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HVR-MRC1
SERVICE MANUAL
US Model
Ver. 1.2 2009.03 Canadian Model
Revision History AEP Model
E Model
Revised-2 Chinese Model
Replacement of the previously issued
Japanese Model
SERVICE MANUAL 9-852-266-12
with this manual.




Link
SPECIFICATIONS FRAME SCHEMATIC DIAGRAM REPAIR PARTS LIST

SERVICE NOTE SCHEMATIC DIAGRAMS ADJUSTMENTS

DISASSEMBLY PRINTED WIRING BOARDS INSTRUCTION MANUAL

BLOCK DIAGRAMS



The components identified by Les composants identifiés par une
mark 0 or dotted line with marque 0 sont critiques pour la
mark 0 are critical for safety. sécurité.
Replace only with part num- Ne les remplacer que par une pièce
ber specified. portant le numéro spécifié.




MEMORY RECORDING UNIT


2009C0500-1
HVR-MRC1 © 2009.3
9-852-266-13 Sony EMCS Co. Published by Kohda TEC
ENGLISH JAPANESE




SPECIFICATIONS


System General
File system FAT32 Power requirement DC 7.2 V (battery pack)
CompactFlash 133x 2 GB or more DC 8.4 V (AC adaptor)
The capacity is the value when 1 Power consumption 2.2 W
GB equals 1 billion bytes. Operating temperature 0 °C to 40 °C (32 °F to 104 °F)
The actual usable capacity may Storage temperature ­20 °C to +60 °C (­4 °F to +140 °F)
be slightly less because Operating humidity 20 % (20 °C) to 90 % (35 °C)
administrative files etc. are (no condensation)
included. Dimensions
File format HDV recording MPEG-2TS HVR-MRC1 : Approx. 57 × 102 × 34 mm
(.m2t) (2 1/4 × 4 × 1 3/8 in.)
DVCAM/DV recording HVR-MRC1+HVRA-CR1: Approx. 77 × 106 × 51 mm
AVI-Type1 (3 × 4 1/8 × 2 in.)
(.AVI) (including the projecting parts)
RAW DV (.DV) (w/h/d)
Input signal Mass
HDV recording/playback HVR-MRC1 : Approx. 130 g (4.5 oz)
Video: MPEG-2TS HVR-MRC1+HVRA-CR1: Approx. 210 g (7.4 oz)
1080/60i, 30p, 24p (excluding CompactFlash and
1080/50i, 25p battery pack)
Audio: 2 CH MPEG 1 Audio Input/output jack i.LINK
Layer2 Stereo (16 bit 48 kHz) (IEEE1394 6-pin connector S400)
(1/2 CH)
4 CH MPEG 2 Audio Optional accessories AC adaptor/charger
Layer2 Stereo (16 bit 48 kHz) AC-VQ1050B
(3/4 CH) Battery pack
DVCAM/DV recording/playback NP-F570/F770/F970
Video: DV embedded
Audio: PCM digital Design and specifications are subject to change without
(12/16 bit, 32k, 48k) notice.
Recordable time 2 GB Approx. 9 minutes
4 GB Approx. 18 minutes
8 GB Approx. 36 minutes
16 GB Approx. 72 minutes




HVR-MRC1
--2--
ENGLISH JAPANESE




2GB 9
FAT32 4GB 18
133x 2 GB 8GB 36
1 GB 10 16GB 72


7.2 V
DC 8.4 V
2.2 W
HDV MPEG-2TS . 2
0 °C 40 °C
DVCAM/DV
-20 °C +60 °C
AVI-Type1 .AVI
20 20 °C 90 35 °C
RAW DV .DV

HVR-MRC1
HDV MPEG-2TS
57 102 34
1080/60i , 30p , 24p
HVR-MRC1+HVRA-CR1
1080/50i , 25p
77 106 51
2CH MPEG1 Audio
Layer2 Stereo
(16bit 48KHz)
HVR-MRC1 130
(1/2CH)
HVR-MRC1+HVRA-CR1 210
4CH MPEG2 Audio
Layer2 Stereo
(16bit 48KHz)
i.LINK(IEEE1394 6
(3/4CH)
S400
DVCAM/DV
AC /
DV embedded
AC-VQ1050
PCM
ACCKIT-D11B
12/16 bit,32k,48k)
NP-F570/F770/
F970




