Text preview for : Ricoh_[B089,093,097]Digital_Copier_AF-2022_Parts_&_Service.pdf part of Ricoh Aficio 2022/2027 Ricoh_[B089,093,097]Digital_Copier_Aficio 2022/2027_Parts_&_Service.pdf (Insert Version 9/2003)
Back to : Ricoh_[B089,093,097]Digit | Home
Model R-C3
(Machine Code: B089/B093/B097)
SERVICE MANUAL (Insert Version)
September, 2003 Subject to change
!IMPORTANT SAFETY NOTICES
PREVENTION OF PHYSICAL INJURY 1. Before disassembling or assembling parts of the copier and peripherals, make sure that the copier power cord is unplugged. 2. The wall outlet should be near the copier and easily accessible. 3. If any adjustment or operation check has to be made with exterior covers off or open while the main switch is turned on, keep hands away from electrified or mechanically driven components. 4. If a job has started before the copier completes the warm-up or initializing period, keep hands away from the mechanical and electrical components because the starts making copies as soon as the warm-up period is completed. 5. The inside and the metal parts of the fusing unit become extremely hot while the copier is operating. Be careful to avoid touching those components with your bare hands. HEALTH SAFETY CONDITIONS Toner is non-toxic, but if you get it in your eyes by accident, it may cause temporary eye discomfort. Try to remove with eye drops or flush with water as first aid. If unsuccessful, get medical attention. SAFETY AND ECOLOGICAL NOTES FOR DISPOSAL 1. Do not incinerate the toner cassettes. Toner dust may ignite suddenly when exposed to an open flame. 2. Dispose of toner cassettes in accordance with local regulations. (This is a non-toxic unit.) 3. Dispose of replaced parts in accordance with local regulations. OBSERVANCE OF ELECTRICAL SAFETY STANDARDS 1. The copier and its peripherals must be installed and maintained by a customer service representative who has completed the training course on those models. 2. The NVRAM on the Controller board has a lithium battery which can explode if replaced incorrectly. Replace the NVRAM only with an identical one. Do not recharge or burn this battery. Used NVRAM must be handled in accordance with local regulations. 3. The danger of explosion exists if batteries on the FCU, MBU and JBIG are incorrectly replaced. Replace only with the same or an equivalent type recommended by the manufacturer. Discard used batteries in accordance with the manufacturer's instructions.
manuals4you.com
LASER SAFETY
The Center for Devices and Radiological Health (CDRH) prohibits the repair of laser-based optical units in the field. The optical housing unit can only be repaired in a factory or at a location with the requisite equipment. The laser subsystem is replaceable in the field by a qualified Customer Engineer. The laser chassis is not repairable in the field. Customer engineers are therefore directed to return all chassis and laser subsystems to the factory or service depot when replacement of the optical subsystem is required.
!WARNING
Use of controls, or adjustment, or performance of procedures other than those specified in this manual may result in hazardous radiation exposure.
!WARNING FOR LASER UNIT
WARNING: Turn off the main switch before attempting any of the procedures in the Laser Unit section. Laser beams can seriously damage your eyes. CAUTION MARKING:
LASER-4.WMF
TABLE OF CONTENTS
1. OVERALL MACHINE INFORMATION ........................................ 1-1
1.1 SPECIFICATIONS .............................................................................. 1-1 1.2 MACHINE CONFIGURATION .................................................................. 1-4 1.2.1 SYSTEM COMPONENTS................................................................ 1-4 1.2.2 INSTALLABLE OPTIONAL TABLE.................................................. 1-6 Copier options ...................................................................................... 1-6 Fax option ............................................................................................ 1-6 Printer/scanner options ........................................................................ 1-6 1.3 PAPER PATH ........................................................................................... 1-7 1.4 MECHANICAL COMPONENT LAYOUT................................................... 1-8 1.5 ELECTRICAL COMPONENT DESCRIPTIONS...................................... 1-10 1.6 DRIVE LAYOUT ..................................................................................... 1-13 1.7 COPY PROCESS ................................................................................... 1-14 1.7.1 OVERVIEW.................................................................................... 1-14 1.8 BOARD STRUCTURE ............................................................................ 1-16 1.8.1 OVERVIEW.................................................................................... 1-16 1.8.2 CONTROLLER .............................................................................. 1-18
2. DETAILED SECTION DESCRIPTIONS....................................... 2-1
2.1 SUMMARY ............................................................................................... 2-1
3. INSTALLATION PROCEDURE ................................................... 3-1
3.1 INSTALLATION REQUIREMENTS........................................................... 3-1 3.1.1 ENVIRONMENT .............................................................................. 3-1 3.1.2 MACHINE LEVEL ............................................................................ 3-1 3.1.3 MINIMUM SPACE REQUIREMENTS.............................................. 3-2 3.1.4 POWER REQUIREMENTS.............................................................. 3-3 3.2 COPIER INSTALLATION.......................................................................... 3-4 3.2.1 POWER SOCKETS FOR PERIPHERALS....................................... 3-4 3.2.2 INSTALLATION FLOW CHART....................................................... 3-5 3.2.3 ACCESSORY CHECK ..................................................................... 3-6 3.2.4 INSTALLATION PROCEDURE........................................................ 3-7 3.3 PAPER TRAY UNIT INSTALLATION ..................................................... 3-11 3.3.1 ACCESSORY CHECK ................................................................... 3-11 3.3.2 INSTALLATION PROCEDURE...................................................... 3-11 3.4 LCT INSTALLATION............................................................................... 3-14 3.4.1 ACCESSORY CHECK ................................................................... 3-14 3.4.2 INSTALLATION PROCEDURE...................................................... 3-14 3.5 AUTO REVERSE DOCUMENT FEEDER INSTALLATION .................... 3-17 3.5.1 ACCESSORY CHECK ................................................................... 3-17 3.5.2 INSTALLATION PROCEDURE...................................................... 3-18 3.6 INTERCHANGE UNIT INSTALLATION .................................................. 3-22 3.6.1 COMPONENT CHECK .................................................................. 3-22 3.6.2 INSTALLATION PROCEDURE...................................................... 3-23 3.7 1-BIN TRAY UNIT INSTALLATION ........................................................ 3-25
i
manuals4you.com
