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SE-800
Service MANUAL
Http://www.datavideo-net/techinfo

Released: April-13-2004 Revision: V1.2

Table of Contents
Chapter 1. System ................................................................................................2 System Block Diagram Signal Flow Chart System Disassembly Procedure

Chapter 2. RMA Part's List .................................................................................... 7 Circuit Board Modules Mechanical Parts Chapter 3. Important Rework History ..................................................................... 30 L-Type Iron frame rework instruction (Implemented after unit's S/N # 030500466) The new functions of unit's serial number #030500427 and after ROM-A, ROM-B Firmware IC Upgrade Procedure

Chapter 4. Trouble Shooting Guide ........................................................................ 47 Trouble shooting vs. hardware module reference table of defective root cause Problem Report Form

Chapter 5. FAQ ..................................................................................................... 51 How to upgrade SE-800AV to SE-800 for additional DV and SDI interface Parts you need to change SE-800 to SE-800AV

Appendix: (Please see another book for reference schematic)
Circuit Board module's schematic for reference Main board DV In board CV in board DV out board ROM-A ROM-B CTL Board K/B SDI board Audio board Power board VR board

1

Analog Audio Out
Stereo Audio Output x 2 Stereo Audio Input x 4

Audio Delay and Mixer Board

Chapter 1.

(305-AudioIn)

Analog Audio In

Power Board

(305Power)

SE-800 System Block Diagram

Audio VR Control Board (305-VR) Analog Video Output
AV Output DV out (B305-DV-OUT) DV Output SDI Output

SYSTEM

ROM-A SDI (305-SDI-OUT)

(305-ROM-A)

2 Main PCB of SE-800 (B305N0)
ROM-B

DV in (B361N0-305) Video in (B305-Vin) DV in (B361N0-305) Video in (B305-Vin) DV in (B361N0-305) Video in (B305-Vin) DV in (B361N0-305) Video in (B305-Vin)

DV Input source A AV Input source A DV Input source B AV Input source B

Keyboard (305-KB) Control Board (305-CTL)
(305-ROM-B)

DV Input source C AV Input source C DV Input source D AV Input source D

T-Bar

Signal Flow Schematic

3

System Disassembly Procedure
How to open SE-800 top case: There is a screw in side this hole, it need to be removed.

There are another 7 screws on bottom case as below to be removed and then you can open the top cover.

4

Disconnect the cables between Top cover and Main PCB

5

Remove the module screws from rear panel

Remove the iron bars from the interface card.

6

Chapter 2. The RMA part List
Assembled Circuit board
Circuit boards on Top
1 2 3 4 5 6

Mechanical Parts
Plastic Parts
1. 2 3 4 5 6

Cables and wires
Pag e 18 18 18 18 19 19
1

Page 23 23 23 23 23 24 24 24 24 24 25 25 25 25

Page 9 9 9 9 10 10

KB Flat cable 8-Pin Audio wires 4-Pin wire with CNT 10-Pin Flat cable 20-Ppin Flat cable 26-Pin Video bus cable 9-Pin 26AWG wire 4-Pin 26 AWG wire 6-Pin Power wires 4-Pin Power wires Stereo Audio wires 6-Pin 26AWG wires Power Switch module Power CNT module

T-Bar Control board Keyboard PCB Joy Stick PCB LED Indicator PCB Audio VR Board Microphone Board

Top Case Plastic foot (Front) Plastic foot (Rear) Joy Stick Cap SVR Key Cap VR board plate Metal Parts

2 3 4 5 6 7 8

Circuit boards on Bottom
7 8 9 10 11

9

Power board Audio Board ROM-A Main Board SDI/DV Out module SDI Board DV Output board

12 12 12 13 13 14 14 15 15 16 16 17 18

7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22

Bottom Case Left Iron Plate Right Iron Plate Iron Bar front Iron Bar Rear Top case locker Power Heat Sink L-Type Iron frame V in rear panel (with DV) V in rear panel (w/o DV) SDI rear panel DV Out only rear panel NO SDI rear panel Handle Fan cover Fan

