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ORDER NO.

RRV3364
CDJ-800MK2

COMPACT DISC PLAYER

CDJ-800MK2
THIS MANUAL IS APPLICABLE TO THE FOLLOWING MODEL(S) AND TYPE(S).
Model
CDJ-800MK2 CDJ-800MK2 CDJ-800MK2

Type
KUCXJ WYXJ5 RLFXJ AC 120 V

Power Requirement

Remarks

AC 220 ­ 240 V AC 110-120 V / 220-240 V

For details, refer to "Important symbols for good services" . PIONEER CORPORATION
4-1, Meguro 1-chome, Meguro-ku, Tokyo 153-8654, Japan PIONEER ELECTRONICS (USA) INC. P.O. Box 1760, Long Beach, CA 90801-1760, U.S.A. PIONEER EUROPE NV Haven 1087, Keetberglaan 1, 9120 Melsele, Belgium PIONEER ELECTRONICS ASIACENTRE PTE. LTD. 253 Alexandra Road, #04-01, Singapore 159936

PIONEER CORPORATION 2006
T-ZZR JUNE 2006 printed in Japan

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SAFETY INFORMATION
A

This service manual is intended for qualified service technicians ; it is not meant for the casual do-ityourselfer. Qualified technicians have the necessary test equipment and tools, and have been trained to properly and safely repair complex products such as those covered by this manual. Improperly performed repairs can adversely affect the safety and reliability of the product and may void the warranty. If you are not qualified to perform the repair of this product properly and safely, you should not risk trying to do so and refer the repair to a qualified service technician.
WARNING This product contains lead in solder and certain electrical parts contain chemicals which are known to the state of California to causecancer, birth defects or other reproductive harm. Health & Safety Code Section 25249.6 ­ Proposition 65
B

NOTICE (FOR CANADIAN MODEL ONLY) Fuse symbols (fast operating fuse) and/or parts must be of identical designation.

(slow operating fuse) on PCB indicate that replacement

REMARQUE (POUR MODČLE CANADIEN SEULEMENT) Les symboles de fusible (fusible de type rapide) et/ou les pičces de remplacement doivent avoir la męme désignation.
C

(fusible de type lent) sur CCI indiquent que

(FOR USA MODEL ONLY)

1. SAFETY PRECAUTIONS
The following check should be performed for the continued protection of the customer and ser vice technician.

ANY MEASUREMENTS NOT WITHIN THE LIMITS OUTLINED ABOVE ARE INDICATIVE OF A POTENTIAL SHOCK HAZARD AND MUST BE CORRECTED BEFORE RETURNING THE APPLIANCE TO THE CUSTOMER.

LEAKAGE CURRENT CHECK
Measure leakage current to a known earth ground (waterpipe , conduit, etc.) by connecting a leakage current tester
D

2. PRODUCT SAFETY NOTICE
Many electrical and mechanical parts in the appliance have special safety related characteristics. These are often not evident from visual inspection nor the protection afforded by them necessarily can be obtained by using replacement components rated for voltage, wattage, etc. Replacement parts which have these special safety characteristics are identified in this Service Manual. Electrical components having such features are identified by marking with a on the schematics and on the parts list in this Service Manual. The use of a substitute replacement component which does not have the same safety characteristics as the PIONEER recommended replacement one, shown in the parts list in this Service Manual, may create shock, fire, or other hazards. Product Safety is continuously under review and new instructions are issued from time to time. For the latest information, always consult the current PIONEER Service Manual. A subscription to, or additional copies of, PIONEER Service Manual may be obtained at a nominal charge from PIONEER.

such as Simpson Model 229-2 or equivalent between the earth ground and all exposed metal parts of the appliance (input/output terminals, screwheads, metal overlays, control shaft, etc.). Plug the AC line cord of the appliance directly into a 120V AC 60Hz outlet and turn the AC power switch on. Any current measured must not exceed 0.5mA.

E

Device under test Test all exposed metal surfaces

Reading should Leakage not be above current 0.5mA tester

Also test with plug reversed (Using AC adapter plug as required)

Earth ground

AC Leakage Test
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IMPORTANT THIS PIONEER APPARATUS CONTAINS LASER OF CLASS 1. SERVICING OPERATION OF THE APPARATUS S H O U L D B E D O N E B Y A S P E C I A L LY INSTRUCTED PERSON.

A
LASER DIODE CHARACTERISTICS MAXIMUM OUTPUT POWER: 5 mW WAVELENGTH: 780 ­ 785 nm

WARNING ! The AEL(accessible emission level) of the laser power output is less then CLASS 1 but the laser component is capable of emitting radiation exceeding the limit for CLASS 1. A specially instructed person should servicing operation of the apparatus.

B

LABEL CHECK
CDJ-800MK2 WYXJ5 and KUCXJ : Types Only

for RLFXJ (DRW2308)
C

(DRW2248)

Additional Laser Caution
1. Laser Interlock Mechanism The position of the switch (S1901) for detecting loading completion is detected by the system microprocessor, and the design prevents laser diode oscillation when the switch is not in LPS1 terminal side (when the mechanism is not clamped and LPS1 signal is high level.) Thus, the interlock will no longer function if the switch is deliberately set to LPS1 terminal side. ( if LPS1 signal is low level ). In the test mode the interlock mechanism will not function. Laser diode oscillation will continue, if pin 41 of TC94A15FG (IC101) on the MAIN Assy is connected to GND, or else the terminals of Q101 are shorted to each other (fault condition). 2. When the cover is opened, close viewing of the objective lens with the naked eye will cause exposure to a Class 1 laser beam.

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E

Bottom Plate

Printed on the Bottom Plate

: Refer to page 86.
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CDJ-800MK2
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[Important Check Points for Good Servicing]
In this manual, procedures that must be performed during repairs are marked with the below symbol. Please be sure to confirm and follow these procedures.
A

1. Product safety
Please conform to product regulations (such as safety and radiation regulations), and maintain a safe servicing environment by following the safety instructions described in this manual. 1 Use specified parts for repair. Use genuine parts. Be sure to use important parts for safety. 2 Do not perform modifications without proper instructions. Please follow the specified safety methods when modification(addition/change of parts) is required due to interferences such as radio/TV interference and foreign noise.

B

3 Make sure the soldering of repaired locations is properly performed. When you solder while repairing, please be sure that there are no cold solder and other debris. Soldering should be finished with the proper quantity. (Refer to the example) 4 Make sure the screws are tightly fastened. Please be sure that all screws are fastened, and that there are no loose screws. 5 Make sure each connectors are correctly inserted. Please be sure that all connectors are inserted, and that there are no imperfect insertion. 6 Make sure the wiring cables are set to their original state. Please replace the wiring and cables to the original state after repairs. In addition, be sure that there are no pinched wires, etc.

C

7 Make sure screws and soldering scraps do not remain inside the product. Please check that neither solder debris nor screws remain inside the product. 8 There should be no semi-broken wires, scratches, melting, etc. on the coating of the power cord. Damaged power cords may lead to fire accidents, so please be sure that there are no damages. If you find a damaged power cord, please exchange it with a suitable one. 9 There should be no spark traces or similar marks on the power plug. When spark traces or similar marks are found on the power supply plug, please check the connection and advise on secure connections and suitable usage. Please exchange the power cord if necessary.
D

0 Safe environment should be secured during servicing. When you perform repairs, please pay attention to static electricity, furniture, household articles, etc. in order to prevent injuries. Please pay attention to your surroundings and repair safely.

2. Adjustments
To keep the original performance of the products, optimum adjustments and confirmation of characteristics within specification. Adjustments should be performed in accordance with the procedures/instructions described in this manual.

3. Lubricants, Glues, and Replacement parts
Use grease and adhesives that are equal to the specified substance. Make sure the proper amount is applied.
E

4. Cleaning
For parts that require cleaning, such as optical pickups, tape deck heads, lenses and mirrors used in projection monitors, proper cleaning should be performed to restore their performances.

5. Shipping mode and Shipping screws
To protect products from damages or failures during transit, the shipping mode should be set or the shipping screws should be installed before shipment. Please be sure to follow this method especially if it is specified in this manual.

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CDJ-800MK2
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CONTENTS
SAFETY INFORMATION......................................................................................................................................2 1. SPECIFICATIONS .............................................................................................................................................6 2. EXPLODED VIEWS AND PARTS LIST.............................................................................................................8 2.1 PACKING ....................................................................................................................................................8 2.2 EXTERIOR SECTION ..............................................................................................................................10 2.3 CONTROL PANEL SECTION...................................................................................................................12 2.4 SLOT-IN MECHANISM SECTION ............................................................................................................14 3. BLOCK DIAGRAM AND SCHEMATIC DIAGRAM ..........................................................................................16 3.1 BLOCK DIAGRAM....................................................................................................................................16 3.2 BLOCK DIAGRAM (2) ..............................................................................................................................18 3.3 BLOCK DIAGRAM (Power).......................................................................................................................20 3.4 OVERALL WIRING DIAGRAM .................................................................................................................22 3.5 MAIN (1/3) and RLYB ASSYS ..................................................................................................................24 3.6 MAIN ASSY(2/3).......................................................................................................................................26 3.7 MAIN ASSY(3/3).......................................................................................................................................30 3.8 AC IN, TRNS, SECB and REGB ASSYS..................................................................................................32 3.9 DFLB, JACK and KSWB ASSYS ..............................................................................................................34 3.10 JFLB, SLDB, SLMB and JOGB ASSYS .................................................................................................36 3.11 WAVEFORMS.........................................................................................................................................38 3.12 VOLTAGES..............................................................................................................................................45 4. PCB CONNECTION DIAGRAM ......................................................................................................................49 4.1 MAIN ASSY ..............................................................................................................................................50 4.2 RLYB ASSY ..............................................................................................................................................54 4.3 SECB ASSY .............................................................................................................................................56 4.4 TRNS ASSY..............................................................................................................................................60 4.5 AC IN ASSYS ...........................................................................................................................................62 4.6 DFLB ASSY ..............................................................................................................................................64 4.7 REGB and JACK ASSYS..........................................................................................................................68 4.8 KSWB ASSY.............................................................................................................................................70 4.9 JFLB ASSY...............................................................................................................................................72 4.10 SLDB ASSY............................................................................................................................................76 4.11 SLMB and JOGB ASSYS .......................................................................................................................78 5. PCB PARTS LIST ............................................................................................................................................80 6. ADJUSTMENT ................................................................................................................................................85 7. GENERAL INFORMATION .............................................................................................................................86 7.1 DIAGNOSIS..............................................................................................................................................86 7.1.1 SERVICE MODE ................................................................................................................................86 7.1.2 RESET and CLOCK MAP ..................................................................................................................92 7.1.3 TROBLE SHOOTING .........................................................................................................................94 7.1.4 POWER ON SEQUENCE ................................................................................................................105 7.1.5 DISASSEMBLY ................................................................................................................................106 7.2 PARTS ....................................................................................................................................................114 7.2.1 IC......................................................................................................................................................114 8. PANEL FACILITIES .......................................................................................................................................140
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CDJ-800MK2
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1. SPECIFICATIONS

