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Reference Series
1600a
1 CHANNEL POWER AMPLIFIER
SERVICE MANUAL
Infinity Systems, Inc. 250 Crossways Park Dr. Woodbury, New York 11797 Released 2007 Discontinued XXXX Rev1 3/2008
1600a Reference Series
- CONTENTS BASIC SPECIFICATIONS ......................................1 DETAILED SPECIFICATIONS .................................2 PACKING............................................................3 APPLICATIONS...................................................4 INSTALLATION/SETUP..........................................5 BASIC TROUBLESHOOTING..................................5 EXPLODED VIEW/PARTS LIST...............................6 NOTE ON TOP COVER..........................................7 AMPLIFIER BLOCK DIAGRAM................................8 P.C.B. DRAWINGS................................................9 ELECTRICAL PARTS LIST .................................. 18 IC/TRANSISTOR PINOUTS....................................23 SCHEMATICS......................................................26
Reference 1600a Basic Specifications
Output Power: (14.4 VDC) Signal-to-noise ratio: Dynamic power: Effective damping factor: Frequency response: Maximum input signal: Maximum sensitivity: Output regulation: Dimensions (L x W x D): Fuse: 400W RMS x 1 @ 4 ohms; 1% THD + N 600W RMS x 1 @ 2 ohms; 1% THD + N 80dBA (reference 1W into 4 ohms) 894W channels @ 2 ohms 6.3 @ 4 ohms 11Hz 330Hz (-3dB) 6.0V 100mV .12dB @ 4 ohms 14-3/16" x 9" x 2-11/16" (361mm x 229mm x 69mm) 3 x 25A
Infinity continually strives to update and improve existing products, as well as create new ones. The specifications and details in this and related JBL publications are therefore subject to change without notice.
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1600a Reference Series
INFINITY REFERENCE 1600a AMPLIFIER SPECIFICATIONS
TEST VOLTAGE 14.4 +0.1V Specification Power Output 4ohm loads @50Hz
(stereo mode) for each ch @<1.0%THD (Unit:W)(LPF=22K)
Rating 400W x 1
Unit Watts
Remarks
Power Output 2ohm loads @50Hz
(stereo mode) for each ch @<1.0%THD (Unit:W)(LPF=22K)
600W x 1
Watts
THD Power 4 ohm loads and 1MD@Reference (Unit:%) LPF=22K THD Power 2 ohm loads and 1MD@Reference (Unit:%) LPF=22K Full rated power Distortion 1KHz LPF=22KHz Signal/Noise Ratio
a: 1 watt into 4 ohms b: full rated power (dB)
0.1% @ 50Hz 0.1% @ 50Hz 0.1% 80 >105 100mV-6V 11Hz~330Hz 0~6dB 1.2A 58A 30mV 200 6.364 894W 0.12dB 5V OFF 3.5V 2 to 3 80 ±5 deg C Yes 8~16V 14-3/16" x 9" x 2-11/16" (361mm x 229mm x69mm) 25A x 3
2
% % % dBA 1 watt into 4 ohms 1V signal input ±20% -3dB ±1dB ±0.15A
Input Sensitivity
Low Level Input( v) @:full rated power
Volts Hz dB A A mV
Frequency response (Unit:-3dB) Bass Boost:(Unit:dB) @45HZ (±5Hz ) Idle Current ( @ 2ohm) MAX current : rated power (All channel 2 ohm loads) DC Offset: Damping Factor (4ohm): Effective damping factor (4ohm): Dynamic Power @ 2 ohms Output Regulation @ 4 ohms Remote Operating Voltages: Turn on delay time Circuit Protection a. Temperature b. Speaker Short Circuit c. Operating Voltage Range Dimensions (L x W x H): Fuses
Watts dB Volts Sec
±1V
Inches mm A
1600a Reference Series
PACKAGING
Item 1 2 3 4 5 6 7
Part Number CH4482901202 REF1600a BZL279112001 Visit Infinitysystems.com
Description Outer Carton REF1600a Amplifier Plastic Bag Packing Foam Owner's manual Plastic Bag Accessory kit consisting of: Mounting Screws SPARE 25A FUSES Remote Level Control (RJ11) control cable
3
Qty 1 1 1 1 1 1 1 4 3 1 1
LS1CJ0402507 1601-253G-00 REMOTE REF AMP 2100-0009-04
1600a Reference Series
APPLICATIONS 1300a AND 1600a
The Reference subwoofer amplifiers are single-channel amplifiers. There are two sets of terminals to make it easy to connect multiple woofers. Either set of (+/) terminals may be used when connecting woofers. To the right are four application diagrams to help plan your subwoofer system installation. NOTE: For simplicity, Figures 3 and 4 do not show power, remote and input connections. Figure 3. Reference 1300a or 1600a amplifier with two woofer connections.