19 19 20 20 20 20 20 21 21 21 21 21 22 22 22 22

10 11 12 13 14

12 13

ROM-B DV/AV Input module DV Input board AV Input board

Accessories
1 2 3 4 5 6 7 8 9

Page 26 26 26 27 28 28 29 30 30

AC adaptor 12V/4.6A Carrying Case User's manual Power cords S (Y/C) cable Trigger cable IEEE1394 cable 6-6 IEEE1394 cable 6-4 IEEE1394 6-4 adaptor

14 15

Control Board YUV connector PCB

7

Circuit Boards that attached on Top case

1

2

3

4

5

6

8

1. T-Bar Control board:

2. Keyboard

3. Joy-Stick board

4. LED Indicators

9

5. Audio VR Board

6. Microphone board

10

Circuit Boards that seat on Bottom case

7

8

9

10

11

12

13

14

11

7. Power Board:

8. Audio Board

9. ROM-A

12

10. Main Board:

11. SDI/DV Out Module: Please see next page for two separate boards.

SDI Board P/N: 305-SDI-OUT DV Out Board P/N: 305-DV-OUT-B
*. Remove the 4 screws as show on the left and separate the SDI board and DV output board apart as describe on next page

13

SDI Board for SE-800:

Non SDI Board for SE-800AV:

P/N: 359-NO-SDI

DV Out Board:

14

12. ROM-B:

13. DV in /V in Boards: Please see next page for two separate boards.

DV in Board P/N: B361-No-305 V in Board P/N: B305-Vin

15

DV In board:

P/N: B361NO-305

V in board:

16

14. Control Board

P.S. There is a YUV Connector board on rear panel which seat on the rear side of the main board as below: YUV out board:

17

Mechanical RMA Parts
1. TOP Casing:

P/N:09420003051

2. Plastic foot (front):

P/N:09C00583111

3. Plastic foot (Rear):

P/N:09C00583112
4. Joy Stick Cap

P/N:09F00002816
18

5. Key Cap-Slide VR

P/N:09A00003051

6. VR Board isolation plate

P/N:09F000305J

7. Bottom casing

P/N:0922000305C

8. Left iron

P/N:09220003058

19

9. Right Iron

P/N: 0922000305N

10. Iron Bar_front

P/N:0922000305B

11. Iron Bar_Rear

P/N:09220003056

12. Top Case Locker

P/N:09200003051

13. Power board Heat sink

P/N:09500003054

20

14. L-Type iron frame

P/N:0922000305L
15. Vin rear panel (with 6-Pin DV port):

P/N:09310003053

16. Vin rear panel (without 6-Pin DV port):

P/N:09310003591
17. SDI & DV out rear panel:

P/N:09310003054

18. DV out only rear panel:

P/N:09310003593
21

19. No SDI rear Panel:

P/N:09310003592

20. Rear Handle

P/N:09G00030503

21. Fan Cover

P/N:09G00030501
22. Fan

P/N: 14090302205

22

RMA Parts Cables and Wires
1. KB flat cable:

P/N:07640240002

2. 8-Pin Audio wires

P/N:07504282501

3. 4-Pin wire

P/N:07310412501

4.

P/N:07640100001

5.

P/N:07640160002

23

6. Video board bus cable

P/N: 07640260004

7. 9-PIN wire with lock connectors

P/N:07310910501

8. 4-pin wire with lock connectors

P/N:07310410501

9. 6-Pin Power wires and lock connector

P/N:07310631001

10. 4-Pin Power wires and lock connector

P/N:07310431001

24

11. Stereo Audio wires with lock connectors:

P/N:07504240901

12. 6-Pin wires with lock connectors

P/N:07310610601

13. Power switch

P/N:07310231001

P/N: 09833500201

P/N:05311000001

14. Power Connector

P/N:07310231001 P/N: 09833500201 P/N: 07100510001 P/N: 06B11040001

25

RMA Parts Accessories
1. AC Adaptor (12V, 4.6A)

