

Y_OUT

SW1

31

IC807 BH7868FS (SW)

C_OUT CVBS_OUT R / Pr_OUT

IC801 MM1510 (6dB,75 )

IC806 SDA5650 (VPS)
Pb_RCA_OUT Pr_RCA_OUT Y_RCA_OUT

G / Y_OUT B / Pb _OUT

IC101 DMM8652 MPEG ENC/DEC

IC703 MM1510 (6dB,75 )

IC701 (u-COM)

IC702 MM1109 (Sync SEP.)

B

JK80 3 Compone nt OUT

3-32

3-33

10. Audio Block Diagram

F_A_L/R_IN

IC811 OP AMP MC33202 AI_DO
AI_SCLK AI_FSYNC

IC810,809 AUDIO S/W NJM2521
SW_A_OUT L/R

R_A_L/R_IN

FRONT/REAR JACK

IC101 DMM8652 MPEG ENC/DEC

AI_MCLK

IC802 CS5340 AUDIO CODEC IC808 MM1443 AV SWITCH IC805 CS4351 AUDIO CODEC
A_OUT L A_OUT R

TU_A_L TU_A_R

IC812 MSP3417 AUDIO PROCESSOR

EU1_A_IN_L EU1_A_IN_R 2 SCART

AO_SCLK AO_FSYNC AO_MCLK

EU2_A_IN_L EU2_A_INR

AO_DO Audio Out R Audio Out L
Z_MUTE_L

IC701 I/O MICOM

Z_MUTE_R A_MUTE_L

Audi o Mute TR Bl ock

3-34

3-35

11. Audio SW Path Block Diagram

S1

S2

AV3

10(16)

25(21)

26(22)

8(14)

TU

28

IC807 MSP3417 (NICAM/A2)

30(31)

24(20)

SW4(1)
27(23)

SW5(2)

6(12)

SW6(3) IC804

1(7)

3

IC805 CS4351 (Codec)
I/O BOARD

IC802 9(12) CS5341 (Codec)

1(7)

5

IC811 MC33202 (OP AMP.)

3(5)

IC810(809) NJM2521 (SW w/Buffer)
1

AV4

SD_OUT

SD_IN

DMM8652 MPEG , ENC/DEC

MAIN BOARD

SD_IN = [ AI_DO , AI_SCLK , AI_FSYNC , AI_MCLK ] SD_OUT = [ AO_DO , AO_SCLK , AO_FSYNC , AO_MCLK ]

3-36

3-37

12. AUDIO IN / OUT Block Diagram

F_A_L_IN

FRONT JACK
AI_MCLK AI_SCLK AI_FSYNC AI_D0

Audi o ADC CS5340 IC802

OP AMP MC33202 IC811

Switch NJM2521 IC810, IC809

F_A_R_IN SW_A_OUT_L SW_A_OUT_R TU_A_L_OUT TU_A_R_OUT

Switch MM1443 IC808

IC812 MSP3417 MPX

EU1_A_IN_L EU1_A_IN_R EU2_A_IN_L

DMM8652 MPEG ENC/DEC
SPDIF_OUT AO_DO AO_SCLK AO_FSYNC AO_MCLK DIFO(SDA) DUFI(SCL) A_MUTE_L A_OUT_L

EU2_A_IN_R R_A_R_IN R_A_L_IN OPTIC

R,C Circuit Switch MM1443 IC808

COAXIAL EU2_A_OUT_L EU2_A_OUT_R EU1_A_OUT_L EU1_A_OUT_R

RCA JACK & SCARTx2 JACK & OPTIC JACK

Au di o DAC CS4351 IC805

A_OUT_R

ZMUTE_L ZMUTE_R

Audi o Mute TR Bl ock

I/O MICOM IC701

I2C_CLK I2C_DATA

3-38

3-39

13. FLD / µ-COM / TUNER Block Diagram

X704 18.432MHz

AV S/W IC808 MM1443

TU_A_L_OUT TU_A_R_OUT

ITL_RESET_L X702 X701 14.31818MHz 32.768KHz FLD_CLK ENA_L FLD_TXD

Multi Sound IC812 MSP3417

SIF

EEPROM IC705 24LC16B
I2C_DATA I2C_CLK AFT C_SYNC_IN

TUNER TU801

DIG901 FV834ND

G[ 0:16]

DRIVER IC901 PT6315
SIO_SPI_CS#0 SIO_SPI_MOSI

DMM8652 MPEG ENC/DEC

RESET
SIO_SPI_MISO

A/V MICOM IC701 MN101DF10GAF
DAV

Sync. Sep. IC702 MM1109

AV S/W. IC808 MM1443

TU_V_OUT

VPS IC801 SDA5650

6dB AMP IC806 MM1510 IC704 KIA7042

SW_V_OUT

SMPS
POWER BOARD

TIMER_H PWR_CTL_H

PWR_FAIL_L

V. DEC IC501 TVP5146

3-40

3-41

CIRCUIT DIAGRAMS
1. POWER CIRCUIT DIAGRAM

No Power BD101,R101 is Defective

-26VA No Power D127 is Defective

No Digitron Displayed D128,R107,ZD151 are Defective

12V No Power IC153 is Defective

No Power D102 is Defective

12V No Power D126 is Defective 5.0VD No Power Q120 is Defective 5.3VA No Power D121 is Defective

12VT No Power IC156 is Defective

S/W Error IC101,IC104 are Defective No Power IC107,Q111 are Defective

5.0VT No Power Q124 is Defective Switching Error IC102,IC103 are Defective 30VA No Power D130 is Defective 33VT No Power Q123 is Defective

