Text preview for : 136_pdfsam_Sanyo PLV-Z5 servicemanual.pdf part of Sanyo PLV-Z5 Sanyo multimedia projector service manual. Chassis no MC4-Z500 and MC4-Z5BK00. Document is split into 15 parts



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MAIN (SIDE:B)

DOOR SW_B LENS IRIS DOOR SW_A "K8811" UNIT "K8801"

POWER "CN201"

K8L
IC4832
3 1 C4832 3 14

K8A
12 L4606 L4601 C4607 1

DOOR MOTER R/C "K28D"

8 L4602 C4608

K8N K8J
R4806 C4802 C873 R872 R871 C5801 16
R5809 D5622 C5623 R5626 C5626 C5624 R5627 R5623 R5624 L5621

1 1 R2833 28

IC4812
R4829 R4838

C4816

7 C4801 15

RB521

C4602 C4613

R501 C501 R502

K8H
1 5

K8M
1 3

4 11

R2563 C2563 R2561 C2562 R2562 C2561 L2562

TE3561

1AA4B10C55800

2nd REFLOW

C3506

TE3501

R8858 R8859 R8857 D8852 R8854 R8852 C8706 R8714 R8713

R4816

RB446

RB442

RB444

RB443

RB441

14 X4801

49 R4807 R5612 24 R5613 C5611 5 1

R-LCD PANEL

B-LCD PANEL

IC4801

R4819
R2581

25 26

1 100 L2897

C4604 L2894

D2886 L2883 R2894

D2882 L2881

R4828

L8711

1
C2566 C2567

C2568

IC501

CTRL "K28A"
5

R4817

R2895 R2896

K801

R3501

36

K4800
R877 1 4 8 5

C4807 50
C1811

IC871
1

R887 C881 R882 R881

C4806

1

19

NTFRPG

1 50 51 76 75

11

IC1811 10

11 R1811 1 20 11

10

IC1821
R1822 C1821 1 10 75 76

ICE

2

POWER "CN202" POWER "CN203"