HVR-MRC1
--3--
ENGLISH JAPANESE




SAFETY-RELATED COMPONENT WARNING!! ATTENTION AU COMPOSANT AYANT RAPPORT
À LA SÉCURITÉ!
COMPONENTS IDENTIFIED BY MARK 0 OR DOTTED LINE WITH LES COMPOSANTS IDENTIFÉS PAR UNE MARQUE 0 SUR LES
MARK 0 ON THE SCHEMATIC DIAGRAMS AND IN THE PARTS DIAGRAMMES SCHÉMATIQUES ET LA LISTE DES PIÈCES SONT
LIST ARE CRITICAL TO SAFE OPERATION. REPLACE THESE CRITIQUES POUR LA SÉCURITÉ DE FONCTIONNEMENT. NE
COMPONENTS WITH SONY PARTS WHOSE PART NUMBERS REMPLACER CES COMPOSANTS QUE PAR DES PIÈSES SONY
APPEAR AS SHOWN IN THIS MANUAL OR IN SUPPLEMENTS DONT LES NUMÉROS SONT DONNÉS DANS CE MANUEL OU
PUBLISHED BY SONY. DANS LES SUPPÉMENTS PUBLIÉS PAR SONY.




SAFETY CHECK-OUT

After correcting the original service problem, perform the following
safety checks before releasing the set to the customer.

1. Check the area of your repair for unsoldered or poorly-soldered Unleaded solder
connections. Check the entire board surface for solder splashes Boards requiring use of unleaded solder are printed with the lead-
and bridges. free mark (LF) indicating the solder contains no lead.
2. Check the interboard wiring to ensure that no wires are (Caution: Some printed circuit boards may not come printed with
the lead free mark due to their particular size.)
"pinched" or contact high-wattage resistors.
3. Look for unauthorized replacement parts, particularly
: LEAD FREE MARK
transistors, that were installed during a previous repair. Point
Unleaded solder has the following characteristics.
them out to the customer and recommend their replacement.
· Unleaded solder melts at a temperature about 40°C higher than
4. Look for parts which, through functioning, show obvious signs ordinary solder.
of deterioration. Point them out to the customer and Ordinary soldering irons can be used but the iron tip has to be
recommend their replacement. applied to the solder joint for a slightly longer time.
5. Check the B+ voltage to see it is at the values specified. Soldering irons using a temperature regulator should be set to
6. Flexible Circuit Board Repairing about 350°C.
· Keep the temperature of the soldering iron around 270°C Caution: The printed pattern (copper foil) may peel away if the
during repairing. heated tip is applied for too long, so be careful!
· Do not touch the soldering iron on the same conductor of the · Strong viscosity
Unleaded solder is more viscous (sticky, less prone to flow) than
circuit board (within 3 times).
ordinary solder so use caution not to let solder bridges occur such
· Be careful not to apply force on the conductor when soldering as on IC pins, etc.
or unsoldering. · Usable with ordinary solder
It is best to use only unleaded solder but unleaded solder may
also be added to ordinary solder.
HVR-MRC1
--4--
ENGLISH JAPANESE




·
·


·




0




·




·


·
· ·




HVR-MRC1
--5--
1. SERVICE NOTE ENGLISH JAPANESE

1-1. POWER SUPPLY DURING REPAIRS
In this unit, about 10 seconds after power is supplied to the battery terminal using the regulated power supply (8.4V), the power is shut off so
that the unit cannot operate.
These following method is available to prevent this.

Method:
Use the DC input terminal. (AC power adaptor/changer (AC-VQ1050B) and DK cable).


1-2. SELF-DIAGNOSIS FUNCTION
When an error occurs the following warning indicators may appear on the LCD screen.
And this unit is sent error code to camera.
LCD screen
ERROR
A:12:01

Self-diagnosis display: X:Yy:ZZ

X Y y ZZ
i LINK I: Main 1y Physical Y1 When error is defined
ATA A: Sub 2y Logical Y2 in the devise, the error
Power Supply P: Other 9y Other Y9 code of it is displayed.
MPEG/AVI M:
Other X:
Fatal Error F:

Self-diagnosis Code
Cause Corrective Action
X Yy ZZ
Cash overflow by transfer rate delay of
A 12 01 Be sure that the CompactFlash you are using is the recommended type.
CompactFlash.
A 12 02 The selection clip is not found. Be sure that the CompactFlash you are using is the recommended type.
Reformat the CompactFlash using this unit again, after reformatting
A 12 03 The filesystem of CompactFlash is broken.
the CompactFlash using personal computer.
A 19 91 CompactFlash recognition error Check the type you are using.
I 12 ** Error related to i.LINK Turn this unit off and then back on.
It is generated the error by the power supply
P 12 ** Turn this unit off and then back on.
control from main CPU to sub CPU.
It is generated the error by the power
P 21 01 supply control from sub CUP to each Turn this unit off and then back on.
device.
P 21 02 It could not enter to the sleep mode. Turn this unit off and then back on.
M 12 ** The input video stream is abnormal. Turn this unit off and then back on.
The recording animation could not
M 21 ** Turn this unit off and then back on.
correctly treat.
Communication abnormality between
F 11 01 Turn this unit off and then back on.
CompactFlash and main CPU.
F 11 02 i.LINK error. Turn this unit off and then back on.
F 12 ** It abnormal is generated by the file system. Reformat the CompactFlash using this unit.
F 20 01 Reset failure of PHY (Physical Layer) There is particularly no solution
Main CPU cannot be communicated with
F 21 ** Turn this unit off and then back on.
sub CPU.
F 22 ** Sub CPU cannot control each device. Turn this unit off and then back on.
F 29 00 Sub CPU farm is not written. Turn this unit off and then back on.
F 91 ** Fatal error of originating hardware. Turn this unit off and then back on.
F 92 ** Fatal error of originating software. Turn this unit off and then back on.
X 91 85 Reception buffer overflow. Turn this unit off and then back on.
X 99 ** Error code of main CPU firmware. Turn this unit off and then back on.
Note: ** is arbitrary value.