3.7.1 COMPONENT CHECK .................................................................. 3-25 3.7.2 INSTALLATION PROCEDURE...................................................... 3-26 3.8 SHIFT TRAY........................................................................................... 3-29 3.8.1 COMPONENT CHECK .................................................................. 3-29 3.8.2 INSTALLATION PROCEDURE...................................................... 3-30 3.9 BY-PASS FEED UNIT INSTALLATION .................................................. 3-32 3.9.1 COMPONENTS CHECK................................................................ 3-32 3.9.2 INSTALLATION PROCEDURE...................................................... 3-33 3.10 DUPLEX UNIT INSTALLATION............................................................ 3-35 3.10.1 ACCESSORY CHECK ................................................................. 3-35 3.10.2 INSTALLATION PROCEDURE.................................................... 3-36 3.11 BRIDGE UNIT INSTALLATION ............................................................ 3-38 3.11.1 ACCESSORY CHECK ................................................................. 3-38 3.11.2 INSTALLATION PROCEDURE.................................................... 3-39 3.12 1000-SHEET FINISHER INSTALLATION............................................. 3-41 3.12.1 ACCESSORY CHECK ................................................................. 3-41 3.12.2 INSTALLATION PROCEDURE.................................................... 3-42 3.13 500-SHEET FINISHER INSTALLATION............................................... 3-45 3.13.1 ACCESSORY CHECK ................................................................. 3-45 3.13.2 INSTALLATION PROCEDURE.................................................... 3-46 3.14 PLATEN COVER INSTALLATION........................................................ 3-48 3.15 KEY COUNTER INSTALLATION.......................................................... 3-49 3.16 OPTICS ANTI-CONDENSATION HEATER.......................................... 3-51 3.17 TRAY HEATER..................................................................................... 3-52 3.18 TRAY HEATER (OPTIONAL PAPER TRAY UNIT) .............................. 3-54 3.19 TRAY HEATER (OPTIONAL LCT)........................................................ 3-57 3.20 OPTIONAL BOARDS AND DIMMS ...................................................... 3-60 3.20.1 REMOVING THE COVERS ......................................................... 3-60 3.20.2 PRINTER/SCANNER MODULE (B577)....................................... 3-61 Printer/Scanner Module ROM DIMM Installation................................ 3-62 3.20.3 128 MB MEMORY (G331) ........................................................... 3-63 3.20.4 HDD (B592) ................................................................................. 3-64 3.20.5 NIB (B525-17) .............................................................................. 3-66 3.20.6 IEEE 1394 INTERFACE KIT (G336)............................................ 3-67 3.20.7 IEEE 802.11B INTERFACE KIT (B515) ....................................... 3-69 3.20.8 USB 2.0 BOARD (B525-01) ......................................................... 3-73 3.20.9 BLUETOOTH UNIT 2045 (G354)................................................. 3-75 3.20.10 POSTSCRIPT 3 UNIT (G354-05) .............................................. 3-77 3.20.11 FILE FORMAT CONVERTER (B519) ........................................ 3-78 3.20.12 CHECK ALL CONNECTIONS.................................................... 3-79
4. SERVICE TABLES...................................................................... 4-1
4.1 GENERAL CAUTION................................................................................ 4-1 4.1.1 PCU (PHOTOCONDUCTOR UNIT)................................................. 4-1 4.1.2 TRANSFER ROLLER UNIT ............................................................. 4-1 4.1.3 SCANNER UNIT .............................................................................. 4-1 4.1.4 LASER UNIT.................................................................................... 4-2 4.1.5 FUSING UNIT .................................................................................. 4-2 4.1.6 PAPER FEED .................................................................................. 4-2
ii
4.1.7 OTHERS .......................................................................................... 4-2 4.2 SERVICE PROGRAM MODE................................................................... 4-3 4.2.1 SERVICE PROGRAM MODE OPERATION.................................... 4-3 Entering and Exiting SP mode ............................................................. 4-3 SP Mode Button Summary................................................................... 4-4 Switching Between SP Mode and Copy Mode for Test Printing........... 4-5 Selecting the Program Number ............................................................ 4-5 4.2.2 SERVICE PROGRAM MODE TABLES ........................................... 4-6 SP1XXX: Feed ..................................................................................... 4-7 SP2XXX: Drum .................................................................................. 4-16 SP4-XXX: Scanner............................................................................. 4-27 SP5XXX: Mode .................................................................................. 4-34 SP6XXX: Peripherals ......................................................................... 4-57 SP7XXX: Data Log........................................................................... 4-59 SP8-xxx: Data Log2 ........................................................................... 4-66 4.2.3 TEST PATTERN PRINTING (SP2902-3)....................................... 4-99 4.2.4 INPUT CHECK............................................................................. 4-100 Main Machine Input Check (SP5803)............................................... 4-100 ARDF Input Check (SP6007) ........................................................... 4-103 Finisher Input Check (SP6117) ........................................................ 4-104 4.2.5 OUTPUT CHECK......................................................................... 4-106 Main Machine Output Check (SP5804)............................................ 4-106 ARDF Output Check (SP6008) ........................................................ 4-108 Finisher Output Check (SP6118) ..................................................... 4-108 4.2.6 SMC DATA LISTS (SP5990) ....................................................... 4-109 4.2.7 MEMORY ALL CLEAR (SP5801) ................................................ 4-109 Using a Flash Memory Card............................................................. 4-109 Without Using a Flash Memory Card ............................................... 4-111 4.2.8 UPLOADING/DOWNLOADING NVRAM DATA ........................... 4-112 Uploading NVRAM Data (SP5824) .................................................. 4-112 Downloading NVRAM Data (SP5825).............................................. 4-113 4.2.9 APS OUTPUT DISPLAY (SP4301).............................................. 4-114 4.2.10 DF APS SENSOR OUTPUT DISPLAY (SP6901) ...................... 4-115 4.2.11 NIP BAND WIDTH MEASUREMENT (SP1109) ........................ 4-116 4.3 PROGRAM DOWNLOAD ..................................................................... 4-117 4.4 SOFTWARE RESET............................................................................. 4-118 4.5 SYSTEM SETTINGS AND COPY SETTING RESET ........................... 4-119 4.5.1 SYSTEM SETTING RESET......................................................... 4-119 4.5.2 COPIER SETTING RESET.......................................................... 4-120 4.6 USER TOOLS....................................................................................... 4-121 4.6.1 HOW TO USE UP MODE ............................................................ 4-121 UP Mode Initial Screen: User Tools/Counter Display....................... 4-121 System Settings ............................................................................... 4-121 Copier/Document Server Features................................................... 4-121 Printer, Facsimile, Scanner Settings ................................................ 4-122 Inquiry .............................................................................................. 4-122 Counter ............................................................................................ 4-123
iii
manuals4you.com
4.7 LEDS .................................................................................................... 4-124 Controller.......................................................................................... 4-124 SBCU ............................................................................................... 4-124 IPU ................................................................................................... 4-124 4.8 DIP SWITCHES.................................................................................... 4-124 Controller: DIP SW2......................................................................... 4-124 SBCU: DIP SW102 .......................................................................... 4-124 4.9 SPECIAL TOOLS AND LUBRICANTS ........................................... 4-125 4.9.1 SPECIAL TOOLS......................................................................... 4-125 4.9.2 LUBRICANTS .............................................................................. 4-125 4.10 USING THE DEBUG LOG .................................................................. 4-126 4.10.1 SWITCHING ON AND SETTING UP SAVE DEBUG LOG ........ 4-126 4.10.2 RETRIEVING THE DEBUG LOG FROM THE HDD ................. 4-129 4.10.3 RECORDING ERRORS MANUALLY ........................................ 4-130
