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REV 1
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REVISIONS DESCRIPTION Pre-Production
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DATE 020613 APPD
1
1
F100 Value
Model ZR500 ZR1000 ZR1600 100V 6A 12.5A ??A 117V 6A 12.5A ??A 234V 4A 6A 10A
2
ZR500 IEC INLET INCORPORATES MAINS FUSE F100 CHASSIS MOUNTED MAINS FUSE F100 ZR1000, ZR1600 BRN L FILTERED IEC POWER INLET E N BRN GRN/YEL BLU BLU WL102 C102 .1/ 250VAC 1 2 3 4 5 6 WL101
2
P103
TRANSFORMER PRIMARY SOCKET, 117V OPERATION POWER XFMR PRIMARY CONNECTOR 1 2 3 4 5 6 TRANSFORMER PRIMARY SOCKET, 234V OPERATION
BRN
117/234V TRANSFORMER
117V HV PHASE 1 CT RED BLK
POWER XFMR SECONDARY CONNECTOR 1 2 3 4 5 6 7 8 9
R103 3.6K GRN/ YEL CONDUCTOR ATTACHED TO DEDICATED CHASSIS STUD C103 .1/ 250VAC R104 51 (F) R109 3.6K NTC R105
HV PHASE 2 WHT 0V
YEL WHT WHT
3
3
P104
1 2 3 4 5 6
PWRGND
BLK
117V LV PHASE 1 CT ORG GRY
POWER SWITCH
K101
LV PHASE 2 BLU 0V
VIO
1a 1 1b
! PROTOTYPE ONLY ! DO NOT DUPLICATE OR DISTRIBUTE!
BRN "ON" "OFF" "STANDBY" BLK RED
WL109
K102 C101 .1/250V R108 51 (F) 6 4
WL110
-VLIN
D103 1N4004
WL111
1
4
R101 33K 1W MOF
2
POWERUP
U101 PS7341-1A R102 D102 D101 AMBER AI 1N4004 33K 1W MOF
! PROTOTYPE ONLY ! DO NOT DUPLICATE OR DISTRIBUTE!
4
"STANDBY" LED
5
5
NOTES
6
PROPRIETARY NOTICE THE INFORMATION CONTAINED IN THIS DOCUMENT IS PROPRIETARY TO PHOENIX GOLD / CARVER PROFESSIONAL AND SHALL NOT BE REPRODUCED OR DISCLOSED IN WHOLE OR IN PART WITHOUT PRIOR AUTHORIZATION FROM PHOENIX GOLD CARVER PROFESSIONAL
S C H E M A T I C: POWER SUPPLY ZR SERIES
SIZE
6
REV
P R O F E S S I O N A L
APPD ENGR DATE APPD CHK DATE
B
DATE ; Fri Oct 04, 2002
DWG No.
FILE ; zrmaster.sch DRAWN ; BH
8000.0481
TIME; 11:37:49 11:37:50
1
SHEET 1 OF 5
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REV 1
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REVISIONS DESCRIPTION Pre-Production
H
DATE 020613 APPD
1
1
2
2
! PROTOTYPE ONLY ! DO NOT DUPLICATE OR DISTRIBUTE!
Leads from Power Xfmr Secondary
P101
HV Phase 1 CT 1 Thermal Sw 1 HV Phase 2 Thermal Sw 2 CT 2 18V Phase 1 18V Phase 2 1 2 3 4 5 6 7 8 9 WL103 .1/250V C106 + .1/250V C110
CAP VALUES, C116~C121: ZR500 4700uF/80V 205-00194-00 ZR1000 10000uF/80V 2905.0109 ZR1600 10000uF/100V 2906.0109 0.1 10000/80V 10000/80V 10000/80V C116 C118 C120 R106 4.7K 2W
PWRGND
F102
VSPOS
F102, F103 Values
Model F102, F103 ZR500 8A T ZR1000 10A T ZR1600 16A T
C112
3
D109 MB254W WL104 C107 .1/250V
3
-
C111 .1/250V
C114
C117
C119
C121
R107 4.7K 2W F103
VSNEG
0.1
10000/80V 10000/80V 10000/80V
A
WL105
THERMALSW
D106 1N4004 WL106 F104 2A D107 1N4004
PS-UP +VLIN
E104
U102
7815F 1 IN 3 OUT C122 0.10 C124 100/25V
+15V
0.1 C104 C126 10/35V C108 4700/35V C109 4700/35VC127 10/35V C113 0.10
4
(ZR500 Only)
P105
1 2
WL107
D108 1N4004
2
D104 1N4004 WL108 F105 2A D105 1N4004
C105
C115 0.10 IN 2
1 OUT 3
C123 0.10
C125 100/25V
-15V
! PROTOTYPE ONLY ! DO NOT DUPLICATE OR DISTRIBUTE!