K8C

TP35R

RB426 RB424

K8D

K35B

K35R

20

48

51 50

20

2 L4631 3

1

TP35B
C2501 C2502 C2503 C2506 C4621 14 36 R2501 D2894 R2502 R2503 D4631 C4631 C2891

IC801
9

IC401
TPVRST TPHRST TPDVS TPDHS

RB423 RB422 RB421

R801

K8B

C801

IC561
1

1

IC2891
R2892 1 L4621

R5807

IC5821
L5642

FLASH

WR RD

C5821 L5622

IC301

R1823 R1808 R1809 R1807 R1806 R1804 R1803 R1802 R1801

1 RB581 R562 C561

1

7

8

X1331

12

IC1303
5

R1376 R1381 4 1 5 5 8

TE3531

SCLK_F

C3802

4 1

R1374 R1378 R1379

1

C1331 16

C1332

R4437 RB4421 RB4422 R8012 R8013 RB4423 R8014
C8046 SIDEN

8
R1302 C1304 RST C1301 R1304

SDATA_F SCS_F

R2551
C2537

TP35G
76 50 51
HSIN C2531 R2531 C2532 R2532 C2533 R2533

4

R8822 D8821 R8821 C8821 D7817 R7816

C3803

IC1391
8
RB8001

R847 R846
L2532 R8214 R8228 R8227 RB4417 ADHS RB8258 RB8257

1
RB8004 SICLK RB8002 RB8003 RB8006 R8011 SIVS

C8242 C8243

C8033 C8036

Q8101 Q8131

8

9

C2538 R8216 R8217 ADFIELD RB8259

RB8254

R7817

R7818 L7804

C8037 C8041 C8038 C8032 C8063

Q3801

C7804 D7821

R3804 R3805 R3806 R3803

C8042 C8043 C8039

C8044
R8016 SIEVNODD C8047 C8048 R8152 1

RB8252

25 26

1 ADVS 100

Q8001

R8173 R8167 C8171

2

20

RB8251

ADCLK X8201

R8001

C8051 C8151 C8052

IC8201
VSIN

5

IC8261 4

R7822 R7823 R7821

C8029 C8028 C8084

C8064

Q8002
C8009 L8001 C8013 C8001 C8011 C8018 C8014

L7806 C7806

D887 5
C8019 C8073

1 4 5 4 8
C8056 R8156 R8153 R8126 R8123 C8058 C8057

5 1 8 1

4

C8284 L8281

5

4

1

8

C8027 L8081

R8004 C8002

8

5 8

9

1

19
R3479

1

R8291 C8291

8

1

8

CBIN

C8012

1
C8049 C8053 C8054 R8002 R8003 R8006 R8007

IC8281
D8103 C8104 R1002 R1001 D1001 D1003 9

C8281

4

5 IC8291
C1081 R5232 C1063 R1063 R1064 R6201 C1061 C1082 C5233 C5234 R5231 R5234 C1064 R1066

C8121

IC8171 R8166 R8171

D1022

Q1081

R8832 D8831 R8831 C8831

D1002

D1021

Q1001
C1001 D8101 D1004 C8134 D8133 D8132

R1026

R1006

PCB_MC4A

SOG

4 C8026 C8021 C8023 C8022 C8024

51
GIN BIN RIN

8

76 SOY 75
YIN SCIN VIDEO CRIN R5223 C5223

1

IC8271 8
R8272 R8271 C8271 9

8
C8006 C8007 C8008

16

L8291

Q5231

Q1061

1

36

IC5801

1

8 24

20 C1801 R812 R5647 R5646 25 R5643 C5646 R5644 C5644

IC1801

C2507

C3509

L3501

C3569

L3561

100

26 25 R561

TPDCLK

R3646 R3647 C3646 R3643 C3644 R3644 L4641 C4643 D898 L3642 C3638 R4641 C4641 L3632 C3637 L591

IC4833

C4833 1 3 1

R4853 R4854 D893 C593 R591 C591 D6631

LAMP BALLAST "CN201" SW902 FN901 FN902 FN903 LAMP SW "K8803" LAMP IRIS UNIT

R5808 R5811

L479

D875

K8P

RB403

RB402

RB401

RB404

D878 RB406

L478

50

26

1

TPFAN1

A

IC3401
RB3409 1 25

R3636 R3637 C3636 R3633 C3634 R3634 C3641 R3642 C3631 R3632

5

K78A

K8R

RB3401 RB3402 RB3403 R3424 R3422 R3423 R4466 R3426 R4467 RB3406 RB3407 RB4432 RB3408

IC3431

R5608 C5608 C5601 C5609 R5609 R5611

L5641

Q591 IC4641

TE301
R5606 C5606 C5604 R5604 R5603 R5602 C5603 R5601 R5607 D5621 D5641 1 C5602
C5662 C3801 C3804 D7816 D7822

R593 R594

Q592

R6609 C6609 R6608 C6608

D3642

L3641

3

L3631

RB4433

Q3631

Q3641

G-LCD PANEL

1

IC6601 24
D6641 C6601

TPFAN2

1

K78B

A

PWCK

IC4401
L4401 RB4431 RB4429 R4464 R4463 RB4428 RB4427 R4462 R4461 R532 R3531 C4401

13

PWVS

R6602 C6602 R6604 R6603 R6605 C6605 C531 R531

C5607
L303 R1331 L304

R4401

PWHS PWEN

RB377 RB376 RB374 RB373 RB371 RB372

3

24 RB551

13 R7843 R7842 C7841 R3652

12 5 8

IC3601

13 4

1

K78C

TPFAN3

K35G

1 1 L531

12

IC5601

8

1 7

IC7841
D6651

R1309 R1303 X4401 C1311 C1307 R1312 R1311 R1393 R1373 C1371

R4402

IC7831

25 26

3 1

Q3651

100

C3651

IC531

1

14

8

1 C6621

IC1371

IC1302

K8Q

4 C7831 R6623 C6622 R6624 C6623

TPFAN4

IC66215

L3651

D6661

IC1581

R7729

C3806 R1301

C1306 R1394

IC7701

4 1

C7701

IC3801
D3801

R7704

C1303

75

1

8

C2536