Specifications
A

· KUCXJ type 1. General
System..............................Compact disc digital audio system Power requirements.....................................AC 120 V, 60 Hz Power consumption.......................................................20 W Operating temperature.......... +5°C to +35°C (+41°F to +95°F) Operating humidity...............................................5 % to 85 % (There should be no condensation of moisture.) Weight..............................................................4.0 kg (8.8 lb) Dimensions..................... 305 (W) × 344.1 (D) × 106.5 (H)mm 12 (W) × 13 ­9/16 (D) × 4 ­ 1/4 (H) in

· RLFXJ type 1. General
System........................... Compact disc digital audio system Power requirements .... AC 110-120 V/220-240 V, 50/60 Hz Power consumption ..................................................... 22 W For Taiwan: 21 W Operating temperature ..................................+5°C to +35°C Operating humidity ........................................... 5 % to 85 % (There should be no condensation of moisture.) Weight ........................................................................4.0 kg Dimensions .................. 305 (W) x 344.1 (D) x 106.5 (H) mm

B

2. Audio section
Frequency response........................................4 Hz to 20 kHz Signal-to-noise ratio.......................... 115 dB or more (JEITA) Distortion.................................................... .0.006 % (JEITA)

2. Audio section
Frequency response...................................... 4 Hz to 20 kHz Signal-to-noise ratio ....................... 115 dB or more (JEITA) Distortion ................................................... 0.006 % (JEITA)

3. Accessories
· Operating instructions........................................................1 · Power cord........................................................................ 1 · Audio cable....................................................................... 1 · Control cable..................................................................... 1 · Forced eject pin (housed in a groove in the bottom panel)... 1 · Limited warranty................................................................ 1 NOTE: Specifications and design are subject to possible modification with-out notice.

3. Accessories
· Operating instructions ..................................................... · Power cord ...................................................................... · Audio cable ..................................................................... · Control cable ................................................................... · Forced eject pin (housed in a groove in the bottom panel)... NOTE: Specifications and design are subject to possible modification with-out notice. 1 1 1 1 1

C

Voltage selector (RLFXJ type only)
· You can find the voltage selector switch on the bottom plate of the unit. The factory setting for the voltage selector is 220 ­ 240 V. Please set it to the correct voltage for your country or region. · For Taiwan, please set to 110 ­ 120 V before using. Before changing the voltage, disconnect the AC power cord. Use a medium size screwdriver to change the voltage selector switch. 220-240V

· WYXJ5 type 1. General
D

System.......................... Compact disc digital audio system Power requirements .................... AC 220-240 V, 50/60 Hz Power consumption ..................................................... 22 W Operating temperature .................................. +5°C to +35°C Operating humidity ............................................ 5 % to 85 % (There should be no condensation of moisture.) Weight ....................................................................... 4.0 kg Dimensions ..................305 (W) x 344.1 (D) x 106.5 (H) mm

2. Audio section
Frequency response...................................... 4 Hz to 20 kHz Signal-to-noise ratio ....................... 115 dB or more (JEITA) Distortion ................................................... 0.006 % (JEITA)
E

110-120V

3. Accessories
· Operating instructions ..................................................... · Power cord ...................................................................... · Audio cable ..................................................................... · Control cable ................................................................... · Forced eject pin (housed in a groove in the bottom panel)... NOTE: Specifications and design are subject to possible modification with-out notice.
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A

Accessories
Audio Cable (VDE1064) L=1.5m Power Cord (ADG7021 : KUCXJ) (ADG7097 : RLFXJ) Forced Fject Pin (housed in a groove in the bottom panel) (DEX1008)
B

Control Cord (XDE3063) L=1 m

(ADG1154 : WYXJ,RLFXJ)

C

D

E

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CDJ-800MK2
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2. EXPLODED VIEWS AND PARTS LIST
NOTES:
A

Parts marked by "NSP" are generally unavailable because they are not in our Master Spare Parts List. The mark found on some component parts indicates the importance of the safety factor of the part. Therefore, when replacing, be sure to use parts of identical designation. Screws adjacent to mark on product are used for disassembly. For the applying amount of lubricants or glue, follow the instructions in this manual. (In the case of no amount instructions, apply as you think it appropriate.)

2.1 PACKING
6

B

4 7 3 2
C

8 5 9

KUCXJ & RLFXJ 1 types only 1

1

D

WYXJ & RLFXJ type only 13

10

KUCXJ type only

E

11

12 14

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PACKING parts List
Mark No. > 1 2 3 4 NSP 5 6 7 8 Description AC Power Cord Control Cord Audio Cord Operating Instructions Polyethylene Bag Pad B Pad C Pad D Part No. See Contrast table(2) XDE3063 VDE1064 See Contrast table(2) AHG7117 DHA1556 DHA1557 DHA1558 Mark No. 9 10 11 12 NSP 13 NSP 14 Description Sheet Push Rod Pad A Packing Case Warranty Card Label Part No. RHX1006 DEX1008 DHA1555 See Contrast table(2) See Contrast table(2) See Contrast table(2)

A

(2) CONTRAST TABLE CDJ-800MK2/KUCXJ, /WYXJ5 and RLFXJ types are constructed the same except for the following:
B

Mark No. > >

Symbol and Description

CDJ-800MK2/ KUCXJ ADG7021 Not used DRB1401 Not used

CDJ-800MK2/ WYXJ5 ADG1154 Not used Not used DRB1400

CDJ-800MK2/ RLFXJ ADG1154 ADG7097 Not used Not used

1 AC Power Cord 1 AC Power Cord 4 Operating Instructions (English)(KUCXJ) 4 Operating Instructions (WYXJ5)(English, French, German, Italian, Dutch, Spanish) 4 Operating Instructions (RLFXJ) (English, Spanish, Chinese) 12 Packing Case

Not used DHG2595 ARY7043 DRW2311

Not used DHG2594 Not used VRW1629

DRB1402 DHG2596 Not used VRW1629
C

NSP NSP

13 Warranty Card 14 Label

D

E

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2.2 EXTERIOR SECTION
Refer to "2.3 CONTROL PANEL SECTION".
A

42

38 43

17 43

B

44

35 33 31 31x4
A

19 6

3 44

D
I

32

M

18
B C

14
H

44 13

41 24

37 D 44 33x4
C

34
F E

33 9-(b) 31

C
4 41
B D

28

21

31 33
G

B
7
E

5 45

F

44 10 41
I

44 12 2

E

15 44 Refer to "2.4 SLOT-IN MECHANISM SECTION".
D

36 29

44 30 44 44 30 46x4 44 11
J A

44

39

46

16 25

A
1
E
F 44 G C

I
8 11
J H

44 44

44

12 22

23

NON-CONTACT SIDE

CONTACT SIDE

40 26 44 44 27 44

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EXTERIOR SECTION parts List
Mark No.
> >

Description MAIN Assy AC IN Assy TRNS Assy SECB Assy REGB Assy SLMB Assy RLYB Assy JACK Assy · · · · Fuse FFC (9p) FFC (32p) FFC (25p) FFC (17p) FFC (24p) Earth Lead Power Transfomer Connector Assy Connector Assy · · · · Power Knob Silicon Lubber D5 L Bottom Cushion S4 Heat Sink

Part No. DWG1622 See Contrast table(2) See Contrast table(2) DWR1309 DWR1310 DWS1388 DWX2602 DWG1626 See Contrast table(2) DDD1311 DDD1312 DDD1313 DDD1314 DDD1315 DE010VF0 See Contrast table(2) PF03PP-B05 PF03PP-C12

Mark No. 25 26 27 28 NSP 29 30 31 32 33 34 35 36 37 38 NSP 39 40 41 42 43 44 45 46

Description Earth Plate Bottom Plate Bottom Earth Plate Trans Plate Chassis Insulator Assembly Damper Earth Spring Float Spring (G5) Front Sheet Mecha Plate PCB Holder Float Base 04 Assy Laser Caution Serial Label (UPC) Screw Screw Screw Screw Screw DM Screw (FTC) Screw

Part No. DNH2532
A

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15

See Contrast table(2) DNH2694 DNH2733 See Contrast table(2) DXA2069 CNV6011 DBH1398 DBH1494 DED1132 DNH2642 DNK4524 DXB1838 See Contrast table(2) See Contrast table(2) BBT30P060FCC BBZ30P060FTC BBZ30P100FTC BBZ40P060FTC BPZ30P080FTB DBA1260 IPZ30P100FTC

>

B

NSP 16 > 17 18 19 20 21 NSP 22 23 24

C

DAC2073 DEB1456 DEC2506 DNG1102

(2) CONTRAST TABLE CDJ-800MK2/KUCXJ, /WYXJ5 and RLFXJ types are constructed the same except for the following:
Mark No. > > > > > Symbol and Description CDJ-800MK2/ KUCXJ DWR1430 DWR1371 AEK7075 Not used DTT1204 DNK2689 DNK4518 DRW2308 DRW2311 CDJ-800MK2/ WYXJ5 DWR1429 DWR1371 Not used REK1021 DTT1203 DNK2689 DNK4517 DRW2308 VRW1629 CDJ-800MK2/ RLFXJ DWR1432 DWR1428 Not used REK1021 DTT1203 DNK2691 DNK4519 DRW2248 VRW1629
E D

2 AC IN ASSY 3 TRANS ASSY 10 Fuse (T1.6A) 10 Fuse (800MA) 17 Power Transfomer 26 Bottom Plate 29 Chassis 38 Laser Caution

NSP

39 Serial Label

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2.3 CONTROL PANEL SECTION
8
A

* 1 Grease: GYA1001( ZLB-PN397B)
47 21 51 9 52 31

B

26 53 41

46

56x3 17
A

56 28x9

C
C B

40 43 35 42 45 38-(b) 38-(c) 60 37 34 36 39 33 32 48-2 58
A

10

18 17x3 10x3 13x12

39

44

10 17 13

38-(a)