4
0.1
-VLIN
U103
7915F
NOTES
5
5
6
PROPRIETARY NOTICE THE INFORMATION CONTAINED IN THIS DOCUMENT IS PROPRIETARY TO PHOENIX GOLD / CARVER PROFESSIONAL AND SHALL NOT BE REPRODUCED OR DISCLOSED IN WHOLE OR IN PART WITHOUT PRIOR AUTHORIZATION FROM PHOENIX GOLD CARVER PROFESSIONAL
S C H E M A T I C: POWER SUPPLY ZR SERIES
SIZE
6
REV
P R O F E S S I O N A L
APPD ENGR DATE APPD CHK DATE
B
DATE ; Fri Oct 04, 2002
DWG No.
FILE ; zrmaster.sch DRAWN ; BH
8000.0481
TIME; 11:37:52 11:37:53
1
SHEET 2 OF 5
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REV 1
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REVISIONS DESCRIPTION Pre-Production
H
DATE 020613 APPD
1
C209 0.10 R211
+15V
1
10R0 D201 BZT52C7V5 7.5V
+15V
R245 10R0 R257 10.0 K R259 150 K 5 R261 267
LIMIT1
t=50ms C206 47/16V R207 1.00 K
R209 200K 8 2 1 LM833 3 + 4 U201:A C210 0.10 C239 A C207 100pF R208 2.21 K 0.10 R212 10R0 R267
+15V
+15DEC
3 2 4
11
A R249 7.50 K R219
SIGNAL_PRESENT_1
R248 100 AC232 0.10 8 1
C233 100/25V
-15V
4.00V C227 100pF R238 C2119.09KR213 R236 A 15.4K 6 A
+15V
R250 39.2 K R251 100 A
562
-15V
LM13600 7 6
2
! PROTOTYPE ONLY ! DO NOT DUPLICATE OR DISTRIBUTE!
CHANNEL 1 MASTER LEVEL
5.66V 100pF C229 R243 11.5K
U204:A
2
-15V
10R0 R216 2.21 K CH1_SIGNAL
CH1_WIPER
0.10 2
10R0 1.59x/ 4.03dB R240 2.21 K A
-15V
A C231 0.10
R256 10R0 C235 470pF A
C243 0.10 2
R271
+15V
10R0 R246
CH1-INPUT
C215
0.47
20.0 K
20.0 K
R226
R232
Cable to Input Module
1 LM833 3 + U202:A 4 A A C240 0.10
-15V
2
8
7 LM833 5 + U203:B
C219 0.10
C223 0.10
8 1 LM833 3 + 4 U203:A A C212 0.10 R214 10R0
6
7 LM833 5 + U206:B
R263 10.0 K
R264 10.0 K C236 220pF
8 1 LM833 3 + 4 U206:A A C244 0.10 A R272 10R0
100
-15V
R223 C216 4.99K 10uF/35V NP
To J601 Sht 2
A
P201
R268 10R0
F1: 80Hz
R227 11.5K C220 0.47 C224 0.47
A
3
4
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20
+15V
F2: 40Hz
C205 10/35V
! PROTOTYPE ONLY ! DO NOT DUPLICATE OR DISTRIBUTE!