Subwoofers or voice coils connected in series.
Subwoofers or voice coils connected in parallel.
NOTE: Minimum impedance of each subwoofer = 4 ohms if subwoofers are connected in parallel and 1 ohm if they are connected in series.
Figure 4. Reference 1300a or 1600a amplifier with one woofer connection.
NOTE: Minimum impedance of subwoofer = 2 ohms
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1600a Reference Series
INSTALLATION AND SETUP
Refer to the illustrations on the previous pages for control location. Reconnect the () negative lead to the vehicle's battery. Apply power to the audio system and play a dynamic music track. SETTING THE CROSSOVER(S) Determine your system plans and set the crossover-mode switch accordingly. If your system design does not include a subwoofer, set the crossover mode to FULL and skip to "Setting Input Sensitivity." If your system includes a subwoofer, set the crossover mode to HP (high-pass) for your full-range speakers. Adjust the crossover frequency to limit bass, and provide increased system volume with less distortion. Mode Switch: Full: Allows a full-range signal through to the speakers; can be used with larger full-range speakers such as 6" x 9"s. HP: Allows a high-pass signal through to the speakers; should be used with most loudspeakers (can protect your full-range speakers from being overdriven with low frequencies, one cause of speaker damage). LP: Allows only bass to pass through to the speakers; should be selected when powering subwoofers. High-Pass Filters: Initially set the crossoverfrequency control midway. While listening to music, adjust the crossover for the least perceived distortion from the speakers, allowing them to reproduce as much bass as possible. Low-Pass Filters: For subwoofers, choose the highest frequency that removes vocal information from the sound of the subwoofer. If using the 475a to drive a subwoofer(s), set the crossover mode to LP (low-pass) on the channels connected to the subwoofer. NOTE: The 1300a, 1600a and the subwoofer output of the 5350a are low-pass only and do not have a crossover-mode switch. SETTING INPUT SENSITIVITY 1. Initially turn the INPUT LEVEL control(s) to the minimum (counterclockwise) position. 2. On the source unit, increase the volume control to 3/4 volume. Slowly increase the INPUT LEVEL control(s) toward three o'clock until you hear slight distortion in the music. Then reduce the INPUT LEVEL slightly until distortion is no longer heard. NOTE: After the source unit is on, blue LEDs (on the top panel) will light, indicating the amplifier is on. If not, check the wiring, especially the remote connection from the source unit. Also refer to "Troubleshooting." REMOTE LEVEL CONTROL The 1300a, 1600a and 5350a include a remote level control. This will allow the subwoofer level to be adjusted from the listening position. Connect the remote level control using the RJ11 jack on the side of the amplifier. Install the control module in the front of the vehicle within easy reach of the driver. Both the underside of the dash and the center console are suitable locations. UNDER-DASH MOUNTING Select a mounting location that allows easy access to the control while driving. Using the REMOTE LEVEL control as a template, mark and drill holes in the mounting surface. Attach the REMOTE LEVEL control using the mounting screws provided (Figure 11). Figure 11. Under-dash mounting of the REMOTE LEVEL control. Route the cable behind the dash or other interior panels and under the carpet. Do not route the cable outside the vehicle. Connect the RJ11 cable between the RJ11 receptacle on the amp and the receptacle on the REMOTE LEVEL control (Figure 12). Figure 12. REMOTE LEVEL control electrical connection.