12V No Power IC158 is Defective 12V No Power D125 is Defective 5V No Power D124 is Defective 2.5V No Power IC152 is Defective 5V No Power IC151 is Defective

No Power F101 is Defective

1.8V No Power D123 is Defective 3.3V No Power D122 is Defective

1.8V No Power IC160 is Defective

1.8V No Power IC160 is Defective 3.3V No Power IC154 is Defective

A

B

C

D

E

F

G

H

I

J

K

L

M

N

O

P

Q

R

S

T

3-42

3-43

2. E5 BGA, POWER, UART2 CIRCUIT DIAGRAM

A

B

C

D

E

F

G

H

I

J

K

L

M

N

O

P

Q

R

S

T

3-44

3-45

3. DDR SDRAM, FLASH CIRCUIT DIAGRAM

A

B

C

D

E

F

G

H

I

J

K

L

M

N

O

P

Q

R

S

T

3-46

3-47

4. RST, CONTROL/STATUS REG, ADDRESS LATCH CIRCUIT DIAGRAM

A

B

C

D

E

F

G

H

I

J

K

L

M

N

O

P

Q

R

S

T

3-48

3-49

5. HDMI TX / IEEE1394 CIRCUIT DIAGRAM

A

B

C

D

E

F

G

H

I

J

K

L

M

N

O

P

Q

R

S

T

3-50

3-51

6. VIDEO IN/OUT CIRCUIT DIAGRAM

A

B

C

D

E

F

G

H

I

J

K

L

M

N

O

P

Q

R

S

T

3-52

3-53

7. MEMORY, ATAPI, I/O CIRCUIT DIAGRAM

A

B

C

D

E

F

G

H

I

J

K

L

M

N

O

P

Q

R

S

T

3-54

3-55

8. I/O MICOM CIRCUIT DIAGRAM

A

B

C

D

E

F

G

H

I

J

K

L

M

N

O

P

Q

R

S

T

3-56

3-57

9. TUNER, MPX, ADC, DAC, JACK CIRCUIT DIAGRAM

A

B

C

D

E

F

G

H

I

J

K

L

M

N

O

P

Q

R

S

T

3-58

3-59

10. JACK CIRCUIT DIAGRAM

A

B

C

D

E

F

G

H

I

J

K

L

M

N

O

P

Q

R

S

T

3-60

3-61

11. KEY CIRCUIT DIAGRAM ( 5 TOOL ONLY )

A

B

C

D

E

F

G

H

I

J

K

L

M

N

O

P

Q

R

S

T

3-62

3-63

12. KEY CIRCUIT DIAGRAM ( 6 TOOL ONLY )

A

B

C

D

E

F

G

H

I

J

K

L

M

N

O

P

Q

R

S

T

3-64

3-65

13. KEY CIRCUIT DIAGRAM ( 8 TOOL ONLY )

A

B

C

D

E

F

G

H

I

J

K

L

M

N

O

P

Q

R

S

T

3-66

3-67

14. KEY CIRCUIT DIAGRAM ( 9 TOOL ONLY )

A

B

C

D

E

F

G

H

I

J

K

L

M

N

O

P

Q

R

S

T

3-68

3-69

15. TIMER CIRCUIT DIAGRAM ( 5 TOOL ONLY )

A

B

C

D

E

F

G

H

I

J

K

L

M

N

O

P

Q

R

S

T

3-70

3-71

16. TIMER CIRCUIT DIAGRAM ( 6 TOOL ONLY )

A

B

C

D

E

F

G

H

I

J

K

L

M

N

O

P

Q

R

S

T

3-72

3-73

17. TIMER CIRCUIT DIAGRAM ( 8 TOOL ONLY )

A

B

C

D

E

F

G

H

I

J

K

L

M

N

O

P

Q

R

S

T

3-74

3-75

18. TIMER CIRCUIT DIAGRAM ( 9 TOOL ONLY )

A

B

C

D

E

F

G

H

I

J

K

L

M

N

O

P

Q

R

S

T

3-76

3-77

· WAVEFORMS

X101 27MHz

IC403 PIN3 SDA

IC403 PIN2 SCL

CN601 PIN24 HOST_RXD

CN601 PIN26 HOST_TXD

IC203 PIN45 SDRAM_CLK0

IC401 PIN43 24.576MHz

IC401 PIN1 BIO_PHY_CLK

IC501 PIN40 VI_CLK

IC501 PIN73 VSYNC

IC501 PIN75 14.31818MHz

CN501 PIN6 CVBS_OUT

CN501 PIN4 Y_OUT

CN502 PIN2 C_OUT

CN501 PIN7 R_Pr_OUT

CN501 PIN8 G_Y_OUT

CN501 PIN9 B_Pb_OUT

IC402 PIN52 VO_CLK

CN601 PIN2 AO_IEC958

CN601 PIN15 AO_MCLK0

CN601 PIN5 AI_SCLK

CN601 PIN19 AO_SCLK

CN601 PIN4 AI_FSYNC

CN601 PIN17 AO_FSYNC