CLIP LIMITER
A A
CLIP_LIMIT_1
11.5K
R233
3
A R202 10.0 K R201 10.0 K
THERMISTOR +15V POWERUP -15V
R203 3.32 K
LEVEL BYPASS OFF ON
S201 A
R204 1K A
Thermistor tracks amplifier heatsink temperature
OFF HIGHPASS FILTER
ON
S202
40Hz 80Hz HIGHPASS FREQUENCY
A S204 R230 D204
OFF 80Hz
ON
S206
CLIP_LIMIT_2
A C201 0.47 A R205 100K R275 OPEN
0.775V
6.81 K R222 6.81 K
A
-15V
A
D202
-15V
DRIVE_OUT_CH1
C202 10uF/35V NP C203 10uF/35V NP
DRIVE_OUT_CH2
R218 OPEN
Level Bypass
CHANNEL 2 MASTER LEVEL
C241 C228 100pF
+15V
40Hz
R273 OPEN
D206
-15V
C230 R269 10R0 8 R231 A 15.4K 2 1 LM833 3 + 4 U205:A A C242 0.10 R270 10R0 6 C221 0.10
-15V
100pF R242 6.81 K R215
+15V
R244 11.5K C213 A R241 2.21 K
Clip Limiter
4
A C204 0.47
R206 2.21 K A 6 7 LM833 5 + U202:B C217 0.47
CH2_SIGNAL CH2_WIPER
A
0.10
R239 9.09K 7 LM833 5 + U205:B 20.0 K
C237 470pF 10.0 K R266 6 7 LM833 5 + U207:B C238 220pF A R252 100 R258 10.0 K R260 150 K 12 R262 267
LIMIT2
C225 0.10 R234
0.10 10R0 8 2 1 LM833 3 + 4 U207:A A A C214 0.10
-15V
R247 100
To J602 Sht 2
CH2-INPUT
10.0 K R265
C218 10uF/35V NP R225 4.99K 7.5V A
20.0 K
R228
NOTES
D203
A
R217 10R0 A R253 7.50 K
F1: 80Hz
R229 11.5K C222 0.47 C226 0.47
BZT52C7V5 200K
16
14
5
C208 47/16V R210 1.00 K
R220 6
11.5K
R235
9
C234 100/25V
-15V
F2: 40Hz
R221
SIGNAL_PRESENT_2
R254 39.2 K 15 +15DEC R255 100 A 13
A
LM13600 10
5
7 LM833 5 + U201:B
U204:B
562
OFF HIGHPASS FILTER
ON
S203
40Hz 80Hz HIGHPASS FREQUENCY
A S205 R237 6.81 K D205
80Hz
-15V
R224
6.81 K
40Hz
6
PROPRIETARY NOTICE THE INFORMATION CONTAINED IN THIS DOCUMENT IS PROPRIETARY TO PHOENIX GOLD / CARVER PROFESSIONAL AND SHALL NOT BE REPRODUCED OR DISCLOSED IN WHOLE OR IN PART WITHOUT PRIOR AUTHORIZATION FROM PHOENIX GOLD CARVER PROFESSIONAL
S C H E M A T I C: SIGNAL PROCESSING ZR SERIES
SIZE
6
REV
P R O F E S S I O N A L
APPD ENGR DATE APPD CHK DATE
B
DATE ; Fri Oct 04, 2002
DWG No.
