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ORDER NO.
RRV2690
CDJ-800
COMPACT DISC PLAYER
CDJ-800
THIS MANUAL IS APPLICABLE TO THE FOLLOWING MODEL(S) AND TYPE(S).
Model
CDJ-800 CDJ-800
Type
KUCXJ WYXJ AC120V AC220-240V
Power Requirement
Remarks
For details, refer to "Important symbols for good services" .
PIONEER CORPORATION
4-1, Meguro 1-chome, Meguro-ku, Tokyo 153-8654, Japan PIONEER ELECTRONICS (USA) INC. P.O. Box 1760, Long Beach, CA 90801-1760, U.S.A. PIONEER EUROPE NV Haven 1087, Keetberglaan 1, 9120 Melsele, Belgium PIONEER ELECTRONICS ASIACENTRE PTE. LTD. 253 Alexandra Road, #04-01, Singapore 159936
PIONEER CORPORATION 2002
T-ZZR OCT. 2002 2002 printed in Japan
1
2
3
4
SAFETY INFORMATION
A
This service manual is intended for qualified service technicians ; it is not meant for the casual do-ityourselfer. Qualified technicians have the necessary test equipment and tools, and have been trained to properly and safely repair complex products such as those covered by this manual. Improperly performed repairs can adversely affect the safety and reliability of the product and may void the warranty. If you are not qualified to perform the repair of this product properly and safely, you should not risk trying to do so and refer the repair to a qualified service technician.
WARNING This product contains lead in solder and certain electrical parts contain chemicals which are known to the state of California to cause cancer, birth defects or other reproductive harm. Health & Safety Code Section 25249.6 Proposition 65
B
NOTICE (FOR CANADIAN MODEL ONLY) Fuse symbols (fast operating fuse) and/or be of identical designation.
(slow operating fuse) on PCB indicate that replacement par ts must
REMARQUE (POUR MODÈLE CANADIEN SEULEMENT) Les symboles de fusible (fusible de type rapide) et/ou de remplacement doivent avoir la même désignation.
C
(fusible de type lent) sur CCI indiquent que les pièces
(FOR USA MODEL ONLY)
1. SAFETY PRECAUTIONS
The following check should be performed for the continued protection of the customer and ser vice technician.
ANY MEASUREMENTS NOT WITHIN THE LIMITS OUTLINED ABOVE ARE INDICATIVE OF A POTENTIAL SHOCK HAZARD AND MUST BE CORRECTED BEFORE RETURNING THE APPLIANCE TO THE CUSTOMER.
LEAKAGE CURRENT CHECK
Measure leakage current to a known earth ground (water pipe, conduit, etc.) by connecting a leakage current tester such as Simpson Model 229-2 or equivalent between the earth ground and all exposed metal parts of the appliance (input/output terminals, screwheads, metal overlays, control shaft, etc.). Plug the AC line cord of the appliance directly into a 120V AC 60Hz outlet and turn the AC power switch on. Any current measured must not exceed 0.5mA.
2. PRODUCT SAFETY NOTICE
Many electrical and mechanical parts in the appliance have special safety related characteristics. These are often not evident from visual inspection nor the protection afforded by them necessarily can be obtained by using replacement components rated for voltage, wattage, etc. Replacement parts which have these special safety characteristics are identified in this Service Manual. Electrical components having such features are identified by marking with a on the schematics and on the parts list in this Service Manual. The use of a substitute replacement component which does not have the same safety characteristics as the PIONEER recommended replacement one, shown in the parts list in this Service Manual, may create shock, fire, or other hazards. Product Safety is continuously under review and new instructions are issued from time to time. For the latest information, always consult the current PIONEER Service Manual. A subscription to, or additional copies of, PIONEER Service Manual may be obtained at a nominal charge from PIONEER.
D
E
Device under test Test all exposed metal surfaces
Reading should Leakage not be above current 0.5mA tester
Also test with plug reversed (Using AC adapter plug as required)
Earth ground
AC Leakage Test
F
2
1 2
CDJ-800
3 4
5
6
7
8
IMPORTANT THIS PIONEER APPARATUS CONTAINS LASER OF CLASS 1. SERVICING OPERATION OF THE APPARATUS S H O U L D B E D O N E B Y A S P E C I A L LY INSTRUCTED PERSON.
LASER DIODE CHARACTERISTICS MAXIMUM OUTPUT POWER: 5 mW WAVELENGTH: 780 785 nm
A
WARNING ! The AEL(accessible emission level) of the laser power output is less then CLASS 1 but the laser component is capable of emitting radiation exceeding the limit for CLASS 1. A specially instructed person should servicing operation of the apparatus.
LABEL CHECK
CDJ-800 WYXJ : Types Only
B
C
Additional Laser Caution
1. Laser Interlock Mechanism The position of the switch (S1901) for detecting loading completion is detected by the system microprocessor, and the design prevents laser diode oscillation when the switch is not in LPS1 terminal side (when the mechanism is not clamped and LPS1 signal is high level.) Thus, the interlock will no longer function if the switch is deliberately set to LPS1 terminal side. ( if LPS1 signal is low level ). In the test mode the interlock mechanism will not function.
Bottom Plate
D
Laser diode oscillation will continue, if pin 9 of TA2153FN (IC118)on the MAIN ASSY is connected to GND, or pin 10 of IC118 (LDON) is connected to low level (ON), or else the terminals of Q110 are shorted to each other (fault condition). 2. When the cover is opened, close viewing of the objective lens with the naked eye will cause exposure to a Class 1 laser beam.
E
Printed on the Bottom Plate
: Refer to page 53.
F
CDJ-800
5 6 7 8
3
1
2
3
4
[ Important symbols for good services ]
In this manual, the symbols shown-below indicate that adjustments, settings or cleaning should be made securely. When you find the procedures bearing any of the symbols, be sure to fulfill them:
A
1. Product safety
You should conform to the regulations governing the product (safety, radio and noise, and other regulations), and should keep the safety during servicing by following the safety instructions described in this manual.
2. Adjustments
To keep the original performances of the product, optimum adjustments or specification confirmation is indispensable. In accordance with the procedures or instructions described in this manual, adjustments should be performed.
3. Cleaning
B
For optical pickups, tape-deck heads, lenses and mirrors used in projection monitors, and other parts requiring cleaning, proper cleaning should be performed to restore their performances.
4. Shipping mode and shipping screws
To protect the product from damages or failures that may be caused during transit, the shipping mode should be set or the shipping screws should be installed before shipping out in accordance with this manual, if necessary.
5. Lubricants, glues, and replacement parts
Appropriately applying grease or glue can maintain the product performances. But improper lubrication or applying glue may lead to failures or troubles in the product. By following the instructions in this manual, be sure to apply the prescribed grease or glue to proper portions by the appropriate amount.For replacement parts or tools, the prescribed ones should be used.
C
[ NOTES ON SERVICING ]
7 CLEARNING
Before shipping out the product, be sure to clean the following positions by using the prescribed cleaning tools:
D
Position to be cleaned Pickup leneses
Cleaning tools Cleaning liquid : GEM1004 Cleaning paper : GED-008
E
F
4
1 2
CDJ-800
3 4
5
6
7
8
CONTENTS
SAFETY INFORMATION......................................................................................................................................2 1. SPECIFICATIONS .............................................................................................................................................6 2. EXPLODED VIEWS AND PARTS LIST.............................................................................................................8 2.1 PACKING ....................................................................................................................................................8 2.2 EXTERIOR SECTION ..............................................................................................................................10 2.3 CONTROL PANEL SECTION...................................................................................................................12 2.4 SLOT-IN MECHANISM SECTION ............................................................................................................14 3. BLOCK DIAGRAM AND SCHEMATIC DIAGRAM ..........................................................................................16 3.1 BLOCK DIAGRAM....................................................................................................................................16 3.2 OVERALL WIRING DIAGRAM .................................................................................................................18 3.3 MAIN ASSY(1/2).......................................................................................................................................20 3.4 MAIN ASSY(2/2).......................................................................................................................................22 3.5 AC IN, TRNS, SECB and REGB ASSYS..................................................................................................24 3.6 MFLB, SLMB and KSWB ASSYS.............................................................................................................26 3.7 JFLB, SLDB and JOGB ASSYS ...............................................................................................................28 4. PCB CONNECTION DIAGRAM ......................................................................................................................35 4.1 MAIN ASSY ..............................................................................................................................................36 4.2 AC IN and TRNS ASSYS..........................................................................................................................38 4.3 SECB, REGB and SLMB ASSYS .............................................................................................................40 4.4 MFLB and KSWB ASSYS.........................................................................................................................42 4.5 SLDB, JOGB and JFLB ASSYS ...............................................................................................................46 5. PCB PARTS LIST ............................................................................................................................................50 6. ADJUSTMENT ................................................................................................................................................54 7. GENERAL INFORMATION .............................................................................................................................55 7.1 DIAGNOSIS..............................................................................................................................................55 7.1.1 SERVICE MODE ...................................................................................................................................55 7.1.2 POWER ON SEQUENCE......................................................................................................................60 7.1.3 DISASSEMBLY......................................................................................................................................62 7.2 PARTS ......................................................................................................................................................65 7.2.1 IC ...........................................................................................................................................................65 7.2.2 DISPLAY ................................................................................................................................................75 8. PANEL FACILITIES .........................................................................................................................................76
A
B
C
D
E
F
CDJ-800
5 6 7 8
5
1
2
3
4
1. SPECIFICATIONS
A
1. General
System .............................. Compact disc digital audio system Power requirements ......................... (KUCXJ)AC 120 V, 60 Hz Power requirements ...............(WYXJ)AC 220 -240V, 50/60 Hz Power consumption ............................................ (KUCXJ)18 W Power consumption ..............................................(WYXJ)21 W Operating temperature ...................................... +5°C to +35°C Operating humidity ................................................ 5% to 85% (There should be no condensation of moisture.) Weight ............................................................. 3.9 kg (8.6 lb) Dimensions .................... 305 (W)x 344.1 (D) x 108.5 (H) mm 12 - 5/8 (W) x 13 -17/32 (D) x 4 - 1/4 (H) in
2. Audio section
Frequency response .................................4 Hz to 20 kHz Signal-to-noise ratio ...................115 dB or more (JEITA) Distortion ..............................................0.006% (JEITA)
3. Accessories
Operating instructions ............................................. 1 Power cord ............................................................... 1 Audio cable ............................................................. 1 Control cord............................................................. 1 ............................................. 1 Forced eject pin (housed in a groove in the bottom panel) ÷ Warranty(KUCXJ) ................................................... 1 ÷ ÷ ÷ ÷ ÷
B
NOTE:
Specifications and design are subject to possible modification without notice.
C
Accessories
Audio Cable (VDE1052) L=1.5m Power Cord (ADG1154 : WYXJ) (ADG7021 : KUCXJ) Forced Fject Pin (housed in a groove in the bottom panel) (DEX1008)
D
Control Cord (PDE-319) L=1 m
E
F
6
1 2
CDJ-800
3 4
5
6
7
8
A
B
C
D
E
F
CDJ-800
5 6 7 8
7
1
2
3
4
2. EXPLODED VIEWS AND PARTS LIST
NOTES:
A
Parts marked by "NSP" are generally unavailable because they are not in our Master Spare Parts List. The mark found on some component parts indicates the importance of the safety factor of the part. Therefore, when replacing, be sure to use parts of identical designation. Screws adjacent to mark on product are used for disassembly. For the applying amount of lubricants or glue, follow the instructions in this manual. (In the case of no amount instructions, apply as you think it appropriate.)