C1391

R8103 R8133

C542 R6224 C5224 4 C7742 R7742 R7720 8 C7741 R7751 R7733 R7732 R7734 R7731 R7701 R7703 5 C3658

L7721

SIHS

IC1301
R8031

R8212 R8213

RB4416

RB4414

RB4411

RB4424

RB4413

RB4412

RB4426

NMI C1302

K8G

L3652

R8226

R3654 C3654 R3653 C3656 R3657 R3656

C8251 R8252 C8261

C8254

R1584 R1583 C1581 L1581 R1581 C1583 D896

5 R7721

L8251 R8261

R8151

C8131 16

K3471

IC7741
1 R7743 C7743

8

R8224 50 RB8253 C8294

IC8251

L8261

4

IC8131

C8264

R7748

R7746 R7744

IC8151

IC8081 IC8071
C8071

L8002

IC5201
1 R5206 C5206

C8101

SYIN

A30C5

IC8101

R8282

C8017

C8016

C5209

K10E R5243 R5221

16 C5243 C5221 C5241 C5222 C5242 R5241 R5222 R5242

IC8121

R8122 R8121

R8071

C6204 C6208 C6203 C6207 C6202 C6206 C6201

Q1021

L8071 D1023

R1022 R1021

R1082

R1081

Q1062

C8004 C8003

D8102

D8131 C1021 D1024

A11

FILTER (SIDE:A)

LAMP BALLAST (SIDE:A) MAIN "K8P"
VA612 C612 R611 VA613

F601

VA611

A30C5

TYPE: 215004 T4AH250V
(LIVE) 1AA4B10C4870A_A PARTS_SIDE

SUB1
C613

CN201

2

CN101

K601

K6A

SW601

C611 C616 L611 L612 C614

POWER "CN101"
1

POWER "CN102"
T103

F.G

FILTER (SIDE:B)

POWER (SIDE:A)

FILTER "K6A"
A30C5

LAMP BALLAST "CN101"

MAIN "K8B"

VA612 VA613 C612 R611

F601

VA611

L611

L612 C614

K8803

MAIN "K8Q"

MAIN "K8C"

A12

CN202

LAMP SW (SIDE:A)

LAMP SW (SIDE:B)

CN201

CN203

C611 C616

SW601

K601

CN102 CN101

C613

SOLDER_SIDE

1

SW8803

4

SOLDER_SIDE

A30C5

A30C5

1AA4B10C4870D_A

SW8803

2 1
4 1

K6A

K8803

MAIN "K8A"

PCB_MC4A

Pin description of diode, transistor and IC
Diode Diode
K K A K A A K K

MC4-Z500

K: Cathode A: Anode
A A K K A A

Transistor/FET Transistor/FET
C C C1 C2 C2 B1 E1 Index E E B C C E B B C B C E B E B1 E B2 E2 B2 C1

C: Collector B: Base E: Emitter

D: Drain G: Gate S: Source

FET
C1 C2 E B2 B1 B2 B1 C1 C2 B2 E2 G S D D E1 S G

C B E

E B C B1

E

C1 C2

IC IC
2 Vdd (GND) 2 3

3 3 1 2 2 1 3 1 2 3 RESET 1 GND 1 (IN) 3 (OUT) 1 2 4 5

Index
12 N

Index
12 N

4 5 6

3 2 1

Index

N

Index 1 N 1 Index Index 1 N Index N 1

N 1 Index

N 1 Index

A13

Note on soldering
Do not use solder containing lead. This product has been manufactured using lead-free solder in order to help preserve the environment. Because of this, be sure to use lead-free solder when carrying out repair work, and never use solder containing lead. Lead-free solder has a melting point that is 30­40 °C (86­104 °F) higher than solder containing lead, and moreover it does not contain lead which attaches easily to other metals. As a result, it does not melt as easily as solder containing lead, and soldering will be more difficult even if the temperature of the soldering iron is increased. The extra difficulty in soldering means that soldering time will increase and damage to the components or the circuit board may easily occur. Because of this, you should use a soldering iron and solder that satisfy the following conditions when carrying out repair work. Also, soldering work must be done in a short time. Soldering iron Use a soldering iron which is 70 W or equivalent, and which lets you adjust the tip temperature up to 450 °C (842 °F) It should also have as good temperature recovery characteristics as possible.

MC4-Z500

Solder Use solder with the metal content and composition ratio by weight given in the table below. Do not use solders which do not meet these conditions.
Metal content Composition ratio by weight Tin (Sn) 96.5 % Silver (Ag) 3.0 % Copper (Cu) 0.5 %

Note: If replacing existing solder containing lead with lead-free solder in the soldered parts of products that have been manufactured up until now, remove all of the existing solder at those parts before applying the lead-free solder.

Diagrams & Drawings (MC4A)