FILE ; zrmaster.sch DRAWN ; BH
8000.0481
TIME; 11:37:54 SHEET 3
1
OF 5
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REV
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REVISIONS DESCRIPTION Pre-Production
H
DATE 020613 APPD
+15V
+15V
+15V
1
P302
D329 AMBER AI
-15V +15V THERMAL_LED +15V AMP-ON READY_LED
D328 GREEN AI
D327 RED AI
PROTECT_LED
1
Cable from Display Assy
-15V +15V Sig Com Ch2 Wiper CH2 Signal Sig Com CH1 Wiper CH1 Signal Powergnd
2
Comm/Alert Clipped Ch#2 Display Ch#2 Clipped Ch#1 DIsplay Ch#1 Signal Presence Ch#1 Amplifier On Signal Presence Ch#2 Protect Thermal
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20
1
R362 1.5K 1/4W 5%
A
CH2_WIPER CH2_SIGNAL
R317 93.1 K R363
THERMALSW
R364 10.0 K R320 D305
R324 100K R329 1.5K 1/4W 5%
D308
R338 100K
C319 0.10
A
CH1_WIPER CH1_SIGNAL THERMISTOR COMM/ALERT CLIPLED2 DISPLAY2 CLIPLED1 DISPLAY1 SIGNAL_PRESENT_1 READY_LED SIGNAL_PRESENT_2 PROTECT_LED THERMAL_LED
R347 10.0 K
R352 1.5K 1/4W 5%
R359 1.5K 1/4W 5%
100K Threshold: 0.40V Lobound 0.48V LoBound
R318 10.0 K
1.00M
+15V
C312 0.10 LM339 U303:A
U303:B
D306 LM339 D307 C318 D309 100/25V
6.1V 3.2V 3.2V
U303:C
3.2V
U303:D
R360
NOTES
Q304
A06
LM339
LM339 D311
10.0 K C321 33/16V R361 4.99K
C307 0.10
C322 0.10
U304:B
LM339
R348 4.32 K
D310
R354 47.5 K
D312
2
! PROTOTYPE ONLY ! DO NOT DUPLICATE OR DISTRIBUTE!
R316
PS-UP
Q301 A56 R346 R321 18K 5% C313 1/50V
2.5V +15V
4.99K
10.0 K R349 LM339
+15V
12.5V
6.1V
2.5V
R351 13.0 K C320 10/35V
R353 6.04 K
R355 1.50 K
3.2V
R358 4.99K
CLIP_LIMIT_1
H-MUTE
4.99K
R308, R309, R368, R369 Values:
R332 C327 C301 470pF R307 10.0 K R311 10.0 K C305 220pF 0.10
CLIP_ELIM_CH1
U304:A
10.0 K R339 C316 0.10 R344 47.5 K R340 LM339 U301:C 47.5 K Q302 A56
LIMIT1 2.5V
3
Model ZR500 ZR1000 ZR1600
R308 5.49k 4.75k 6.49k
R309 5.49k 4.75k 6.49k
R309
R368 R369 0 Ohm 0 Ohm 4.75k 4.75k 6.49k 6.49k
R368 See list R303 2.21 K
R385
+15V
1.00 K
+15V
10R0 D301
C314 0.10 R325 22.6 K R322 R327 100K R330 22.6 K R334 100K +15/ +5.3
+15V
3
D330 1N5233B
+15V +VLIN
IOUT-CH1
See list
8 1 LM833 3 + U305:A 4 2
-15V
DISPLAY1
C308 0.10 LM339 U301:A C310
-15V
R356 10.0 K LM339
OLOAD1
R370 18 2W C323 10/35V Q305 A06 R365 10.0 K D313 R367 10.0 K Q306 A06 Q307 2SC5248E
47.5 K +10.2/ +8.8 R335 47.5 K
OVERLOAD
U304:C
+15V THERMISTOR
R366 36.5 K R319 10.0 K
C328 0.10
R386 10R0
0.10
R342 1.5K 1/4W LM339
CLIPLED1
R357 10.0 K LM339 U304:D 10.0 K R350
OLOAD2
C329 0.1
R304 R312, R313 Values:
VSPOS
R312 See list C303 .0033 R314 20.0 K
LM339 U301:B D303
1 C324 10/35V 2
1.00 K
U301:D
J302
4
Model R312 R313 ZR500 56.2k 56.2k ZR1000 95.3k 95.3k ZR1600 130k 130k
R305
VSNEG
CLIP DETECTOR CHANNEL 1
CLIP_LIMIT_2
4
R333
CLIP_ELIM_CH2
R313 See list C304 .0033 R315 20.0 K
+15V
1.00 K C315 0.10 R326 22.6 K R323 LM339 U302:A C311
-15V
1.00 K
P301 Digital Interface Cable Header
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20
R301 10 Ohm (F) 1/4W 5%
VSPOS COMM/ALERT IOUT+CH1 IOUT-CH1
C309 0.10
R328 100K
R331 22.6 K R336 100K
C317 0.10 R345 47.5 K R341 LM339 47.5 K U302:C Q303 A56
LIMIT2
! PROTOTYPE ONLY ! DO NOT DUPLICATE OR DISTRIBUTE!