13

13 13
E

27 58

*1

D

58 50 2 6 58 58 D 60 58 58 4 58

29 1

G
58 58

H

30x8 20

J

58 12

C

E

58

56 54x2

58

58 15 16

58

B

23 58 49
NON-CONTACT SIDE CONTACT SIDE

25 24

14 5
D

61

48-1 57 22 6

L
3

58

K

11 19 55

*1
59 7 58
E

F

58

12
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CDJ-800MK2
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CONTROL PANEL SECTION parts List
Mark No. 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49 Description DFLB Assy KSWB Assy JFLB Assy SLDB Assy JOGB Assy FFC Connector Assy Jog Panel (PMMA) Jog Plate SW spring 25 Gear spring 200 ARM Sprimg SW Cushion HH48/2 Encorder Plate Protector Sheet FL Sheet Ring Cushion L24/2.0 SW Ring Adjust Plate Jog Holder Jog B Gear ARM Gear Smoother Load Gear A Jog A Sheet SW Roller A Assy Jog Stay Assy Roller B Assy Rotary Knob C TEMPO Knob VINYL Knob LOOP Knob Auto Beat Loop Knob Quick Return Knob PLAY Knob Set Knob (Eject) CALL Knob RELOOP Knob Slide Knob TEXT/A.CUE Knob Folder Search Knob DEL/MEMO Knob Reverse Knob Slide Sheet (gray) Display Panel Earth Plate (CU) Vessel Sheet Part No. DWG1623 DWS1386 DWG1624 DWS1387 DWG1625 DDD1220 PF04PP-B07 DAH2182 DAH2438 DBH1514 DBH1525 DBH1566 DEC2538 DEC2889 DEC2945 DEC2946 DEC2958 DNK4070 DNK4178 DNK4545
C

Mark No. 50 51 52 53 54 55 56 57 58 59 60 61

Description FFC Guard Reloop Guard Q R Guard Control Panel Screw Screw Screw (FE) Screw Screw Ecsane Tape (10x50 ) Cord Clamper Washer

Part No. DEC2586
A

DNK4057 DNK4058 DNK4525 BPZ20P060FTC BPZ20P100FTC DBA1265 IPZ30P100FTC BPZ30P080FTB DEC2988 RNH-184-0 WA42D080D050

B

DNK4557 DNK4559 DNK4560 DNK4561 DNK4562 DNK4586 DSX1065 DXB1825 DXB1876 DXB1877 DAA1194 DAC2061 DAC2063 DAC2066 DAC2069 DAC2070 DAC2286 DAC2287 DAC2289 DAC2291 DAC2292 DAC2294 DAC2298 DAC2299 DAC2364 DAH2374 DAH2418 DBK1224 DEC2495

D

E

F

CDJ-800MK2
5 6 7 8

13

1

2

3

4

2.4 SLOT-IN MECHANISM SECTION
A

Grease GYA1001 (ZLB-PN397B) 11

1

20 21 23 10
B

Dyefree GEM1036 (ZLX-ME413A) 9

18 17 Grease GYA1001 (ZLB-PN397B)

7

22

13

24

19
C

14

8

Dyefree GEM1036 (ZLX-ME413A)

15 25 16

Dyefree GEM1036 (ZLX-ME413A) Cleaning liquid : GEM1004 Cleaning paper : GED-008
To RLYB CN12 (Pickup)

3

4 5
To RLYB CN16 (Loading Motor)

12
D

25 27 31 25

25 To RLYB CN14 (Stepping Motor)

Grease GYA1001 (ZLB-PN397B)

6

2 Note: The TM. Assy 03-S is supplied only in assembly form, not as a single part.

E

30
To MAIN CN102 (Spindle Motor)

F

28 30

26

14
1 2

CDJ-800MK2
3 4

CONTACT SIDE

29

NON-CONTACT SIDE

5

6

7

8

SLOT-IN MECHANISM SECTION parts List
Mark No. NSP 1 2 3 NSP 4 NSP 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 Description Slot-in Mecha SV Assy TM. Assy 03-S Loading Motor Assy-S Worm Gear DC Motor S (ROHS) Connector Assy Clamp Spring Guide Spring SW Lever Spacer SV Loading Lever Main Cam Disc Guide Clamp Arm Eject Lever Lever AP Lever BP Loading Gear Drive Gear Loading Base SV SW Lever SV1 SW Lever SV2 Gear Holder SV Clamper 04 Assy Screw Floating Rubber (SI) Float Base 04 Assy Spacer POR (T3) Vessel Cushion A Vessel Cushion B Vessel Cushion C Front Sheet Part No. DXA2005 VXX3125 DXX2510 DNK3910 DXM1230 PF02PY-B22 DBH1374 DBH1375 DEC2831 DNK3406 DNK3407 DNK3478 DNK3576 DNK3684 DNK3835 DNK3836 DNK3911 DNK3912 DNK4369 DNK4370
C B

A

DNK4371 DNK4372 DXB1859 BPZ20P060FTC VEB1351 DXB1838 DEB1566 DEC2852 DEC2853 DEC2854 DED1132

D

E

F

CDJ-800MK2
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15

1

2

3

4

3. BLOCK DIAGRAM AND SCHEMATIC DIAGRAM
3.1 BLOCK DIAGRAM
A

TM. ASSY 03-S (VXX3125)
SPINDLE MOTOR 04

STEPPING MOTOR 04

M63018FP

B
PICKUP ASSY

Loading MOTOR ASSY-S (DXX2510)

C

M
SLMB ASSY
SLOT-IN MECHANISM SV ASSY
COMPARATOR

B

RLYB ASSY

A

MAIN ASSY

D

NJM2885DL1

J91
BA008C0WCP

CN301

CN301

BA008C0WCP

CN53

F

REGB ASSY

CN52
V+10B V+7A V+6B V+3D

CN53

E

For KUCXJ, WYXJ5 CN51
11 9

C

SECB ASSY

CN22

CN56

E
For RLFXJ

ACIN ASSY
S2 S1 BROWN VIOLET BLUE

J2

D
J3

TRNS ASSY
CN50

F

E
16
1

ACIN ASSY
CDJ-800MK2
2 3 4

5

6

7

8

A

MAIN ASSY

÷ When ordering service parts, be sure to refer to "EXPLODED VIEWS and PARTS LIST" or "PCB PARTS LIST". ÷ The > mark found on some component parts indicates the importance of the safety factor of the part. Therefore, when replacing, be sure to use parts of identical designation. ÷ : The power supply is shown with the marked box.

A

IC300 8 Mbit

IC303
K U

64 Mbit

B

IC701 DSPC56371AF180-K

I

JACK ASSY

IC301 SCF5249VM140-K

MPU

IC801 OP AMP

JA801 DKB1053

AUDIO OUT

C

CN701
1

CN801
9

IC702 PE8001A IC304 BU4230G
9 1 4 6

JA802 PKB1033

DIGITAL OUT

CN802

D

CN602

CN601

CN1601

L G
DFLB ASSY
CN500

JOGB ASSY
E

CN501 CN600

K JFLB ASSY
SLDB ASSY

CN503

CN1503

CN502

CN1502
F

H
KSWB ASSY
CDJ-800MK2
5 6 7 8

J

17

1

2

3

4

3.2 BLOCK DIAGRAM (2)

· Blick diagra Map
A

CD DRIVE BLOCK

AUDIO BLOCK

Loading

M

KP 2PIN

A

MAIN ASSY

DWG1622
IC

DWX2602

KP 4PIN

B

SLED

M M

FFC 17PIN

Spindle

Pickup ASSY

B
RLYB ASSY
FFC 32PIN

IC102 DRIVER

TRAVERS MECHA

IC101 SERVO DSP

IC701 AUDIO DSP

IC302 FPGA (50000GATE)

DRIVE ASSY
C

SDRAM (64 Mbit) FLASH (8 Mbit)

IC301 MPU (140MHz)

R 1

DWS1388

M

SW

KP 3PIN

SLMB ASSY

FFC 25PIN

REGB ASSY
DWR1310
6PIN

SEC
DWR

F
+3.3V
D

C

IC91 IC92

+7V

TRNS ASSY

Transformer

V+6 UnReg V+10 UnReg Vload +32V FLAC_D FLAC_J

D

POWER SUPPLY

E

3PIN

DATA

Cntrol

E
ACIN ASSY
F
CDJ-800MK2 has two MPU, MPU (MAIN), DISPLAY-MPU (DFLB). One controls CORE BLOCK, Another is Top panel about DISPLAY, LED, VOLUME, S RESET IC and X'TAL have on the MAIN ASSY too. It has two MEMORY. One 64MB sized SDRAM, Another is 8MB sized FLASH MEMOR About POWER BLOCK, Please refer to POWER DELIVERY MAP.

POWER BLOCK
18
1 2

CDJ-800MK2
3 4

5

6

7

8

A

IO BLOCK JACK ASSY DWG1626

I
IC701 AUDIO DSP 9PIN IC702 DAC IC801 OPAMP AUDIO OUT (L/R) MUTE MUTE

AUDIO OUT LINE DIGITAL OUT LINE AUDIO MUTE LINE CONTROL LINE DRIVE CONTROL

FFC

ZERO DETECT

B

Digital OUT

IC301 MPU (140MHz)

RESET IC 16.934MHz

CORE BLOCK

PANEl BLOCK KSWB ASSY DWS1386
C

H
SW

LED

B to B 8PIN

SECB ASSY
DWR1309

G DFLB ASSY
DWG1623
SW

SLDB ASSY
DWS1387 DWS1387-A/J
LED Vol
D

C

J

VYNIL

FFC 17PIN

RESET IC 16.00MHz

B to B 11PIN

IC501 DISPLAY MPU (MASK)

SW

SLIDER
E

V501 DATA FL

DATA

Cntrol

R to R

13PIN KP 4PIN

DWG1625

JOGB ASSY

(DFLB). ISPLAY, LED, VOLUME, SW, JOG, etc. 8MB sized FLASH MEMORY. Y MAP.

JOG FL

L
Rotation Detect

K

JFLB ASSY DWG1624

F

CDJ-800MK2
5 6 7 8

19

1

2

3

4

3.3 BLOCK DIAGRAM (Power)

· Power Delivery Map
A

Motor Drive
GNDM

MAIN ASSY A DWG1622

5A

Loading

M
RLYB ASSY DWX2602

IC704 <0.3A

DAC

GNDM

TRAVERS MECHA
B

MUTE GNDD

Spindle

M M

GN

+1.2D
IC307 <0.6A Stby FPGA (SPARTAN3)

GN

SLED

1.25D
IC703 <0.6A DSP

Pickup ASSY

1.8D
IC305 <0.5A GNDS V+3D CPU (AMADEUS)

2.5D
IC306 <0.5A FPGA (SPARTAN3) CUP 21 FPGA 60 DSP 5 SDRAM 22 FLASH 5

B
C

SLMB ASSY
DWS1388
GNDD

3.3S
ServoDSP 83 IC100
M
REGB ASSY
DWR1310

C SECB
-7

DWR130
<

F
D

+3.3D
IC91 <1.0A IC92 C52 ICP <10 A IC56 IC23,24 <3.5A IC21,22 <5.0A IC25 <630mA <800mA IC53 <0.8A IC61 <1.5A IC54 <200mA IC58 Q53 <200mA IC59

+7A

<1.0A

IC57 <1.0A

TRNS ASSY
V+6 UnReg

+5P +8A
<1A IC50

ICP <200mA IC60

D

Transformer

V+10 UnReg Vload +32V

C

GN

E

FLAC_D FLAC_J

E
F

3.3V 3.3V

Regurator supporting Current Shutdown IC Protect Pori SW FUSE A MAX SPEC

DATA

Cntrol

ICP

ACIN ASSY

15W POINT Before REG-IC GND Screw (Chasis GND)