TROUBLESHOOTING
· PROBLEM: No audio (POWER LED is off). CAUSE and SOLUTION: No voltage at BATT+ and/or REM terminals, or bad or no ground connection. Check voltages at amplifier terminals with VOM. · PROBLEM: No audio (PROTECT LED glows red). CAUSE and SOLUTION: DC voltage on amplifier output. Amplifier may need service; see enclosed warranty card for service information. · PROBLEM: No audio (PROTECT LED glows red). CAUSE and SOLUTION: Amplifier is overheated. Make sure amplifier cooling is not blocked at mounting location; verify that speaker-system impedance is within specified limits. · PROBLEM: No audio (PROTECT LED glows red). CAUSE and SOLUTION: Voltage less than 9V on BATT+ connection. Check vehicle charging system. · PROBLEM: No audio (PROTECT LED glows red). CAUSE and SOLUTION: Voltage greater than 16V or less than 8.5V on BATT+ connection. Check vehicle charging system. · PROBLEM: Distorted audio. SETTING THE BASS BOOST The Bass Boost control will allow you to enhance the bass output of your system at 50Hz up to 6dB. AUX OUTPUT Reference amplifiers (except 5350a) are equipped with full-range outputs that can be used to connect additional amplifiers. STATUS LEDs Power: Indicates the amplifier is on. Protection: Refer to "Troubleshooting" for specific indications. Figure 13. LED status. CAUSE and SOLUTION: Input sensitivity is not set properly, or amplifier or source unit is defective. Check INPUT LEVEL setting, or check speaker wires for shorts or grounds. · PROBLEM: Distorted audio (PROTECT LED glows intermittently). CAUSE and SOLUTION: Short circuit in speaker or wire. Remove speaker leads one at a time to locate shorted speaker or wire, then repair. · PROBLEM: Music lacks "punch." CAUSE and SOLUTION: Speakers are not connected properly. Check speaker connections for proper polarity.
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1600a Reference Series
Item# 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22
Part Number SG-0016-2601 GD-600011400 LSIFM0300011 SR-1300-0117 MK-0004-2601 LS5KP0300807 LS5KJ0301007 XN-10500-012 LSIAP0300607 LSIAM0300607 XG-0017-2601 PL-L0007-000 PL-L0006-000 LSIAY0301201 ZL-10037A-15 HG-0005-2601 1601-253E-00 LSIAA0200501 LS1AM0250401 CP-B00011400
Description Top cover Light panel Screw Main heat sink Main PCB Front panel Screw for F/RP Screw for terminal, RCA jacks Knob Screw Screw Bottom plate Transistor spring clip (2) Transistor spring clip (1) Screw Space Pole Rear panel Fuse 25A ATC Screw Screw LED lens LED PCB
Qty 1 1 5 1 1 1 8 3 3 6 2 1 1 10 4 4 1 3 1 4 1 1
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1600a Reference Series
NOTE ON TOP COVER FOR INFINITY REFERENCE MODELS REF475A, REF1300A, REF1600A
· · There was a revision in the top cover design starting with the serial number range(s) noted below, or identified by the brace design in the supplied images. Note the Rev1 Top cover will not fit properly on the original heatsink.