6. REPLACEMENT AND ADJUSTMENT........................................ 6-1
6.6 PAPER FEED ........................................................................................... 6-1 6.6.1 FEED ROLLERS: TRAY 1 ............................................................... 6-1 6.6.2 FEED ROLLER: TRAY 2.................................................................. 6-2 6.6.5 PAPER FEED CLUTCHES .............................................................. 6-3 Lower Paper Feed Clutch..................................................................... 6-3 Upper Paper Feed Clutch..................................................................... 6-3 6.6.6 RELAY CLUTCHES......................................................................... 6-4 6.7 PCBS AND OTHER ITEMS ...................................................................... 6-4 6.7.1 CONTROLLER BOARD................................................................... 6-5
7. TROUBLESHOOTING................................................................. 7-1
7.1 SERVICE CALL CONDITIONS................................................................. 7-1 7.1.1 SUMMARY....................................................................................... 7-1 7.1.2 SC CODE DESCRIPTIONS............................................................. 7-2 7.2 SELF-DIAGNOSTIC MODE.................................................................... 7-16 7.2.1 SELF-DIAGNOSTIC MODE AT POWER ON ................................ 7-16 7.2.2 DETAILED SELF-DIAGNOSTIC MODE ........................................ 7-17 Executing Detailed Self-Diagnosis ..................................................... 7-17 7.3 PAPER FEED TROUBLESHOOTING .................................................... 7-19 7.4 SKEWED IMAGE.................................................................................... 7-20 7.5 ELECTRICAL COMPONENT DEFECTS................................................ 7-21 7.5.1 SENSORS ..................................................................................... 7-21 7.5.2 SWITCHES .................................................................................... 7-23 7.6 BLOWN FUSE CONDITIONS................................................................. 7-24
iv
5 September, 2003
SPECIFICATIONS
1.1 SPECIFICATIONS
Configuration: Copy Process: Originals: Original Size: Copy Paper Size: Desktop Dry electrostatic transfer system Sheet/Book Maximum A3/11" x 17" Maximum: A3/11" x 17" Minimum: A5/81/2" x 51/2" lengthwise Custom sizes 2nd paper tray Width: 100 ~ 297 mm (3.9" ~ 11.5") Length: 148 ~ 432 mm (5.8" ~ 17.0") By-pass tray (Option): Width: 90 ~ 305 mm (3.5" ~ 12.0") Length: 148 ~ 1,260 mm (5.8" ~ 49.6") Paper Tray: 60 ~ 105 g/m2, 16 ~ 28 lb (1st paper tray) 52 ~ 157 g/m2, 16 ~ 43 lb (2nd paper tray) By-pass (Option): 52 ~ 157 g/m2, 16 ~ 42 lb 5 Enlargement and 7 Reduction
A4/A3 Version 400% 200% 141% 122% 115% 100% 93% 87% 82% 71% 65% 50% 25% LT/DLT Version 400% 200% 155% 129% 121% 100% 93% 85% 78% 73% 65% 50% 25%
Copy Paper Weight:
Reproduction Ratios:
Enlargement Full Size
Reduction
Zoom: Power Source:
25% to 400% in 1% steps (Platen mode) 25% to 200% in 1% steps (ADF mode) 120 V, 60 Hz: More than 12 A (for North America) 220 ~ 240 V, 50/60 Hz: More than 7 A (for Europe/Asia) 110 V, 50/60 Hz: More than 13 A (for Taiwan)
1-1
manuals4you.com
Overall Information
1. OVERALL MACHINE INFORMATION
SPECIFICATIONS
5 September, 2003
Power Consumption:
Mainframe Only Full System 120 V 220 ~ 240 V 120 V 220 ~ 240 V Less than Less than Less than Less than 1.44 kW 1.5 kW 1.44 kW 1.5 kW Approx. 650 W Approx. 650 W Approx. 680 W Approx. 680 W Approx. 770 W Approx. 1.5 kW Approx. 150 W Approx. 800 W Approx. 1.44 kW Approx. 160 W Approx. 800 W Approx. 1.5 kW Approx. 160 W
Maximum (B089/B093/B097) B089/B0 Copying 93 B097 Approx. 770 W Warm-up Approx. 1.44 (B089/B093/B097) kW Stand-by Approx. 150 W (B089/B093/B097) Energy Saver / Auto Less than 10 W Off (B089/B093/B097)
Less than 10 W Less than 10 W Less than 10 W
NOTE: 1) Full system: Mainframe + ADF + 1-bin Sorter + Paper Tray Unit + Duplex Unit + Bridge Unit + Finisher 2) Without the Option heaters, fax unit, and printer controller Noise Emission (Sound Power Level): Stand-by (Mainframe only): Operating (Mainframe only): Operating (Full System): B089/B093: 40 dB(A) B097: 40 dB(A) B089/B093: 63 dB(A) B097: 66 dB(A) B089/B093 : 68.5 dB(A) B097: 70 dB(A)
NOTE: 1) The above measurements were made in accordance with ISO 7779. 2) Full System: Mainframe + ADF + 1-bin Sorter + Paper Tray Unit + Duplex Unit + Bridge Unit + Finisher Dimensions (W x D x H): 550 x 604 x 709 mm (21.7" x 23.8" x 28.0") NOTE: Measurement Conditions 1) With the paper tray unit or LCT 2) Without the ADF Less than 55 kg (121.3lb)
Weight:
Copying Speed (copies/minute):
B089 Non-memory copy mode Memory copy mode B093 Non-memory copy mode Memory copy mode B097 Non-memory copy mode Memory copy mode A4, 11" x 81/2" LEF 22 22 A4, 11" x 81/2" LEF 27 27 A4, 11" x 81/2" LEF 32 32 A3/11" x 17" 13 13 A3/11" x 17" 15 15 A3/11" x 17" 18 18
1-2
5 September, 2003
SPECIFICATIONS
NOTE: Measurement Conditions 1) Not APS mode 2) A4/LT copying 3) Full size Warm-up Time: Less than 10 seconds (20°C, 68°F) from Wen the operation switch is turned on. Less than 15 seconds (20°C, 68°F) from Wen the main switch is turned on. First Copy Time: B089/B0 Less than 4.9 sec. (A4), less than 5.0 sec. 93 (LT) B097 Less than 4.5 sec. (A4/LT) Measured under the following conditions: · Wen the polygonal mirror motor is spinning. · From the 1st paper tray · Not APS mode · Full size Ten-key pad, 1 to 99 (count up or count down) Paper Tray: 500 sheets x 2 (Special paper in the 2nd paper tray: 50 sheets) Paper Tray Unit (Option): 500 sheets x 2 LCT (Option): 1000 sheets x 2 By-pass Tray (Option): 100 sheets (A4, B5, A5, B6, 81/2" x 11", 51/2" x 81/2") 10 sheets (A3, B4, 11" x 17", 81/2" x 13") 1 sheets (non-standard sizes) NOTE: Copy paper weight: 80g/m2 (20 lb) Cartridge exchange (360 g/cartridge) 11 k copies (A4 sideways, 6% full black, 1 to 1 copying, ADS mode) Copy Tray: 500 sheets (without 1-bin tray) 250 sheets (with 1-bin tray) Standard 64 MB, Optional memory 128 MB
Copy Number Input: Paper Tray Capacity:
Manual Image Density: 7 steps
Toner Replenishment: Toner Yield: Copy Tray Capacity: Memory Capacity:
1-3
manuals4you.com
Overall Information
MACHINE CONFIGURATION
5 September, 2003
1.2 MACHINE CONFIGURATION
1.2.1 SYSTEM COMPONENTS
12 11 3 4 10 5 6 13 1 2
B089V900.WMF
9
8
7
1-4
5 September, 2003
Version Item Copier (R-C3a) Copier (R-C3b) Copier (R-C3c) ARDF (Option) Platen Cover (Option) Paper Tray Unit-2 tray (Option) LCT (Option) 1-bin Tray (Option) Shift Tray (Option) Duplex Unit (Option) By-pass Tray (Option) Interchange Unit (Option) Bridge Unit (Option) 1000-sheet finisher (Option) 500-sheet finisher (Option) User Account Enhance Unit (Option) HDD (Option) Memory 128 MB (Option) Key Counter Bracket (Option) Fax Controller (Option) G3 Interface Unit (Option) Memory 32 MB (Option) Fax Function Expander (Option) Handset (Option) Printer/Scanner Unit (Option) PS3 (Option) Bluetooth (Option) IEEE1394 (FireWire - Option) USB 2.0 (Option) IEEE 802.11b (Wireless LAN Option) NIB (Option) File Format Converter (Option) Code B089 B093 B097 B386 B406 B390 B391 B413 B459 B414 B415 B416 B417 B408 B442 B443 B592 G331 B452 B576 B593 G578 A892 B433 B577 B354 G354 G336 B525 B515 G529 B519
MACHINE CONFIGURATION
No. 13 13 13 2 1 8 7 3 12 5 6 4 11 10 9 Comments
Copier
Common with B022/B027/B031
Common with B079 Common with B022/B027/B031
Fax
Common with B022/B027/B031
Printer/ Scanner
Common with B079
Others
Common with B135
1-5
manuals4you.com
Overall Information
MACHINE CONFIGURATION
5 September, 2003
1.2.2 INSTALLABLE OPTIONAL TABLE
Copier options
No. 1 2 3 4 5 6 7 8 9 10 11 Option ARDF (Option) Platen Cover (Option) Paper Tray Unit two-tray (Option) LCT (Option) 1-bin Tray (Option) Shift Tray (Option) Duplex Unit (Option) By-pass Tray (Option) Interchange Unit (Option) Bridge Unit (Option) 1000-sheet Finisher (Option) B089/B093/ B097 ! ! ! ! ! ! ! ! ! Note Install either no. 1 or 2. Install either no. 1 or 2. Install either no. 3 or 4. Install either no. 3 or 4. Requires no.9. Install either no. 6 or 10. Requires no.9.