2.1 PACKING
6
B
7
4
C
8 5
3 2 1
9
13 10
D
KUCXJ type only
11
E
12 14
F
8
1 2
CDJ-800
3 4
5
6
7
8
PACKING parts List
Mark No. > 1 2 3 4 5 6 7 8 Description AC Power Cord Control Cord Audio Cord Operating Instructions Polyethylene Bag Pad B Pad C Pad D Part No. See Contrast table(2) PDE-319 VDE1052 See Contrast table(2) Z21-038 DHA1556 DHA1557 DHA1558 Mark No. 9 10 11 12 NSP 13 NSP 14 Description Sheet Push Rod Pad A Packing Case Warranty Card Label Part No. RHX1006 DEX1008 DHA1555 See Contrast table(2) See Contrast table(2) VRW1629
A
(2) CONTRAST TABLE CDJ-800/KUCXJ and WYXJ types are constructed the same except for the following:
Part No.
Mark No. > Symbol and Description KUCXJ 1 AC Power Cord 4 Operating Instructions (KUCXJ) 4 Operating Instructions (WYXJ) 12 Packing Case NSP 13 Warranty Card ADG7021 DRB1333 Not used DHG2291 ARY7043 WYXJ ADG1154 Not used DRB1332 DHG2290 Not used
B
C
D
E
F
CDJ-800
5 6 7 8
9
1
2
3
4
2.2 EXTERIOR SECTION
A
Refer to "2.3 CONTROL PANEL SECTION". 32
7
B
D B
33
F
37 32
WYXJ type only 8 9 33
A
4
D
3
31
C
30 33
F
G
33
C
32 33 32 10 29
E
11 12
B
13
15 16
G
I
6
A
28 36 33
G
15 16
14
E
5
33 27
E
33 16 33
18
D
33 33 26
2
15 17 16 15 33 19 33 35 35 33 19
H C
B
Refer to "2.4 SLOT-IN MECHANISM SECTION".
33
33
I
25
E
D
1 20
A
24
C
H
22 21
33 33
23
F
32 33 33
10
1 2
CDJ-800
3 4
5
6
7
8
EXTERIOR SECTION parts List
Mark No. 1 2 3 4 5 6 7 8 9 10 11 NSP 12 13 14 15 16 NSP 17 18 19 Description MAIN Assy AC IN Assy TRNS Assy SECB Assy REGB Assy SLMB Assy 19P F·F·C/60V Caution Label Caution Label HE Earth Lead Unit Mecha Plate Cord with Plug Earth Spring Connector Assy Damper Float Spring G5 Slot-in Mecha S4 Assy Lead Card 16P Insulator Assy Part No. DWG1563 See Contrast table(2) DWR1364 DWR1361 DWR1362 DWS1322 DDD1222 See Contrast table(2) See Contrast table(2) PDF1104 DNH2339 DE010VF0 DBH1398 PG03KK-E22 CNV6011 DBH1494 DXA1946 DDD1221 DXA1945 Mark No. 20 NSP 21 22 23 24 25 NSP 26 > 27 28 29 30 > 31 32 33 34 35 36 37 Description 25P F·F·C/60V Silicon Rubber D5 L Bottom Cushion S4 Bottom Plate P Bottom Plate M Earth Plate Chassis FU11 Fuse Power Knob Heat Sink Trans Plate T21 Power Transformer Screw Screw ...... Screw Screw Screw Part No. DDD1223
A
DEB1456 DEC2506 DNH2531 DNH2546 DNH2532 See Contrast table(2) See Contrast table(2) DAC2073 DNG1086 DNH2529 See Contrast table(2) BBZ30P080FMC BPZ30P080FZK IPZ30P100FMC PMA30P060FMC BBZ40P060FMC
C
B
(2) CONTRAST TABLE CDJ-800/KUCXJ and WYXJ types are constructed the same except for the following:
Part No.
Mark No. Symbol and Description KUCXJ 2 AC IN Assy 8 Caution Label 9 Caution Label HE NSP > > > 26 Chassis 27 FU11 Fuse (1.6A/125V) 27 FU11 Fuse (T800mA/L250V) 31 T21 Power Transformer DWR1366 Not used Not used DNK4060 REK1077 Not used DTT1169 WYXJ DWR1363 VRW1094 PRW1233 DNK4059 Not used
D
REK1021 DTT1168
E
F
CDJ-800
5 6 7 8
11
1
2
3
4
2.3 CONTROL PANEL SECTION
A
* 1 Lubricaing oil : ZLB-PN397B
26 6
7 27 9
B
8
10 29 11 28
24
B
30
49
C
49
49
A
17
31
32
35
35 15 14 13-1/2
D
34 36 46 37 46
21 16 18 20 22 19 23
13-2/2 34 35
D
12
1
F
46 2
* *1
1
*
1 1 *31
H
46
45 46
C
46
B
46
46
E
46
*1
A C
38
*1
46
46 46 40 4 49
46
*1
*
1
46 3
39 44
41 42 23 46 43 48
I
47 5
D
J
25
46 46
46
F
K
*1
12
1 2
CDJ-800
3 4
5
6
7
8
CONTROL PANEL SECTION parts List
Mark No. 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49 Description MFLB Assy KSWB Assy JFLB Assy SLDB Assy JOGB Assy Display Panel RELOOP Guard Control Panel QR Guard Rotary Knob C Slide Knob PLAY Knob SET Knob (EJECT) REVERSE Knob AUTO BEAT LOOP Knob LOOP Knob TIME MODE Knob RELOOP Knob TEMPO Knob QUICK RETURN Knob CALL Knob VINYL Knob Earth Plate (CU) Slide Sheet 1C Vessel Sheet JOG B JOG Panel JOG Assy-S JOG Plate JOG A Roller A Assy SW Ring ...... SW Cushion HH48 SW Spring Sheet SW JOG Stay Assy JOG Holder 13P F·F·C/60V Arm Spring D Gear ENC Plate Gear Arm Connector Assy Cord Clamper Screw Screw Screw Screw Part No. DWG1564 DWS1321 DWG1565 DWS1323 DWG1566 DAH2139 DNK4057 DNK4054 DNK4058 DAA1143 DAC2067 DAC2059 DAC2060 DAC2068 DAC2069 DAC2066 DAC2065 DAC2064 DAC2061 DAC2070 DAC2062 DAC2063 DBK1224 DAH1988 DEC2495 DNK4068 DAH2182 DXX2521 DAH2052 DNK4067 DXB1773 DNK4070 DEC2523 DBH1514 DSX1060 DXB1774 DNK4069 DDD1220 DBH1503 DNK4066 DEC2498 DNK4065 PF04PP-B07 RNH-184 BPZ30P080FZK BPZ20P060FMC IPZ30P100FMC PBA1062
B A
C
D
E
F
CDJ-800
5 6 7 8
13
1
2
3
4
2.4 SLOT-IN MECHANISM SECTION
A
Paint grease the inner surface of the wall. Grease (ZLB-PN397B)
11 32 10 23 7
B
13
22
Paint on side of axle. 21
12
Grease Grease (ZLB-PN397B) (ZLB-PN397B)
33
9 16
15
17
Paint grease the inner Paintgrease the inner surface of the wall. surface of the wall.
C
8
Dyefree Dyefree (ZLX-ME413A) (ZLX-ME413A) 18 19 20 14 2
Grease (ZLB-PN397B)
1 24 To MAIN Assy 28
D
4
25 5 25
E
3
6
27 26 26 30 29 31 30
F
14
1 2
CDJ-800
3 4
5
6
7
8
SLOT-IN MECHANISM SECTION parts List
Mark No. 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 NSP 20 21 22 23 NSP 24 25 26 27 28 29 30 31 32 NSP 33 Description Connector Assy Spacer Por (T3) Float Base S4 Assy Front Sheet Vessel Cushion A Vessel Cushion B Clamp Spring Guide Spring SW. Lever Spacer (Pet) Clamp Magnet Yoke S4 Loading Lever Main Cam Disc Guide Clamp Arm Loading Base Assy-S Eject Lever Lever AP Lever BP Worm Gear Loading Gear Drive Gear Clamper S4 DC Motor Vessel Cushion C Float Rubber S4 CD Mechanism DC Motor Assy-S Connector Assy (6P) Screw DM Screw Centering Guide Loading Base Part No. DKP3522 DEB1566 DXB1772 DED1132 DEC2455 DEC2456 DBH1374 DBH1375 DEC2420 DMG1009 DNH2528 DNK3406 DNK3407 DNK3478 DNK3576 DEA1022 DNK3684 DNK3835 DNK3836 DNK3410 DNK3409 DNK3565 DNK4072 DXM1173 DEC2457 DEB1568 DXA-DA114 DXX2510 PF06PP-B25 DBA1104 BBZ20P040FMC DNK4073 DNK3637
B A
C
D
E
F
CDJ-800
5 6 7 8
15
1
2
3
4
3. BLOCK DIAGRAM AND SCHEMATIC DIAGRAM
3.1 BLOCK DIAGRAM
A
A MAIN ASSY
CD MECHANISM
CN113
(16P) A-F
IC109 K4S281632C-TC1H SDRAM
50MHz
LR Clock Audio BCK Data
PICKUP ASSY
A-F
9 14
4 7
RFO
25 14 17
38 RFI 46 TEI 43 FEI IC110 TC9495F SERVO PROCESSOR
8 5 7
AOUT LRCK BCK
83 85 84 88
25MHz
IC118 TA2153FN RF AMP
TEO FEO
IC102 PDC101A ASIC
O_SDATA
B
T+,TF+,F1 4 T+,TF+,F11 14
67
60
25MHz
18 19 IC119 LA6562 BTL DRIVER
48 FOO 49 TRO
SLED MOTOR
M
+
SL+ SLSP-
3 4 2 1
6 7 8 9
78 Parallel data BUS0 BUS1 BUS2 BUS3
16MHz
SPINDLE MOTOR
M
+
SP+
CN111
(6P)
4
5
25MHz
25MHz
61 IC113 BR24C64F EEPROM IC112 PD3442B8 SYSTEM CONTROL MICROCOMPUTER
11
55
C
SDOO 4 IC117 XCA56367PV150 DSP ADO 27
28 IC122 M51957BFP RESET IC 2 1
LO+ 16MHz
CN122
(25P)
LO-
Clock Serial data in Enable data out
24 25
CN53
(25P) LO-
2 1
LOADING MOTOR
M
+ LO+
D
CN54
CONTROL DATA IN/OUT DIGITAL OUT MODE SW NORMAL-- DJ
D SECB ASSY
V+7B V+11B
C
T21 PT
CN22
(11P)
CN51
(11P)
CN56
(19P)
11 9
V+7B V+11B
11 9
CN55
(3P)
TRNS ASSY
V+5D
V+7A
CN1901
(3P) (6P)
CN52
1 3 4 5
LOADING PHASE SW
E
1
2
CN11
1
3
4
5
B
AC IN ASSY
IC91 BA05T REG. IC92 PQ15RW11 REG.