Top Cover Part Numbers
MODEL PART NUMBER SERIAL NUMBER
REF475A REF475A REF1300A REF1300A REF1600A REF1600A
SG-0016-2601 SG-0001-2607 SG-0016-2601 SG-0001-2607 SG-0016-2601 SG-0001-2607
EV0001-01000 to EV0001-09138 EV0001-09139 And above EV0003-01000 to EV0003-08606 EV0003-08607 And above EV0004-01000 to EV0004-11811 EV0004-11812 And above
7
1
2
3
4
5
6
1600a Reference Series
D D
BALANCED INPUT UNIT INPUT L
1 2
Block Diagram REF1600
LP FREQ VARIABLE
32Hz-320Hz/12dB
OP BASSBOOST VARIABLE 0dB-6dB/50Hz
32 50 320Hz
MAIN AMP 2 ohm/4 ohm
C
C
OUTPUT L OP
GAIN CONTROL
32 80 320Hz
OP OUTPUT R OP
AMP
SPEAKER
INPUT R
1 B 2
OP 2 ohm/4 ohm BALANCED INPUT UNIT OP
B
IMS INPUT
A
A
1
2
3
8
4
5
6
1600a Reference Series
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1600a Reference Series
10
1600a Reference Series
11
1600a Reference Series
12
1600a Reference Series
13
1600a Reference Series
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1600a Reference Series
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1600a Reference Series
16
1600a Reference Series
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1600a Reference Series
REFERENCE 1600a Electrical Parts List
Part Number Description Qty Reference Designator
MAIN BOARD
Resistors 0702-0106-03 0701-2000-02 0702-4103-02 0701-2100-02 0701-2101-02 0701-2221-02 0701-2102-02 0701-2202-02 0701-2222-02 0701-2472-02 0701-2512-02 0701-2562-02 0701-2103-02 0701-2153-02 0701-2203-02 0701-2223-02 0701-2333-02 0701-2473-02 0701-2563-02 0701-2104-02 0701-2154-02 0702-3220-02 0702-4682-02 0702-4123-02 0712-64R7-02 0702-6221-02 0705-5470-02 0701-2204-02 0701-2753-02 0702-3331-02 0701-2392-02 0702-34R7-02 06D1C106C001 0703-3222-03 0702-5222-02 0701-2242-02 0701-2272-02 0701-2471-02 0701-1753-02 1204-5041-05 1204-5031-30 1201-2031-02 Capacitors C138 C137 C121 C120 C118 C115 C108 23 C90 C89 C76 C51 C48 C34 C29 C28 C27 C26 C21 C20 C19 C18 C116 C128 3 C150 C149 C30 1 C44 8 C17 C40 C22 C16 C36 C37 C15 C38 Resistor Resistor Carbon resistor Resistor Resistor Resistor Resistor Resistor Resistor Resistor Resistor Resistor Resistor Resistor Resistor Resistor Resistor Resistor Resistor Resistor Resistor Carbon resistor Carbon resistor Carbon resistor Metalfilm resistor Carbon resistor Resistor Resistor Resistor Carbon resistor Resistor Carbon resistor Metalfilm resistor Metalfilm resistor Cement Resistor Resistor Resistor