+15V
Power Sequencing
47.5 K
D320 R337 47.5 K R343 1.5K 1/4W LM339 D304 U302:D R375 200 (F) 1/4W
CLIPLED2
D323
D324
0.10 C302 R308 See list
IOUT-CH2
5
R377 68.1 K Q310 A56 R378 150 K D321 D322
C325 220/35V
D325 R381 10.0 K D326
R383 51.1
470pF R369 See list 10.0 K R306 10.0 K R310
6 5
7 LM833 + U305:B
LM339 D302
DISPLAY2
5
Q312 A56 R384
POWERUP
U302:B
IOUT+CH2 IOUT-CH2
R302 2.21 K
C306 220pF
BAS16
R382 10.0 K R379 15.4K R380 47.5 K C326 0.1
CLIP DETECTOR CHANNEL 2
RCV SEND
J301
1 2 R376 100 (F) 1/4W
267 Q311 A06
CLIP_ELIM_CH1 CLIP_ELIM_CH2 OLOAD1 OLOAD2
6
PROPRIETARY NOTICE THE INFORMATION CONTAINED IN THIS DOCUMENT IS PROPRIETARY TO PHOENIX GOLD / CARVER PROFESSIONAL AND SHALL NOT BE REPRODUCED OR DISCLOSED IN WHOLE OR IN PART WITHOUT PRIOR AUTHORIZATION FROM PHOENIX GOLD CARVER PROFESSIONAL
S C H E M A T I C: CONTROL ZR SERIES
SIZE
6
REV
P R O F E S S I O N A L
APPD ENGR DATE APPD CHK DATE
B
DATE ; Fri Oct 04, 2002
DWG No.
FILE ; zrmaster.sch DRAWN ; BH
8000.0481
TIME; 11:37:58 SHEET 4
1
OF 5
A
B
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H
A
B
C
DC SERVO CHANNEL 2
C426 C436 0.22 R432
D
E
F
REV
G
REVISIONS DESCRIPTION
H
DATE APPD
DCSOUT2
R402 1 Ohm (F)
100pF R416
1.00M
C447 0.1 100V R443 0.01 3W
1
R401 Q401 2.2K 1W 5% 2SC5248E
10.0 K U401 LM2594HVN-12 1 2 3
VSPOS
U404:B
TL072 7 L401 330uH .54A D402 MUR120
VN12REF
C427 A 6 5
+5V
R411
+15V
CHANNEL 1
R422 10.0 K
7 C401 0.10 D401 1N5263B 56V
4 8
+
10 (F)
R423 29.4 K C434 0.10
OV/UV Shift Resistors Model R468 R469 ZR500 OPEN OPEN ZR1000 OPEN OPEN ZR1600 324k 221k
VSNEG
R435 1.00M
Q403
C451 .1/250V
11.0u
R454 0.02
10 (F)
R452
R456
C409 22/63V
C418 100/25V
-15V
R440 4.7 Ohm 1W
D405
5
6
100 2 1 TL072 3 + 4 C428 R412 0.10 8 0.10 100
C450 100V 0.1
DCSOUT2
1
A
U404:A
L403
C473 100pF C472 100pF L407 1.0u
IOUT+CH1 IOUT-CH1
A
WL403
D401 Value: ZR500 1N5263B 500mW ZR1000, ZR1600 1N4758A
1W
A A
R424 10.0 K
H-MUTE
R439 4.7 Ohm 1W
D406
C455 0.10u C457 0.10u
C461 0.01 C474 100pF
C462 0.10u
C463 0.10u
5W
C475 0.01
C479 0.0033 C480 0.0033 L406 1.0u
Channel 1 Output
E401
2
R404 160 2W
+VLIN
U402
+5V
R470
VSPOS
1 C460 0.10 A
IN 2
OUT A
3 C432 0.10 A C435 100/25V
OPEN R472 OPEN R469 221k
C407 100pF
Q404
C452 0.1 100V
39
39 39
C469 39 39 100pF
WL404