CN601 PIN21 AO_D0

IC501 PIN54 VI_D0

3-78

3-79

· CIRCUIT VOLTAGE CHART
MODE PIN NO. IC101 A1 A2 A3 A4 A5 A6 A7 A8 A9 A10 A11 A12 A13 A14 A15 A16 A17 A18 A19 A20 A21 A22 A23 A24 A25 A26 B1 B2 B3 B4 B5 B6 B7 B8 B9 B10 B11 B12 B13 B14 B15 B16 B17 B18 B19 B20 B21 B22 B23 B24 B25 B26 1.66 0.55 0.55 0.67 0.54 0.66 0.67 2.67 1.18 1.32 1.82 1.11 0.83 1.08 1.70 1.56 0.00 1.07 0.00 3.28 1.41 1.70 1.72 1.73 1.60 D1 3.34 0.00 0.00 0.79 0.79 0.00 2.32 2.66 2.95 1.12 1.11 1.08 1.21 1.15 3.35 0.00 1.11 1.52 1.60 3.34 1.68 1.44 1.61 2.35 1.05 E1 0.23 D2 D3 D4 D5 D6 D7 D8 D9 D10 D11 D12 D13 D14 D15 D16 D17 D18 D19 D20 D21 D22 D23 D24 D25 D26 3.34 3.34 3.34 3.34 3.34 3.33 1.83 2.67 ? 3.34 1.83 1.83 1.83 3.35 3.35 1.23 1.29 1.82 3.35 3.35 5.02 1.24 2.50 1.69 1.27 L1 L2 K1 K2 K3 K4 K23 K24 K25 K26 1.16 1.13 1.10 1.83 J1 J2 J3 J4 J23 J24 J25 J26 1.10 1.21 1.07 1.17 P1 P2 P3 P4 P11 P12 P13 P14 P15 P16 P23 P24 3.35 0.00 0.00 0.00 0.00 0.00 0.00 1.31 2.50 W1 W2 W3 W4 EE MODE PIN NO. C1 C2 C3 C4 C5 C6 C7 C8 C9 C10 C11 C12 C13 C14 C15 C16 C17 C18 C19 C20 C21 C22 C23 C24 C25 C26 EE 1.29 0.00 0.00 0.00 0.00 3.33 0.00 3.31 0.00 2.57 1.55 0.84 1.24 1.28 2.20 0.00 1.20 0.82 1.43 3.34 0.00 2.50 0.00 1.24 1.40 1.67 H1 H2 H3 H4 H23 H24 H25 H26 0.00 1.13 1.12 1.11 1.23 1.71 0.00 N1 N2 N3 N4 N11 N12 N13 N14 N15 N16 N23 N24 N25 N26 V1 V2 V3 V4 V23 V24 V25 V26 1.13 1.83 0.00 0.00 0.00 0.00 0.00 0.00 1.34 2.50 U1 U2 U3 U4 U23 U24 U25 U26 2.50 0.25 1.13 1.16 G1 G2 G3 G4 G23 G24 G25 G26 0.00 0.00 0.00 0.00 1.68 1.14 F1 F2 F3 F4 F23 F24 F25 F26 0.23 0.23 0.23 3.35 1.83 1.69 M1 M2 M3 M4 M11 M12 M13 M14 M15 M16 M23 M24 M25 M26 0.00 0.00 0.00 0.00 0.00 0.00 2.50 1.17 1.13 T1 T2 T3 T4 T11 T12 T13 T14 T15 T16 T23 T24 T25 T26 3.35 0.00 0.00 0.00 0.00 0.00 0.00 1.30 2.50 1.14 1.12 AC1 AC2 AC3 AC4 AC5 AC6 AC7 AC8 AC9 AC10 AC11 AC12 AC13 AC14 AC15 AC16 AC17 AC18 AC19 AC20 AC21 AC22 AC23 2.27 1.83 3.35 3.35 3.35 3.35 3.87 1.83 D21 AB1 AB2 AB3 AB4 AB23 AB24 AB25 AB26 AE1 AE2 AE3 AE4 AE5 AE6 AE7 AE8 AE9 AE10 AE11 AE12 AE13 AE14 AE15 AE16 AE17 AE18 AE19 AE20 AE21 AE22 AE23 AE24 3.34 0.00 1.22 3.30 2.20 MODE PIN NO. E2 E3 E4 E23 E24 E25 E26 EE 0.23 0.23 3.35 1.68 0.00 1.68 0.00 MODE PIN NO. L3 L4 L11 L12 L13 L14 L15 L16 L23 L24 L25 L26 0.00 0.00 0.00 0.00 0.00 0.00 1.14 1.21 1.14 1.16 R1 R2 R3 R4 R11 R12 R13 R14 R15 R16 R23 R24 R25 R26 3.35 0.00 0.00 0.00 0.00 0.00 0.00 1.34 2.50 AA1 AA2 AA3 AA4 AA23 AA24 AA25 AA26 1.83 1.83 Y1 Y2 Y3 Y4 Y23 Y24 Y25 Y26 1.16 1.17 EE MODE PIN NO. P25 P26 EE MODE PIN NO. W23 W24 W25 W26 AD1 AD2 AD3 AD4 AD5 AD6 AD7 AD8 AD9 AD10 AD11 AD12 AD13 AD14 AD15 AD16 AD17 AD18 AD19 AD20 AD21 AD22 AD23 AD24 AD25 AD26 1.23 1.22 0.00 3.34 0.00 3.35 1.12 1.22 EE MODE PIN NO. AC24 AC25 AC26 AF1 AF2 AF3 AF4 AF5 AF6 AF7 AF8 AF9 AF10 AF11 AF12 AF13 AF14 AF15 AF16 AF17 AF18 AF19 AF20 AF21 AF22 AF23 AF24 AF25 AF26 EE MODE