Resistor Resistor Potentiometer Potentiometer Potentiometer 10m ±1% manganin resistor 1.5 0.5MM 16.5MM SMD 0 1/8W ±5% 0805 1W 10K ±5% TR 15MM SMD 10 1/8W ±5% 0805 SMD 100 1/8W ±5% 0805 SMD 220 ±1/8W 5% 0805 SMD 1K 1/8W ±5% 0805 SMD R0805 2K 1/8W ±5% TR SMD 2.2K 1/8W ±5% 0805 SMD 4.7K 1/8W ±5% 0805 SMD 5.1K 1/8W ±5% 0805 SMD 5.6K 1/8W ±5% 0805 SMD 10K 1/8W ±5% 0805 SMD 15K 1/8W ±5% 0805 SMD R0805 20K 1/8W ±5% TR SMD 22K 1/8W ±5% 0805 SMD 33K 1/8W ±5% 0805 SMD 47K 1/8W ±5% 0805 SMD 56K 1/8W ±5% 0805 SMD 100K 1/8W ±5% 0805 SMD 150K 1/8W ±5% 0805 1/2W 22 ±5% TR 12.5MM 1W 6.8K ±5% 15mm 1W 12K ±5% 15mm 2W 4.7 ±5% 10MM 2W 220 ±5% TR 17.5MM 5W 47 ±5% SMD 200K 1/8W ±5% 0805 SMD 75K ±5% 1/8W 0805 1/2W 330 ±5% TR 12.5MM SMD 3.9K 1/8W ±5% 0805 1/2W 4.7 ±5% TR 12.5MM 10UF/250V ±10% 13.5*24 25.5mm 1/2W 2.2K ±1% TR 5W 2.2K ±5% =25mm SMD 2.4K 1/8W ±5% 0805 SMD 2.7K 1/8W ±5% 0805 SMD 470 1/8W ±5% 0805 SMD 75K 1/10W ±5% 0603 9MM R0971G C500K KQL=15MM T=7.5MM M=1MM ±10% BASS BOOST B50K ±10% KQ LP FREQ. A20K KQ L=15mm LEVEL 3 2 1 6 R127 R126 R124 R52 R51 R69 R111 R112 R110 R109 R108 R107
R165 R164 R163 R162 R161 R160 R159 23 R144 R128 R125 R101 R90 R89 R86 R74 R47 3 R60 R170 R65 7 R18 R151 R152 R91 R54 R53 R10 1 R146 7 R197 R185 R140 R135 R134 R157 R158 3 R32 R39 R87 4 R38 R200 R82 R81 2 R147 R85 9 R76 1 R70 5 R1 R8 R17 R184 R104 2 R5 R4 1 R98 R181 R180 R97 R92 R26 R25 R14 R23 R15 22 R11 R9 R13 R77 R68 R6 R7 R75 R24 R195 R194 R196 R71 1 R95 5 R63 R62 R84 R83 R96 2 R94 R93 3 R169 R168 R167 2 R176 R177 1 R120 1 R139 1 R136 1 R142 1 R61 1 R103 2 R66 R67 1 R80 1 R119 4 C141 C67 C106 C101 1 R131 1 R130 1 R37 1 R27 1 R50 2 R172 R173 1 1 1 VR4 VR2 VR1
06S121046000 06S124716000 06S321026000 06S321016000
Capacitor Capacitor Capacitor Capacitor
SMD 0.1uF/50V 0805 X7R ±10% SMD 470pF/50V 0805 X7R ±10% SMD 1000pF/50V 0805 NPO ±5% SMD 100pF/50V 0805 NPO ±5%
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1600a Reference Series
Part Number Description Qty Reference Designator
MAIN BOARD
06S322206000 06S321006000 06D342227400 06D374717400 06D241546000 06D324747700 06D1C4747701 06D321047200 06D341537400 06D22102C000 06D342247400 06D341839400 06D343339400 06D341039000 06D2C3357700 06D2C335C700 06D212264102 06D211074100 06D212264103 06D214764102 06D214775101 06D212285101 06S121244000 06D212256301 06D21478H001 06D212266010 06D214766001 Semiconductors 04GS-R104-00 High speed diode 