P/N: 0357054621E

2. Carrying case.

P/N: 08D06030502

3. User's manual.

P/N:082060305E4

26

4. AC Power cords

UL/CSA Power cord 3P

P/N:07650030051

PSE Power cord for Japan

P/N:07650030059

TUV Power cord 3P

P/N:07650030052

BSI Power cord 3P

P/N:07650030053
27

SAA Power cord 3P

P/N:07650030054

5. S-video (Y/C) cable 1.2M.

P/N:07620000005

6. Trigger Cable 3.5 1.2M

P/N:07620000033

7. IEEE1394 cable 6P-6P 1.8m

P/N:07630660181
28

8. IEEE1394 cable 6P-4P 1.8m

P/N:07630440181

9. IEEE1394 cable 6P-4P cable adaptor 300mm

P/N:07630640031

29

Chapter 3.

Important Reworks

L-Type Iron frame rework instruction
This rework is implemented to the production unit's serial number after #030500466. If there is requirement to implement this for the earlier production unit, please refer to the rework procedure and part's list below:
Item 1 2 3 Description Screws 3M x 12 Iron bar SEC L-Type iron frame SECC 89.3 X 117mm Part number 09112301213 0922000305K 0922000305J Q'ty 5 1 1

Iron bar for rear panel support

L-Type iron frame SECC 89.3 X 117mm

Installation Procedure:
1. Open SE-800 top case

There is a screw in side this hole, it need to be removed.

*. Note: There are another 7 screws on bottom case to be removed and then you can open the box.
30

2. Remove one of the screws from rear panel as below

Remove this handle screw

1). Remove the original two screws 2). Add on the L-Type Iron frame 3). Fasten the L-iron frame together with the heat sink on power board by two new longer screws (3M x 12)

31

Add on the removed handle screw back to SE-800 rear panel

32

Add on the iron bar by 3 screws to strengthen the rear panel

33

The New functions of unit's serial number #030500427 and after:
1. Imprint change on Front panel 2. Change on the Rear Panel
*. 12V DC power output support on each of 4 channels 6-Pin DV input Jack

3. More System functions: *.
Note 1. For unit's serial number #030500427 and after: The items 1) to item 8) below are ROM-A (V5.2) and ROM B (V2.1) related function, only the item 9) is Vin (V5.0) related function. You may change it accordingly. Note 2. For unit's serial number #030500426 and less do not have about function 1, 2 hardware change but there are different version firmware upgrade to improve the function as below: The items 1) to item 8) below are ROM-A (V2.2) and ROM B (V2.1) related function, only the item 9) is Vin (V2.0) related function. You may change it accordingly.

1). Enable RS-232 interface for SE-800 Front Panel Control 2). On performing an effect transition, the selected A, B channel's LED indicators on Main Source will be both turned on. 3). During SETUP the video format type for channel A, B, C, D, you may select the main source output accordingly to enable the video output to TV display. 4). Selectable DV Audio On/Off 5). Selectable AGC ON/OFF control 6). Adjustable video position (about 50 lines up or down) for external SDI overlay video.

7). Internal Chroma- Key ON/OFF control 8). Consistency A/V LED for T-Bar Cross Effect.
9). Instant Reset for individual Video Input channel. (Vin firmware related)

34

1. Imprint change on Front panel and Keys
Changes to

Changes to

Changes to

Changes to

Changes to

Changes to

Changes to

VIDEO changes to INTL and PC changes to EXT

35

2. Change on Rear panel
The sequences of Video/Audio channels were changed from A-B-C-D to D-C-B-A.

The old imprint of AUDIO INPUT Label as below

New imprint of AUDIO INPUT Label as below

36

The old imprint of Video INPUT Label as below

New imprint of Video INPUT Label as below

Please Note: The new production SE-800 has a 12V DC power output support on each of 4 channels 6-Pin DV input Jack, the system Serial number is from and after # 030500403.