J91
(6P)
G SLMB ASSY
AN11
1 LIVE 2 NEUTRAL
E
REGB ASSY
F
AC IN
16
1 2
CDJ-800
3 4
5
6
7
8
A
B
CN110 ONLY DESIGNER USER
IC103 (1/2) NJM4558MD 2 1 3
IC104 2 PE8001A DAC
16
L
AUDIO OUT
C
DIGITAL OUT
16MHz
F
CN501
(19P)
MFLB ASSY
4MHz
Serial data Latch clock IC501 PD5848A DISPLAY MICROCOMPUTER
IC502 UPD16306B FL DRIVER
V501 MAIN FL
J
(11P)
SLDB ASSY
D
PANEL KEY CN502
(6P)
CN503 CN500
(13P)
CN1503
(11P)
PANEL KEY
Slider VR
Serial data
CN1502 PANEL KEY
(6P)
CN600
(13P)
IC601 UPD16306B FL DRIVER
V601 JOG FL
E
SHEET SW
H KSWB ASSY
CN601
(4P)
I
JFLB ASSY
CN602
(3P)
CN1601
(4P)
K
JOGB ASSY
F
JOG ENCODER
CDJ-800
5 6 7 8
17
1
2
3
4
3.2 OVERALL WIRING DIAGRAM
A
G SLMB ASSY (DWS1322)
LOADING MOTOR ASSY-S DXX2510
B
CD MECHANISM (DXA-DA114)
C
A A 1/2- A 2/2
MAIN ASSY (DWG1563)
AKP7032 (KUCXJ) BKP1046 (WYXJ)
D
AC POWER CORD (KUCXJ : ADG7021) (WYXJ : ADG1154)
B AC IN ASSY (KUCXJ : DWR1366)
(WYXJ : DWR1363)
C TRNS ASSY (DWR1364)
E
E
F
REGB ASSY (DWR1362)
18
1 2
CDJ-800
3 4
5
6
7
8
Note : When ordering service parts, be sure to refer to "EXPLODED VIEWS and PARTS LIST" or "PCB PARTS LIST".
A
H D
SECB ASSY (DWR1361)
KSWB ASSY (DWS1321)
J
SLDB ASSY (DWS1323)
B
F
MFLB ASSY (DWG1564)
C
D
I
JFLB ASSY (DWG1565)
K JOGB ASSY (DWG1566)
E
F
CDJ-800
5 6 7 8
19
1
2
3
4
3.3 MAIN ASSY(1/2)
A
A 2/2
DSS1139
ONLY DESIGNER USER
B
A 2/2 A 2/2 A 2/2 A 2/2
C
A 2/2
(AD)
ONLY DESIGNER USER
(AD)
A 2/2
D
(D)
(D)
(AD) (AD)
A 2/2
(AD)
E
F
A 2/2
A 1/2
20
1 2
CDJ-800
3 4
(AD)
5
6
7
8
A 1/2 MAIN ASSY
(DWG1563)
A
A 2/2
(AD)
6
B
A 2/2
(RF)
8
(T)
C
(RF)
(F)
3
D
1
(T)
(T)
(F)
2
TO CD MECHANISM
(F) (F) (T) (T)
E
4
(T)
(T)
7
A 2/2
(F) (T) (T) (F)
(RF)
5
(AD) (D) (F) (T)
TO CD MECHANISM
: RF SIGNAL ROUTE : AUDIO DATA SIGNAL ROUTE : DIGITAL OUT SIGNAL ROUTE : FOCUS SERVO SIGNAL ROUTE : TRACKING SERVO SIGNAL ROUTE
F
A 1/2
21
8
CDJ-800
5 6 7
1
2
3
4
3.4 MAIN ASSY(2/2)
A
A 1/2
B
GND GND GND
(AD)
MAIN ASSY (DWG1563)
(AD)
A 2/2
A 1/2
GND
GND
GND
(AD)
GND
GND
C
GND GND
A 1/2 A 1/2
GND GND GND GND GND GND GND GND
D
E
F
A 2/2
22
1 2
CDJ-800
3 4
5
6
7
8
A 1/2
A
A 1/2
B
(AD)
(D)
(D) (D)
A 1/2
A 1/2
A 1/2
C
D
A 1/2
A 1/2
D
CN53
E
: AUDIO SIGNAL ROUTE
(AD) (D)
: AUDIO DATA SIGNAL ROUTE : DIGITAL OUT SIGNAL ROUTE
F
: The power supply is shown with the marked box.
CDJ-800
5 6 7 8
A 2/2
23
1
2
3
4
3.5 AC IN, TRNS, SECB and REGB ASSYS
A
B AC IN ASSY (KUCXJ : DWR1366)
(WYXJ : DWR1363)
FU11 KUCXJ: 1.6A/125V (REK1077) WYXJ: T800mA/L250V (REK1021)
C TRNS ASSY (DWR1364)
LIVE
B
NEUTRAL AC POWER CORD KUCXJ: ADG7021 WYXJ: ADG1154
KUCXJ: DTT1169 WYXJ: DTT1168
C
D
E
· NOTE FOR FUSE REPLACEMENT CAUTION - FOR CONTINUED PROTECTION AGAINST RISK OF FIRE. REPLACE WITH SAME TYPE AND RATINGS ONLY.
F
B C
24
1 2
CDJ-800
3 4
5
6
7
8
D SECB ASSY (DWR1361)
: The power supply is shown with the marked box.
A
E
REGB ASSY (DWR1362)
B
A 2/2 CN122 G
CN1901 CN501
C
D
E
F
F
D E
CDJ-800
5 6 7 8
25
1
2
3
4
3.6 MFLB, SLMB and KSWB ASSYS
A
F
MFLB ASSY (DWG1564)
B
C
D
MFLB ASSY Switches
E
F
I
CN6001
D
CN56
F
26
1 2
CDJ-800
3 4
5
6
7
8
G SLMB ASSY (DWS1322)
D
CN55
H
A
KSWB ASSY (DWS1321)
B
KSWB ASSY Switches S1503 : TRKB S1504 : TRKF S1501 : SCNB S1502 : SCNF S1505 : CUE S1506 : PLAY
C
D
J
CN1503
E
F
: The power supply is shown with the marked box.
CDJ-800
5 6 7
F G H
27
8
1
2
3
4
3.7 JFLB, SLDB and JOGB ASSYS
A
I
JFLB ASSY (DWG1565)
B
C
D
E
F
I
28
1 2
F
CN500
CDJ-800
3 4
5
6
7
8
J
SLDB ASSY (DWS1323)
A
CN503
B
F
C
SLDB ASSY Switches S1554 : EJECT S1553 : VINYL S1552 : TEMPO S1551 : MT
D
E
K
JOGB ASSY (DWG1566)
F
: The power supply is shown with the marked box.
I J K
CDJ-800
5 6 7 8
29
1
2
3
4
Waveforms
A
A 1/2 MAIN ASSY
1 2
IC118-28 pin (RFO) V: 500mV/div. H: 100nS/div. IC118-25 pin (ARF) V: 500mV/div. H: 100nS/div.
4
· Mode: STD 905 play
5
IC118-14 pin (TEO) V: 0.5V/div. H: 1mS/div. IC113-1 pin (T+) V: 1V/div. H: 1mS/div.
6
IC110-12 pin (SBOK) V: 5V/div. H: 1mS/div. · Mode: SR Single jump (reverse side only)
1
4
B
2
5 6
1 2
IC118-28 pin (RFO) V: 200mV/div. H: 100nS/div. IC118-25 pin (ARF) V: 200mV/div. H: 100nS/div.
4
· Mode: STD RW play
5
IC118-14 pin (TEO) V: 1V/div. H: 0.5S/div. IC113-1 pin (T+) V: 2V/div. H: 0.5S/div.
6
IC110-12 pin (SBOK) V: 5V/div. H: 0.5S/div. · Mode: Start up
4 1
C
5
2
6
3
IC118-16 pin (FEO) V: 0.5V/div. H: 5mS/div. · When pressing the remote control unit in the test mode (7+TM)
4 5
IC118-14 pin (TEO) V: 1V/div. H: 2mS/div. IC113-1 pin (T+) V: 2V/div. H: 2mS/div.
7 8
IC119-33 pin (SLV) V: 1V/div. H: 2mS/div. IC114-1 pin (HK) V: 1V/div. H: 2mS/div. · Mode: 16MF 16 track Multi-jump forward
D
4 5 7 8 4
IC118-14 pin (TEO) V: 0.5V/div. H: 5mS/div.
4
Mode: T-OPEN
E
5
IC118-14 pin (TEO) V: 1V/div. H: 0.2S/div. IC113-1 pin (T+) V: 2V/div. H: 0.2S/div.