04ZL-4004-03 Diode 04WY-51AV101 Zener diode 04PT-4148-01 04ZL-2512-00 04ZL-6A10-00 03T1-Z48N-02 03N1-5551-04 03N1-2222-04 03D1-38N2-02 01FA-7912-04 01JR-4560-08 2601-0202-00 2202-1620-05 2202-1602-05 01FA-7812-04 Miscellaneous 1400-0001-16 3000-INIT-03 1380-0209-00 1500-0400-01 1500-0300-01 2901-224C-00 1004-3000-10 1502-0504-00 RJ45 Jack HF transformer Temperature switch Terminal Terminal Relay HF bead Jack 16PIN RJ45 2*10P16C 47 4:19:8:6 L1=L2=1.0*8*4TS S1=S2=0.8*6*19TS S3=S4=1.0*1*8TS S5=S6=1.0*1*6TS 80±5 TO-220 PIN 2PCS Golden crosshead screw Golden crosshead screw DC12V 30A 30UH 12 5 11.5mm Pitch 2.0MM 5PIN Bend 90degree 1 1 1 1 1 1 2 1 RJ1 L8 SW2 Diode Diode Diode MOS FET Transistor Transistor MOS FET Regulator IC Optocoupler Rectifier Rectifier Regulator FR104 1A 400V 52MM TR IN4004 DO-41 TR SMD 5.1V DO-213AA 0.5W SMD 1N4148 DO-213AA SMD MUR120 1A 2512 6A10 1000V IRFZ48N TO-220 SMD MMBT5551LT1 NPN SOT-23 SMD BT2222 NPN SOT-23 IRFB 38N20D TO-220 KA7912 TO-220 FAIRCHILD DIP NJM4560D Dual Op-amp DIP-8 LCR-0202 MUR1620CTA KAD 16A/200V TO-220 UF1602CT AKA 16/200V TO-220 KA7812E TO-220 FAIRCHILD 10 D29 D28 D27 D26 D25 D24 D23 D22 D21 1 D16 2 DZ3 DZ2 D43 D51 D44 D46 D45 D48 D47 D6 D1 D14 16 D13 D12 D11 D10 D9 D42 2 D35 D34 1 D17 8 Q28 Q27 Q26 Q25 Q24 Q23 Q22 Q21 Q38 Q40 Q1 Q4 Q39 Q37 Q36 Q8 Q7 Q6 14 Q5 Q2 Q3 Q34 1 Q29 6 Q14 Q13 Q12 Q11 Q10 Q9 1 U14 6 U6 U5 U4 U3 U2 U1 1 LCR1 2 D33 D32 2 D31 D30 2 U13 U15 Capacitor Capacitor MET capacitor Tan capacitor MET capacitor metallized Capacitor Metalfilm resistor Terylene capacitor MET capacitor MET capacitor MET capacitor MET capacitor MET capacitor MET capacitor Metalfilm resistor Metalfilm resistor E-capacitor E-capacitor E-capacitor E-capacitor E-capacitor E-capacitor Capacitor E-capacitor E-capacitor E-capacitor E-capacitor SMD 22pF/50V 0805 NPO ±5% SMD 10pF/50V 0805 NPO ±5% (BOX)222/100V ±5% Yellow TR 470pF/100V ±5% 5.5mm TR 0.15UF/50V ±20% TR 5mm 474J/100V 5*11MM ±5% Brown TR 5MM 474/100V ±10% Brown TR 7.5mm 104/100V ±5% Green TR 5MM 153/100V ±5% 5MM TR 102/250V TR 5mm ±20% 224/100V ±5% TR 5MM 183/63V ±5% Yellow 5MM 333/63V ±5% TR 5MM 103/63V ±5% TR 5mm 3.3UF/100V ±20% 105Brown 20.5mm 3.3UF/250V ±20% 105Brown 27mm 22uF/25V ±20% 5*11 105 Black 5MM TR 100uF/25V ±20% 6.3*11 105 Black 5MM TR 220uF/25V ±20% 8*12 105 Black 5MM TR 47uF/25V ±20% 5*11 105 Black 5MM TR 470UF/35V ±20% 8*20MM 105 Black 2200UF/35V 