20
1 2

CDJ-800MK2
3 4

5

6

7

8

A

JACK ASSY DWG1626-A/J
<0.3A

DAC

I
OP AMP
MUTE GNDA GNDD Stby GNDD

L R

Jack
D
B

6A

FPGA (SPARTAN3)

6A

DSP

5A

CPU (AMADEUS)

5A

FPGA (SPARTAN3) CUP 21 FPGA 60 DSP 5 SDRAM 22 FLASH 5

KSWB ASSY DWS1386 H
LED SW
GNDAD

C

ServoDSP 83 A LD 80 GNDS GNDS

V+5P

V+7

C SECB ASSY
DWR1309
-7
<1.0A IC51

G DFLB ASSY
DWG1623
SW LED
GNDD

SLDB ASSY
DWS1387

J
LED

GNDD

EarthPlate ChasisGND

GNDF GNDF

VYNIL
Vol

D

DISPLAY MPU
C506 GNDD

GNDAD

SW

SLIDER
E

DATA FL

GNDD

GNDD V+5P

DWG1625

JOGB ASSY

n

DATA

Cntrol

15W POINT Before REG-IC GND Screw (Chasis GND)

JOG FL
<200mA IC603 Q604

L
F

K JFLB ASSY DWG1624

Rotation Detect

CDJ-800MK2
5 6 7 8

21

1

2

3

4

3.4 OVERALL WIRING DIAGRAM
A

B

C

CD PLAYER UNIT

(VXX3125)
(Loading Motor Assy-S) DXX2510

SLOT-IN
D

B RLYB ASSY M
SLMB ASSY

E

ACIN ASSY

D TRNS ASSY
(RLFXJ) (KUCXJ, WYXJ5)

DWR1429(WYXJ5) DWR1430(KUCXJ)

E

C SECB ASSY

E
F

ACIN ASSY

DWR1432(RLFXJ)

F

REGB ASSY

22
1 2

CDJ-800MK2
3 4

5

6

7

8

A MAIN ASSY ( A 1/3 ­ A 3/3)

A

B

I

JACK ASSY

C

K

JFLB ASSY JOGB ASSY

L

D

G DFLB ASSY

J

SLDB ASSY

E

H

KSWB ASSY

F

CDJ-800MK2
5 6 7 8

23

1

2

3

4

3.5 MAIN (1/3) and RLYB ASSYS
A

A 1/3 MAIN ASSY (DWG1622)
20

17
B

28

(TS) (F) (TS) (TS) (TS) (F)

12 14 9 11

C

8

(RF) (RF) (RF) (RF) (RF) (RF) (RF) (RF) (RF) (TD) (TD) (RF)

1 2 13

D

(S) (S)

16 15

(S)

10
E
(S)

(F) (F) (F) (F)

5

to SPINDLE MOTOR

37
(S) (S)

38
(F) (F) (F)

(S) (S)

(TS) (TS) (TS) (TS) (F)

F

A 1/3
24
1 2

CDJ-800MK2
3 4

5

6

7

8

(RF)

: RF DATA SIGNAL ROUTE
(TD)

A

: TRACKING DATA SIGNAL ROUTE
(F)

: FOCUS SERVO LOOP LINE
(TS)

: TRACKING SERVO LOOP LINE
(S)

: STEPPING SERVO LOOP LINE

(RF) (RF) (RF) (RF) (TD) (TD)

(F) (F) (F) (F)

4 3
(TS) (TS) (F) (F)

to PICK UP ASSY (CN1)

B

C

6 7
(S)

M CN1901

to LOADING MOTOR

D

(S)

(S)

to STEPPER MOTOR
(S)

B (DWX2602)

RLYB ASSY
E

: The Power supply is shown with the marked box.

F

A 1/3 B
CDJ-800MK2
5 6 7 8

25

1

2

3

4

3.6 MAIN ASSY(2/3)

A 2/3
A

MAIN ASSY (DWG1622) (1/2)

Large size SCH diagram

C

CN53

1/2
B
(Data) (Data)

22

(Data)

C

1/2
(Data)

(Data)

2/2

(Data)

D

(Data)

(Data)

: PANEL DATA (Digital)

E

A 2/3

18

71
F

26
1 2

CDJ-800MK2
3 4

5

6

7

8

A

A 3/3

27

26
B

24

C

19

D

36

E

MODE

MODE

F

CDJ-800MK2
5 6 7 8

27

1

2

3

4

A

A 2/3

MAIN ASSY (DWG1622) (2/2)

B

: The Power supply is shown with the marked box.

25

C

Large size SCH diagram
30

1/2
D
(Data)

(Data)

(Data)

(Data)

2/2
E

2/2
F

to ICE BOARD

A 2/3
28
1 2

CDJ-800MK2
3 4

5

6

7

8

A

B

A 3/3

C

A 3/3

D

23

E

(Data)

: PANEL DATA (Digital)

F

A 2/3
CDJ-800MK2
5 6 7 8

29

1

2

3

4

3.7 MAIN ASSY(3/3)
A

A 3/3

MAIN ASSY (DWG1622)

B

C

A 2/3
32

31

(Data)

34
D

A 2/3
21

A 2/3
29
E

F

A 3/3
30
1 2

CDJ-800MK2
3 4

5

6

7

8

A

70 46 44

39 45
(Ana)

B

A 2/3
33
(Ana)

C

41 42 43

(Data)

D

35

E

: The Power supply is shown with the marked box.

(Data) (Ana)

: AUDIO DATA (Digital) : AUDIO Lch OUT (Analog) : DATA AUDIO OUT (Digital)

F

A 3/3
31
8

CDJ-800MK2
5 6 7

1

2

3

4

3.8 AC IN, TRNS, SECB and REGB ASSYS
A

E

ACIN ASSY

DWR1439 (KUCXJ) DWR1429 (WYXJ5)

D TRNS ASSY

DWR1371 (KUCXJ, WYXJ5) DWR1428 (RLFXJ)

B

E

ACIN ASSY

DWR1432 (RLFXJ)

C

D

E
KUCXJ DWR1371 WYXJ5 DWR1371 RLFXJ

F

E D
32
1 2

CDJ-800MK2
3 4

5

6

7

8

C SECB ASSY (DWR1309) F
REGB ASSY

A

B

C
(Data)

CN802

(Data)

t

G
D
(Data) (Data)

A 2/3 CN301

I

CN501
E

59

58

(Data)

: AUDIO DATA (Digital)

F

: The Power supply is shown with the marked box.

C F
33
7 8

CDJ-800MK2
5 6

1

2

3

4

3.9 DFLB, JACK and KSWB ASSYS
A

G DFLB ASSY (DWG1623)
50 13
B

53 51
(Data)

CN56

52 48

56 57

54 55

C

74

C

(Data) (Data)

72
D

49

E

F

G
34
1 2

CDJ-800MK2
3 4

5

6

7

8

H

KSWB ASSY (DWS1386)

A

B

K

CN600

C

I

JACK ASSY (DWG1626)

47
(Ana)

40
(Ana)

A 3/3 CN701

D

CN50

CN1503

C

E

: The Power supply is shown with the marked box.
(Data) (Ana)

J

: PANEL DATA (Digital) : AUDIO Lch OUT (Analog) : DIGITAL AUDIO OUT (Digital)

F

H I
CDJ-800MK2
5 6 7 8

35

1

2

3

4

3.10 JFLB, SLDB, SLMB and JOGB ASSYS
A

B

C

D

G

64 65

E

K JFLB ASSY (DWG1624)
F

K
36
1 2

CDJ-800MK2
3 4

L

CN1601

to Sheet SW (DSX1065)

CN500

60 61 62 63

66

5

6

7

8

: The Power supply is shown with the marked box.

A

68
B

CN503

67 69

G

C

D

J

SLDB ASSY (DWS1387)

CN601

M SLMB ASSY (DWS1388)
B
CN1105

E

K

L

JOGB ASSY (DWG1625)
F

J L M
CDJ-800MK2
5 6 7 8

37

1

2

3

4

3.11 WAVEFORMS
Note: The numbers for the waveform photos (circled) are identical to those for the schematic diagrams, PCB diagrams, and troubleshooting flowcharts.
A

A
1

MAIN ASSY CD player
Load in (2/2)

CD player
RF eye pattern waveform (RFO)
CH1 : RFO V: 500 mV/div. H: 200 nsec/div.

CD player
Focus in (1/2)
H: 100 msec/div. H: 100 msec/div. H: 100 msec/div. H: 100 msec/div.

3 4 6 7

CH1 : LPS1 V: 5.0 V/div. CH2 : LPS2 V: 5.0 V/div. CH3 : LO+ V: 5.0 V/div. CH4 : LO­ V: 5.0 V/div.

8

CH1 : FE V: 0.5 V/div. H: 2 msec/div.

B

CH1

CH2

CH3

CH4

CD player
RF eye pattern waveform (AGCRF)

CD player
Load out (1/2)

CD player
Focus in (2/2)

C

2

CH1 : AGCRF V: 500 mV/div. H: 200 nsec/div.

3 4 5

CH1 : LPS1 V: 2.0 V/div. H: 500 msec/div. CH2 : LPS2 V: 2.0 V/div. H: 500 msec/div. CH3 : PWMLO V: 2.0 V/div. H: 500 msec/div.

8 9

CH1 : FE V: 0.5 V/div. H: 100 msec/div. CH2 : FOO V: 0.5 V/div. H: 100 msec/div.

CH1 CH1

D

CH2 CH2 CH3

CD player
Load in (1/2)

CD player
Load out (2/2)

CD player
Start up
H: 500 msec/div. H: 500 msec/div. H: 500 msec/div. H: 500 msec/div.

3 4 5
E

CH1 : LPS1 V: 2.0 V/div. H: 100 msec/div. CH2 : LPS2 V: 2.0 V/div. H: 100 msec/div. CH3 : PWMLO V: 2.0 V/div. H: 100 msec/div.

3 4 6 7

CH1 : LPS1 V: 5.0 V/div. CH2 : LPS2 V: 5.0 V/div. CH3 : LO+ V: 5.0 V/div. CH4 : LO­ V: 5.0 V/div.

10 8 11 12

CH1 : INSIDE V: 5.0 V/div. H: 200 msec/div. CH2 : FE V: 1.0 V/div. H: 200 msec/div. CH3 : TE V: 1.0 V/div. H: 200 msec/div. CH4 : DMO V: 2.0 V/div. H: 200 msec/div.

CH1

CH1

CH1 CH2

CH2 CH2 CH3

CH3

CH3

CH4 CH4

F

38
1 2

CDJ-800MK2
3 4

5

6

7

8

A
8 11 12 13

MAIN ASSY CD player
Pause
H: 200 msec/div. H: 200 msec/div. H: 200 msec/div. H: 200 msec/div.