PIN NO. AE25 AE26 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49 50 51 52 53 54 2.51 1.13 2.50 1.13 1.16 0.00 1.18 1.14 2.50 1.12 1.14 0.00 1.16 0.00 2.50 1.22 0.00 2.50 0.00 0.54 1.27 1.22 1.26 1.80 0.00 1.24 1.25 1.17 1.16 1.17 1.19 1.22 2.50 0.00 1.22 1.23 1.22 1.22 1.23 1.16 1.16 1.17 0.00 1.99 1.27 1.26 0.53 0.00 1.25 0.00 1.21 0.00 0.00 1.14 EE MODE PIN NO. EE PB IC202 2.49 1.11 2.49 1.13 1.14 0.00 1.15 1.15 2.49 1.08 1.14 0.00 1.06 0.00 2.49 1.21 0.00 2.49 0.00 0.54 1.27 1.20 1.28 1.75 0.00 1.23 1.25 1.14 1.13 1.14 1.17 1.21 2.49 0.00 1.21 1.22 1.22 1.21 1.22 1.14 1.14 1.14 0.00 1.99 1.26 1.26 0.53 0.00 1.24 0.00 1.21 0.00 0.00 1.12 2.48 1.15 2.48 1.14 1.18 0.00 1.26 1.14 2.49 1.01 1.12 0.00 1.17 0.00 2.48 1.21 0.00 2.49 0.00 0.52 1.33 1.14 1.33 1.62 0.00 1.23 1.24 1.09 1.09 1.13 1.15 1.21 2.48 0.00 1.21 1.22 1.22 1.22 1.22 1.08 1.08 1.08 0.00 1.98 1.26 1.25 0.52 0.00 1.24 0.00 1.20 0.00 0.00 1.15 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 2.49 1.15 2.49 1.14 1.16 0.00 1.17 1.14 2.49 1.12 1.13 0.00 1.15 0.00 2.49 1.21 0.00 2.49 0.00 0.54 1.26 1.22 1.26 1.80 0.00 1.23 1.24 1.17 1.16 1.17 1.19 1.22 2.49 0.00 1.22 1.23 1.22 1.22 1.23 1.16 1.17 1.17 REC MODE PIN NO. 55 56 57 58 59 60 61 62 63 64 65 66 EE 2.49 1.14 1.14 0.00 1.15 1.15 2.49 1.15 1.15 0.00 1.14 0.00 PB 2.49 1.11 1.11 0.00 1.11 1.14 2.49 1.20 1.15 0.00 1.05 0.00 IC203 2.49 1.11 2.49 1.14 1.15 0.00 1.11 1.14 2.49 1.11 1.12 0.00 1.10 0.00 2.49 1.20 0.00 2.49 0.00 0.54 1.27 1.21 1.28 1.75 0.00 1.23 1.25 1.14 1.13 1.14 1.17 1.21 2.49 0.00 1.22 1.22 1.22 1.21 1.22 1.14 1.15 1.14 2.48 1.15 2.48 1.15 1.22 0.00 1.21 1.14 2.48 1.06 1.14 0.00 1.17 0.00 2.48 1.19 0.00 2.48 0.00 0.52 1.33 1.15 1.33 1.64 0.00 1.24 1.24 1.08 1.08 1.13 1.15 1.21 2.48 0.00 1.21 1.21 1.22 1.22 1.22 1.08 1.08 1.09 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 0.00 0.00 0.04 0.04 0.04 0.04 0.04 0.04 0.04 0.04 3.35 0.04 3.35 3.35 0.00 3.35 0.02 0.04 3.35 0.04 0.04 1 2 3 4 5 6 7 8 2.49 2.49 2.49 1.24 0.00 0.00 1.24 1.25 REC 2.48 1.15 1.18 0.00 1.22 1.13 2.48 1.05 1.12 0.00 1.17 0.00 MODE PIN NO. 43 44 45 46 47 48 49 50 51 52 53 54 55 56 57 58 59 60 61 62 63 64 65 66 EE 0.00 1.99 1.26 1.26 0.53 0.00 1.25 0.00 1.21 0.00 0.00 1.13 2.49 1.14 1.12 0.00 1.14 1.19 2.49 1.09 1.12 0.00 1.16 0.00 PB 0.00 1.99 1.26 1.26 0.53 0.00 1.24 0.00 1.19 0.00 0.00 1.10 2.49 1.10 1.07 0.00 1.08 1.19 2.49 1.04 1.10 0.00 1.09 0.00 IC205 2.49 2.49 2.49 1.23 0.00 0.00 1.23 1.24 IC206 0.00 0.00 0.04 0.04 0.04 0.04 0.04 0.04 0.04 0.04 3.35 0.04 3.35 3.35 0.00 3.35 0.04 0.04 3.35 0.04 0.04 0.00 0.00 0.78 0.04 0.04 0.04 0.04 0.04 0.04 0.04 3.35 0.04 3.35 3.35 0.00 3.35 0.04 0.04 3.35 0.04 0.04 2.48 2.48 2.48 1.23 0.00 0.00 1.23 1.24 REC 0.00 1.99 1.27 1.26 0.52 0.00 1.24 0.00 1.19 0.00 0.00 1.15 2.48 1.15 1.17 0.00 1.22 1.17 2.48 1.01 1.11 0.00 1.18 0.00