12
500-sheet Finisher (Option)
No. 10 requires no.11 or 12. Install either no. 6 or 10. Install either no. 11 or 12 Requires no.10, and either no.3 or 4 Install either no. 11 or 12 Requires no.10, and either no.3 or 4
13 14
Memory 128 MB (Option) Key Counter Bracket
! = Available
= Requires another option
Fax option
All options for the fax unit are available when the fax unit has been installed.
Printer/scanner options
1. The following boards cannot be installed together: USB 2.0, Bluetooth, File Format Converter, IEEE1394 (FireWire), IEEE 802.11b (Wireless LAN). 2. The printer/scanner option requires the 128 MB memory option.
1-6
5 September, 2003
PAPER PATH
1 8 2 3
4
5 7 6
B089V901.WMF
1. 2. 3. 4. 5. 6. 7. 8.
Optional ADF Optional 1-bin Tray Optional Interchange Unit Optional Duplex Unit Optional By-pass Feed Tray Optional Paper Tray Unit Optional 1000-sheet Finisher Optional Bridge Unit
1-7
manuals4you.com
Overall Information
1.3 PAPER PATH
MECHANICAL COMPONENT LAYOUT
5 September, 2003
1.4 MECHANICAL COMPONENT LAYOUT
1 28
2
3
4
5
6
7 8 9
27
10 26 11 12 13 14 15 16 17 18 19 20
25 24 23
B089V902.WMF
22
21
1-8
5 September, 2003
MECHANICAL COMPONENT LAYOUT
1. 2nd scanner 2. Original width sensor 3. Exposure lamp 4. 1st scanner 5. Original length sensor 6. Lens 7. Scanner motor 8. SBU board 9. Exit roller 10. Fusing hot roller 11. Fusing pressure roller 12. Cleaning unit 13. OPC drum 14. Transfer roller
15. Development roller 16. ID sensor 17. Registration roller 18. Friction pad 19. Paper feed roller 20. Paper size sensor 21. Bottom plate 22. Tray heater 23. Polygon mirror motor 24. Laser unit 25. Toner supply bottle holder 26. Drum charge roller 27. Anti-condensation heater 28. Scanner home position sensor
1-9
manuals4you.com
Overall Information
ELECTRICAL COMPONENT DESCRIPTIONS
5 September, 2003
1.5 ELECTRICAL COMPONENT DESCRIPTIONS
Refer to the electrical component layout on the reverse side of the point-to-point diagram for the location of the components.
Symbol Motors M1 M2 M3 M4 M5 M6 M7 Name Scanner Polygonal Mirror Main Exhaust Fan Upper Paper Lift Lower Paper Lift Toner Supply Function Drives the 1st and 2nd scanners. Turns the polygonal mirror. Drives the main unit components. Removes heat from around the fusing unit. Raises the bottom plate in the 1st paper tray. Raises the bottom plate in the 2nd paper tray. Rotates the toner bottle to supply toner to the development unit.
Magnetic Clutches MC1 Upper Paper Feed MC2 Lower Paper Feed MC3 Upper Relay MC4 Lower Relay MC4 Registration Switches SW1 SW2 SW3 SW4 SW5 SW6 SW7 SW8 SW9 Sensors S1 S2 S3 S4 Scanner HP Platen Cover Original Width Original Length 1 Main Right Upper Cover Right Cover Right Lower Cover Upper Paper Size Lower Paper Size New PCU Detect Front Cover Safety Operation
Starts paper feed from the 1st paper tray. Starts paper feed from the 2nd paper tray. Drives the upper relay rollers. Drives the lower relay rollers. Drives the registration rollers.
Provides power to the machine. If this is off, there is no power supplied to the machine. Detects Wether the right upper cover is open or not. Cuts the +5VLD and +24V dc power line and detects Wether the right cover is open or not. Detects Wether the right lower cover is open or not. Determines Wat size of paper is in the upper paper tray. Determines Wat size of paper is in the lower paper tray. Detects Wen a new PCU is installed. Cuts the +5VLD and +24V dc power line and detects Wether the front cover is open or not. Provides power for machine operation. The machine still has power if this switch is off.
Informs the CPU Wen the 1st and 2nd scanners are at home position. Informs the CPU that the platen cover is in the up or down position (related to the APS/ARE functions). Detects original width. This is one of the APS (Auto Paper Select) sensors. Detects original length. This is one of the APS (Auto Paper Select) sensors.
1-10
5 September, 2003
Symbol S5 S6 S7 S8 S9 S10 S11 S12 S13 S14 S15 S16 S17 S18 S19 S20 PCBs PCB1 PCB2 PCB3 PCB4 PCB5 PCB6 PCB7 PCB8 PCB9 PCB10 Controller PSU (Power Supply Unit) SBCU (Scanner & Base Engine Control Unit) SBU (Sensor Board Unit) Lamp Stabilizer LDD (Laser Diode Driver) Operation Panel High Voltage Supply Memory (Option) IPU (Image Processing Unit) Name Original Length 2 Toner Density (TD) 1st Paper End 2nd Paper End Image Density (ID) Paper Overflow Paper Exit Upper Relay Lower Relay Registration 1st Paper Lift 2nd Paper Lift 1st Paper Height 1 1st Paper Height 2 2nd Paper Height 1 2nd Paper Height 2
ELECTRICAL COMPONENT DESCRIPTIONS
Function Detects original length. This is one of the APS (Auto Paper Select) sensors. Detects the amount of toner inside the development unit. Informs the CPU Wen the 1st paper tray runs out of paper. Informs the CPU Wen the 2nd paper tray runs out of paper. Detects the density of various patterns and the reflectivity of the drum for process control. Detects paper overflow in the built-in copy tray. Detects misfeeds. Detects misfeeds. Detects misfeeds. Detects misfeeds and controls registration clutch offon timing. Detects Wen the paper in the 1st paper tray is at the feed height. Detects Wen the paper in the 2nd paper tray is at the feed height. Detects the amount of paper in the 1st paper tray. Detects the amount of paper in the 1st paper tray. Detects the amount of paper in the 2nd paper tray. Detects the amount of paper in the 2nd paper tray.
Controls all applications both directly and through other control boards. Provides dc power to the system and ac power to the fusing lamp and heaters. Controls the fusing lamp and the mechanical parts of the machine. Contains the CCD, and outputs a video signal to the BICU board. Stabilizes the power to the exposure lamp. Controls the laser diode. Controls the operation panel. Supplies high voltage to the drum charge roller, development roller, and transfer roller. Expands the memory capacity for the copier, printer, and scanner features. Performs the image processing functions.
Solenoids SOL1 Fusing Drive Release Lamps L1 Exposure Lamp
Releases the drive for the fusing unit.
Applies high intensity light to the original for exposure.
1-11
manuals4you.com
Overall Information
ELECTRICAL COMPONENT DESCRIPTIONS
Symbol Name L2 Main Fusing Lamp L3 Secondary Fusing Lamp Quenching Lamp L4 Heaters H1 H2 Anti-condensation (Option) Tray (Option)
5 September, 2003
Function Heats the center of the hot roller. Heats both ends of the hot roller. Neutralizes any charge remaining on the drum surface after cleaning.
Turns on Wen the main power switch is off to prevent moisture from forming on the optics. Turns on Wen the main power switch is off to prevent moisture from forming around the paper trays.
Others TS1 TH1 LSD 1 CO1 CO2 Fusing Thermostats Fusing Thermistors Laser Synchronization Detector Mechanical Counter Key Counter (Option) Opens the fusing lamp circuit if the fusing unit overheats. Detects the temperature of the hot roller. Detects the laser beam at the start of the main scan. Keeps track of the total number of prints made. Used for control of authorized use. If this feature is enabled for copying, copying will be impossible until it is installed.
1-12
5 September, 2003
DRIVE LAYOUT
Scanner
1
B089V301.WMF
2 Fusing 3 4 5 6 PCU/Transfer Drive 7
B089V302.WMF
1. 2. 3. 4. 5. 6. 7.