CD player
Stop
CH1 : FE V: 1.0 V/div. CH2 : TE V: 1.0 V/div. CH3 : DMO V: 2.0 V/div. CH4 : LDO V: 2.0 V/div.

CD player
Track search (1/2)

A

11 14 1 17

CH1 : TE V: 1.0 V/div. H: 1 msec/div. CH2 : TRO V: 1.0 V/div. H: 1 msec/div. CH3 : RFO V: 1.0 V/div. H: 1 msec/div. CH4 : SBOK V: 5.0 V/div. H: 1 msec/div.

11 14 1 17

CH1 : TE V: 1.0 V/div. H: 50 msec/div. CH2 : TRO V: 1.0 V/div. H: 50 msec/div. CH3 : RFO V: 1.0 V/div. H: 50 msec/div. CH4 : SBOK V: 5.0 V/div. H: 50 msec/div.

CH1

CH1

CH1

B

CH2

CH2

CH2

CH3 CH3 CH4 CH4 CH4 CH3

CD player
Auto adjust

CD player
Scan (1/2)
H: 500 msec/div. H: 500 msec/div. H: 500 msec/div. H: 500 msec/div.

CD player
Track search (2/2)

8 9 11 14

CH1 : FE V: 1.0 V/div. CH2 : FOO V: 1.0 V/div. CH3 : TE V: 1.0 V/div. CH4 : TRO V: 2.0 V/div.

11 14 1 17

CH1 : TE V: 1.0 V/div. H: 2 msec/div. CH2 : TRO V: 1.0 V/div. H: 2 msec/div. CH3 : RFO V: 1.0 V/div. H: 2 msec/div. CH4 : SBOK V: 5.0 V/div. H: 2 msec/div.

8 11 15 16

CH1 : FE V: 1.0 V/div. H: 50 msec/div. CH2 : TE V: 1.0 V/div. H: 50 msec/div. CH3 : SL1IN V: 1.0 V/div. H: 50 msec/div. CH4 : SL2IN V: 1.0 V/div. H: 50 msec/div.

C

CH1

CH1

CH1

CH2

CH2

CH2

CH3

CH3

CH3 CH4

D

CH4

CH4

CD player
Play

CD player
Scan (2/2)

Reset system in the core block 18 19 20 21
CH1 : RST from Reset IC to CPU V: 5.0 V/div. H: 200 msec/div. CH2 : PRGM from CPU to FPGA through IC312 V: 5.0 V/div. H: 200 msec/div. CH3 : SRVRST from CPU to IC101 V: 5.0 V/div. H: 200 msec/div. CH4 : DSPRST from CPU to IC701 V: 5.0 V/div. H: 200 msec/div.
a - b : 370 msec a - c : 636 msec a -d : 1 182 msec e - a : 70 msec

8 11 15 16

CH1 : FE V: 1.0 V/div. H: 500 msec/div. CH2 : TE V: 1.0 V/div. H: 500 msec/div. CH3 : SL1IN V: 1.0 V/div. H: 500 msec/div. CH4 : SL2IN V: 1.0 V/div. H: 500 msec/div.

8 11 15 16

CH1 : FE V: 1.0 V/div. H: 50 msec/div. CH2 : TE V: 1.0 V/div. H: 50 msec/div. CH3 : SL1IN V: 1.0 V/div. H: 50 msec/div. CH4 : SL2IN V: 1.0 V/div. H: 50 msec/div.

Conditions: At the time of power on, without a disc loaded
Reset clear

E

CH1

CH1

CH1

a

3.3 V

CH2

CH2

CH2

b

3.3 V

CH3 CH4

CH3 CH4

CH3

d

3.3 V

CH4

e

c

3.3 V

F

CDJ-800MK2
5 6 7 8

39

1

2

3

4

A

A
22 18

MAIN ASSY FPGA
Configuration (2/3)
CH2 : XINIT to CPU V: 5.0 V/div. H: 100 msec/div. 26 CH4 : DATA from CPU V: 5.0 V/div. H: 100 msec/div. to 27 CH5 : DONE H: CPUmsec/div. V: 5.0 V/div. 100 from 30 CH8 : XFRSTH: 100CPU V: 5.0 V/div. msec/div. Conditions: At the time of power on, without a disc loaded

MPU
Delay time of Reset IC (IC304)
CH1 : V+3D V: 2.0 V/div. H: 10 msec/div. CH2 : RST from Reset IC to CPU V: 2.0 V/div. H: 10 msec/div.

Audio DSP
Configuration (2/2)

24

29 26 34 35

Conditions: At the time of power on, without a disc loaded Remark: Set value for reset delay time: 70 msec

CH1 : DSP16M from FPGA V: 5.0 V/div. H: 200 msec/div. CH5 : DATA from CPU V: 5.0 V/div. H: 200 msec/div. CH6 : DSPDREQ to FPGA & CPU V: 5.0 V/div. H: 200 msec/div. CH7 : DAC11M to IC702 V: 5.0 V/div. H: 200 msec/div.

Conditions: At the time of power on, without a disc loaded
a - b : 670 msec

a - b : 68.7 msec

a - b : 442 msec a - c : 682 msec

B
CH2
a b

CH1

a

b

CH1
Power ON

3.3 V

CH4
c Reset clear

CH5

CH2
a b

3.3 V

CH5

CH6

CH8

CH7

MPU
C
Association between the 16.93 MHz clock signal and resetting of the MPU

FPGA
Configuration (3/3)

Servo DSP
Configuration (1/2)

27 28 29 30

22 71 18

CH1 : V+3D V: 5.0 V/div. H: 10 msec/div. CH2 : CPU16M from IC310 to CPU V: 5.0 V/div. H: 10 msec/div. CH3 : RST from Reset IC to CPU V: 5.0 V/div. H: 10 msec/div.

Conditions: At the time of power on, without a disc loaded

CH5 : DONE to CPU V: 5.0 V/div. H: 100 msec/div. CH6 : SRV16M to IC101 V: 5.0 V/div. H: 100 msec/div. CH7 : DSP16M to IC701 V: 5.0 V/div. H: 100 msec/div. CH8 : XFRST from CPU V: 5.0 V/div. H: 100 msec/div.

28 20 36 37

CH1 : SRV16M from FPGA V: 5.0 V/div. H: 200 msec/div. CH2 : SRVRST from CPU V: 5.0 V/div. H: 200 msec/div. CH3 : SRVBUS0 CPU - SRV V: 5.0 V/div. H: 200 msec/div. CH4 : DRVMUTE1 from CPU to IC102 V: 5.0 V/div. H: 200 msec/div.

Conditions: At the time of power on, without a disc loaded
a - b : 681 msec

Conditions: At the time of power on, without a disc loaded
a - b : 1 256 msec

a - b : 67.8 msec

CH1

CH5
a

b

CH1

a

D

CH2

CH6

CH2

b

CH3
a b

CH7

CH3

CH8

CH4

FPGA
Configuration (1/3)

Audio DSP
Configuration (1/2)

Servo DSP
Configuration (2/2)

23 24 25
E

26

CH1 : PROG_B (IC302 - pin 99) from CPU to FPGA V: 5.0 V/div. H: 100 msec/div. CH2 : XINIT to CPU V: 5.0 V/div. H: 100 msec/div. CH3 : CLK from CPU to FPGA V: 5.0 V/div. H: 100 msec/div. CH4 : DATA from CPU V: 5.0 V/div. H: 100 msec/div.
a - b : 69 msec a - c : 442 msec b - c : 373 msec

29 21 31 32

CH1 : DSP16M from FPGA V: 5.0 V/div. H: 200 msec/div. CH2 : DSPRST from CPU V: 5.0 V/div. H: 200 msec/div. CH3 : DSPSIN to CPU V: 5.0 V/div. H: 200 msec/div. CH4 : CLK from CPU V: 5.0 V/div. H: 200 msec/div.

28 20 36 38

CH1 : SRV16M from FPGA V: 5.0 V/div. H: 200 msec/div. CH2 : SRVRST from CPU V: 5.0 V/div. H: 200 msec/div. CH3 : SRVBUS0 CPU - SRV V: 5.0 V/div. H: 200 msec/div. CH5 : DRVMUTE2 from CPU to IC102 V: 5.0 V/div. H: 200 msec/div.

Conditions: At the time of power on, without a disc loaded

Conditions: At the time of power on, without a disc loaded
a - b : 680 msec

Conditions: At the time of power on, without a disc loaded
a - b : 1 256 msec a - c : 1 318 msec

CH1
a

c

CH1
a

b

CH1

a

CH2

CH2

CH2

b

CH3

CH3

CH3

F

CH4

b

CH4

CH5

c

40
1 2

CDJ-800MK2
3 4

5

6

7

8

A

A
18 35 39 40

MAIN ASSY Audio mute
Association between zero-data detection and muting control (1/2)
CH1 : DACLRCK from DAC V: 5.0 V/div. H: 1 sec/div. from DAC 42 CH2 : DACDATA sec/div. V: 5.0 V/div. H: 1 43 CH3 : DACBCK1from DAC V: 5.0 V/div. H: sec/div. 44 CH4 : ZERO to CPU V: 5.0 V/div. H: 1 sec/div. Conditions: At the time of power on, with a disc loaded

DAC
DAC reset
CH1 : RST from CPU Reset IC V: 2.0 V/div. H: 1 sec/div. CH2 : DAC11M from AUDIO DSP V: 5.0 V/div. H: 1 sec/div. CH3 : DACRST from CPU IC V: 2.0 V/div. H: 1 sec/div. CH4 : L4 (JACK Assy) Audio Signal Line V: 20.0 V/div. H: 1 sec/div.

Audio mute
Conditions in which muting for zero-data detection is activated (pause, continuous search)

41

41 42 43 44

CH1 : DACLRCK from DAC V: 5.0 V/div. H: 1 sec/div. CH2 : DACDATA from DAC V: 5.0 V/div. H: 1 sec/div. CH3 : DACBCK from DAC V: 5.0 V/div. H: 1 sec/div. CH4 : ZERO to CPU V: 5.0 V/div. H: 1 sec/div.

Conditions: During playback

The MPU is started after a specific delay time.

a - b : 690 msec

B

CH1 CH1 CH2 CH2 CH3
DAC reset

CH1

CH2

CH3
7 sec typ a b

CH3

During pause

During continuous search (fast forward)

CH4

PLAY start

CH4
Power ON PLAY start

CH4

DAC
Initialization of DAC (downloading using the common 3-wire serial lines)

Audio mute
Association between zero-data detection and muting control (2/2)

Audio mute
Conditions in which muting for zero-data detection is activated (Jog Touch, track search)

C

39 32 26 33

CH3 : DACRST from CPU IC V: 5.0 V/div. H: 200 msec/div. CH5 : CLK from CPU IC V: 5.0 V/div. H: 200 msec/div. CH6 : DATA from CPU IC V: 5.0 V/div. H: 200 msec/div. CH7 : DACCS from CPUIC V: 5.0 V/div. H: 200 msec/div.