HVR-MRC1
1-1
ENGLISH JAPANESE




ERROR
A:12:01




A 12 01

A 12 02

A 12 03

A 19 91
I 12 **

P 12 **

P 21 01

P 21 02
M 12 **
M 21 **

F 11 01

F 11 02
F 12 **
F 20 01

F 21 **

F 22 **

F 29 00

F 91 **
F 92 **
X 91 85

X 99 **


HVR-MRC1
1-2E
2. DISASSEMBLY

NOTE FOR REPAIR

· Make sure that the flat cable and flexible board are not cracked of bent at the terminal. Cut and remove the part of gilt
Do not insert the cable insufficiently nor crookedly. which comes off at the point.
(Be careful or some
· When remove a connector, don't pull at wire of connector. It is possible that a wire is snapped. pieces of gilt may be left inside)

· When installing a connector, don't press down at wire of connector.
It is possible that a wire is snapped.




HVR-MRC1
2-1
2-1. IDENTIFYING PARTS

Memory Recording Unit


CF Base Cabinet
FP-202 Flexible Board




CF Main Cabinet
CF-110 Board
FP-201 Flexible Board
LC-095 Board
TK-071 Board




CF Door
SW-525 Board




- DISASSEMBLY FLOW -
2-2-1. BASE CABINET SECTION 2-2-2. MAIN CABINET SECTION
CF Base Cabinet CF-110 Board
TK-071 Board LCD Block
SW-525 Board




i.LINK Cradle




Cabinet (BATT)



Cabinet (CF)
CR-090 Board




- DISASSEMBLY FLOW -
2-2-3. ADAPTOR SECTION
CR-090 Board
Cabinet (BATT)




HVR-MRC1
2-2
HELP

2-2. DISASSEMBLY
EXPLODED VIEW HARDWARE LIST
2-2-1. BASE CABINET SECTION
Follow the disassembly in the numerical order given.
1 CF Base Cabinet (1-1 to 1-4)
2 TK-071 Board (2-1 to 2-5)


1-1 (#53)


1 CF Base Cabinet




1-4




2-2
2-1 (#46)




2 TK-071 Board




2-5 2-4 1-2 (Claw)


Main Cabinet Section
(See Page 2-4)




2-3
1-3 (Claw)




HVR-MRC1
2-3
2-2-2. MAIN CABINET SECTION
Follow the disassembly in the numerical order given. EXPLODED VIEW HARDWARE LIST
1 CF-110 Board (1-1 to 1-5)
2 LCD Block (2-1 to 2-2)
3 SW-525 Board (3-1 to 3-9)

1-2 (#46)
1-3 (#11)


1-5



1 CF-110 Board




C
F
-1
10
1-1 2-1



2 LCD Block
3-7 (#11)
Note: Don't touch grease.
3-3 (#11)

A
3-6 (#46)

3-8


Note: On installation of the SW-525 board,
3 SW-525 Board
adjust the position of switch of CF door
and S7010 of SW-525 board.




3-4
(Boss)
S




3-1
W
-5
25




2-2
3-2
(#2)
3-9
3-5



A

1-4 (Open)




HVR-MRC1
2-4
2-2-3. ADAPTOR SECTION
Follow the disassembly in the numerical order given. EXPLODED VIEW HARDWARE LIST
1 CR-090 Board (1-1 to 1-10)
2 Cabinet (BTT) (2-1 to 2-6)




1-1 (#2)


2 Cabinet (BTT)
2-5
(Open)




2-3




1-4
HELP
1-3
2-6
HELP

2-2

2-1 (#12)
2-4
(#12) 1-6 1-5 (#12)


1-8 1-7 (#12)


1-9 (#12)


1 CR-090 Board

1-10




1-2 (#12)




HVR-MRC1
2-5
HELP
Sheet attachment positions and procedures of processing the flexible boards/harnesses are shown.