Scanner Drive Motor Main Motor Registration Clutch Upper Paper Feed Clutch Upper Transport Clutch Lower Paper Feed Clutch Lower Transport Clutch
1-13
manuals4you.com
Overall Information
1.6 DRIVE LAYOUT
COPY PROCESS
5 September, 2003
1.7 COPY PROCESS
1.7.1 OVERVIEW
1
B089V401.WMF
7 8 9 2 6 3 5 4
B089V101.WMF
1. EXPOSURE A xenon lamp exposes the original. Light reflected from the original passes to the CCD, Were it is converted into an analog data signal. This data is converted to a digital signal, processed and stored in the memory. At the time of printing, the data is retrieved and sent to the laser diode. For multi-copy runs, the original is scanned once only and stored to the memory. 2. DRUM CHARGE In the dark, the charge roller gives a negative charge to the organic photoconductive (OPC) drum. The charge remains on the surface of the drum because the OPC layer has a high electrical resistance in the dark.
1-14
5 September, 2003
COPY PROCESS
3. LASER EXPOSURE The processed data scanned from the original is retrieved from the memory and transferred to the drum by a laser beam, Wich forms an electrical latent image on the drum surface. The amount of charge remaining as a latent image on the drum depends on the laser beam intensity, Wich is controlled by the BICU board. 4. DEVELOPMENT The magnetic developer brush on the development rollers comes in contact with the latent image on the drum surface. Toner particles are electrostatically attached to the areas of the drum surface Were the laser reduced the negative charge on the drum. 5. ID SENSOR The laser forms a sensor pattern on the drum surface. The ID sensor measures the reflectivity of the pattern. The output signal is one of the factors used for toner supply control. Also, the ID sensor measures the reflectivity of the drum surface. The output signal is used for charge roller voltage control. 6. IMAGE TRANSFER Paper is fed to the area between the drum surface and the transfer roller at the proper time for aligning the copy paper and the developed image on the drum surface. Then, the transfer roller applies a high positive charge to the reverse side of the paper. This positive charge pulls the toner particles from the drum surface onto the paper. At the same time, the paper is electrostatically attracted to the transfer roller. 7. PAPER SEPARATION Paper separates from the drum as a result of the electrostatic attraction between the paper and the transfer roller. The discharge plate helps separate the paper from the drum. 8. CLEANING The cleaning blade removes any toner remaining on the drum surface after the image transfers to the paper. 9. QUENCHING The light from the quenching lamp electrically neutralizes the charge on the drum surface.
1-15
manuals4you.com
Overall Information
BOARD STRUCTURE
5 September, 2003
1.8 BOARD STRUCTURE
1.8.1 OVERVIEW
NIB
: Standard : Option
PCI Options (IEEE1394, USB, MLB, etc.)
Controller
Fax Options Fax Unit
HDD
Xenon Lamp
Operation Panel
LD Unit
IPU
Paper Tray Unit/ LCT ARDF APS Sensors Lamp Stabilizer Scanner Motor Polygon Motor SBU LSD
SBCU
PSU
By-pass
Duplex
1-Bin Tray
Bridge Unit
Finisher
Sensors
Clutches/ Solenoids
Motors
Thermistors
B089V500.WMF
1-16
Fusing Lamps
High Voltage P.P
5 September, 2003
BOARD STRUCTURE
Controller (Main Board): Controls the memory and all peripheral devices. SBCU (Scanner & Base Engine Control Unit): This is the scanner and engine control board. It controls the following functions: · Engine sequence · Timing control for peripherals · Operation control · Drive control for the sensors, motors, and solenoids of the printer and scanner · High voltage supply board control · Serial interfaces with peripherals · Fusing control IPU (Image Processing Board): This is the scanned image processing board. It controls the following functions. · Image processing control · Video control SBU (Sensor Board Unit): The SBU deals with the analog signals from the CCD and converts them into digital signals.
1-17
manuals4you.com
Overall Information
This machine uses the GW (Ground Work) architecture, Wich allows the copier to be expanded as an MFP by installing simple modular components (ROM DIMMs) on the controller board.
BOARD STRUCTURE
5 September, 2003
1.8.2 CONTROLLER
OPTION OPTION IEEE1284 IC Card 2.5" HDD Printer/ Scanner OPTION PS3 OPTION RAM (32/128 MB) OPTION NIB
Flash ROM (4 MB)
IC Card I/F
IDE
Slot 1
Slot 2
SDRAM DIMM
CONTROLLER
Flash ROM DIMM (4/8 MB) Local BUS
System Flash ROM (12 MB)
Resident SDRAM (64 MB)
MARIMBA
CPU
NVRAM (32 kB)
NVRAM (32 kB) OPTION
PCI BUS
PCI
PCI
PCI
Operation Panel Flash ROM (4 MB)
IPU
I/F Card OPTION USB 2.0 -orIEEE 802.11b -orBluetooth -orFile Format Converter -orIEEE 1394
FCU OPTION
NCU OPTION
SBCU
B089V503.WMF
The controller employs GW (Grand Work) architecture, which allows the board to control all applications, including copier, printer, scanner, and fax applications. To add the optional printer, scanner, or fax applications, ROM DIMMs must be installed on the controller. The fax option, however, requires FCU and NCU installation also. The following systems and application software can be downloaded from the controller's IC Card slot. · Controller (System OS/Copier) · Fax · Operation panel · PostScript 3 · SBCU (engine control) · NIB · Printer · FCU · Scanner For details about how to download software from an IC card, see "Software Download" in 4.3. Program Download in the B022 Service Manual.
1-18
5 September, 2003
BOARD STRUCTURE
MARIMBA ASIC: This is a dedicated chip developed for use with GW architecture. The CPU and memory I/F employ a 124 MHz bus (32 bit). These components perform CPU and I/F control and also control all of the following functions: memory, local bus, interrupts, PCI bus, video data, HDD, network, operation panel, IEEE1284, and image processing. SDRAM: This is a 64 MB RAM chip, expandable with a 128 MB or 32 MB SDRAM. System Flash ROM: 8 MB Flash ROM for the system OS and copier application. Flash ROM DIMM Slots: Two slots are provided for two ROM DIMMs (4 MB or 8MB). Expansion slots provided for the optional printer/scanner and PostScript 3 applications. NVRAM: 32 KB of NVRAM are provided for the system. The NVRAM stores many settings, including OS system log information, copier calendar, current system settings, user accounts (max. 100) and all settings for the fax, printer, scanner, and network. The NVRAM also has an RTC (Real Time Clock) for time management. NOTE: Optional NVRAM, Wich can store up to 400 user accounts, can be installed on the controller. HDD: A 2.5" HDD (more than 20 GB) can be connected using an IDE I/F. The hard disk is partitioned as shown below.
Partition File System 1 File System 2 File System 3 Image TMP Image LS SAF Thumbnails Job Log Address Book Mail RX Image Transfer Capture Others Total
*1 *2 *3
*2
Size 500 MB 500 MB 2000 MB 3780 MB 3055 MB 300 MB 10 MB 100 MB 200 MB 1000 MB 500 MB 1362 MB 13.3 GB
Function Downloaded fonts, forms. Job spooling area. Work data area Collation, sample print, locked print. Document server, local storage archive Stores the SAF thumbnails Job log. Stores address book data Stores mail RX images Stores images for transfer Stores captured images
Power OFF Remains Erased Remains Erased
*3 *3 *1
Remains Remains Remains Remains Remains Remains Remains Remains
Used for document server application. Wen an application uses an image page, first it uses the Image LS area. If this area is in use and not available, then it uses the Image TMP area. Commonly used area for applications. Stores copy, printer, fax, and scanner data. Storage capacity: About 9000 pages (3,000 files)
1-19
manuals4you.com
Overall Information
CPU: RM5261. Clock frequency: 400 MHz.