7 8
IC119-33 pin (SLV) V: 1V/div. H: 0.2S/div. IC114-1 pin (HK) V: 1V/div. H: 0.2S/div. · Mode: FS-F Track 1 to 16 search
4 5 7 8
F
30
1 2
CDJ-800
3 4
5
6
7
8
Voltages
A 1/2
Pin No 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49 50 51 52 53 54 55 56 57 58 59 60
MAIN ASSY
IC112 (PD3442A8)
Pin No 61 62 63 64 65 66 67 68 69 70 71 72 73 74 75 76 77 78 79 80 81 82 83 84 85 86 87 88 89 90 91 92 93 94 95 96 97 98 99 100 Voltage (V) 0-5 5 0 5 0 0 0 5 5 5 0 0 0 0 5 5 0 2.2 2.3 5 0 0 0 0 0 0 5 5 5 0-5 0-5 0-5 0-5 5 0 0-5 0-5 5 5 0-5 Pin No 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49 50 51 52 53 54 55 56 57 58 59 60 Voltage (V) 3.3 0-5 0-5 0-5 0-5 0-5 0-5 0-5 0-5 0-5 0 0-5 0-5 0-5 0-5 0-5 0-5 0-5 0-5 0-5 0-5 0 0-5 0 0 0 0 0 0 0 0 0 0 0 5 0-5 0-5 0-5 0-5 0-5 0-5 0-5 0-5 0 0-5 0-3.3 0 0 0-5 0-5 0-3.3 0-5 0-5 0-5 0-5 0-5 0 0-5 0-5 0 Pin No 61 62 63 64 65 66 67 68 69 70 71 72 73 74 75 76 77 78 79 80 81 82 83 84 85 86 87 88 89 90 91 92 93 94 95 96 97 98 99 100 Voltage (V) 2.5 5 0-5 0 0 2.6 2.6 5 0-5 0 0-5 0-5 5 5 5 5 0 0 0 0-5 0-5 0-5 0-5 0-5 0-5 0-5 0-5 0-5 0-5 0-5 0-3.3 0-5 0 0-5 0-5 0-5 0-5 0-5 0-5 0-5
A
IC117 (XCA56367PV150)
Pin No 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49 50 51 52 53 54 55 56 57 58 59 60 Voltage (V) 0-3.3 0-3.3 0 0-3.3 0-3.3 0-3.3 0-3.3 3.3 0 0-3.3 0-3.3 0-3.3 0-3.3 0-3.3 0-3.3 0-3.3 0-3.3 1.8 0 3.3 0 0 0 0 3.3 0 0-3.3 0-3.3 3.3 3.3 0-3.3 0-3.3 0-3.3 0 0 0 0 3.3 0 0 0 0 0 0-3.3 1.8 0 0 0 3.3 0 3.3 3.3 0 0 1.6 1.8 3.3 0 0 0 Pin No 61 62 63 64 65 66 67 68 69 70 71 72 73 74 75 76 77 78 79 80 81 82 83 84 85 86 87 88 89 90 91 92 93 94 95 96 97 98 99 100 101 102 103 104 105 106 107 108 109 110 111 112 113 114 115 116 117 118 119 120 Voltage (V) 0 0 3.3 3.3 3.3 0 0-3.3 0-3.3 3.3 3.3 0 0-3.3 0-3.3 3.3 0 0-3.3 0-3.3 0-3.3 0-3.3 3.3 0 0 0 0 0 3.3 0 0 0 0 1.8 0 0 0 3.3 0 0 0 0 0-3.3 0-3.3 0-3.3 3.3 0 0-3.3 0-3.3 0-3.3 0-3.3 0-3.3 0-3.3 3.3 0 0-3.3 0-3.3 0-3.3 0-3.3 0-3.3 0-3.3 3.3 0 Pin No 121 122 123 124 125 126 127 128 129 130 131 132 133 134 135 136 137 138 139 140 141 142 143 144 Voltage (V) 0-3.3 0-3.3 0-3.3 0-3.3 0-3.3 1.8 0 0-3.3 3.3 0 0-3.3 0-3.3 0-3.3 0-3.3 0-3.3 0-3.3 0-3.3 0-3.3 0 3.3 3.3 3.3 0-3.3 0-3.3
IC110 (TC9495F-P)
Voltage (V) 5 5 0-5 0 0-5 0 0-5 0-5 0 0 0-5 0-5 0-5 5 0 0-5 0-5 0-5 0-5 0-5 0-5 0-5 5 0 4.2 2.1 5 0-5 2.1 2.1 2.1 2.1 2.1 2.1 1.6 0 2.1 2.1 5 2.6 3.3 2.6 2.1 2.6 2.1 2.1 1-4.2 2.1 2.1 2.1 0-5 0-5 0-5 2.1 2.3 4.2 5 0-5 5 0-5
B
C
D
E
F
CDJ-800
5 6 7 8
31
1
2
3
4
A
A 1/2
Pin No 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22
MAIN ASSY
IC119 (LA6565)
Pin No 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 Voltage (V) 0-5 0-5 7.2 3.3 3.3 3.3 3.3 2.5 4.2 0 3.7 3.7 3.9 3.5 7.2 2.2 2.1 2.2 2.1 2.1 2.1 1.9 2.1 2.1 1.1 1.8 1.1 2.1 0 2.1 2.1 2.1 2.1 3.4 5 5 0 0-5 Voltage (V) 5 0-5 2.1 2.2 2.2 2.1 2.4 0 0-5 0-5 1.9 4.2 2.1 2.1 2.6 2.1 2.1 0 2.1 2.7 3.3 2.6 1.9 2.1 2.1 5 2.1 1.7 0 2.1
A 2/2
Pin No 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48
MAIN ASSY
IC104 (PE8001A)
Pin No 61 62 63 64 65 66 67 68 69 70 71 72 73 74 75 76 77 78 79 80 81 82 83 84 85 86 87 88 89 90 91 92 93 94 95 96 97 98 99 100 101 102 103 104 105 106 107 108 109 110 111 112 113 114 115 116 117 118 119 120 Voltage (V) 0 0 0-3.3 0-3.3 0-3.3 0-3.3 0-3.3 0 3.3 3.3 3.3 0 0 0-3.3 0-3.3 0-3.3 0-3.3 0-3.3 0-5 0-5 0 3.3 0-5 0-5 0-5 0 0 2 0 3.3 0-5 3.3 0-3.3 0-5 0-5 0-5 3.3 0 0-3.3 0-3.3 0-3.3 0-3.3 0-3.3 0 3.3 3.3 3.3 3.3 0 0 0 0-3.3 0-3.3 0-3.3 0-3.3 0-3.3 0-3.3 0-3.3 0 0-3.3 Pin No 121 122 123 124 125 126 127 128 129 130 131 132 133 134 135 136 137 138 139 140 141 142 143 144 Voltage (V) 0-3.3 0-3.3 0-3.3 0-3.3 3.3 0 3.3 0 0-3.3 1.3 0-3.3 0-3.3 0-3.3 0-3.3 0 0-3.3 0-3.3 0-3.3 0-3.3 0-3.3 0-3.3 0 0 3.3 Pin No 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 Voltage (V) 0-3.3 0-3.3 0-3.3 1.8 1.8 3.5 0 5 5 0 2.5 0 0-5 0 5 0-5 0 2.5 0 5 0-5 5 0 5 5 0-5 0-3.3 0-5
IC118 (TA2153FN)
IC102 (PDC101A)
Voltage (V) 3.3 0 0-3.3 0-3.3 0-3.3 0-3.3 0-3.3 0 3.3 0-3.3 0-3.3 0-3.3 0-3.3 3.3 0 3.3 0 0 0-3.3 0-3.3 0-3.3 0 0-3.3 3.3 0 0-3.3 0-3.3 0-3.3 0-3.3 0-3.3 0-3.3 0 0 0 3.3 3.3 1.1 0 0 0-3.3 0-3.3 0-3.3 0-3.3 0-3.3 0 0-3.3 0-3.3 0-3.3 0-3.3 0-3.3 0-3.3 0 3.3 0 3.3 0-3.3 0-3.3 0-3.3 0 0-3.3
IC109 (K4S281632C-TC1H)
Pin No 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49 50 51 52 53 54 Voltage (V) 3.3 0-3.3 3.3 0-3.3 0-3.3 0 0-3.3 0-3.3 3.3 0-3.3 0-3.3 0 0-3.3 3.3 0-3.3 0-3.3 0-3.3 0-3.3 0-3.3 0-3.3 0-3.3 0-3.3 0-3.3 0-3.3 0-3.3 0-3.3 3.3 0 0-3.3 0-3.3 0-3.3 0-3.3 0-3.3 0-3.3 0-3.3 0 3.3 1.5 0-3.3 0 0 0-3.3 3.3 0-3.3 0-3.3 0 0-3.3 0-3.3 3.3 0-3.3 0-3.3 0 0-3.3 0
B
C
23 24 25 26 27 28 29 30
IC122 (M51957BFP)
Pin No 1 2 3 4 5 6 7 8 Voltage (V) 0 2.1 0 0 1.3 5 5 0
D
36 37 38
E
49 50 51 52 53 54 55 56 57 58 59 60
F
32
1 2
CDJ-800
3 4
5
6
7
8
F
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49 50 51 52 53 54 55 56 57 58 59 60
MFLB ASSY
IC502 (UPD16306B)
Pin No 61 62 63 64 65 66 67 68 69 70 71 72 73 74 75 76 77 78 79 80 81 82 83 84 85 86 87 88 89 90 91 92 93 94 95 96 97 98 99 100 Voltage (V) 0-42 0-42 0-42 0-42 0-42 0-42 0-42 0-42 0-42 0-42 0-42 0-42 0-42 0 0 0 0 0 42 0 0 0-42 0-42 0-42 0-42 0-42 0-42 0-42 0-42 0-42 0-42 0-42 0-42 0-42 0-42 0-42 0-42 0-42 0-42 0 Pin No 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49 50 51 52 53 54 55 56 57 58 59 60 Voltage (V) 0 31 0 0 0 0 0 0-31 0-31 0-31 0-31 0-31 0-31 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0-5 0-5 0-5 0 31 5 5 0-5 0 0-5 0 0 0 0 31 0-31 0-31 0-31 0-31 0-31 0-31 0-31 0-31 0-31 0-31 Pin No 61 62 63 64 65 66 67 68 69 70 71 72 73 74 75 76 77 78 79 80 81 82 83 84 85 86 87 88 89 90 91 92 93 94 95 96 97 98 99 100 Voltage (V) 0-31 0-31 0-31 0-31 0-31 0-31 0-31 0-31 0-31 0-31 0-31 0-31 0-31 0 0 0 0 0 31 0 0 0-31 0-31 0-31 0-31 0-31 0-31 0-31 0-31 0-31 0-31 0-31 0-31 0-31 0-31 0-31 0-31 0-31 0-31 0 Voltage (V) 0 42 0 0 0 0 0 0-42 0-42 0-42 0-42 0 0 0 0-42 0-42 0-42 0-42 0-42 0-42 0-42 0-42 0-42 0-42 0-42 0 0 0 0 0 42 0 0 0 0 0-5 0-5 0-5 0 0 5 5 0-5 0 0-5 0 0 0 0 42 0-42 0-42 0-42 0-42 0-42 0-42 0-42 0-42 0-42 0-42
I
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49 50 51 52 53 54 55 56 57 58 59 60
JFLB ASSY
Voltage (V) 0-5 2.5 0-5 0-5 0-5 0-5 0 0 0 0-5 0-5 0-5 0-5 0 0 0 0-5 0 0 0 2.1 2.4 5 0 0 0 0 0 0 0 0 0 5 5 0 5 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 5 0 0 0 Pin No 61 62 63 64 65 66 67 68 69 70 71 72 73 74 75 76 77 78 79 80 81 82 83 84 85 86 87 88 89 90 91 92 93 94 95 96 97 98 99 100 Voltage (V) 0 0 0 0 0 0 0 0 0 0 0 0 0-5 0-5 0-5 0-5 0-5 0-5 0-5 0-5 0-5 0-5 0-5 0-5 0-5 0 0 0-5 0 0 0-5 0-5 0-5 0-5 0-5 0-5 0 5 0-5 0-5
A
IC501 (PD3848A)
Pin No
IC601 (UPD16306B)
Pin No
B
C
D
E
F
CDJ-800
5 6 7 8
33
1
2
3
4
A
B
C
D
E
F
34
1 2
CDJ-800
3 4
5
6
7
8
4. PCB CONNECTION DIAGRAM
NOTE FOR PCB DIAGRAMS :
1. Part numbers in PCB diagrams match those in the schematic diagrams. 2. A comparison between the main parts of PCB and schematic diagrams is shown below.
Symbol In PCB Diagrams Symbol In Schematic Diagrams B C E B C E Part Name
A
3. The parts mounted on this PCB include all necessary parts for several destinations. For further information for respective destinations, be sure to check with the schematic diagram. 4. View point of PCB diagrams.