16*26MM ±20% 105 7.5MM SMD 0.12UF/25V 0805 X7R ±10% 2.2UF/50V ±20% 5*11 105 Orange 5mm TR 4700UF/80V ±20% 105 35*30mm 10.5mm 22uF/50V ±20% 5*11 105 TR 5.0MM 47uF/50V ±20% 6.3*11 105 TR 5MM 3 3 5 1 1 2 2 7 1 1 2 1 1 3 1 1 1 4 2 3 3 4 1 1 4 6 1 C45 C33 C32 C12 C13 C14 C25 CX1 C97 C23 C24 C124 C46 C135 C152 C98 C99 C122 C65 C119 C85 C86 C139 C140 C53 C144 C103 C102 C52 C47 C54 C125 C126 C105 C96 C136 C129 C131 C130 C42 C88 C87 C50 C49 C35 C134 C133 C127 C112 C111 C110 C109 C123 C41 C145 C146 C147 C148 C3 C4 C7 C8 C10 C31 C39
RL1 L12 L11 CN1
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1600a Reference Series
Part Number Description Qty Reference Designator
MAIN BOARD
1001-1015-10 1001-4000-10 1001-3001-10 1413-0001-00 1404-0004-00 1401-0001-03 1601-253G-00 Common mode choke Inductor HF inductor Phone Jack RCA Jack Fuse holder Fuse 5MU 60A 47 22mm*18mm 40UH 40A core:ETD-49 0.1*80*14TS 35UH 25 0.3*20*2 6P4C RJ11 Black 4 Jacks white red golden 3PIN 25A/32V 1 1 1 1 1 1 6 L6 L4 L4 JK1 J1 for F1 F1
POWER BOARD
0701-2104-02 0701-2113-02 0701-2153-02 0701-2222-02 0701-2472-02 0701-2432-02 0701-2103-02 0701-2123-02 0701-2102-02 0701-2202-02 0701-2473-02 0701-2623-02 06S321046000 06S321026000 06S321046000 1003-1010-08 04PT-4148-01 03N1-5551-04 03P1-5401-04 03P1-1023-01 03P1-B649-07 01TI-L494-09 1501-0509-04 1501-0409-02 Resistor Resistor Resistor Resistor Resistor Resistor Resistor Resistor Resistor Resistor Resistor Resistor E-capacitor Capacitor Capacitor Inductor Diode Transistor Transistor Transistor Transistor IC PWM Clubfoot pin Clubfoot pin SMD 100K 1/8W ±5% 0805 SMD 11K 1/8W ±5% 0805 SMD 15K 1/8W ±5% 0805 SMD 2.2K 1/8W ±5% 0805 SMD 4.7K 1/8W ±5% 0805 SMD 4.3K 1/8W ±5% 0805 SMD 10K 1/8W ±5% 0805 SMD 12K 1/8W ±5% 0805 SMD 1K 1/8W ±5% 0805 SMD R0805 2K 1/8W ±5% TR SMD 47K 1/8W ±5% 0805 SMD 62K 1/8W ±5% 0805 SMD 0.1uF/50V 0805 NPO ±5% SMD 1000pF/50V 0805 NPO ±5% SMD 0.1uF/50V 0805 NPO ±5% SMD 100MH 100MHZ 4A SMD 1N4148 DO-213AA SMD MMBT5551LT1 NPN SOT-23 SMD MMBT5401LT1 PNP SOT-23 DIP 2SA1023 TO-92 PNP TR DIP 2SB649A 1.5A 180V 20W PNP TO-126 SMD TL494C SO-16 DIP PITCH 2.54mm 5PIN Bend 90 degree DIP PITCH 2.54mm 4PIN Bend 90 degree 1 1 1 1 1 1 3 1 2 1 2 1 1 1 8 2 10 1 1 2 1 1 1 1 R154 R171 R175 R132 R46 R102 R149 R36 R34 R35 R155 R156 R138 R19 R20 R12 C1 C143 C79 C81 C82 C84 C117 C132 C80 C151 L1 L2 D18 Q33 Q32 Q19 Q20 Q17 U18 CN7
LED BOARD