3-80

3-81

MODE PIN NO. 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49 50 51 52 53 54 55 56 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19

EE 0.04 0.00 0.00 0.00 0.00 0.00 0.00 3.35 0.00 0.00 3.35 0.00 3.35 0.00 3.30 0.00 0.00 0.00 0.00 0.00 0.00 3.35 0.00 3.33 0.00 0.00 0.00 3.35 0.00 0.00 0.00 3.35 3.35 0.00 0.00 0.00 0.04 0.04 0.00 0.04 0.04 3.35 0.04 0.04 0.00 0.04 0.04 0.04 0.04 0.00 0.04 3.35 3.35 3.35

PB 0.04 0.00 0.00 0.00 0.00 0.00 0.00 3.35 0.00 0.00 3.35 0.00 3.35 0.00 2.96 0.00 0.00 0.00 0.00 0.00 0.00 3.35 0.00 2.96 0.00 0.00 0.00 2.94 0.00 0.00 0.00 3.35 3.35 0.00 0.00 IC301 0.00 0.04 0.04 0.00 0.04 0.04 3.35 0.04 0.04 0.00 0.04 0.04 0.04 0.04 0.00 0.04 3.35 3.35 3.35

REC 0.04 0.00 0.00 0.00 0.00 0.00 0.00 3.35 0.00 0.00 3.35 0.00 3.35 0.00 3.26 0.00 0.00 0.00 0.00 0.00 0.00 3.35 0.00 2.98 0.00 0.00 0.00 2.95 0.00 0.00 0.00 3.35 3.35 0.00 0.00 0.00 0.04 0.04 0.00 0.04 0.04 3.35 0.04 0.04 0.00 0.04 0.04 0.04 0.04 0.00 0.04 3.35 3.35 3.35

MODE PIN NO. 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 1 2 3 4

EE 0.04 0.00 3.35 0.04 0.00 0.00 0.00 2.98 0.00 0.00 3.29 3.35 0.00 0.00 0.00 0.00 2.99 0.00 0.00 0.00 0.00 0.00 3.35 0.00 0.00 0.00 0.00 0.00 0.00 3.35 3.35 2.99 0.00 0.00 3.35 0.00 0.00 3.35 0.00 3.35 0.00 2.99 0.00 0.00 0.00 2.99 0.00 0.00 3.35 3.35 3.35 0.00 0.00

PB 0.04 0.00 3.35 0.04 0.00 0.00 0.00 3.25 0.00 0.00 3.25 3.35 0.00 0.00 0.00 0.00 2.98 0.00 0.00 0.00 0.00 0.00 3.35 0.00 0.00 0.00 0.00 0.00 0.00 IC302 3.35 3.35 2.99 0.00 0.00 3.35 0.00 0.00 3.35 0.00 3.35 0.00 2.95 0.00 0.00 0.00 2.98 0.00 0.00 3.35 IC304 3.35 3.35 0.00 0.00

REC 0.04 0.00 3.35 0.04 0.00 0.00 0.00 3.30 0.00 0.00 3.11 3.35 0.00 0.00 0.00 0.00 2.99 0.00 0.00 0.00 0.00 0.00 3.35 0.00 0.00 0.00 0.00 0.00 0.00 3.35 3.35 3.00 0.00 0.00 3.35 0.00 0.00 3.35 0.00 3.35 0.00 2.99 0.00 0.00 0.00 2.96 0.00 0.00 3.35 3.35 3.35 0.00 0.00

MODE PIN NO. 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 1 2 3 4 5 6 7 8 9 10 11 12 13 14 1 2 3 4 5 6 7 8 9 10 11 12 13 14 1 2 3 4 5 6 7 8

EE 3.35 3.35 0.00 0.00 3.35 0.00 3.35 3.35 0.00 0.00 3.35 0.00 0.00 0.00 0.00 3.35 3.35 3.35 3.35 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 3.35 0.00 3.35 3.35 0.00 0.00 3.35 0.00 3.35 0.00 3.35 0.00 0.00 3.34 3.34 0.00 0.00 0.00 3.35 5.11 3.35 0.00 3.35

PB 3.35 3.35 0.00 0.00 3.35 0.00 3.35 3.35 0.00 0.00 3.35 0.00 0.00 0.00 0.00 3.35 IC305 3.35 3.35 3.35 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 3.35 IC306 0.00 3.35 3.35 0.00 0.00 3.35 0.00 3.35 0.00 3.35 0.00 0.00 3.34 3.35 IC307 0.00 0.00 0.00 3.35 5.11 3.35 0.00 3.35

REC 3.35 3.35 0.00 0.00 3.35 0.00 3.35 3.35 0.00 0.00 3.35 0.00 0.00 0.00 0.00 3.35 3.35 3.35 3.35 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 3.35 0.00 3.34 3.35 0.00 0.00 3.35 0.00 3.34 0.00 3.34 0.00 0.00 3.33 3.34 0.00 0.00 0.00 3.34 5.11 3.34 0.00 3.34

MODE PIN NO. 9 10 11 12 13 14 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48

EE 3.35 3.35 3.35 3.35 3.35 3.35 0.00 0.00 0.00 3.35 3.35 0.00 0.00 0.00 0.00 0.00 1.84 1.84 0.00 1.84 0.00 0.00 0.00 0.00 0.00 3.35 3.35 0.00 0.60 0.00 1.84 0.00 0.00 3.35 3.35 3.35 1.84 0.00 0.00 3.35 0.00 0.00 2.89 3.35 0.00 1.57 1.84 0.00 1.58 1.29 1.06 1.36 1.78 3.35