Connector
Transistor
Capacitor
B C E B B C E D D G S G S D G S C E B C E
SIDE A
Transistor with resistor
B
Field effect transistor
P.C.Board
Chip Part
SIDE B
Resistor array
3-terminal regulator
C
D
E
F
CDJ-800
5 6 7 8
35
F
E
B
A
D
C
36
A
SIDE A To CD Mech anism
IC113 Q103 Q102 IC114 IC102 IC112 Q105 IC125 IC110 Q110 Q108 IC123 IC104 IC118 IC115 IC107 Q104 Q106 IC117 IC103 Q107 IC108 Q111 IC111
4.1 MAIN ASSY
R207
R150
R149
R148
5
A MAIN ASSY
1.F2.T3.T+ 4.F+ 5.PD 6.VR 7.LD C189 8.GND 9.F 10.C 11.B 12.A 13.D 14.E 15.CD+5 16.VC
C220 R209 C226
R228 R225 C241 R226 R227 R230 R229
T+
C240 Q110 30 R153 C267 Q111 C223 C260 C208 C231 1
HK 16 16 8 1
C228 IC118 R152 C229 R146
LO+
FMO
R206 R249 R245
F+ FLGA 5 8
C158 C159 C157 C151 4 C268 5 L109 C225 R250
R199
4.SLVC1
C209
R214
R215
R184
RFGC
R258
5.GNDD
50
C248 C250
D1207
C259
6.CDINSIDE
R129
R133
5
C177
R239 R244 R246
4
1
R231 R166 C192
CN111
IC119
C246 R233
8
R191 C211 R190
75 75
C206
C131
R273
31
NP
R194 C210 R189
C275
C174 IC110 Q103
1
C185
C287
1 2
C256
30 1 5
R128
C132 C116 C115
C118
R187 C204 R188 R182 R183 C205
R125
R126
R211 R217 C234
25MHz
C218
TZC
R116
100
R130
5
C122 C121
CN110
ZZRES35
IC112
R278
C289
R283
C190
R124
R118
C162
C273
R119
R284
C119
IPF 28
R285
R117
IC104
R114 Q104
R115
IC125 16MHz F110 1
Q102
R110 R112
LRCK
R137
C202 C200 C195 R167 R169 R170 R168 C163 R156 R155 R111
DATA
IC103
NP
R120 R122 D1204 Q105 R113 R121
51 51
R287
C101
26 26
R265 C216 C217 R154 C129 R216 C215 C187 R276 R274
R164 C274 R266 R256 R257
C288
IC120
37
R269
R270
144
C184 C145 C144
MAIN
C147 C146 R201
25MHz
C277
R279
R261
14
15
R160 C165
C186 R275 C138 C148
72
109 109
72
54
C270 C237 X101 C242 C244 R286 C124 R234 C257 C123 R235 C247 C243 C130 C239
C167
R271
R272
C168
25MHz
C126 C125
C235
C160
C164
54
R163
C169
C170
R165
C161
37
R262
C271 IC102 R282 R248
73 108
C261 C262 C263 C264 C265 C266
IC123
R281
109
R223
C112
IC109
1 1
C110 C109 C108 C111 R263 C106 C281 C280 C107
36 36
C282
37
144 144
5
IC124
R264
1
R254
25
contact side=top
C272
C171
R253
Production code
5 ES3 ZZR
1.LO+ 2.LO3.LPS2 4.LPS1 5.S0CK 6.TSDI 7.GND 8.JSDI 9.SENBL 10.TSDO 11.XSRST 12.JSDO 13.RMIN
14.CONT2 15.XDOSW
CN122
16.CONT1
17.TCH 18.JOG1 19.JOG0 20.V+3R3 21.V+5D 22.GND 23.GND 24.V+11B 25.V+7
MAIN DWG1563DNP2035-
DC FC
5
72
R280 C254
C155
1
73 73
108 108
C149
C222 C236
1
36
CN122
IC117
16 16
9
9
C276
BUF
1 1 4 4
C113
50 50 BLKCK
IC108 C214
R277
8 8 5
C128
CDJ-800
BCK 25 25
R193 5 C120 C127 C114
1
R123
8
R101
1
4
R135
8
R127
IC122
100 100
R212 R213 R218 C232 C191 C176
R195
76 76
C284 X102
R161
R174 C199 C194 C193 IC115
R131
C133
Q107
R224
RFRP 1
C117
1 1
8 8
C290
SPV FE
C249
R267
R186
C291
R162
CN123
38
4 1
C175
20 SBAD VRX2
C221
38
C173 R157 C181
C207 C201
R238 R240 R241
VB VD TE
Q106
R134 R132
R136
TEB
R138
20
2
1 IC113
R171 C285 C196 C153 C283 C251 IC111 C150
R251
R210
1
C134
8 5 4 4 4 81 5
SLV
R247
R172
5
C245
R173
IC116
C188
R185 R236 C230
80
80
VE
R140 R139
51
VC
1 1
R243 R242
VF
15 15
C152
1
19
DMO MUTE12
C198 L108 C258 R252
TRO 1 1 8 8
1
SPVA
22
16 16
19
1 2
C253
R141
2.SP3.SL+
C286
SP+
LO-
C136
SL30
R151
1.SP+
8
11
15 15
R196 C212
FOO
C233 C227
SL+
R178 C203 R176 C197 R175
L110 VC1
C183 R158 C182
not contact side
ARF
R219
R220
R181 R179 C279 R177
T4
IC114
R200 R192 R198 C213 C219 R197
FLGB FLGC FLGD
R208
R147
F-
GND
R145
C238 R222 R221 C269
RF0
To CD Mech anism
CN113
CN113
D1206 C224 R205
1
ZZRES35
IC107 L104 C135
1
IC109 IC119
IC116 IC122 IC124
CN111
JA104
1
D1205
Q108
2
6 1 1
6
1
6
6
JA103
1
1
1
1
3
3
27
28
27
28
25
(DNP2035-A)
D CN53
4
4
SIDE A
A
B
C
D
A
E
F
SIDE B
A
CN113
1 15 1.F2.T3.T+ 4.F+ 5.PD 6.VR 7.LD 8.GND 9.F 10.C 11.B 14.E 12.A 15.CD+5 13.D 16.VC 2 16
0 1 0 1 2 3 0 1 2 3 4 5 6 7 8 9 0 1
37
8
CN111
1
1.SP+
2.SP-
3.SL+
4.SL-
5.GNDD
7
(DNP2035-A)
6
6.CDINSIDE
CN123
1
CN110
1
6
CN122
MAIN ASSY
24.V+11B 25.V+7
5
SIDE B
A
A
5
CN122
25
A B C
1.LO+ 2.LO3.LPS2 4.LPS1 5.S0CK 6.TSDI 7.GND 8.JSDI 9.SENBL 10.TSDO 11.XSRST 12.JSDO 13.RMIN 14.CONT2 15.XDOSW 16.CONT1 17.TCH 18.JOG1 19.JOG0 20.V+3R3 21.V+5D 22.GND 23.GND
6
1
CDJ-800
6
7
8
To Mechanism
CN111
To Mechanism
CN113
1
2
3
4
4.2 AC IN and TRNS ASSYS
A
SIDE A
SIDE A
B AC IN ASSY
T
W63
mAL
V
W64
A _A_V
V
C12 H12
NEUTRAL
H11
FU101
B
NEUTRAL
L11
AC IN
LIVE
LIVE
S12 AN11
RISK OF FIRE
W44 W43 W42 W41
DWR1359 DWR1363 DWR1365 DWR1366
- REPLACE FUSE AS MARKED
C13 C11
/KUC/J/WY/NK 3 2
220-240V VOLTAGE SELECTOR
S11
POWER SW ON OFF
ACIN
W28 W29 W30 W31
/RL
1
C
100-110V
PRIMARY
(DNP2036-B)
C TRNS ASSY
D
CAUTION
DWR1360DWR1364BLU
REPLACE IC LINKS AS MARKED. MFD.BY LITTELFUSE INC.
CN22
1 11
J3:DWR1360J2:DWR1364-
J2
CN11
1
491.630
J2
IC24 491005 491005
49103.5
VLT
TRNS
IC23
49103.5
IC21
E
IC22
J3 PRIMARY
W18
W19
BRN
For Power Transformer
IC25
CN22
D
J11
CN51
(DNP2036-B)
To GNDF
IC21 IC24 IC22 IC23
IC25
F
B C
38
1 2
CDJ-800
3 4
1
11
CN11
1
1
3
8
T21
5
3
1.FLAC1 2.FLAC2 3.FLAC3 4.FLAC4 5.VLOD 6.GND 7.GNDF 8.GND 9.V+11B 10.GND 11.V+7B
19
B C
5
6
7
8
SIDE B
SIDE B
A
B AC IN ASSY
NEUTRAL
MANUAL SOLDER
LIVE
NEUTRAL
B
AC IN
LIVE
220-240V 100-110V VOLTAGE SELECTOR
3 2.NEUTRAL 1.LIVE
MANUAL SOLDER
CN11
S11
POWER SW OFF ON
3.NEUTRAL 2.220-240V 1.110-120V CN11
S12
ACIN
PRIMARY
(DNP2036-B)
1
C
C TRNS ASSY
D
ATTENTION
REMPLACER LE IC LINKS COMME INDIQUE. DE CHEZ LITTELFUSE INC.
D24 11 3.FLAC3 4.FLAC4 5.VLOD 6.GND 2.FLAC2 11.V+7B 1 1.FLAC1 CN22 IC23 D26 IC24 D25 D28 D27
MANUAL SOLDER
D23
R74
TRNS
D22
IC25 D21
CN22
PRIMARY
IC21
J2
7.GNDF
9.V+11B
10.GND
8.GND
D
CN51
E
IC22
C31
C30 C29 C28 C27 C26 C24 C23 C22 C21 C25
MANUAL SOLDER
To GNDF
IC23 IC24 IC21 IC22 IC25
(DNP2036-B)
F
B C
CDJ-800
5 6 7
B C
39
8
F
E
B
A
D
C
40
SIDE A
To Loading motor
A CN122 F CN501
CN56
C69 C57 W66 W67
J CN1901
CN54
CN54
1 1.LO+ 2.LO1 1 1 1 1 2 3 W50 W49 C59 W65 C68 10 20 3
1.V+7 2.V+11B 3.GND 4.GND 5.V+5D
1.LPS1
2.GND
3.LPS2
CN55
CONTACT SIDE
W48
CONTACT SIDE
19.GND 20.TSDI 21.S1CK
W55
6.V+3R3
7.JOG0 8.JOG1 9.TCH
10.CONT1 11.XDOSW 12.CONT2 13.RMIN 14.JSDO 15.XSRST 16.TSDO 17.SENBL 18.JSDI
V+5D
W52
W47
FLAC3
W59
W45
W53
W60
W61
22.LPS1 23.LPS2 24.LO25.LO+
D SECB ASSY
W56
W51
W57
W58 FLAC4
V+11B
V+7A
GNDD
Q54
JA52
V+5D
V+7B
W54
GNDD
IC56 491.500
W39
DE CHEZ LITTELFUSE INC.
E
L55 W35 L57 W32 W34 W33 W23 W71 W22 W24 W25 W27 L58 W72
R81
L56
IC59 491.200
Q53
19 19
V+7B
W36
R76
W40
REMPLACER LE IC LINKS COMME INDIQUE.
C67 Q55
E
52
Q52
W46 C61
ATTENTION
L53 W62
C70
1.FLAC4 2.FLAC3 3.JOG0 4.JOG1 5.TCH 6.GND 7.GND 8.VLDJ 9.GND
W70
4.3 SECB, REGB and SLMB ASSYS
LINKS
W13
W14
CAUTION
SLOTSW
1 2 3
1 90
(DNP2036-B)
S1
1.V+7B 2.GND 3.V+5D 4.V+11B 5.V+7
CN1901
SLOTSW
REGB DWR1362
REGB ASSY
(DNP2036-B)
SIDE A
D E G
IC91
W68
1
IC92
4
(DNP2036-B)
C92
1
C94
6
SLMB DWS1322-
J91
1
6
G SLMB ASSY
W69
S1
90
1
2
3
3.LPS2 2.GNDD 1.LPS1
OPEN SIDE
MFD.BY
C CN22
CN1901
E
C53
CN52
6.GND
J91
KN51
D CN55
CN51
REPLACE IC AS MARKED. LITTELFUSE INC.