37

3. The new firmware features as below:
1). RS-232 interface control (For RMC-90 or PC RS-232 interface) 2). On performing an effect transition, the selected A, B channel's LED indicators on Main Source will be both turned on. 3). Enable the main source output selection during the Input type mode selection. 4). Selectable DV audio ON/OFF 5). Selectable AGC ON/OFF control 6). Adjustable position (50 lines up/down) for external SDI overlay video. 7). Selectable internal Chroma-Key effect ON/OFF control 8). Consistency A/V LED for T-Bar. 9). Instant reset for individual video channel. (Vin firmware related) Please see below for more detail description. 1). Enable RS-232 interface for SE-800 Front Panel Control: Connect the PC/MAC RS-232 interface to SE-800 for different application. (Note: Please see section 5 for the detail RS-232 control protocol) Or connect to Datavideo RMC-90 remote control panel interface as below:

Datavideo RMC-90 Remote Control Panel

38

2). On performing an effect transition, the selected A, B channel's LED indicators on Main Source will be both turned on.

3). During SETUP the video format type for channel A, B, C, D, you may select the main source output accordingly to enable the video output to TV display.

4). Selectable DV Audio On/Off This feature enables to separate DV Video input source with or without DV audio Operation procedure: S1. Click on Setup button to select channel A, B, C or D S2. Select Effect: "01" and "Enter" S3. Click on the "SPD" key to toggle speed LED show "Y" (with DV audio) or "N"(without DV audio) S4. Click on SETUP button to exit and save the setting condition.

39

5). Selectable AGC ON/OFF control Procedure to turn Off/On the video input Auto Gain Control (AGC)

S1. Click on Setup button to select channel A, B, C or D S2. Select Effect: "02" and "Enter" S3. Click on the "SPD" key to toggle speed LED display "Y" (with AGC control) or "N"(without AGC Control) S4. Click on SETUP button to exit and save the setting condition.

6). Adjustable video position (about 50 lines up or down) for external SDI overlay video. Due to some of the SDI overlay card and CG software might have side effect to the CG overlay video position; this function enable a calibration to correct this phenomenon. Operation procedure: S1. Click on Setup button to cycle 4 channels LED on. S2. Select Effect: "01" and "Enter" S3. Click on the "UP" or "DOWN" key to adjust position. At this stage the adjusted line number will display on the two digits EFFECT LED S4. Click on SETUP button to exit and save the setting condition.

UP

DOWN

40

7). Internal Chroma- Key ON/OFF control Procedure to turn Off/On the internal Chroma-key function. S1. Click on SETUP button to cycle 4 channels LED on. S2. Select Effect: "02" and "Enter" S3. Click on the "SPD" key to toggle on speed LED display "Y" (Enable Chroma-Key) or "N"(Disable Chroma-Key) S4. Click on SETUP button to exit and save the setting condition.

8). Consistency A/V LED for T-Bar Cross Effect. Video LED on and Audio Off: Video effect only Video and Audio LED both On: Video and Audio effect.

9). Instant Reset for individual Video Input channel. (Vin firmware related) This feature is very useful during field application as an alternative to reset a defective channel instantly. The procedure to reset the selected video channel as below:

Step 1. Click on the SETUP button to enable the Input Format selection of A, B, C or D Step 2. Push and hold on the SUB-SOURCE buttons of A, B, C or D for two seconds, it will reset the selected

Push and Hold on button A for 2 seconds to reset Video channel A

41

ROM-A, ROM-B, Vin Firmware ICs Upgrade Procedure
*. Note: Please refer to Chapter 1 system disassembly procedure

1. ROM-A Firmware IC module upgrade procedure:

Remove 4 screws to replace the ROM-A IC module

42

2. ROM-B Firmware IC module upgrade procedure:

Remove 4 screws to replace the ROM-B IC module

43

3. DV Out board Firmware IC upgrade procedure:
a). How to remove DV Output card from Slot. Step 1: Remove lower Iron Rod (two screws) Step 2: Remove higher Iron Rod (Seven screws) Step 3: Remove DV module rear panel screws (Two) Step 4: Take the DV Output card out from slot.

b). How to change the DV Output card IC Please use PLCC IC removal tool to replace this software IC

c). Plug the updated DV Output card back to system and assemble the casing power on for new features.