PB 3.35 3.35 3.35 3.35 3.35 3.35 IC501 0.00 0.00 0.00 3.35 3.35 0.00 0.00 0.00 0.00 0.00 1.84 1.84 0.00 1.84 0.00 0.00 0.00 0.00 0.00 3.35 3.35 0.00 0.61 0.00 1.84 0.00 0.00 3.35 3.35 3.35 1.84 0.00 0.00 3.35 0.00 0.00 2.89 3.35 0.00 1.56 1.84 0.00 1.63 1.28 1.05 1.35 1.75 3.35

REC 3.34 3.34 3.34 3.34 3.34 3.34 0.00 0.00 0.00 3.35 3.35 0.00 0.00 0.00 0.00 0.00 1.84 1.84 0.00 1.84 0.00 0.00 0.00 0.00 0.00 3.35 3.35 0.00 0.61 0.00 1.83 0.00 0.00 3.35 3.35 3.35 1.84 0.00 0.00 3.35 0.00 0.00 2.89 3.35 0.00 1.56 1.84 0.00 1.64 1.26 1.05 1.30 1.73 3.35

MODE PIN NO. 49 50 51 52 53 54 55 56 57 58 59 60 61 62 63 64 65 66 67 68 69 70 71 72 73 74 75 76 77 78 79 80 1 2 3 4 5 6 7 8 9 10 11 12 13 14 1 2 3 4 5 6 7

EE 0.00 1.58 1.37 1.61 1.61 1.43 1.84 0.00 1.64 1.67 1.67 1.67 3.34 0.00 1.67 1.67 1.67 1.68 1.84 0.00 0.00 1.66 1.67 1.65 3.31 0.87 0.70 1.84 0.00 1.84 0.00 0.00 0.00 3.18 4.77 0.00 0.00 0.00 0.00 5.02 3.35 0.00 0.00 0.00 0.00 5.02 0.00 3.35 3.35 0.00 3.35 3.35 0.00

PB 0.00 1.55 1.37 1.61 1.61 1.43 1.84 0.00 1.69 1.67 1.67 1.68 3.34 0.00 1.67 1.68 1.68 1.68 1.84 0.00 0.00 1.67 1.67 1.67 3.31 0.86 0.70 1.84 0.00 1.84 0.00 0.00 IC508 0.00 3.21 4.81 0.00 0.00 0.00 0.00 5.02 3.35 0.00 0.00 0.00 0.00 5.02 IC602 0.00 3.35 3.35 0.00 3.35 3.35 0.00

REC 0.00 1.54 1.35 1.61 1.61 1.43 1.84 0.00 1.78 0.89 1.08 0.58 3.34 0.00 0.93 1.12 1.04 0.95 1.84 0.00 0.00 0.95 0.72 0.68 3.31 0.86 0.70 1.83 0.00 1.83 0.00 0.00 0.00 3.22 4.82 0.00 0.00 0.00 0.00 5.02 3.35 0.00 0.00 0.00 0.00 5.02 0.00 3.35 3.35 0.00 3.35 3.35 0.00

MODE PIN NO. 8 9 10 11 12 13 14 15 16 17 18 19 20 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20

EE 3.35 1.62 0.00 0.00 3.27 3.27 3.27 3.27 3.27 3.27 3.27 3.35 3.35 3.35 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 3.27 3.27 3.27 3.27 3.27 3.26 3.26 3.26 3.35 3.35 3.35 0.00 0.00 0.00 0.00 2.98 0.00 2.98 0.00 0.00 3.26 3.27 3.27 3.27 3.27 3.27 3.27 3.27 3.35 3.35

PB 3.35 1.62 0.00 0.00 3.27 3.27 3.27 3.27 3.27 3.27 3.27 3.35 3.35 IC603 3.35 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 3.27 3.27 3.27 3.27 3.26 3.26 3.26 3.26 3.35 3.35 IC604 3.35 0.00 0.00 0.00 0.00 2.98 0.00 2.98 0.00 0.00 3.26 3.27 3.27 3.27 3.27 3.27 3.27 3.27 3.35 3.35

REC 3.35 1.62 0.00 0.00 3.27 3.27 3.27 3.27 3.27 3.27 3.27 3.35 3.35 3.35 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 3.27 3.27 3.27 3.27 3.26 3.26 3.26 3.26 3.35 3.35 3.35 0.00 0.00 0.00 0.00 2.98 0.00 2.98 0.00 0.00 3.26 3.27 3.27 3.27 3.27 3.27 3.27 3.27 3.35 3.35

MODE PIN NO. 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49 50 51 52 53 54

EE

PB IC701

REC

0.63 0.00 0.00 4.82 4.89 0.00 0.00 5.16 0.00 0.00 5.17 0.00 5.17 4.77 0.00 0.00 5.06 5.04 5.11 0.00 0.00 0.00 0.00 0.00 5.17 0.00 0.00 4.63 0.00 0.00 0.00 0.00 0.66 0.67 0.00 5.17 2.56 2.35 0.00 2.03 2.54 0.00 3.58 4.90 1.00 0.62 0.00 0.00 1.07 2.87 5.23 3.05 2.58 5.23

0.87 0.00 0.00 4.82 4.84 0.00 0.00 5.16 0.00 0.00 5.16 0.00 5.16 4.94 0.00 0.00 5.04 5.02 5.11 0.00 0.00 0.00 0.00 0.00 5.17 0.00 0.00 4.63 0.00 0.00 0.00 0.00 0.72 0.71 0.00 5.17 2.52 2.55 0.00 2.04 2.52 0.00 3.42 4.90 1.00 0.60 0.00 0.00 1.07 2.87 5.23 3.05 2.58 5.23