W15
DOUT MODE NORMAL<-->DJ
C54
1
6
CN51
3
3
1
CN52
6
1
W21
S51
1
1
25 25
D E G
CN53
1
1
CN55
DWR1361CN53
C62
SECB
CN56
CHARACTER SIDE
Q52
10
E
E
Q54 Q53 IC59 IC57 Q55 IC56
2
V+5D V+11B V+7A GNDD GNDD
2
IC57 491.200
GND W38 W37 GND R66
15.SENBL 16.TSDI 17.S1CK 18.GLED 10.V+5 19.V+7B 11.XSRST 12.FLAC2 13.TSDO 14.FLAC1
C64
C55
10.GND 11.V+7B W26 W20 GND GND C65
CDJ-800
1.FLAC1 2.FLAC2 3.FLAC3 4.FLAC4 5.VLOD 6.GND 7.GNDF 8.GND 9.V+11B C51 1 1 11 11
JA51
C52
4
4
CN55 1.LPS1 CN54 1 1
1.V+7 2.V+11B 3.GND 4.GND 5.V+5D 6.V+3R3
1.LO+ 2.LO-
3
CN1901
1
Q51
1
SLMB DWS1322-
7.JOG0 2.GND 8.JOG1 9.TCH 10.CONT1 3.LPS2 11.XDOSW 12.CONT2 13.RMIN 14.JSDO 15.XSRST 16.TSDO 17.SENBL 18.JSDI 19.GND 20.TSDI 21.S1CK 22.LPS1 23.LPS2 24.LOQ56 20
CN1901
D CN55
25.LO+
CN53
R52 R51 C60 5 4
8
8 IC51
1
1
R58 R57 R56 R55 R54 R53
D51 C56
IC55
DWR1361-
IC56
1.FLAC4 2.FLAC3 3.JOG0 4.JOG1
CN51
5.TCH 6.GND 7.GND 8.VLDJ 9.GND 10.V+5 11.XSRST 12.FLAC2
FLAC3 FLAC4
13.TSDO 14.FLAC1 15.SENBL 16.TSDI 17.S1CK 18.GLED 19.V+7B
1.FLAC1 2.FLAC2 3.FLAC3 4.FLAC4 5.VLOD 6.GND
V+5D
V+7A
GNDD
V+5D
E
E
Q55 R91 R78 R83
E
Q52
5
GND
R71 Q53
6.GNDD 5.V+7 4.V+11B 3.V+5D
6
R70
J91
R59
IC63
1
J91
R63
D52
E
F CN501
8
Q54 R82 C66
DWR1362 REGB
D55 R85 6.GND 5.V+7 4.V+11B 3.V+5D 2.GND 1.V+7B
R92 C93
R79
R84 D54 D53 C58
R60 D63 D64 C63 R61 R65 R68
2.GNDD 1.V+7B
C91 IC91
MANUAL SOLDER
R64
1
R62 L54
CN52
R73
SIDE B
E
REGB ASSY
MANUAL SOLDER
S51
R72 DOUT MODE DJ<-->NORMAL
IC92 6
R75
(DNP2036-B)
IC59
IC57 R67
V+7B
V+11B
GNDD
GNDD
7.GNDF 8.GND 9.V+11B 10.GND 11.V+7B
5
D SECB ASSY
11
6
1
7
10
CN56
CN51
CN56 19
SECB
D E G
G SLMB ASSY
SLOTSW
3.LPS2 2.GNDD 1.LPS1
5
SLOTSW
CN54
(DNP2036-B)
C CN22
6
CDJ-800
J CN1901
To Loading motor
E D C A B
1
(DNP2036-B)
7
Q52 Q54 Q53 IC59 IC57 Q55 IC56
25 10 1 1
D E G
SIDE B
F
8
41
CN55
3
CN53
S1902
S1901
CN52
1
1
2
3
4
4.4 MFLB and KSWB ASSYS
A
SIDE A
F
MFLB ASSY
D511
B1
W548 V+7B W549 19 GLED W554 W553 V501 53 W550 S508
MFLB DWG1
W551 W552 C502 Q501 E
CN501
D512
B2
W540 W537 S509 V+7B W538 GND
CN501
B
1
1
C506 C503 W539 V+5
D CN56
B4
D513 V+7B W525 W523
S511
VLDJ D505 D506
C510
W528
LAT0 W529 W530 W514 SCLK2
E
RELOOP /EXIT
Q502
D514 W510
B8
S510
VLDJ
W513
S507
S505
S506
LOOP-IN
LOOP-OUT
GNDA
CN500
GLED
W504
IC510
W512
D509 S512
D510
CN500
V+7B GLED W505
I CN600
W502
V+7B
REV
1 6
CN502
CN502
D
W503
W506
W507
IC510
W508
GNDA
W509
H KSWB ASSY
S1504
KSWB DWS1321-
CN1502
E
F
F H
42
1 2
CDJ-800
3 4
W501
1
1
13
13
GLED
W511
V+7B
C
Q501
Q502
BLK0
W524
W527
D507
D508
W526
VLDM
V+5
GND
FC DC
S504
19
49
46
W5
FL HOLDER
TIME
1 S1502 1
6
CN1502
1 6 6
S1503
S1501
LDER
W540
W526 W527 W528 BLK0 W529 LAT0 W530 W541 W514 SOUT W531 SDO2 C509 SCLK2 VLDM V+5
5
B DWG1564-
CUE
W532 W515 W516 W533 W534 V+5 W522 W535 W517 W536
PLAY
(DNP2036-B)
CN503
CN503
1 1
11 11
D1502
D1504
S1505
(DNP2036-B)
Production Code
S1506
D1503
D1501
5
20 10 W518 GND 5 W544 W543 W542 GND 1 1 V5AD GNDAD W555 GNDAD W545 W546 W519 V+7B X501 C504 GND V+5 D515 W547 W520 GLED W521 GNDA S503 W562
6
CALL
S501 S502
6
W556 KD0 W557 W558 SENBL W559 S1CK W560 W561 TSDI TSDO XSRST
CDJ-800
MEMORY
V+7B
QUICK RETURN
7 E D
7
W563 GLED
G
8
CN1503
F H
C B
8
SIDE A
43
A
F
1
2
3
4
A
SIDE B
F
MFLB ASSY
MFLB DWG156
C526 Q508 GNDAD C525 C536 C537 GND C516
80 80 81 81
GLED R547 R585
MEMORY
S503
V+7B R524
XSRST R536
S1CK
SENBL
TSDI R537 R567
TSDO R503
KD0 R538 R527 C504 R551 R550 GNDAD V5AD R539 R540 C539 V+5 C538 R501 C517 C541 R531 R548 R563 C518
0 10
VLDM
2 50 IC
C547
10 0
B
R584
10
GND R541 C540
R597
0
C515 GND
C514
51
R525
S502
V+5 XSRDY2 SCLK21 RXD XOE C513
50
XRESETM
1
R561 R560 R559 R558
81
50
CALL
R562
1
C524
51
1
C521
C519
CNVSS
R502 R504
C545
10
C546
1
0
V+5
C523
C544
C531
R564
31 31
C511
30
C543 V+5 GNDA
30 0 3
VLDM
1
Q503
CN503
C
Q515
G
CN1503
Q506
CN503 1.GNDF VINL V5AD MTL ADIN 10.TENPOL ADCT GLED 5.GNDAD JVOL KD2
D
Q515 Q503 Q506 Q504 IC501 IC503 Q508 IC502
11
H
KSWB ASSY
R1505 D1504 D1502
E
S1506
S1505
C1501 R588
R1503
D1503
R1504 Q1502 R1501
F
F H
44
1 2
CDJ-800
3 4
5
QUICK RETURN
S501
1 GND IC503
R526 C530 R520
81
BLK0
LAT0
30
SOUT
80 8 0
C522 C520 R565
SDO2
R515 D515
C542
R544 R594
IC 50 1
1 31 3
C509 SCLK2 R549
R546 R545
51 51
V+7B
50 50
CN503
R521 R522 GLED
Q504
R523
GNDA
PLAY
CUE
R1502
D1501 Q1501
5
6
7
8
SIDE B
A
CONTACT SIDE
R511 D511 C534
R592
S508
DWG1564MANUAL SOLDER
R591 R590
B1
GLED 19
V+7B
E
VLDM
2 50 IC
GND
0
1 0 1 2 3 4 5 6 7 8 9 1
51
0 1 2 3 0
A B C
V+7B GLED S1CK TSDI SENBL FLAC1 TSDO FLAC2 XSRST V+5 GND VLDJ GND GND TCH JOG1 JOG0 FLAC3 FLAC4 1
R535
R516
CN501
Q511
CN501
Q501 D502
C502
D512 S509 V+7B R512
D
CN56
B
D501
R596
R528
Q512
B2
R534
C503
R517
R597
R556
50
50
51
R555
C521 C545 V+5 R564
S504
R513
TIME
D516 D504 C535
V+5 V+7B GND R599 D513
C523
S511
C544
C543
E Q507 Q502 C510 C532
R507
R508
R569
VLDM
VLDJ R518 Q505 R505 R506 Q513 VLDJ D505
B4
R533
BLK0
LAT0
SOUT
2
CN500
IC510 LATCH1 BLK1
D510
(DNP2036-B)
C502
Q502
Q507
Q505
Q511 Q514 Q509 Q512 Q513
DWS1321KSWB
S1502 R1502 R1506 S1504 R586 R1509 KD4 GNDA V+7B S1503 PLAYL R587 GLED CUEL 6 Q1501 R1507 S1501 R1508
CN1502
(DNP2036-B)
CN1502
1
CDJ-800
5 6 7 8
6
1
13
1
SDO2
D503
C542 SCLK2
R568
R557
R530
D507
R514
D508
D506
S507 R549
RELOOP /EXIT
LOOP-OUT
S506
LOOP-IN
R593 S505 R529 GLED
D514 S510
Q514
B8
R519
C
V+7B
GNDA
GLED
I
CN600
CONTACT SIDE
R532 R509 Q509 R510
CN500
FLAC4 FLAC3 JOG0 JOG1 TCH GND GND VLDJ V+5 SCLK2 SDO2
GNDA
GLED R589 V+7B 6.PLAYL 5.GLED 4.CUEL 3.V+7B 2.GNDA 1.KD4
REV
R566
S512 D509
CN502
CN502
D
E
F
F H
45
1
2
3
4
4.5 SLDB, JOGB and JFLB ASSYS
A
SIDE A
I
JFLB ASSY
JFLB
Q608
C601 W645 W646
DWG1565C604
B
GND
CONTACT SIDE=TOP
E 77 77 75 46 46 44
DC FC
1
1
W635
CN600
W637
W643
W642
W633
W634
CN600
V+5
W639
W636
W631
13 GND GND 13 W627
W630 W638
W641 W640
W644
F CN500
W628
C
C602
3
W619
4 4
6 6
16
18
34 34
37 37 W620
1
V+5
4
4
V601
TCH1 1
1 2
FL
Production code
CN601
(DNP2037-B)
E
J
SLDB ASSY
W604
To Sheet SW
D
CN602
GND
W632
W629 W622 W624 C607 W621 W623 W626 W625
CONTACT SIDE=TOP
C603
CN602
CN601
SLDB DWS1323VR1551 W608
S1551 D1553
D1
MASTER TEMPO
F
J I
46
1 2
CDJ-800
3 4
5
6
7
8
SIDE A
A
B
K JOGB ASSY
CN1601
4 4
CN1601
6
1
DWG1566JOGB
1 2
1 D1601
3
(DNP2037-B)
C
D
F CN503
CN1503
CN1503
W610 W609 ADIN W613 V5AD D1551 GLED W611 W612 GNDAD GNDAD ADCT W614 W615 W604 1 W607 VR1552 11 11 W617 W616 GNDF GNDF
E
TEMPO
LED
S1551 D1553
D1552
S1552
C1551
W618 GNDF S1554 3
GNDAD
EJECT
±10 /±100
1
2
W605
VINYL
W606
D1559
S1553
(DNP2037-B)
F
J K
CDJ-800
5 6 7 8
47
F
E
B
A
D
C
48
SIDE B
J I
To Sheet SW
SLDB ASSY
JFLB ASSY
S1554
EJECT
VLDJ GND
80 81 80 IC 60 1 0 10 81
0 1 2 3
VLDJ
C1562
1 1
R1554
Q606
VLDJ
1
MANUAL SOLDER
CDJ-800
C609 R617 R616 Q607 R615 R614 Q605 R613 Q604 Q603 R612 R611 Q602 GND
30 C618 1 30 3 31
GNDF
GNDF
GNDAD GNDF
R1599
50 50
C1563
GNDAD
V5AD
C604
ADIN
C613 GND C611 R603 GND C617 SCLK2 E
ADCT
0 1 2 3 4 5 6 7 8 9
CN1503
V5AD
GNDAD
GNDAD
Q608
JVOL
A B C
R607 R606 R605 R604 R602
C1556 C1561