44

4. CV In boards (4 PCS.) Firmware IC upgrade procedure:
a). How to remove CV in board from Slot. Step 1: Remove lower Iron Rod (two screws) Step 2: Remove higher Iron Rod (Seven screws) Step 3: Remove CV In board rear panel screws (Two) Step 4: Take the CV in boards out from slot.

b). How to change the CV In board Firmware IC Remove 4 screws to separate the DV in board and CV In boards:

DV input Board

45

Please use PLCC IC removal tool to replace this software IC CV Input Board

c). Assemble the updated CV in board with DV in board together and insert it back to system to complete the rework. If there is any question, please contact local Datavideo Dealer or email to [email protected], thanks for your cooperation.

46

Chapter 4.

Trouble shooting Guide

Trouble shooting vs. hardware module reference table
No power 1. Check the contact of power connector. 2. Move the SE-800 to a cooler location and allow the unit time to cool off before powering on again. No image at output 1. Incorrect video input format selection 2. Turn off the SDI overlay function if there is no SDI overlay device connected. Audio clipping 1. Audio input level is too high. 2. Incorrect calibration of audio input level. Frozen image at output 1. The Freeze function was activated 2. The video input source is no longer valid, or playback has stopped. Image distortion 1. The video input level is too high 2. The video quality is poor from video input source.

Error Codes on LED display after Power on SE-800
rAE: EPE: WPE: Write EEPROM error. EnE: Video encoder error. brE: Black burst encoder error LdE: Load Program error. "U" Flashing: Internal Link error Note: Please power the SE-800 off & on to reset the system if any error code is displayed on LED display RAM check error. EEPROM check error.

47

Trouble Shooting Reference Table:
Defective Status Part's number # System hung after Power on No Power after switch on system System hung after operation Show paint effect after power on No Audio within DV out channel No Video within DV out channel Mosaic on DV out channel No DV (A&V) out Flashing Video on the DV in channel Flashing Video on DV out channel No CV out Noise on CV out No Audio out No DV video out with AV in No DV audio out with AV in Mosaic video on DV in channel DV in error from PC IEEE1394 card DV in video flash from PC IEEE1394 System hung after s/w version check Audio out VR control no function Abnormal effect O O 48 O O O O O O O O O O O O O O O O O O O
M/B B305N0 DV_In CV_In DV_Out

ROM -A

ROM-B CTL BD 305CTL

K/B 305-KB

SDI BD

Audio BD

Power BD

VR BD

B361N0 B305-305 Vin

B305305305DV-out ROM-A ROM-B

305305305305-VR SDI-out Audio-In Power

O O O O O O O O O O O O O O O O O O O

O O O

O

O

O

O O

O

O O O

O

O O O O

Defective Status Part's number # Select Video source key fail Select Input format key function fail Color Processor Key function fail RGB Correction Key function fail T-Bar function fail GPI function fail Mosaic, Paint, PIP, Chroma-key Function fail Wipe, MISC, Zoom, Freeze, Fade, Take Key function fail Restore function key fail

M/B B305N0

DV_In

CV_In DV_Out ROM-A ROM-B CTL BD B305305305DV-out ROM-A ROM-B 305CTL

K/B 305-KB

SDI BD

Audio BD

Power BD

VR BD

B361N0 B305-305 Vin

305305305305-VR SDI-out Audio-In Power

O O O O O O O

O O O O

O O O

O O O O O O O

O

O

O

O

O

O

O

O

Note: Above "O" within the table means the possible defective parts.

49

Customer's Problem Report Form
Product Model and Serial Number: ______________________ Please describe the nature of the issue you are experiencing in as much detail as you can provide within the following parameters so that our technicians can best serve you. Our technicians will respond to your inquiry as soon as their schedules permit. Customer Name and Name of Individual Submitting Issue: Product's Model/Hardware Revision:

Product's Firmware/Software Revision:

Input Video source or Peripheral Device(s): (DV Cam or Bata cam or VCR)

Computer Platform: (PC or MAC System)

Operating System: (Windows XP or Windows 2000 or MAC OSX 10.2.5) Application Software with version number: (Adobe Premiere 6.5 or Final Cut Pro 3.0)

Description of Problem: (Decode or Encode Problem)

System Connection Condition:

Final solution of Problem Statement by Datavideo:

50

Chapter 5.