0.92 0.00 0.00 4.82 4.88 0.00 0.00 5.16 0.00 0.00 5.16 0.00 5.16 4.82 0.00 0.00 5.17 5.22 4.83 0.00 0.00 0.00 0.00 0.00 5.17 0.00 0.00 4.63 0.00 0.00 0.00 0.00 0.68 0.66 0.00 5.17 2.55 2.43 0.00 2.01 2.52 0.00 3.58 4.90 0.00 0.60 0.00 0.00 1.07 2.75 5.23 3.05 2.58 5.23

3-82

3-83

MODE PIN NO. 55 56 57 58 59 60 61 62 63 64 65 66 67 68 69 70 71 72 73 74 75 76 77 78 79 80 81 82 83 84 85 86 87 88 89 90 91 92 93 94 95 96 97 98 99 100 1 2 3 4 5 6 7 8

EE 5.23 0.00 5.01 5.01 0.00 4.95 0.00 0.80 4.86 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 5.28 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 2.05 0.00 0.00 0.00 5.28 5.28 0.00 0.00 0.00 0.00 0.00 0.00 5.10 0.00 0.00 0.00 5.17 5.18 0.08 0.08 2.25 5.01 1.74 5.13 1.72

PB 5.23 0.00 5.01 5.01 0.00 4.95 0.00 0.74 4.86 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 5.28 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 2.05 0.00 0.00 0.00 5.28 5.28 0.00 0.00 0.00 0.00 0.00 0.00 5.10 0.00 0.00 0.00 5.17 IC807 5.18 0.05 0.05 2.26 5.01 1.70 5.13 1.72

REC 5.23 0.00 5.01 5.01 5.27 0.00 4.95 0.00 0.74 4.86 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 5.28 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 2.05 0.00 0.00 0.00 5.28 5.28 0.00 0.00 0.00 0.00 0.00 0.00 5.10 0.00 0.00 0.00 5.17 5.18 0.05 0.05 2.26 5.01 1.75 5.13 1.74

MODE PIN NO. 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30

EE 2.26 0.00 1.72 0.00 2.26 5.02 2.26 5.18 2.33 2.35 0.00 2.35 2.37 0.00 1.74 2.09 0.00 1.77 2.13 0.00 1.79 2.15 0.06 2.38 2.79 12.03 2.79 12.03 3.23 5.65 5.71 5.64 0.00 5.63 11.41 5.67 0.00 5.64 0.00 5.64 0.00 0.00 0.00 5.63 5.72 5.72 5.66 5.64 5.73 5.74 5.65 3.28 2.37 2.35

PB 2.26 0.00 1.71 0.00 2.26 5.01 2.25 5.18 2.24 2.35 0.00 2.34 2.37 0.00 1.71 2.05 0.00 1.74 2.09 0.00 1.76 2.11 0.06 2.38 IC808 2.80 12.03 2.80 12.04 3.04 5.67 5.71 5.64 0.00 5.63 11.41 5.65 0.00 5.64 0.00 5.64 0.00 0.00 0.00 5.63 5.73 5.73 5.65 5.64 5.73 5.72 5.64 3.29 1.99 1.98

REC 2.26 0.00 1.74 0.00 2.27 5.01 2.26 5.18 2.33 2.35 0.00 2.35 2.37 0.00 1.76 2.10 0.00 1.78 2.14 0.00 1.80 2.17 0.06 2.38 2.80 12.03 2.80 12.04 3.23 5.66 5.71 5.64 0.00 5.63 11.41 5.65 0.00 5.64 0.00 5.64 0.00 0.00 0.00 5.42 5.69 5.71 5.65 5.63 5.71 5.72 5.64 3.28 2.37 2.37

MODE PIN NO. 31 32 33 34 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 1 2 3 4 5 6 7 8 1 2 3 4 5 6 7 8 1 2 3 4 5 6 7 8 1 2

EE 1.85 5.05 5.05 0.00 1.68 1.70 1.68 1.74 3.27 0.00 3.35 3.35 3.36 3.35 3.35 1.34 4.11 12.08 4.19 0.00 12.09 4.20 12.08 3.36 7.39 5.11 7.23 0.00 7.40 10.97 6.56 0.00 7.40 5.11 7.27 0.00 7.41 10.96 6.62 0.00 6.02 6.02 6.02 0.00 6.02 6.02 6.02 11.94 3.36 1.74

PB 1.86 5.05 5.05 0.00 IC805 1.68 1.69 1.68 1.75 3.27 0.00 3.35 3.35 3.36 3.35 3.35 1.34 4.11 12.07 4.19 0.00 12.08 4.19 12.07 3.36 IC809 7.39 5.11 7.22 0.00 7.38 10.95 6.54 0.00 IC810 7.39 5.11 7.25 0.00 7.39 10.94 6.59 0.00 IC811 6.02 6.02 6.02 0.00 6.02 6.02 6.02 11.94 IC802 3.36 1.75

REC 1.86 5.05 5.05 0.00 1.68 1.69 1.68 1.75 3.27 0.00 3.35 3.35 3.36 3.35 3.35 1.34 4.12 12.07 4.20 0.00 12.08 4.19 12.07 3.36 7.39 5.11 7.22 0.00 7.39 10.95 6.54 0.00 7.39 5.11 7.26 0.00 7.40 10.95 6.60 0.00 6.02 6.02 6.02 0.00 6.02 6.02 6.02 11.94 3.36 1.75

MODE PIN NO. 3 4 5 6 7 8 9 10 11 12 13 14 15 16 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40