KD2
VINL
CN1503 ADIN R1555
C601
MTL GLED
R601
VLDJ
D1559
11
C1560 GLED
TEMPOL
Q601 V+5 C615 VLDJ GND R620 R618
BLK1 FLAC4
Q606 Q607 Q605 Q608 Q602 Q601 Q604 Q603
CN601
D1558
GND V+5 JOG1 JOG0 4
R619 VLDJ R621 SDO2
ADCT
R1558 1
C1554
R1551
F CN503
CN601
V+5
GND R622 C603 GND C602
C607
R1561
S1553
R1559
VINYL
5
GND V+5 13 1.FLAC4 1 FLAC3 JOG0 JOG1 TCH GND GND VLDJ V+5 SCLK2 SDO2 LATCH1 13.BLK1
(DNP2037-B)
IC602
CN600
R1563
IC602
4
C1559
CN600
R1556
TEMPO
±10 /±100
F CN500
D1552
R1552
R1560
R1557
C1557
C1558
R1553
MASTER TEMPO
D1553
C1553
1
R1564
51
VR1552
10
GNDF
0
1
1
J
1
1
CN602
I
CN602
TCH1 GND TCH1
JFLB DWG1565-
2
C610 VLDJ GND
2
IC601
GNDAD
1
0 0
V5AD
51
R610 R609 D601 C612 C620 C619 R699 D602
1
3
3
D1551
R608
C616 GND
C614
4
S1552
S1551
5
6
7
8
SIDE B
A
B
K JOGB ASSY
CN1601
D1601 C1602 4 1 R1603 C1601
JOGB R1601 DWG1566-
R1602
(DNP2037-B)
C
CN1601
D
E
MASTER TEMPO
VR1551 V5AD D1556
WARNING
THIS PRODUCT CONTAINS LEAD IN SOLDER AND CERTAIN ELECTRICAL PARTS CONTAIN CHEMICALS WHICH ARE KNOWN TO THE STATE OF CALIFORNIA TO CAUSE CANCER,BIRTH DEFECTS OR OTHER REPRODUCTIVE HARM. HEALTH & SAFETY CODE SECTION 25249.6 - PROPOSITION 65
D1554 C1552 D1555
ADCT
R1552
R1557
C1558
R1553
D1553
V5AD
ADCT C1555
R1560
C1553
R1562
GNDAD
C1557 S1551
D1557
ADIN
SLDB
DWS1323(DNP2037-B)
F
J K
CDJ-800
5 6 7 8
49
1
2
3
4
5. PCB PARTS LIST
A
NOTES:
Parts marked by "NSP" are generally unavailable because they are not in our Master Spare Parts List. The mark found on some component parts indicates the importance of the safety factor of the part. Therefore, when replacing, be sure to use parts of identical designation. When ordering resistors, first convert resistance values into code form as shown in the following examples. Ex.1 When there are 2 effective digits (any digit apart from 0), such as 560 ohm and 47k ohm (tolerance is shown by J=5%, and K=10%). 560 56 x 10 1 RD1/4PU 5 6 1 J 561 47k RD1/4PU 4 7 3 J 47 x 10 3 473 0.5 RN2H R 5 0 K R50 1 RS1P 1 R 0 K 1R0 Ex.2 When there are 3 effective digits (such as in high precision metal film resistors). 5.62k 562 x 10 1 5621 RN1/4PC 5 6 2 1 F
B
Mark No.
Description
Part No.
Mark No.
Q108 Q104-Q107 Q102 Q111 Q103 D1204, D1205 D1206 D1207
Description
Part No.
2SC2412K 2SD2114K DTA124EUA DTC114TK DTC124EUA 1SS355 EC10QS04 HZU2.0B
LIST OF ASSEMBLIES
1..MAIN Assy NSP NSP 1..DISP Assy (WYXJ) 1..DISP Assy (KUCXJ) 2..MFLB Assy 2..SECB Assy 2..REGB Assy 2..TRNS Assy 2..AC IN Assy (KUCXJ) 2..AC IN Assy (WYXJ) 2..KSWB Assy 2..SLMB Assy 1..SUB Assy 2..JFLB Assy 2..JOGB Assy 2..SLDB Assy DWG1563 DWM2147 DWM2149 DWG1564 DWR1361 DWR1362 DWR1364 DWR1366 DWR1363 DWS1321 DWS1322 DWM2146 DWG1565 DWG1566 DWS1323
COILS AND FILTERS
L104 (470uH) F110 (Ferrite core) L108, L109 (Chip beads) DTL1083 DTL1090 PTL1014
C
CAPACITORS
C224, C230 C232 C164, C165 C213, C219 C158 C159, C223 C238 C192, C251 C210 C220 C150, C152, C157 C127, C175, C206, C221, C240 C249, C256, C258, C260 C270, C271, C282, C283 C153 C114, C115, C130, C131, C135 C119, C133 C163 C101, C106-C113, C117, C118 C120, C123-C126, C128, C129 C134, C138, C144-C149, C151 C160-C162, C167-C171 C173, C174, C181, C183, C184 C186, C187, C189, C194, C198 C200, C205, C211, C212 C214-C218, C222, C226, C227 C233, C234, C236, C237, C239 C242-C244, C246, C247, C254 C257, C259, C261-C266, C272 C274, C275, C284 C136, C155, C176, C177, C182 C185, C188, C190, C191, C196 C207, C231, C245, C248, C250 CCSRCH100D50 CCSRCH101J50 CCSRCH120J50 CCSRCH180J50 CCSRCH181J50 CCSRCH220J50 CCSRCH270J50 CCSRCH470J50 CCSRCH471J50 CCSRCH680J50 CEAT101M10 CEJQ101M10 CEJQ101M10 CEJQ101M10 CEJQ330M10 CEJQ470M16 CEJQNP220M16 CKSRYB102K50 CKSRYB103K50 CKSRYB103K50 CKSRYB103K50 CKSRYB103K50 CKSRYB103K50 CKSRYB103K50 CKSRYB103K50 CKSRYB103K50 CKSRYB103K50 CKSRYB103K50 CKSRYB103K50 CKSRYB103K50 CKSRYB104K25 CKSRYB104K25 CKSRYB104K25
4
NSP
D
Mark No.
Description
Part No.
A MAIN ASSY
SEMICONDUCTORS
IC113 IC109 IC119 IC122 IC111, IC114, IC116
E
BR24C64F K4S281632C-TC1H LA6562 M51957BFP NJM2100M NJM2374AM NJM2870F05 NJM2870F18 NJM2903M NJM4558MD PD3442B8 PDC101A PE8001A TA2153FN TC74VHC257FT TC7S04FU TC7WU04FU TC9495F-P XCA56367PV150 2SA1036K
IC107 IC123 IC124 IC115 IC103 IC112 IC102 IC104 IC118 IC120 IC125 IC108 IC110 IC117 Q110
F
50
1 2
CDJ-800
3
5
6
7
8
Mark No.
Description
Part No.
CKSRYB104K25 CKSRYB104K25 CKSRYB153K50 CKSRYB224K16 CKSRYB333K16 CKSRYB472K50 CKSRYB473K50 CKSRYB562K50 CKSRYB682K50 CQMA152J50
Mark No.
Description
Part No.
ASG7013 DSG1063 DSG1063
C253, C267-C269, C273, C280 C285-C287, C291 C195 C197, C203, C228, C229, C279 C204 C202 C208, C209 C241 C235 C116, C121, C122, C132
S501, S502, S503, S504 S505, S506, S507, S508 S509, S510, S511, S512
A
CAPACITORS
C536, C537 C542 C531, C543, C544, C545 C506, C510 C502, C504 C503 C509 C530, C532, C534, C538, C539 C540 C511, C513, C514, C515, C516 C520, C521, C522, C523, C524 C525, C526, C535 C517, C518, C519 CCSRCH102J50 CCSRCH151J50 CCSRCH271J50 CEJQ100M50 CEJQ470M16 CEJQ1R0M50 CEJQ4R7M50 CKSRYB102K50 CKSRYB102K50 CKSRYB103K50 CKSRYB103K50 CKSRYB103K50 CKSRYB105K6R3
RESISTORS
R223, R253, R254 R195 R136 R115, R127 R145 R214, R215, R257 R138 R198, R200 R146, R196, R256 R199 R192, R197 Other Resistors RAB4C223J RS1/16S1502F RS1/16S1801F RS1/16S2202D RS1/16S2202F RS1/16S3301F RS1/16S3901F RS1/16S3902F RS1/16S4701F RS1/16S5600F RS1/16S8202F RS1/16S###J
B
RESISTORS
Other Resistors RS1/16S###J
OTHERS
CN500 13P CONNECTOR CN501 19P CONNECTOR V501 FL DISPLAY FL HOLDER CN502 6P SOCKET CN503 11P CONNECTOR 52492-1320 52492-1920 DEL1048 DNF1674 KP200IB6L VKN1363
C
OTHERS
X101 CRYSTAL RES. (16.93MHz) CN123 KR CONNECT POST 2P CN110 KR CONNECT POST 6P JA104 1P PINJACK X102 CERAMIC RES.(24.57MHz) CN122 CONNECTOR 25P CN111 CONNECTOR 6P CN113 FFC CONNECTOR JA103 2P JACK ASS1073 B2B-PH-K-S B6B-PH-K-S DKB1056 DSS1139 HLEM25R-1 S6B-PH-K-S SLW16S-1C7 VKB1050
D SECB ASSY
SEMICONDUCTORS
> IC56 > IC57, IC59
IC51 IC63 Q54 Q53, Q55 AEK7005 AEK7023 NJM2374AM TC7S04F 2SB1238X 2SD1859X 2SD2012 DTA143EUA DTC124EUA 1SS355 EC10QS04 UDZS10B UDZS20B UDZS22B UDZS5.1B
E D
F
MFLB ASSY
PD5848A TC7S04F UPD16306B 2SB1237X 2SC4081 2SC4081 2SC4081 2SC4081 2SC4081 2SD1858X 1SS355 SLI-343URCW SLI-343YCW SLI-343YCW SLI-343YCW TLGE68TG UDZS13B UDZS18B UDZS6.8B
SEMICONDUCTORS
IC501 IC503 IC502 Q501 Q503, Q504, Q505 Q506, Q507 Q508, Q509 Q511, Q512, Q513 Q514, Q515 Q502 D516 D509, D510 D505, D506, D507 D508, D511 D512, D513, D514 D515 D503 D504 D501
> Q52
Q51 Q56 D52 D51 D63, D64 D53 D54 D55
COILS AND FILTERS
L53 (82uH) L55, L56, L57, L58 (Ferrite beads) L54 (Chip beads) DTL1104 VTH1020 VTL1084
SWITCHES AND RELAYS
S51 DSH1025
CAPACITORS
C60 C57, C59, C62, C67, C68 C69, C70 C61 C55 C51, C52 CCSRCH331J50 CEAT101M10 CEAT101M10 CEAT1R0M50 CEAT221M2A CEAT222M25
7
COILS AND FILTERS
X501 CERAMIC RES.(4MHz) DSS1131
F
SWITCHES AND RELAYS
5 6
CDJ-800
8
51
1
2
3
4
Mark No.