FAQ

How to Upgrade the SE-800AV To SE-800 with DV and SDI Modules
The required parts list for the upgrade. Item 1 2 3 4 5 6 7 8 9 Description SDI OUT Module DV OUT Module DV IN Module IDE FLAT CABLE 26P-26P 50mm UL SDI Output Rear Iron Panel DV Input Rear Iron Panel Screws 3 * 12mm black Part number 305-SDI-OUT 305-DV-OUT B361N0-305 07640260004 09310003052 09310003053 09111301201 Q'ty 1 1 4 4 1 4 2 20 4 16 20

Screws for Card module assemble / ISO 09112300813 3*8mm with washer white Iron boss (17mm) 09160000171 09160000201 09140301003

10 Iron boss (20mm) 11 Nut 3 * 5.5mm

51

Step1: Open SE-800 top case

There is a screw inside of this hole, it need to be removed.

*. Note: There are another 7 screws on bottom case to be removed and then you can open the box. Step2:

Remove these two iron rods and 4screws

Step3:

Remove 10 screws

52

Step4: Remove 2 iron rods, four AV IN Module Cards and the SDI Card for SE-800AV

P/N: 359-NO-SDI SDI Card from SE-800AV Model

AV IN Module Card

53

Step5: Screws on four x Iron boss (17mm) with nuts on to the SDI Out Module Card Description Part number 09160000171

Iron Boss (17mm) 09140301003 Nut 3 * 5.5mm

SDI Out Module Card Description Part number SDI OUT Module 305-SDI-OUT

DV Out Module Card Description Part number DV OUT Module 305-DV-OUT

54

Step6: Assemble the SDI Out Module Card and DV Out Module Card together with the new rear iron panel as the modules below Description Rear iron panel for SDI out 3 * 12mm black x 2 3 * 8mm screw x 4 Part number 09310003052 09111301201 09112300813

3 * 12mm screws x 2

Step7: Screws on four x Iron boss (20mm) with nuts on to the AV in Module Card AV IN Module Card Description

Part number 09160000201

Iron Boss (20mm) x 4 09140301003 Screws 3 * 5.5mm x 4

55

Step 8: Connect the IDE Flat cable 26P-26P 50mm from J2 of DV IN Module card (Please Note: the red line of IDE FLAT CABLE should be on the Pin 1 of J2) DV IN Module Card Description DV IN Module IDE FLAT CABLE 26P-26P 50mm UL Part number B361N0-305 07640260004

Step 9: Select the NTSC/PAL mode of J4 on DV IN Module Card Set Jumper on 1-2 for NTSC Video System Set Jumper on 2-3 for PAL Video System

56

Step10: Replace the rear panel of AV IN Module Card (SE-800AV Model) by the new DV in rear panel. DV in rear Panel Description DV in rear panel Part number 09310003053

Step11: Connect the Flat cable from DV IN Module to AV IN Module and fasten the 4 screws (3 * 8mm) AV and DV IN Module Card Description 3 * 8mm screw x 4

Part number 09112300813

57

Step12: Install I/O modules on to system 1). Follow the Step7 to Step11 to assemble four piece of AV In and DV IN Module together and install the four assembled AV/DV In Modules on to the Input slots. 2). Install the assembled SDI Out and DV Out Module on to the output slot

Step13:

Add on the Iron rod (w/rubber) and fasten the screws.

58

Please note two endings of the iron rod are different, make sure the direction is correct during assembling.

Fasten four screws

59

Step14:

Fasten 10 screws on rear panel

Step15: Put on the top cover and fasten the screws on rear panel and bottom case

Fasten the screw inside of this hole and another 7 screws on the bottom

60

Parts you need to change SE-800 to SE-800AV
The required parts list for the change. Item 1 2 3 4 Description NO SDI PCB Module NO SDI PCB Rear Panel Screws 3 * 6mm for NO SDI PCB Rear Panel AV Board Input Rear Panel NO SDI PCB Module Part number: 305-NO-SDI Part number 305-NO-SDI 09310003592 09112300601 09310003591 Q'ty 1 1 2 4

NO SDI PCB Rear Panel Part's number: 09310003592

AV Board Input Rear Panel Part number: 09310003591

61