5 September, 2003
SUMMARY
2. DETAILED SECTION DESCRIPTIONS
2.1 SUMMARY
This is a summary of the differences between the B022/B027/B031 and the B089/B093/B097. · 2nd Feed Roller: The release lever and spring to stop the feed roller have been replaced by a release stopper. The shape of this mechanism has been simplified. The mechanical layout of the 1st feed roller has not changed. · Feed/Transport Clutch: The pawl attached to the clutch to stop it has been replaced with snap feet. This improves the operation of the clutch. · Quenching Lamp: The magnet that attaches the quenching lamp has been replaced with a hook. This change simplifies the configuration of the attachment mechanism. · Scanner Arm: A plate has been added to the scanner arm to strengthen it. This change reduces the degree of distortion in the shape of the scanner unit caused by the lowering of the front left side of the unit. · Controller Bracket: A plate has been added to controller bracket to strengthen it. This change increases the strength of the bracket that holds the controller unit in place. · Cap to Connect the Bridge Unit: The cap used to attach the Bridge Unit has been combined with the left rear cover (P/N:B0241304). The cap and cover have been combined to simply the structure of this mechanism. · Magnet for the Front Cover of the Machine: The hook type mechanism has been replaced with a screw. This change simplifies the need for parts procurement.
2-1
Detailed Descriptions
5 September, 2003
INSTALLATION REQUIREMENTS
3. INSTALLATION PROCEDURE
3.1 INSTALLATION REQUIREMENTS
3.1.1 ENVIRONMENT
1. Temperature Range: 2. Humidity Range: 3. Ambient Illumination: 4. Ventilation: 5. Ambient Dust: 10°C to 32°C (50°F to 89.6°F) 15% to 80% RH Less than 1,500 lux (do not expose to direct sunlight.) Room air should turn over at least 30 m3/hr/person
Installation
Less than 0.10 mg/m3 (2.7 x 10 -6 oz/yd3)
6. Avoid an area which is exposed to sudden temperature changes. This includes: 1) Areas directly exposed to cool air from an air conditioner. 2) Areas directly exposed to heat from a heater. 7. Do not place the machine in an area where it will be exposed to corrosive gases. 8. Do not install the machine at any location over 2,000 m (6,500 ft.) above sea level. 9. Place the copier on a strong and level base. (Inclination on any side should be no more than 5 mm.) 10. Do not place the machine where it may be subjected to strong vibrations.
3.1.2 MACHINE LEVEL
Front to back: Right to left: Within 5 mm (0.2") of level With in 5 mm (0.2") of level
3-1
manuals4you.com
INSTALLATION REQUIREMENTS
5 September, 2003
3.1.3 MINIMUM SPACE REQUIREMENTS
Place the copier near the power source, providing clearance as shown:
C A: B: C: D: B D In Front: Over 750 mm (29.6") Left: Over 10 mm (4") To Rear: Over 10 mm (4") Right: Over 10 mm (4")
A
B089I201.WMF
E
F
G
E: F: G: H: H
620 mm (24.4") 640 mm (25.2") 550 mm (21.7") 1137 mm (44.8")
B089I202.WMF
NOTE: The 750 mm recommended for the space at the front is only for pulling out the paper tray. If an operator stands at the front of the copier, more space is required.
3-2
5 September, 2003
INSTALLATION REQUIREMENTS
3.1.4 POWER REQUIREMENTS
!CAUTION
1. Make sure that the wall outlet is near the copier and easily accessible. Make sure the plug is firmly inserted in the outlet. 2. Avoid multi-wiring. 3. Be sure to ground the machine. 1. Input voltage level: 120 V, 60 Hz: More than 12 A 220 V ~ 240 V, 50 Hz/60 Hz: More than 7 A 110V, 50 Hz/60 Hz: More than 13 A 2. Permissible voltage fluctuation: ±10 % 3. Do not set anything on the power cord.
3-3
manuals4you.com
Installation
COPIER INSTALLATION
5 September, 2003
3.2 COPIER INSTALLATION
3.2.1 POWER SOCKETS FOR PERIPHERALS
!CAUTION
Rating voltage for peripherals. Make sure to plug the cables into the correct sockets.
1. ADF 1. Rating voltage output connector for accessory Max. DC24 V 2. Bridge Unit or Shift Tray 1. Rating voltage output connector for accessory Max. DC24 V
B089I500.WMF
3. Duplex Unit 1. Rating voltage output connector for accessory Max. DC24 V
4. By-pass Tray 1. Rating voltage output connector for accessory Max. DC24 V
anua m
o you.c ls4
3-4
m
5 September, 2003
COPIER INSTALLATION
3.2.2 INSTALLATION FLOW CHART
The following flow chart shows how to install the optional units more efficiently.
Unpack the copier
Does the user require the Paper Tray Unit, LCT, or Finisher? Yes Place the copier on the Paper Tray Unit or LCT Install the Paper Tray Unit or LCT Install the copier No
Does the user require the Memory Unit? Yes Install the Memory Unit No
Does the user require the By-pass Tray? Yes Install the By-pass Tray No
Does the user require the Shift Tray? Yes Install the Shift Tray No
Does the user require the Finisher? Yes Install the Bridge Unit No
Install the Finisher
Does the user require the Duplex Unit and/or 1-bin Tray Unit ? Yes Install the Interchange Unit No
Install the Duplex Unit and/or 1-bin Tray Unit
Install the ARDF or Platen Cover (if required)
B089I513.WMF
3-5
manuals4you.com
Installation
COPIER INSTALLATION
5 September, 2003
3.2.3 ACCESSORY CHECK
Check the quantity and condition of the accessories in the box against the following list: Description Q'ty
1. Paper Tray Decal ................................................................ 1 2. Emblem............................................................................... 1 3. Model Name Decal ............................................................. 1 4. NECR.................................................................................. 1 5. End Fence........................................................................... 1 6. HDD Caution Decal (-17, -57 only) ..................................... 1 7. Operating Instructions System Setting............................. 1 8. Operating Instructions Copy Reference ........................... 1
3-6
5 September, 2003
COPIER INSTALLATION
3.2.4 INSTALLATION PROCEDURE
B089I101.WMF
[A]
B089I502.WMF
[B]
B089I501.WMF
!CAUTION
Unplug the machine power cord before starting the following procedure. If the optional paper tray or the optional LCT is going to be installed now, put the copier on the paper tray unit or the LCT first, then install these options, then install the copier. NOTE: Keep the shipping retainers after installing the machine. They will be reused if the machine is moved to another location in the future. 1. Remove the tapes and the shipping retainer [A] on the exterior of the copier. 2. Install the end fence [B].
3-7
manuals4you.com
Installation
COPIER INSTALLATION
5 September, 2003
[B] [J] [C] [D] [A]
B089I102.WMF
[H]
[I]
[G] [E] [F]
B089I504.WMF
[K]
B089I500.WMF
3. Open the front cover [A]. 4. Remove the red tag [B] and toner seal [C], then peel the sealing tape [D] off to install the developer. 5. Raise the toner bottle holder lever [E], push lever [F] down, and pull the toner bottle holder [G] out. 6. Shake the toner bottle [H] well. NOTE: Do not remove the toner bottle cap [I] until after shaking. 7. Unscrew the bottle cap [I] and insert the bottle into the holder. NOTE: Do not touch the inner bottle cap [J]. 8. Reposition the holder and press down the holder lever to secure the bottle. 9. Open the right cover. 10. Rotate the green fusing pressure lever [K] to the up position.
3-8
5 September, 2003
COPIER INSTALLATION
[A]
B089I103.WMF
[B]
B089I503.WMF
11. Attach the appropriate emblem [A] to the front cover if the emblem is not attached to the front cover. 12. Pull the paper tray out and turn the paper size dial to select the appropriate size. Adjust the side guides and end guide to match the paper size. NOTE: To move the side guides, first pull out the tray fully, then push down the green lock at the rear of the tray. 13. Attach the appropriate paper tray number decal [B] to each paper tray. NOTE: Paper tray number decals are also used for the optional paper tray or the optional LCT. Keep any remaining decals for use with these optional units.