C53, C54 C58 C56, C63, C66
Description
Part No.
CEAT332M16 CKSRYB103K50 CKSRYB104K25
Mark No. Description COILS AND FILTERS
> L11
Part No.
VTL-004
A
RESISTORS
R76 R66 R81 R51 R52 Other Resistors RD1/2VM103J RD1/2VM271J RD1/2VM470J RS1/16S2002D RS1/16S3302D RS1/16S###J
SWITCHES AND RELAYS
> S11
DSA1029
CAPACITORS
> C12, C13 (Film capa.) > C11 (10000P/AC250V)
ACE7027 ACG7033
OTHERS
> AN11 POWER SOCKET
H11, H12 FUSE CLIP > CN11 2P-VH CONNECTOR AKP7032 AKR1004 B2P3-VH
OTHERS
B
CN52 6P JUMPER CONN. 52 MINI JACK CN54 KR CONN. POST CN55 3P CONN. POST CN56 19P FFC CONN. CN53 25P CONNECTOR CN51 11P SOCKET JA51 REMOCON JACK PCB BINDER KN51 EARTH METAL FITT.
52147-0610 AKN7003 B2B-PH-K-S B3B-PH-K-M HLEM19S-1 HLEM25S-1 KP250NA11 PKN1004 VEF1040 VNF1084
B AC IN ASSY (for WYXJ type)
COILS AND FILTERS
> L11
VTL-004
SWITCHES AND RELAYS
> S11
DSA1029
CAPACITORS
> C12, C13 (Film capa.) > C11 (10000P/AC250V)
ACE7027 ACG7033
E REGB ASSY
C
SEMICONDUCTORS
> IC91 > IC92
BA05T PQ15RW11
OTHERS
H11, H12 FUSE CLIP
> CN11 2P-VH CONNECTOR > AN11 POWER SOCKET
AKR1004 B2P3-VH BKP1046
CAPACITORS
C92 C94 C91, C93 CEAT101M10 CEAT470M16 CKSRYB103K50
H KSWB ASSY
SEMICONDUCTORS
Q1501, Q1502 D1501, D1502 D1503, D1504 2SC4081 SLI-343YCW TLGE68TG
RESISTORS
R92 R91
D
RS1/16S2201D RS1/16S3901D
SWITCHES AND RELAYS OTHERS
91 6P CABLE HOLDER J91 6P JUMPER WIRE REGURATOR PLATE 51048-0600 D20PDY0610E DNH2533 S1501, S1502, S1503, S1504 S1505, S1506 ASG7013 DSG1063
CAPACITORS
C1501 CKSRYB102K50
C TRANS ASSY
SEMICONDUCTORS
> IC25 > IC23, IC24 > IC21, IC22 > D25, D26, D27, D28 > D21, D22, D23, D24
AEK7006 AEK7017 AEK7019 1SR154-400 RB060L-40
E
RESISTORS
Other Resistors RS1/16S###J
OTHERS
CN1502 6P PLUG AKM7030
I JFLB ASSY
SEMICONDUCTORS
IC601 Q608 Q601, Q602, Q603, Q604, Q605 Q606, Q607 D601 UPD16306B 2SB1237X 2SC4081 2SC4081 UDZS9.1B
CAPACITORS
C21, C22, C23, C24, C25 C26, C27, C28, C29 C30, C31 CKSRYB473K50 CKSRYB473K50 CKSRYB473K50
RESISTORS
Other Resistors RS1/16S###J
CAPACITORS OTHERS
> J2 CONNECTOR ASSY
F
CN22 11P CONNECTOR PCB BINDER
DKP3621 S11B-XH-A-1 VEF1040
B AC IN ASSY(for KUCXJ type)
52
1 2
C617 C618, C619, C620 C604, C607 C601 C602, C603 C616
CCSRCH151J50 CCSRCH271J50 CEJQ100M50 CEJQ1R0M50 CEJQ470M16 CKSRYB102K50
CDJ-800
3 4
5
6
7
8
Mark No.
Description
Part No.
CKSRYB103K50 CKSRYB103K50
A
C609, C610, C611, C612, C613 C615
RESISTORS
Other Resistors RS1/16S###J
OTHERS
CN602 CONNECTOR V601 FL DISPLAY FL HOLDER CN600 13P CONNECTOR CN601 KR CONNECTOR 5597-03APB DEL1049 DNK3956 HLEM13R-1 S4B-PH-K-S
G SLMB ASSY
SWITCHES AND RELAYS
S1901, S1902 DSG1017
B
OTHERS
CN1901 KR CONNECTOR S3B-PH-K-M
K JOGB ASSY
SEMICONDUCTORS
D1601 GP1A038RBK
CAPACITORS
C1601, C1602 CKSRYB103K50
C
RESISTORS
Other Resistors RS1/16S###J
OTHERS
CN1601 KR CONNECTOR B4B-PH-K-S
J SLDB ASSY
SEMICONDUCTORS
DD1554, DD1555, D1556, D1557 D1551 D1553 D1552 1SS355 E1L4E-7B1A SLI-343URCW SLI-343YCW
D
SWITCHES AND RELAYS
S1551, S1552, S1553, S1554 ASG7013
CAPACITORS
C1557 C1556 C1551 C1552, C1553 C1558, C1559, C1560, C1561 CCSRCH101J50 CCSRCH102J50 CEJQ100M50 CKSRYB102K50 CKSRYB103K50
E
RESISTORS
R1563, R1564 VR1552 10kB VR1551 VR slide(50k) Other Resistors RS1/16S2201F DCS1062 DCV1009 RS1/16S###J
OTHERS
CN1503 PLUG DKN1252
F
CDJ-800
5 6 7 8
53
1
2
3
4
6. ADJUSTMENT
A
There is no information to be shown in this chapter.
B
C
D
E
F
54
1 2
CDJ-800
3 4
5
6
7
8
7. GENERAL INFORMATION
7.1 DIAGNOSIS
7.1.1 SERVICE MODE 1. Service Mode Summary
This unit is controlled with two microcomputers. One microcomputer performs the button input and indication of FL and LED (display section), and the other microcomputer drives the player (player section). Test mode is prepared in each microcomputer.
A
1 Confirmation mode of the button of display section and display function
It is the mode which confirms button input and display function.
2 The mode which confirms the operation of the player section (use the remote control unit)
Connect the remote control unit (RU-V101) to the data copy terminal of the player, and confirms the operation.
B
3 Version confirmation mode
Can confirm software version of each microcomputer.
2. Confirmation Mode of the Button of Display Sectiont and Display Function
Enter this mode when turns the power on while pressing the [MEMORY] key and [TIME] key simultaneously. It can light display part in this mode partially as follows. And it can perform each button and the input of volume and indication normally. Further, display lights while pressing the button. Button
QUICK RETURN AUTO BEAT (1, 2, 4, 8) REVERSE CUE LED PLAY/PAUSE LOOP IN LOOP OUT JOG MODE TEMPO RANGE MASTER TEMPO TRACK/SEARCH - FWD TRACK/SEARCH - REV SEARCH - FWD SEARCH -REV TIME MODE/AUTO CUE RELOOP/EXIT FL CALL MEMORY EJECT JOG ADJUST VOLUME SLIDER VOLUME Light LED of QUICK RETURN Light LED of each beat Light LED of REVERSE Light LED of CUE Light LED of PLAY/PAUSE Light LED of LOOP IN Light LED of LOOP OUT Light LED of VINYL Light LED of TEMPO RANGE Light LED of MASTER TE M PO Light "REMAIN", "M", " : ", "88" of a minute and "8" of high-order digit of a second Light "88" of the track number, "A. COU" and "QUICK RETURN" Light "S", "F", "8" of low order digit of a second and "88" of a frame Light all of Playing bar and frame Light "+1888%" of tempo, "888" of BPM, "WIDE", "MT" and "BPM" Light all FLs, JOG-FLs and LEDs of the main unit Light all the rotation display parts of JOG-FL Light all CUE point marks of JOG-FL Light "VINYL" character and a frame (blue) of the JOG-FL center Goes out the ring A of JOG-FL when the volume position is less than the center. And light it when it is more than the center. Goes out the ring B of JOG-FL when the volume position is less than the center. And light it when it is more than the center.
E D
Display
C
F
CDJ-800
5 6 7 8
55
1
2
3
4
3. Confirmation Mode of the Operation with the Player being Simple
A
Connect the remote control unit (RU-V101) to DATA IN/OUT terminal of the Rear panel, and confirms the operation. These commands test a mechanism and servo system mainly. Therefore, DJ function such as scan or tempo does not work. Prepare only a command that searches arbitrary music and playback the audio. Connect the remote control unit, and enter this mode when turns the power on while pressing the [MEMORY] key and [REVERSE] key simultaneously. Function
A Time mode set Track mode set Block mode set Play Reject Pause Search Eject Audio Play Test/Normal Mode Change Servo All Off Focus On Spindle Kick, Tracking On/Off Tracking Off Slide FWD Slide REV Search TR No.2 Pickup Up/Down
REJECT
PAUSE
PLAY STILL/STEP MULTI-SPEED +
Button corresponding to RU-V101
TIME CHAPTER FRAME PLAY REJECT PAUSE SEARCH OPEN (FUNC + 9) AUDIO (FUNC + 7) C-MODE (FUNC + 3) 0 + TIME 1 + TIME 2 + TIME 3 + TIME 4 + TIME 5 + TIME 6 + TIME 7 + TIME
B
SCAN
CLEAR 7 AUDIO 4 VIDEO 1 DISPLAY 0 FRAME A 8 SPEED 5 STOP.M 2 STILL CR TIME B
FUNC 9 OPEN 6 START 3 C-MODE SEARCH CHAPTER C
C
· Specification method of addressing modes in the search
There are three ways of search methods of time search, track search and block search in this unit. It is necessary to specify each mode when performs each search. After specified the mode once, mode is maintained till modifies it next.
D
· Time search (A Time mode set) Set absolute time (minute, second) in the address mode. Examples: When search for 2 minutes 34 seconds Press buttons of [TIME], [0], [2], [3], [4] and [SEARH] in order. · Track search (Track mode set) Set track number in the address mode. Examples: When search for track 5 Press buttons of [CHAPTER], [5] and [SEARCH] in order. · Block search (Block mode set) Set block in the address mode. Examples: When search for 2 minutes 34 seconds 56 frame Press buttons of [FRAME], [0], [2], [3], [4], [5], [6] and [SEARCH] in order.
E
· Player operation command
(Play) Set up and play. (it is not audio playback) In addition, release it if it is the pause state. (Reject) Stop
F
56
1 2
CDJ-800
3 4
5
6
7
8
(Pause) Pauses at the position. (Eject) In the playback state or stop state, perform the disc eject. (Audio Play) Audio playbacks the arbitrary music. It is necessary for this command that Player is set up beforehand. Please execute (Play) first. (Reject) Stop by the command. Examples: When audio playbacks at track 8 Press buttons of [8], [AUDIO], ([FUNC] and [7]) in order.
A
· Test operation command
It can control servo operation finely. Be careful not to damage the player by mistake the usage of test command. (Test/Normal Mode Change) [C-MODE] Switch the Test mode/Normal mode by [FUNC] and [3] buttons. Can use only commands of 7TM from 0TM in the test mode. (S