DC-IN Connector/Battery Terminal Harness




Hook




Battery Terminal Harness




Terminal Retainer DC-IN Connector Harness




HVR-MRC1
HELP
3. BLOCK DIAGRAMS

Link

OVERALL BLOCK DIAGRAM POWER BLOCK DIAGRAM




HVR-MRC1
3. BLOCK DIAGRAMS
3-1. OVERALL BLOCK DIAGRAM ( ) : Number in parenthesis ( ) indicates the division number of schematic diagram where the component is located.


i.LINK CRADLE MEMORY RECORDING UNIT

CR-090 FP-203 FP-202 TK-071 BOARD FP-201 CF-110 BOARD
BOARD FLEXIBLE FLEXIBLE FLEXIBLE
CN8001
BOARD CN903 CN902 BOARD BOARD




18 - 20 2 - 6, 21 - 23, 27 - 31, 47 - 49
HDV/DV HOT HOT CN4001 CN8002




3 - 12, 41, 43 - 46, 48
CN9005 CN4002




W16, V16, T17, U20,
SHOE SHOE




V20, W17, Y17, V15
T19, P19, N18, M18
N19, P20, T20, T18,




4, 6 - 9, 11 ,40 - 49
CN9004




15, 14, 18, 17




12, 11, 15, 14




12, 11, 15, 14




15, 14, 18, 17




A10, A11,
HDV-i.LINK, DV-i.LINK HDV-i.LINK, DV-i.LINK




C11, B11
C7, A6,
B7, A7,
37 - 34




6 - 13
6-3




TPA+, TPA-, TPB+, TPB- TPA+, TPA-, TPB+, TPB- LD[0] - LD[7] DD[1] - DD[15] D00 - D15 D00 - D15




A5, B6
CTL0, CTL1




4, 5
IC4003
PCLK




W9, Y10, V9
HDV/DV i.LINK 2 C6




39, 37, 35




13, 15, 17
INTERFACE LREQ
1 D7
(1/5) LPS DA0 - DA2 A00 - A02 A00 - A02
15 A12
LKON
19 B12 COMPACT
59
X4001 CNA #CS0 xCS0 xCS0 FLASH
3 U9 13 39 7
24.576MHz #CS1 xCS1 xCS1
60 #RESET Y8 14 38 32
53 #DIOR xIORD xIORD
Y15 18 34 34
#DIOW xIORW xIORW
V14 20 32 35
INTRQ INTRQ INTRQ
Y11 24 28 37
IC1005 POR- IC4002 IORDY IORDY IORDY
S3.3V 4 1 2 4 W14 34 18 42
RESET BUFFER DMARQ xINPACK xINPACK
(5/5) (1/5) W15 36 16 43
#DMACK xREG xREG
W11 38 14 44
xDASP xDASP
40 12 45
xCD xCD1
IC1004 2 50 26
MRESET MRESET_R xCD2
M3.3V 4 RESET 1 V3 25
#RESET xRESET xRESET
(5/5) V10 32 20 41
SW-525 BOARD COVER_STAT
50 2
COVER_STAT

CN7001 CN2001 IC5001 S8001
S7001
CAM_LINK CAM_LINK CNA MAIN CPU COVER
CAM LINK 16 5 38 37
(2/5) OPEN/CLOSE LC-095 BOARD
S7002
REW REW CN2002 CN8004 CN8003 CN6002
M . 12 9 11
MAIN_TO_SUB LCD_SDA SDA SDA
S7003 20 D3 C2 11 4 11 4 26
SUB_FLMOD LCD_SCL SCL SCL ND6001
s STOP STOP 29 G1 B1 13 2 13 2 27
10 11 9 LCD_A0 A0 A0
STOP 43 F3 9 6 9 6 38
I2C_SDA LCD_CS1 CS CS LCD
S7004 2 Y5 E3 7 8 7 8 42
MENU MENU I2C_SCL LCD_RESET RES RES
MENU 17 4 34 1 Y4 E1 5 10 5 10 39

S7005
PLAY PLAY DDQ[0] - DDQ[31] IC3001
EXEC H 13 8 8 IC2003
PLAY REC RESET SWITCH 512M ENA ENA Q6001, Q6002
(4/5) DA[0] - DA[12] SDRAM 3 12 3 12
z LED DRIVE
SUB_S_RESET (3/5)
S7009 S7006 RESET 1 C1 D6001, D6002
40 4 CLKD
2 C9 J1 (BACKLIGHT)
REC_ON REC_ON IC2001
9 12 39
SUB CPU




D20, F18, E20
12
S7007 (4/5)