44 45 46 47

CH4 : ZERO to CPU V: 5.0 V/div. H: 1 sec/div. CH5 : L ch to JACK Assy V: 5.0 V/div. H: 1 sec/div. CH6 : MUTE to JACK Assy V: 5.0 V/div. H: 1 sec/div. CH7 : L ch (JACK Assy) V: 5.0 V/div. H: 1 sec/div.

41 42 43 44
PLAY start

CH1 : DACLRCK from DAC V: 5.0 V/div. H: 1 sec/div. CH2 : DACDATA from DAC V: 5.0 V/div. H: 1 sec/div. CH3 : DACBCK from DAC V: 5.0 V/div. H: 1 sec/div. CH4 : ZERO to CPU V: 5.0 V/div. H: 1 sec/div.

Conditions: At the time of power on, with a disc loaded CH3
DAC reset Power ON

Conditions: During playback

CH4 CH5
FPGA download DSP/DAC download

CH1

D
CH5 CH2

CH6 CH3 CH7 CH6 CH7 CH4
Touch the touch panel

Track search

DAC
DAC controlled by the MPU (fixed-cycle polling using the common 3-wire serial lines)

Audio mute
Conditions in which muting for zero-data detection is activated (Standby)

Audio mute
Conditions in which muting for zero-data detection is activated (between musical pieces)

39 32 26 33

CH3 : DACRST from CPU IC V: 5.0 V/div. H: 5 µsec/div. CH5 : CLK from CPU IC V: 2.0 V/div. H: 5 µsec/div. CH6 : DATA from CPU IC V: 2.0 V/div. H: 5 µsec/div. CH7 : DACCS from CPU IC V: 2.0 V/div. H: 5 µsec/div.

41 42 43 44

Remarks: · The MPU polls the audio DSP and DAC in a fixed cycle. · The intervals of a cycle are 3 msec for playback of a CD-DA, and 10 msec for playback of a signal for MP3. CH3 CH5

CH1 : DACLRCK from DAC V: 5.0 V/div. H: 1 sec/div. CH2 : DACDATA from DAC V: 5.0 V/div. H: 1 sec/div. CH3 : DACBCK from DAC V: 5.0 V/div. H: 1 sec/div. CH4 : ZERO to CPU V: 5.0 V/div. H: 1 sec/div.

41 42 43 44

CH1 : DACLRCK from DAC V: 5.0 V/div. H: 1 sec/div. CH2 : DACDATA from DAC V: 5.0 V/div. H: 1 sec/div. CH3 : DACBCK from DAC V: 5.0 V/div. H: 1 sec/div. CH4 : ZERO to CPU V: 5.0 V/div. H: 1 sec/div.

E

Conditions: At the time of power on, with a disc loaded

Conditions: During playback

CH1

CH1

CH2 CH6 CH3 CH7 CH4
DSP DAC Power ON PLAY start

CH2

CH3
Between musical pieces

F

CH4

CDJ-800MK2
5 6 7 8

41

1

2

3

4

A
A

MAIN ASSY

C

SECB ASSY Data copy (DATA IN/OUT terminal)
Detection of connection/disconnection of cables (disconnection)

Digital output
Digital output (on PLAY)

Data copy (DATA IN/OUT terminal)
Detection of connection/disconnection of cables (connection)

70

CH1 : DOUTJ to JACK Assy V: 0.5 V/div. H: 2 µsec/div.

Conditions: During playback

58 59

CH1 : RMIN Detect Line V: 2.0 V/div. H: 50 msec/div. CH2 : JDATA Data Line V: 2.0 V/div. H: 50 msec/div.

58 59

CH1 : RMIN Detect Line V: 2.0 V/div. H: 5 msec/div. CH2 : JDATA Data Line V: 2.0 V/div. H: 5 msec/div.

Conditions: At the time of cable connection

Conditions: At the time of cable disconnection

B
CH1 CH1

Connection

Disconnection

CH2

CH2

Digital output
Digital output (idle state)

Data copy (DATA IN/OUT terminal)
Detection of connection/disconnection of cables (wireless)

Data copy (DATA IN/OUT terminal)
Detection of connection/disconnection of cables (in a state in which the cables are connected)

70
C

CH1 : DOUTJ to JACK Assy V: 0.5 V/div. H: 2 µsec/div.

Conditions: No disc

58 59

CH1 : RMIN Detect Line V: 1.0 V/div. H: 1 msec/div. CH2 : JDATA Data Line V: 1.0 V/div. H: 1 msec/div.

58 59

CH1 : RMIN Detect Line V: 1.0 V/div. H: 1 msec/div. CH2 : JDATA Data Line V: 1.0 V/div. H: 1 msec/div.

Conditions: Wireless, during idling

Conditions: In a state in which the cables are connected, during idling

CH1

D
CH1 CH2 CH2

Data copy (DATA IN/OUT terminal)
Data copy

Data copy (DATA IN/OUT terminal)
Data copy (Expansion)

58 59

CH1 : RMIN Detect Line V: 2.0 V/div. H: 1 sec/div. CH2 : JDATA Data Line V: 2.0 V/div. H: 1 sec/div.

58 59

CH1 : RMIN Detect Line V: 2.0 V/div. H: 100 µsec/div. CH2 : JDATA Data Line V: 2.0 V/div. H: 100 µsec/div.

Conditions: 10 POINTS × 1 disc

Conditions: 10 POINTS × 1 disc

E

CH1

CH1

CH2
Expansion

CH2

Expansion

F

42
1 2

CDJ-800MK2
3 4

5

6

7

8

G
48 49

DFLB ASSY DATA-FL
Three-wire serial lines (at the time of power on)

J
54 55 56 57
CH1 : FLBK V: 5.0 V/div. H: 100 msec/div. CH2 : FLLAT V: 5.0 V/div. H: 100 msec/div. CH3 : FLSDO V: 5.0 V/div. H: 100 msec/div. CH4 : FLSCLK V: 5.0 V/div. H: 100 msec/div.

SLDB ASSY
A

DISPLAY_MPU
Delay time of Reset IC (IC502)
CH1 : V+5 V: 2.0 V/div. H: 10 msec/div. CH2 : XRST to DISP_CPU V: 2.0 V/div. H: 10 msec/div.

Tempo slider
Slide operation

68 67 69

Conditions: At the time of power on, without a disc loaded Remark: Set value for reset delay time: 70 msec

CH1 : ADIN Detect DATA V: 1.0 V/div. H: 500 msec/div. CH2 : ADCT Compare Level V: 1.0 V/div. H: 500 msec/div. CH3 : GNDAD GND Level V: 1.0 V/div. H: 500 msec/div.

Conditions: When the slider is moved from ­100% to +100%

Conditions: At the time of power on, without a disc loaded

Power ON

CH1 CH1 CH2
Power ON Reset clear

TEMPO -100% point (MP3 -16%)

B
5.0 V

CH1
TEMPO 0% point

CH2 CH3
TEMPO +100% point (MP3 +16%) 2.5 V

CH2 CH3 CH4

DISPLAY_MPU
Association between 16 MHz clock signal and resetting of the DISPLAY_MPU

DATA-FL
Association between the built-in driver and the VLDD power
CH5 : VLDD V: 20.0 V/div. H: 100 msec/div. CH6 : 5V V: 5.0 V/div. H: 100 msec/div. CH1 : FLBK V: 5.0 V/div. H: 100 msec/div. CH7 : FLAC1 and FLAC2 V: 5.0 V/div. H: 100 msec/div.

48 72 49

CH1 : V+5 V: 5.0 V/div. H: 10 msec/div. CH2 : XOUT to DISP_CPU V: 5.0 V/div. H: 10 msec/div. CH3 : XRST to DISP_CPU V: 5.0 V/div. H: 10 msec/div.

73 48 54 74

C

Conditions: At the time of power on, without a disc loaded
a - b : 70.10 msec

Conditions: At the time of power on, without a disc loaded Remark: According to the FL specifications, the Vload power must be stably supplied before the built-in driver starts. CH5 CH2 CH6
a b Power ON

CH1

CH3

CH1

D

CH7

DISPLAY_MPU
Communication between the FPGA and DISPLAY_MPU (3-wire serial)

DATA-FL
Three-wire serial lines (during indication on the FL display)

50 51 52 53

CH1 : TSCLK V: 5.0 V/div. H: 200 msec/div. CH2 : TSCS V: 5.0 V/div. H: 200 msec/div. CH3 : TSDI V: 5.0 V/div. H: 200 msec/div. CH4 : TSDO V: 5.0 V/div. H: 200 msec/div.
a - b : 169.5 msec a - c : 679.7 msec a - d : 1 186.4 msec

54 55 56 57

CH1 : FLBK V: 5.0 V/div. H: 1 msec/div. CH2 : FLLAT V: 5.0 V/div. H: 1 msec/div. CH3 : FLSDO V: 5.0 V/div. H: 1 msec/div. CH4 : FLSCLK V: 5.0 V/div. H: 1 msec/div.

E

Conditions: At the time of power on, without a disc loaded

Conditions: During playback
Expansion A

CH1

b

d

CH1
Expansion B

CH2

CH2
Expansion C

CH3

CH3
Expansion D

CH4

a Power ON

c

CH4

F

CDJ-800MK2
5 6 7 8

43

1

2

3

4

K
A

JFLB ASSY
Encoder detection (during idling)

JOG-FL
Three-wire serial lines (At the time of power on)

During Jog Dial rotation (encoder process) During touch on the Jog plate (detection of pressing force)

60 61 62 63

CH1 : JBK V: 5.0 V/div. H: 100 msec/div. CH2 : JXSTB V: 5.0 V/div. H: 100 msec/div. CH3 : JSDO V: 5.0 V/div. H: 100 msec/div. CH4 : JSCLK V: 5.0 V/div. H: 100 msec/div.

64 65

CH1 : JOG1 PHASE1 DATA V: 2.0 V/div. H: 100 msec/div. CH2 : JOG2 PHASE2 DATA V: 2.0 V/div. H: 100 msec/div.

Detection of touch (without pressing force)

66

CH1 : TCH V: 2.0 V/div. H: 10 msec/div.

Conditions: Idling

Conditions: Without pressing force

Conditions: At the time of power on, without a disc loaded

Power ON

B

CH1 CH1 CH2

CH3 CH2 CH4

JOG-FL
Three-wire serial lines (during indication on the FL display, no disc)

Encoder detection (during Jog Dial rotation)

During Jog Dial rotation (encoder process) During touch on the Jog plate (detection of pressing force)

64 65

C

60 61 62 63

CH1 : JBK V: 5.0 V/div. H: 2 msec/div. CH2 : JXSTB V: 5.0 V/div. H: 2 msec/div. CH3 : JSDO V: 5.0 V/div. H: 2 msec/div. CH4 : JSCLK V: 5.0 V/div. H: 2 msec/div.

CH1 : JOG1 PHASE1 DATA V: 2.0 V/div. H: 100 msec/div. CH2 : JOG2 PHASE2 DATA V: 2.0 V/div. H: 100 msec/div.