EE 3.36 1.26 0.00 5.12 1.69 1.68 3.36 2.57 2.59 2.57 5.19 0.00 5.12 3.36 5.19 1.53 1.52 0.00 2.50 2.34 0.00 0.00 0.00 0.00 5.16 5.08 5.08 0.00 0.00 0.00 0.00 0.00 5.20 0.00 0.00 5.16 0.00 0.00 0.00 0.00 0.00 0.00 0.00 2.85 2.85 0.00 5.20 4.25 0.00 2.86 0.00 0.00 0.00 2.84

PB 3.36 1.26 0.00 5.12 1.69 1.68 3.35 2.57 2.59 2.57 5.19 0.00 5.14 3.36 IC812 5.19 1.53 1.52 0.00 2.50 2.34 0.00 0.00 0.00 0.00 5.16 5.06 5.08 0.00 0.00 0.00 0.00 0.00 5.20 0.00 0.00 5.16 0.00 0.00 0.00 0.00 0.00 0.00 0.00 2.84 2.84 0.00 5.19 4.24 0.00 2.85 0.00 0.00 0.00 2.84

REC 3.36 1.26 0.00 5.12 1.69 1.68 3.35 2.57 2.59 2.57 5.19 0.00 5.14 3.36 5.19 1.53 1.52 0.00 2.50 2.34 0.64 0.64 0.64 0.00 5.16 5.06 5.08 0.47 0.47 0.47 0.47 0.47 5.20 0.00 0.47 5.16 0.00 0.00 0.00 0.00 0.00 0.00 0.00 2.84 2.84 0.00 5.19 4.24 0.00 2.85 0.00 0.00 0.00 2.84

MODE PIN NO. 41 42 43 44 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 1 2 3 4 5 6 1 2 3 1 2 3 4 5 6 7 8 1 2 3 4 5 6

EE 2.85 2.62 2.85 0.00 0.00 0.00 0.00 5.09 5.09 0.00 0.42 0.00 2.58 0.00 2.55 0.00 2.51 2.55 1.57 1.51 0.00 5.28 5.27 2.19 2.30 5.24 1.85 0.00 5.24 5.24 0.00 4.83 0.00 0.00 0.00 0.00 5.02 5.04 0.00 5.28 2.18 2.30 5.21 1.84 0.00 5.21

PB 2.84 2.62 2.84 0.00 IC806 0.00 0.00 0.00 5.10 5.02 0.00 0.43 0.00 2.52 0.00 2.54 0.00 2.51 2.54 1.57 1.52 0.00 5.28 5.27 IC703 2.18 2.30 5.24 1.85 0.00 5.24 IC704 5.24 0.00 4.83 IC705 0.00 0.00 0.00 0.00 5.02 5.10 0.00 5.28 IC801 2.18 2.30 5.21 1.84 0.00 5.21

REC 2.84 2.62 2.84 0.00 0.00 0.00 0.00 5.09 5.04 0.00 0.43 0.00 2.60 0.00 2.54 0.00 2.51 2.54 1.57 1.52 0.00 5.28 5.27 2.18 2.30 5.24 1.85 0.00 5.24 5.24 0.00 4.83 0.00 0.00 0.00 0.00 5.02 5.10 0.00 5.28 2.18 2.30 5.21 1.84 0.00 5.21

0.64-5.01 0.64-5.02

0.64-5.01 0.64-5.01 0.64-5.02

3-84

3-85

PRINTED CIRCUIT DIAGRAMS
1. MAIN P.C.BOARD(TOP SIDE)

LOCATION GUIDE

3-86

3-87

2. MAIN P.C.BOARD(BOTTOM SIDE)

LOCATION GUIDE

3-88

3-89

3. I/O P.C.BOARD
( TOP VIEW ) ( BOTTOM VIEW )

4. JACK P.C.BOARD
( 5, 6 TOOL ) ( 8, 9 TOOL )

3-90

3-91

5. HDD P.C.BOARD
( TOP VIEW )

6. POWER P.C.BOARD
LOCATION GUIDE

( BOTTOM VIEW )

3-92

3-93

7. KEY P.C.BOARD
( 5TOOL ONLY ) ( TOP VIEW ) ( BOTTOM VIEW )

8. TIMER(LED) P.C.BOARD
( 5TOOL ONLY ) ( TOP VIEW ) ( BOTTOM VIEW )

( 6TOOL ONLY ) ( TOP VIEW )

( BOTTOM VIEW )

( 6TOOL ONLY ) ( TOP VIEW )

( BOTTOM VIEW )

( 8TOOL ONLY ) ( TOP VIEW )

( BOTTOM VIEW )

( 8TOOL ONLY ) ( TOP VIEW )

( BOTTOM VIEW )

( 9TOOL ONLY ) ( TOP VIEW )

( BOTTOM VIEW )

( 9TOOL ONLY ) ( TOP VIEW )

( BOTTOM VIEW )

3-94

3-95

SECTION 4 RL-05 LOADER PART
CONTENTS
ELECTRICAL TROUBLESHOOTING GUIDE ......................................................................................................4-2 WAVEFORMS .................................................................................................................................................................4-16
1. POWER & RESET SIGNAL .......................................................................................................................................4-16 2. MAIN CLOCK1 FOR IC202 (16.9MHZ)......................................................................................................................4-16 3. SDRAM CLOCK .........................................................................................................................................................4-17 4. TRAY OPEN/CLOSE SIGNAL 1...................................................................................................................