R436 100K
2
C421 100/25V
R450 R460 R462 R459 R461 2W x 5
A
R425 4.99K
OVERLOAD
R471 OPEN
VSNEG
C490 0.001uF
R444 0.01 3W
VSNEG
R457 0 Ohm
KELVIN2
R474 OPEN
C403 100pF
R468 Q402 A56 A R426 51.1
324k
C491 0.001uF R447
C446 0.1 100V
AMP-ON
C404 100pF
R409
DCSERVOIN2
R420 C429 0.1 1.00M
100K
C438 18pF
1K 1W
3
R405 R403, R405 Values: ZR500, ZR1000 130k ZR1600 100k
CH1-INPUT
U405
TA0103A TA0104A ZR500 ZR1000, ZR1600 C458 0.1 C437 0.1
KELVIN1 KELVIN2 VN12REF VSNEG VSPOS
C425 0.47
3
C459 0.1
A
100K R403
CH2-INPUT
C420 0.47
DCSERVOIN1
C405 100pF
100K C406 100pF
R408 100K C430 0.1 A
R421 1.00M
R427 OPEN
R429 OPEN
! PROTOTYPE ONLY ! DO NOT DUPLICATE OR DISTRIBUTE!
R428 0 Ohm
R430 OPEN
C439 18pF
R448 1K 1W
BBM0
A
BBM1
Break Before Make Delay Settings BBM1 GND GND OPEN OPEN BBM0 GND OPEN GND OPEN Delay 145ns 105ns 65ns DEFAULT 25ns
R433 15.4K R434 15.4K A
VSPOS
4
R445 0.01
C445 100V 0.1
DCSOUT1
CHANNEL 2
4
D407
! PROTOTYPE ONLY ! DO NOT DUPLICATE OR DISTRIBUTE!
IOUT+CH2
10 (F)
4.7 Ohm 1W R437 1.00M
R442 4.7 Ohm 1W
D408
Model ZR500 ZR1000 ZR1600
R433 15.4k 6.04k 6.04k
R434 I Limit 15.4k 28A 6.04k 45A 6.04k 45A
11.0u
0.02 C477 0.01 C476
L405 1.0u C468 100pF C482 0.0033 C481 0.0033
WL401
C454 0.10u
5W
C465 0.10u C464 0.10u
C478 0.01
E402
5
DC SERVO CHANNEL 1
C422 100pF R410 10.0 K R406
+15V
R438 100K R431
DCSOUT1
Q406
C433 0.22
C444 0.1 100V
C456 0.10u
100pF 39 39 39 39 39
Channel 2 Output
Q405
C453 .1/250V
L402
R453
10 (F)
R451
R455
Current Limit Settings
R441 A
C466 100pF
IOUT-CH2
C467 100pF
WL402 L404 1.0u R458 0 Ohm R473 OPEN
5
1.00M R446 0.01
R467 R465 R463 R466 R464 2W x 5
U403:B
TL072 A +
+5V
VSNEG
C423 0.10 2 TL072 3 + 4 C424 0.10 A 8
100 1
R417 10.0 K
6 5 A
C448 0.1 100V
KELVIN1
7
U403:A
R407
6
-15V
100
R418 29.4 K
C431 0.10
A A
R419 10.0 K
PROPRIETARY NOTICE THE INFORMATION CONTAINED IN THIS DOCUMENT IS PROPRIETARY TO PHOENIX GOLD / CARVER PROFESSIONAL AND SHALL NOT BE REPRODUCED OR DISCLOSED IN WHOLE OR IN PART WITHOUT PRIOR AUTHORIZATION FROM PHOENIX GOLD CARVER PROFESSIONAL
S C H E M A T I C: POWER AMPLIFIER ZR SERIES
SIZE
6
REV
P R O F E S S I O N A L
APPD ENGR DATE APPD CHK DATE
B
DATE ; Fri Oct 04, 2002
DWG No.
FILE ; zrmaster.sch DRAWN ; BH
8000.0481
TIME; 11:38:02 SHEET 5
1
OF 5
A
B
C
D
E
F
G
H