Detection of touch (with pressing force)

66

CH1 : TCH V: 2.0 V/div. H: 10 msec/div.

Conditions: During fast rotation

Conditions: With pressing force

Conditions: No disc

CH1

CH1

CH2

D

CH3

CH2

CH4

Rotation detection

JOG-FL
Three-wire serial lines (during indication on the FL display, during playback)

60 61 62
E

63

CH1 : JBK V: 5.0 V/div. H: 2 msec/div. CH2 : JXSTB V: 5.0 V/div. H: 2 msec/div. CH3 : JSDO V: 5.0 V/div. H: 2 msec/div. CH4 : JSCLK V: 5.0 V/div. H: 2 msec/div.

Conditions: With a disc loaded, during playback
Expansion A

CH1
Expansion B

CH2
Expansion C

CH3
Expansion D

CH4

F

44
1 2

CDJ-800MK2
3 4

5

6

7

8

3.12 VOLTAGES
Note: The voltage measured using the HOZAN DT-113 Digital Tester is an approximation of DC voltage. Note that the result of measurement of a waveform comprising many AC-current components will vary from tester to tester. Conditions of measurement: Play back Track 2 of the STD-905 Test Disc from Pioneer. · For the IC mounted on the SECB Assy, measurement is performed with loads at the downstream stages lifted. · The voltage at the MPU (IC301 on the MAIN Assy) is to be measured in Standby mode (not during CD playback), because the unit will freeze up (cannot play back a CD) if the core block is defective. · As IC303 (SDRAM), IC101 (Servo DSP), IC312 (Logic), IC311 (Logic), IC103 (OP AMP), and IC310 (Logic) are mounted on surface B, measurement is performed with the FFC cable connecting the MAIN and JACK Assys disconnected.
A

A
MAIN ASSY
IC100 NJM2885DL1-33 Pin No. Voltage (V) 1 6.0 2 0.00 3 3.3 IC103 NJU7013F Pin No. Voltage (V) 1 0.2 2 0.0 3 0.2 4 0.2 5 3.3 IC104 NJM2903M Pin No. Voltage (V) 1 3.1 2 1.7 3 1.8 4 0.0 5 1.7 6 1.7 7 1.5 8 3.3 IC105 TC7W04FU Pin No. Voltage (V) 1 0.0 2 1.7 3 0.0 4 0.0 5 3.3 6 1.6 7 3.3 8 3.3 IC106 TC7W08FU Pin No. Voltage (V) 1 3.3 2 0­3.2 3 0­3.2 4 0.0 5 0­3.2 6 0­3.2 7 0­3.2 8 3.3

IC101 TC94A15FG Pin No. Voltage (V) 1 0.0 2 2.9­3.3 3 0.0 4 3.3 5 0.0 6 0.0 7 0.0 8 0.0 9 0.0 10 0.0 11 3.3 12 0.0 13 3.3 14 1.6 15 1.6 16 1.6 17 1.6 18 1.4 19 1.6 20 0.6 21 1.6 22 1.6 23 1.6 24 0.0 25 1.7 26 1.6 27 1.6 28 1.6 29 3.3 30 1.5 31 1.6 32 1.5 33 1.6 34 0.0 35 1.6 36 1.3 37 1.3 38 3.3 39 0.0 40 3.3 41 2.4 42 0.2 43 0.0 44 1.8 45 1.7 46 1.7 47 1.7 48 1.8 49 1.8 50 ­

Pin No. 51 52 53 54 55 56 57 58 59 60 61 62 63 64 65 66 67 68 69 70 71 72 73 74 75 76 77 78 79 80 81 82 83 84 85 86 87 88 89 90 91 92 93 94 95 96 97 98 99 100

Voltage (V) 1.6 0.0 2.4 1.6 1.5 1.8 1.7 1.6 3.3 1.6 1.6 1.6 1.6 2.0 0.0 0.0 0.7­1.0 0.0 0.0 3.3 0.0 0.0 1.6 1.5 3.3 0.0 1.6 3.3 0.0 1.6 0.0 0.0 0.0 3.2 3.2 3.2 3.2 3.2 2.8­3.0 3.3 3.3 1.8­2.4 3.3 0.0 3.3 0.0 1.7 1.7 1.7 0.0

IC102 M63018FP Pin No. Voltage (V) 1 1.0­2.5 2 1.0­2.5 3 7.1 4 7.1 5 0­7 6 0­7 7 0.0 8 7.1 9 0­7 10 0­7 11 0.0 12 0.5­1.2 13 0.5­1.2 14 0.5­1.2 15 7.1 16 2.5 17 2.5 18 2.5 19 2.5 20 2.5 21 2.5 22 7.1 23 1.7 24 1.6 25 1.7 26 1.7 27 1.7 28 1.7 29 0.0 30 3.1 31 3.1 32 7.1 33 0.0 34 3.1 35 3.1 36 1.1 37 1.1 38 3.3 39 7.1 40 1.7 41 3.3 42 1.1

IC300 DYW1753-B/J Pin No. Voltage (V) 1 2.2 2 2.1­2.4 3 0.9­1.2 4 1.7­2.0 5 1.7­1.9 6 1.9­2.2 7 2.0­2.2 8 2.1­2.4 9 0.0 10 0.0 11 2.5­2.8 12 3.3 13 0.0 14 0.0 15 3.3 16 0.5 17 1.2­1.5 18 2.1­2.4 19 2.1­2.4 20 1.8­2.2 21 1.9­2.2 22 1.9­2.2 23 0.9­1.1 24 2.1­2.4 25 1.9 26 3.3 27 0.0 28 3.3 29 0.0 30 3.3 31 0.5­0.8 32 0.5­0.9 33 0.5­0.8 34 0.5­0.8 35 0.5­0.8 36 0.4­0.7 37 3.3 38 0.7­0.8 39 0.6­0.8 40 0.6­0.8 41 0.8­1.0 42 0.5­0.7 43 0.4­0.6 44 0.6­0.7 45 0.5­0.7 46 0.0 47 3.3 48 1.3­1.5

B

C

D

E

F

CDJ-800MK2
5 6 7 8

45

1

2

3

4

A

B

C

D

E

F

IC301 SCF5249VM140 Pin No. Voltage (V) A1 3.3 A2 3.3 A3 2.3 A4 2.4 A5 2.4 A6 3.3 A7 0.0 A8 3.3 A9 3.3 A10 0.0 A11 2.7 A12 3.3 A13 0.0 A14 0.0 B1 2.3 B2 2.0 B3 2.3 B4 2.4 B5 0.9 B6 2.1 B7 3.3 B8 0.0 B9 3.3 B10 0.0 B11 3.3 B12 0.0 B13 3.2 B14 0.0 C1 2.4 C2 2.1 C3 0.0 C4 1.8 C11 3.3 C12 2.2 C13 0.0 C14 0.0 D1 1.2 D2 1.1 D3 0.3 D4 0.0 D5 0.0 D6 0.0 D7 3.3 D8 0.0 D9 0.0 D10 0.0 D11 0.0 D12 0.0 D13 0.0 D14 0.0 E1 3.3 E2 1.7 E3 0.0 E4 2.7 E5 3.3 E6 0.0 E7 3.3 E8 3.3 E9 1.8 E10 0.0 E11 0.0 E12 0.0 E13 0.0 E14 0.0 F1 0.0

Pin No. F2 F3 F4 F11 F12 F13 F14 G1 G2 G3 G4 G11 G12 G13 G14 H1 H2 H3 H4 H11 H12 H13 H14 J1 J2 J3 J4 J11 J12 J13 J14 K1 K2 K3 K4 K5 K6 K7 K8 K9 K10 K11 K12 K13 K14 L1 L2 L3 L4 L5 L6 L7 L8 L9 L10 L11 L12 L13 L14 M1 M2 M3 M4 M11 M12

Voltage (V) 0.3 3.2 0.0 0.0 0.0 3.3 0.0 0.5 0.5 0.8 0.0 3.3 0.0 0.0 0.0 0.4 0.6 0.0 0.0 1.8 3.2 3.3 1.6 0.7 0.4 3.2 0.0 0.0 3.3 0.0 0.0 0.5 2.0 0.0 0.0 0.0 1.8 0.5 3.3 0.0 0.0 0.0 0.0 0.0 0.0 0.9 2.4 3.3 3.3 3.3 3.3 4.9 0.0 4.4 1.8 0.0 3.2 1.6 3.3 2.3 0.6 0.0 0.0 3.3 0.0

Pin No. M13 M14 N1 N2 N3 N4 N5 N6 N7 N8 N9 N10 N11 N12 N13 N14 P1 P2 P3 P4 P5 P6 P7 P8 P9 P10 P11 P12 P13 P14

Voltage (V) 3.2 1.5 0.7 1.2 3.0 3.3 0.0 0.6 0.4 0.0 0.0 3.3 1.7 3.3 2.5 1.7 3.0 2.6 0.0 3.3 3.3 3.3 0.6 0.5 0.0 1.5 0.0 3.3 3.3 3.3

IC302 XC3S50-4VQG100C Pin No. Voltage (V) Pin No. 51 1 0­1.8 52 2 1.6 53 3 0.0 54 4 3.2 55 5 0.0 56 6 3.3 57 7 2.5 58 8 0.0 59 9 1­4.5 60 10 0.0 61 11 1­4.5 62 12 1.6 63 13 1.6­1.8 64 14 1.7 65 15 1.7 66 16 1.8 67 17 1.9 68 18 1.2 69 19 3.3 70 20 0.0 71 21 0.5­0.7 72 22 0.5­0.7 73 23 0.5­0.7 74 24 2.5 75 25 2.5 76 26 2.5 77 27 0.7­0.9 78 28 0.7­0.9 79 29 0.0 80 30 0.5­0.7 81 31 3.3 82 32 0.4­0.7 83 33 2.5 84 34 0.6­0.9 85 35 0.4­0.8 86 36 0.5­0.7 87 37 1.6 88 38 0.5­0.7 89 39 1.7 90 40 0.0 91 41 0.0 92 42 3.3 93 43 0.5­0.7 94 44 0.8­1.0 95 45 1.2 96 46 3.3 97 47 0.6­0.8 98 48 0.0 99 49 0.5­0.8 100 50 0.5­0.8

Voltage (V) 2.5 0.0 2.0 1.9­2.2 0.0 0.0 3.3 2.5 0.9 2.4 2.8 0.0 3.3 3.3 0.0 0.0 1.6 1.7 1.2 3.3 1.6 3.3 0.0 3.2 0.2 2.5 2.5 2.5 0.0 2.7 0.0 0.0 3.3 2.5 0.0 0.0 0.0 0.0 0.0 0.0 0.0 0.0 1.2 3.3 0.0 0.0 0.0 0.0 2.5 2.5