3-9
manuals4you.com
Installation
COPIER INSTALLATION
5 September, 2003
[A]
B089I105.WMF
[B]
B089I155.WMF
14. If the optional bridge unit will not be installed: Swing the sensor feeler [A] out. 15. Install the optional ARDF or the optional platen cover (see ARDF Installation or Platen Cover Installation). 16. Plug in the machine and turn the main power switch on. The machine automatically performs TD sensor initial setting (approximately 15 seconds). 17. Check the copy quality and copying functions. HDD Caution Decal (for only 17, -57 models) 18. When installing the optional HDD, attach the HDD caution decal [B] to the front cover.
3-10
5 September, 2003
PAPER TRAY UNIT INSTALLATION
3.3 PAPER TRAY UNIT INSTALLATION
3.3.1 ACCESSORY CHECK
Check the quantity and condition of the accessories against the following list. Description Q'ty
1. Securing Bracket................................................................. 2 2. Screw M4 x 10 ................................................................. 4
3.3.2 INSTALLATION PROCEDURE
[A]
B390I603.WMF
[C] [B]
B390I601.WMF
!CAUTION
Unplug the machine power cord before starting the following procedure. 1. Remove the strips of tape. 2. Set the copier [A] on the paper tray unit [B]. NOTE: When installing the copier, be careful not to pinch the cable [C].
3-11
manuals4you.com
Installation
PAPER TRAY UNIT INSTALLATION
5 September, 2003
[C]
[A] [C] [B]
B390I604.WMF
[D] [E]
B390I600.WMF
3. Remove the connector cover [A] (! x 1). 4. Connect the cable [B] to the copier, as shown. 5. Attach a securing bracket [C] to each side of the paper tray unit, as shown (! x 1 each). 6. Re-install the connector cover. 7. Remove the 2nd paper tray [D] and secure the paper tray unit [E] (! x 2).
3-12
5 September, 2003
PAPER TRAY UNIT INSTALLATION
[A]
Installation
B390I602.WMF
[B]
B390I002.WMF
8. Reinstall the 2nd paper tray and attach the appropriate paper tray number decal [A] to the paper tray. NOTE: The paper tray number decal is in the accessory box for the main copier. 9. Rotate the adjuster [B] until the machine cannot be pushed across the floor. 10. Loads paper into the paper trays and select the proper paper size. 11. Turn on the main switch. 12. Check the machine's operation and copy quality.
3-13
manuals4you.com
LCT INSTALLATION
5 September, 2003
3.4 LCT INSTALLATION
3.4.1 ACCESSORY CHECK
Check the quantity and condition of the accessories against the following list. Description Q'ty
1. Securing Bracket................................................................. 2 2. Screw M4 x 10 ................................................................. 4 3. Paper Size Decal ................................................................ 1
3.4.2 INSTALLATION PROCEDURE
[A]
B391I500.WMF
[C]
[B]
B391I505.WMF
!CAUTION
Unplug the machine power cord before starting the following procedure. 1. Remove the strips of tape. 2. Set the copier [A] on the LCT [B]. NOTE: When installing the copier, be careful not to pinch the cable [C].
3-14
5 September, 2003
LCT INSTALLATION
[C]
[A] [C] [B]
B391I504.WMF
[D]
B391I501.WMF
3. Remove the connector cover [A] (! x 1). 4. Connect the cable [B] to the copier, as shown. 5. Attach a securing bracket [C] to each side of the LCT, as shown (! x 1 each). 6. Re-install the connector cover. 7. Remove the 2nd paper tray and secure the LCT [D] (! x 2).
3-15
manuals4you.com
Installation
LCT INSTALLATION
5 September, 2003
[B] [A]
B391I502.WMF
[C]
B391I506.WMF
8. Load paper into the LCT. 9. Reinstall the 2nd paper tray and attach the appropriate paper tray number decal [A] and paper size decal [B] to the LCT. NOTE: The paper tray number decal is in the accessory box for the main copier. 10. Rotate the adjuster [C] until the machine cannot be pushed across the floor. 11. Loads paper into the paper tray and turn on the main switch. 12. Check the machine's operation and copy quality.
3-16
5 September, 2003
AUTO REVERSE DOCUMENT FEEDER INSTALLATION
3.5 AUTO REVERSE DOCUMENT FEEDER INSTALLATION
3.5.1 ACCESSORY CHECK
Check the quantity and condition of the accessories against the following list. Description Q'ty
1. Scale Guide ........................................................................ 1 2. DF Exposure Glass............................................................. 1 4. Knob Screw......................................................................... 2 5. Original Size Decal ............................................................. 2 6. Screwdriver Tool ................................................................. 1 7. Cloth Holder ........................................................................ 1 8. Cloth ................................................................................... 1 9. Attention Decal Top Cover ............................................... 1 10. Attention Decal Scanner ................................................ 1 3 6 1
Installation
3. Stud Screw.......................................................................... 2
4
5
2
7 8
B386I500.WMF
3-17
manuals4you.com
AUTO REVERSE DOCUMENT FEEDER INSTALLATION
5 September, 2003
3.5.2 INSTALLATION PROCEDURE
B386I101.WMF
!CAUTION
Unplug the copier power cord before starting the following procedure. 1. Remove the strips of tape.
3-18
5 September, 2003
AUTO REVERSE DOCUMENT FEEDER INSTALLATION
[E] [D]
[F]
[C]
[G]
[A] [G]
[B]
Installation
B386I107.WMF
[H] [H]
[I]
B386I104.WMF
2. Remove the left scale [A] (! x 2). 3. Peel off the backing [B] of the double-sided tape attached to the glass holder. 4. Place the DF exposure glass [C] on the glass holder. NOTE: When installing the DF exposure glass, make sure that the white point [D] is on the lower front side of the glass, as shown. 5. Peel off the backing [E] of the double-sided tape attached to the rear side of the scale guide [F], then install it (! x 2 removed in step 2). 6. Install the two stud screws [G]. 7. Mount the DF on the copier, then slide the DF to the front as shown. 8. Secure the DF unit with two screws [H]. 9. Connect the cable [I] to the copier.
3-19
manuals4you.com
AUTO REVERSE DOCUMENT FEEDER INSTALLATION
5 September, 2003
[B] [A]
B386I111.WMF B386I110.WMF
[C]
B386I501.WMF
10. Peel off the platen sheet [A] and place it on the exposure glass. 11. Line up the rear left corner of the platen sheet flush against corner [B] on the exposure glass. 12. Close the ARDF. 13. Attach the appropriate scale decal [C] as shown.
3-20
5 September, 2003
AUTO REVERSE DOCUMENT FEEDER INSTALLATION
[A]
B386I502.WMF
[B] [D]
B386I503.WMF
[C]
B386I504.WMF
14. Attach the decal [A] to the top cover as shown, choosing the language most suitable for the machine installed. 15. Line up arrow on the decal [B] with the center of the ADF exposure glass as shown, and attach it to the cover. As with step 14, choose the language most suitable for the machine installed. 16. Attach the cloth holder [C] to the left side of the scanner as shown. 17. Insert the cloth [D] in the cloth holder. 18. Turn the main power switch on. Then check if the document feeder works properly. 19. Make a full size copy. Then check to make sure the registrations (side-to-side and leading edge) and image skew are correct. If they are not, adjust the registrations and image skew (refer to the service manual).
3-21
manuals4you.com
Installation
INTERCHANGE UNIT INSTALLATION
5 September, 2003
3.6 INTERCHANGE UNIT INSTALLATION
3.6.1 COMPONENT CHECK
Check the quantity and condition of the components against the following list. Description Q'ty
1. Interchange Unit.................................................................. 1 2. Connector Cover................................................................. 1 3. Tapping Screw M3 x 8 ........................................................ 1
2 1 3
B416I101.WMF
3-22
5 September, 2003
INTERCHANGE UNIT INSTALLATION
3.6.2 INSTALLATION PROCEDURE
[B]
[A]
[C] [D]
B416I503.WMF
[E] [H]
[F]
[G]
B416I502.WMF
!CAUTION
Unplug the copier power cord before starting the following procedure. 1. Remove all tapes. 2. Open the right cover [A] of the copier. 3. Open cover [B] 4. Remove the metal clip [C]. NOTE: To remove the clip, push the small tab [D] on the clip into the slot [E], then the clip can be removed. 5. Remove the cover [B]. If the optional 1-bin tray unit (B413) will be installed, do steps 6 and 7. 6. Loosen the screw, push down tab [F] with a screwdriver, and remove the front right cover [G]. 7. Slide out the exit cover [H].
3-23
manuals4you.com
Installation
INTERCHANGE UNIT INSTALLATION
5 September, 2003
[B]
[A]
B416I103.WMF
[D]
[C] 8. Open the cover [A] of the interchange unit. 9. Install the interchange unit (2 connectors) [B]. 10. Secure the interchange unit with the knob screws [C]. 11. Attach the connector cover [D] (! x 1).
B416I104.WMF
3-24
5 September, 2003
1-BIN TRAY UNIT INSTALLATION
3.7 1-BIN TRAY UNIT INSTALLATION
3.7.1 COMPONENT CHECK
Check the quantity and condition of the components against the following list. Description Q'ty
1. 1-Bin Tray Unit .................................................................... 1 2. Tray..................................................................................... 1 3. Sub-Tray ............................................................................. 1 5. Paper Guide........................................................................ 1 6. Tapping Screw M3 x 8 ........................................................ 1
Installation
4. Tray Guide .......................................................................... 1
5
6 1
2
3 4
B413I101.WMF
3-25
manuals4you.com
1-BIN TRAY UNIT INSTALLATION
5 September, 2003
3.7.2 INSTALLATION PROCEDURE
[A]
B413I501.WMF
!CAUTION
Unplug the copier power cord before starting the following procedure. NOTE: Before installing this 1-bin tray unit, the optional interchange unit (B416) must be installed. 1. Remove all tapes. 2. If the optional bridge unit has been installed, open the right jam removal cover [A] of the bridge unit. If the optional bridge unit is not installed, skip this step.
3-26
5 September, 2003
1-BIN TRAY UNIT INSTALLATION
[C]
[A]
Installation
[B]
B413I500.WMF
[D]
[E]
B413I103.WMF
3. If the front right cover [A] is installed, remove it. 4. Install the 1-bin tray unit [B] (! x 1). 5. Connect the connector [C]. 6. Reinstall the front right cover. 7. Peel off the backing [D] of the double-sided tape attached to the paper guide [E]. Then attach the paper guide to the underside of the scanner unit as shown.
3-27
manuals4you.com
1-BIN TRAY UNIT INSTALLATION
5 September, 2003
[A]
[C] [B]
B413I105.WMF
8. Install the tray guide [A]. 9. Install the tray [B]. 10. Install the sub-tray [C]. 11. Turn on the main power switch and check the 1-bin tray unit operation.
3-28
5 September, 2003
SHIFT TRAY
3.8 SHIFT TRAY
3.8.1 COMPONENT CHECK
Check the quantity and condition of the components against the following list. Description Q'ty
1. Shift Tray Unit ..................................................................... 1 2. Paper Guide - Large ........................................................... 1 4. Stepped Screw.................................................................... 1
Installation
3. Paper Guide - Small............................................................ 2
2
3
4
1
B459I101.WMF
3-29
manuals4you.com
SHIFT TRAY
5 September, 2003
3.8.2 INSTALLATION PROCEDURE
[A]
[C]
B459I104.WMF
[B]
[C]
!CAUTION
Unplug the copier power cord before starting the following procedure.
1. Remove all tapes. 2. Remove the plate [A]. 3. Install the large paper guide [B] and two small paper guides [C], as shown.
3-30
5 September, 2003
SHIFT TRAY
[C]
[D]
[A]
B459I103.WMF
4. Install the stepped screw [A]. 5. Install the shift tray unit [B], as shown. NOTE: 1) Set the shift tray on the stepped screw. 2) The shift tray must be installed under the paper guide [C] installed in step 3. 6. Connect the cable [D] to the copier. 7. Turn on the main power switch. 8. Check the shift tray operation.
3-31
manuals4you.com
Installation
[B]
BY-PASS FEED UNIT INSTALLATION
5 September, 2003
3.9 BY-PASS FEED UNIT INSTALLATION
3.9.1 COMPONENTS CHECK
Check the quantity and condition of the components against the following list. Description Q'ty 1. By-pass Tray Unit ............................................................... 1 2. Unit Holder .......................................................................... 1 3. Tapping Screw ................................................................... 2 4. Allen Key............................................................................. 1
2
3
B415I101.WMF
4 1
3-32
5 September, 2003
BY-PASS FEED UNIT INSTALLATION
3.9.2 INSTALLATION PROCEDURE
[B]
[A] [B]
B415I500.WMF
!CAUTION
Unplug the copier power cord before starting the following procedure. 1. Remove all tapes. 2. Remove the entrance cover [A] (! x 2) and two screws [B].
3-33
manuals4you.com
Installation
BY-PASS FEED UNIT INSTALLATION
5 September, 2003
[B]
[A]
B415I501.WMF B415I502.WMF
[C] [D]
[D] [C]
B415I105.WMF B415I104.WMF
3. Install the unit holder [A] using the Allen key (! x 4 ). NOTE: 1) Make sure that the four screws are tightened in the proper order, as shown above. Otherwise, when the optional duplex unit (B414) is installed, it will not properly lock in place. 2) After securing the unit, store the Allen key in the inner cover [B] for future use. 4. If the optional duplex unit (B414) will be installed: Remove the indicated parts [C] of the by-pass tray unit [D]. 5. Install the by-pass tray unit (! x 2, " x 1). 6. Turn the main power switch on and check the by-pass tray function. 7. Make a copy from the by-pass tray. Then check the registration.
3-34
5 September, 2003
DUPLEX UNIT INSTALLATION
3.10 DUPLEX UNIT INSTALLATION
3.10.1 ACCESSORY CHECK
Check the quantity and condition of the accessories against the following list. Description Q'ty 1. Duplex Unit ......................................................................... 1 2. Connector Cover................................................................. 1 3. Bracket................................................................................ 1 5. Unit Holder .......................................................................... 1 6. Unit Holder Cover ............................................................... 1 7. Allen Key............................................................................. 1 8. Tapping Screw - M3 x 8 ..................................................... 4
Installation
4. Clip...................................................................................... 1
6 5
1
2 3
B414I101.WMF
8
7 4
B414I102.WMF
3-35
manuals4you.com
DUPLEX UNIT INSTALLATION
5 September, 2003
3.10.2 INSTALLATION PROCEDURE
[A] [B] [E]
[A] [C] [D] [D]
B414I103.WMF
[F]
B414I501.WMF
[G]
B414I500.WMF
!CAUTION
Unplug the copier power cord before starting the following procedure. NOTE: Before installing the duplex unit, the optional interchange unit (B416) must be installed. 1. Remove all tapes. 2. Remove three covers [A]. 3. Remove the connector cover [B] (! x 1), the entrance cover [C] (2 screws if the by-pass tray has not been installed), and two screws [D]. 4. Install the bracket [E] (! x 1). 5. If the by-pass tray has already been installed, skip this step: Install the unit holder [F] using the Allen key (! x 4). NOTE: 1) Make sure that the four screws are tightened in the proper order, as shown above. Otherwise, the duplex unit will not properly lock in place. 2) After securing the unit, store the Allen key in the inner cover [G] for future use.
3-36
5 September, 2003
DUPLEX UNIT INSTALLATION
[C] [D] [A] [F]
[B] [G]
[E]
B414I104.WMF
6. Set the duplex unit [A] on the unit holder [B] or on the by-pass tray unit if it has already been installed. 7. Attach the link [C] to the shaft [D] and secure it with the clip. 8. Connect the cable [E] and install the connector cover [F] (! x 1). 9. If the by-pass tray has already been installed, skip this step: Install the unit holder cover [G] (! x 2). 10. Turn on the main power switch and check the duplex unit function.
3-37
manuals4you.com
Installation
BRIDGE UNIT INSTALLATION
5 September, 2003
3.