46
1 2

CDJ-800MK2
3 4

5

6

7

8

IC303 K4S641632K-UC75 Pin No. Voltage (V) 1 3.3 2 0.0 3 3.3 4 0.5­0.7 5 0.6­0.9 6 0.0 7 0.6­0.8 8 0.7­0.8 9 3.3 10 0.6­0.9 11 0.7­0.9 12 0.0 13 0.6­0.8 14 3.3 15 0.0 16 3.0 17 2.6 18 2.8 19 1.2 20 0.9­1.1 21 0.4­0.8 22 0.6 23 0.0 24 2.3 25 0.9­1.1 26 1.7­1.9 27 3.3 28 0.0 29 1.7­1.9 30 1.9­2.2 31 2.0­2.2 32 2.1­2.4 33 1.3­1.6 34 1.2­1.5 35 0.8­1.1 36 0.0 37 3.3 38 1.7 39 0.1 40 0.0 41 0.0 42 0.5­0.7 43 3.3 44 0.5­0.8 45 0.5­0.8 46 0.0 47 3.3 48 0.4­0.7 49 3.3 50 0.8­1.0 51 0.5­0.7 52 0.0 53 0.5­0.8 54 0.0 IC304 BU4230G Pin No. Voltage (V) 1 3.3 2 3.3 3 0.0 4 0.0 5 1.7

IC305 MM1561JF Pin No. Voltage (V) 1 1.8 2 0.0 3 0.0 4 0.5 5 3.3 6 0.0 7 3.3 IC306 MM1562FF Pin No. Voltage (V) 1 2.5 2 0.0 3 0.0 4 1.2 5 3.3 6 0.0 7 3.3 IC307 BD00KA5WFP Pin No. Voltage (V) 1 3.3 2 3.3 3 0.0 4 1.2 5 0.8 IC308 TC74VHC08FTS1 Pin No. Voltage (V) 1 3.3 2 4.8 3 3.2 4 3.3 5 4.3 6 2.9 7 0.0 8 0.0 9 3.3 10 0.0 11 2.7 12 3.3 13 4.0 14 3.3 IC309 TC7SET08FUS1 Pin No. Voltage (V) 1 4.9 2 3.3 3 0.0 4 4.9 5 4.9 IC310 TC7WU04FU Pin No. Voltage (V) 1 1.6 2 1.6 3 1.6 4 0.0 5 1.6 6 1.6 7 1.6 8 3.3

IC311 TC7SH08FUS1 Pin No. Voltage (V) 1 2.5 2 0.0 3 0.0 4 0.0 5 2.5 IC312 TC7SH08FUS1 Pin No. Voltage (V) 1 2.5 2 3.3 3 0.0 4 2.5 5 2.5 IC702 PE8001A Pin No. Voltage (V) 1 1.6 2 0.0 3 1.6 4 0.0 5 1.6 6 0.0 7 0.0 8 5.0 9 5.0 10 0.0 11 2.5 12 0.0 13 2.5 14 0.0 15 5.0 16 2.5 17 0.0 18 2.5 19 0.0 20 5.0 21 3.3 22 5.0 23 0.0 24 0.0 25 0.0 26 0.0 27 0.0 28 3.3 IC703 BD00KA5WFP Pin No. Voltage (V) 1 3.3 2 3.3 3 0.0 4 1.3 5 0.8 IC704 NJM2880U1-05 Pin No. Voltage (V) 1 8.0 2 0.0 3 1.3 4 5.0 5 8.0

IC701 DSPC56371AF180 Pin No. 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 Voltage (V) 0.0 0.0 3.3 0.0 0.0 0.0 0.8 1.3 0.0 0.0 0.0 0.0 0.0 0.0 0.0 0.0 3.3 0.0 0.0 0.0 0.0 0.0 3.3 0.0 3.3 0.0 0.0 0.0 1.3 1.1 3.0 0.0 3.0 0.0 2.6 0.0 3.3 0.0 3.3 0.0 Pin No. 41 42 43 44 45 46 47 48 49 50 51 52 53 54 55 56 57 58 59 60 61 62 63 64 65 66 67 68 69 70 71 72 73 74 75 76 77 78 79 80 Voltage (V) 3.3 0.0 0.0 1.3 1.7­1.8 1.2 3.3 0.6 3.3 0.6 3.3 1.3 0.0 0.0 0.0 0.0 0.0 0.0 1.0 3.2 1.6 0.0 1.7 3.3 0.0 0.0 0.0 0.0 1.6 1.6 1.3 0.0 1.6 0.0 3.3 1.7 1.6 1.6 1.6 0.0
A

B

C

D

E

F

CDJ-800MK2
5 6 7 8

47

1

2

3

4

C
A

G
DFLB ASSY
IC501 PEG237B Pin No. Voltage (V) 1 0.0 2 0.0 3 0.0 4 0.0 5 0.0 6 4.9 7 0.0 8 0.0 9 0.0 10 0.0 11 0.0 12 4.5 13 2.6 14 0.0 15 2.3 16 5.0 17 5.0 18 5.0 19 5.0 20 5.0 21 5.0 22 5.0 23 5.0 24 4.9 25 4.9 26 0.0 27 4.9 28 3.9 29 0.0 30 1.4­1.8 31 0.8 32 4.9 33 4.5 34 4.9 35 4.3 36 0.1 37 4.8 38 4.0 39 4.9 40 0.0 41 0.0 42 0.0 43 0.6 44 0.0 45 2.8 46 4.9 47 0.0 48 4.9 49 4.9 50 0.0 Pin No. 51 52 53 54 55 56 57 58 59 60 61 62 63 64 65 66 67 68 69 70 71 72 73 74 75 76 77 78 79 80 81 82 83 84 85 86 87 88 89 90 91 92 93 94 95 96 97 98 99 100 Voltage (V) 0.0 4.9 4.9 4.9 4.9 4.9 0.0 4.9 0.0 0.0 0.0 4.9 0.0 0.0 0.0 0.0 0.0 0.0 0.0 0.0 0.0 0.0 0.0 0.0 0.0 0.0 0.0 0.0 4.9 4.9 4.9 4.9 4.9 4.9 4.9 4.9 4.9 4.9 2.5 2.5 4.9 4.9 4.9 4.9 4.9 0.0 0.0 4.9 4.9 4.9 IC502 BU4242G Pin No. Voltage (V) 1 4.5 2 4.9 3 0.0 4 0.0 5 2.6 IC503 TC7SET08FUS1 Pin No. 1 2 3 4 5 Voltage (V) 4.9 0.0 0.0 0.1 4.9

I
JACK ASSY
IC801 NJM4558DX Pin No. Voltage (V) 1 0.0 2 0.0 3 0.0 4 -6.0 5 0.0 6 0.0 7 0.0 8 8.0

SECB ASSY
IC050 BA00BC0WCP-V5 Pin No. Voltage (V) 1 12.3 2 12.3 3 0.0 4 8.0 5 1.3 IC051 NJM2374AM Pin No. Voltage (V) 1 8.0 2 -2.7 3 -6.1 4 -7.0 5 -5.7 6 8.1 7 8.0 8 8.0 IC052 TC7S04FU Pin No. Voltage (V) 1 0.0 2 0.0 3 0.0 4 2.7 5 5.0 IC057 BA50BC0WFP Pin No. Voltage (V) 1 8.0 2 8.0 3 0.0 4 5.0 5 0.0

B

C

REGB ASSY
D

IC091 BA00BC0WCP-V5 Pin No. Voltage (V) 1 6.0 2 6.0 3 0.0 4 3.3 5 1.3 IC092 BA00BC0WCP-V5 Pin No. Voltage (V) 1 11.2 2 11.2 3 0.0 4 7.2 5 1.3

E

F

48
1 2

CDJ-800MK2
3 4

5

6

7

8

4. PCB CONNECTION DIAGRAM
NOTE FOR PCB DIAGRAMS :
1. Part numbers in PCB diagrams match those in the schematic diagrams. 2. A comparison between the main parts of PCB and schematic diagrams is shown below.
Symbol In PCB Diagrams Symbol In Schematic Diagrams B C E B C E Part Name

A

3. The parts mounted on this PCB include all necessary parts for several destinations. For further information for respective destinations, be sure to check with the schematic diagram. 4. View point of PCB diagrams.

Connector
Transistor

Capacitor

B C E B B C E D D G S G S D G S C E B C E

SIDE A
Transistor with resistor

B
Field effect transistor

P.C.Board

Chip Part

SIDE B

Resistor array

3-terminal regulator

C

D

E

F

CDJ-800MK2
5 6 7 8

49

F

E

B

A

D

C

50

SIDE A

A
R303 7 C320 A3 5

4.1 MAIN ASSY

2 30
12
A2 IC304 INSIDE 5 4 C303 IC305

KN301

CN102

R305

CN102

Production code
1
CN1301 R394 3 R318 8 7 H1-

C319

C337

RST

R317

TP28 R353 14 R338 DONE R304 R310 C312 Q303 R377 TP31 R370 TP45

C321

CONTACT SIDE=UP

R373 R378

C336

R358 TP39 R359 R361 R365

R369 XINT

AOI ICT
TP1

FC
71 36
R382 TP42 TP14 IC309 Q305 R381 R375 R380 TP37 TP36 R368

R356

C309

V1R2

CPU16M
R376

R354

IC307

R322

14
IC301

R329 Q304 Q302 R308 R301 GNDD

R307

R321 R351

C307

R327 R386

C343 C344 R385 R388 R387 R336

CN301

V+3D

C CN53

50

V2R5 IC306

C308 R328

R379

FP16M

R323

R732 R738 C359 100 LD3S C360

R340

C340 C339

V+8A

CONTACT SIDE=UP

Q706 Q705 Q706 Q705 IC306 IC306

A
1

70M
R355

4

C342 C341

P
48

Q705

Q706

C357

R339

R731

V+3D

1

C301

C355

26

R342 R383

R319

C333

C335 C334

R343 R347 R384

R752 R753 C718 R302

R345

C102

DSP16M
C748

C126 R113 R115 R112 R114 R116 C128 IO1A

C129

17

C137

754

R780

C747

DSPSIN

5

SBOK

4

R109 R108 R107

C138 R150

8

R747 C746

VCA

C139

R145

IC300 IC104 IC300 IC104

C352

C130 C131 C132

IC104

4

75

Q301 Q305 Q302 IC302 Q305 Q304 Q303 IC302 Q301 IC309 Q302 Q303 IC309 Q304 IC307 IC301 IC307 IC301

7 76

C300

R374

25 24 25

51

5

IC302 R350

R357

V+5P

C356

PRGM

C311 C310

IC300

5

4 5

Q301 TSCLK

TSCS TSDO

4

3

1

1

DNP2131-C
GNDM

IC304 IC305 IC304 IC305

18 10

A MAIN ASSY

SPINDLE MOTOR

2
C302 C318 4 A1 H1+ TP49

2

LF
H2+ C313 C317 R306 R309

V1R8
IC308

1

IC308 IC308

C358