2004-0017-00 2100-0035-05 2000-0017-00 2004-0014-00 0701-6102-02 2102-0153-02 2102-0154-02 1502-0504-00 06S121046000 04PT-4148-01 LED FFC LED LED Resistor FFC FFC Jack Capacitor Diode 3 White with blue light 5PIN 2.0 UL1007 28AWG L=100mm 2.0 105 DIP Red with red ligth 3MM 2P DIP 3.0MM Blue with blue light SMD 1K 1/2W ±5% 2010 2PIN UL1007 red black 28AWG L=320mm 5mm 2PIN UL1007 red black 28AWG L=40mm 5mm DIP Pitch 2.0MM 5PIN Bend 90 degree SMD 0.1uF/50V 0805 X7R ±10% SMD 1N4148 DO-213AA 8 1 1 1 2 1 1 1 2 2
LED101 LED100
C1 C2 D1 D2
SIGNAL BOARD
Resistors 0701-2104-02 0701-2103-02 0701-2100-02 0701-2102-02 0701-2222-02 0701-2203-02 0701-2472-02 0701-2431-02 Resistor Resistor Resistor Resistor Resistor Resistor Resistor Resistor SMD 100K 1/8W ±5% 0805 SMD 10K 1/8W ±5% 0805 SMD 10 1/8W ±5% 0805 SMD 1K 1/8W ±5% 0805 SMD 2.2K 1/8W ±5% 0805 SMD R0805 20K 1/8W ±5% TR SMD 4.7K 1/8W ±5% 0805 SMD 430 ±5% 1/8W 0805 1 4 4 2 2 1 5 1 R64 R3 R33 R30 R31 R117 R118 R193 R198 R55 R58 R105 R106 R2 R40 R41 R42 R43 R44 R45
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1600a Reference Series
Part Number Description Qty Reference Designator
SIGNAL BOARD
0701-2681-02 0701-2152-02 0701-2101-02 0701-2303-03 0701-2221-02 0701-2331-02 0701-2473-02 Capacitors 06D211076100 06S321026000 06S321016000 06S321046000 06S132253000 06D344727400 06S123326000 06D214764102 06D211074100 Semiconductors 0100-C081-08 2601-4N35-00 01LM-M555-08 0100-74AH-00 0100-2010-00 03P1-5401-04 01TC-WH04-00 04ZL-2512-00 01LM-M311-08 04PT-4148-01 04WY-51AV101 Miscellaneous 1505-1009-04 Clubfoot pin DIP PITCH 2.54mm 10PIN Bend 90 degree 2 CN6 IC Optocoupler IC IC IC Transistor IC Diode IC Diode Zener diode TLC081 SOP-8 Op-Amp 4N35 DIP6 SMD LM555 Timer SOP-8 74AHC1G04 Inverter SOT-235 IR2010S High/Low side driver SOL-16 SMD MMBT5401LT1 PNP SOT-23 TC7WH04F Triple Inverter SMD MUR120 1A 2512 SMD LM311 Comparator SOP-8 SMD 1N4148 DO-213AA SMD 5.1V DO-213AA 0.5W 1 1 1 1 1 1 1 1 1 5 1 U8 U17 U7 U16 U10 Q30 U9 D8 U11 D2 D3 D4 D7 D49 DZ1 E-capacitor Capacitor Capacitor Capacitor ceramic capacitor MET Capacitor Capacitor E-capacitor E-capacitor DIP 100uF/50V ±20% 6.3*11 105 Blk 5MM SMD 1000pF/50V 0805 NPO ±5% SMD 100pF/50V 0805 NPO ±5% SMD 0.1uF/50V 0805 NPO ±5% SMD 2.2uF/16V 1206 X7R ±10% DIP 472/100V ±5% TR 5MM SMD 332/50V ±10% X7R 0805 DIP 47uF/25V ±20% 5*11 105 Black 5MM TR DIP 100uF/25V ±20% 6.3*11 105 Blk 5MM 2 1 2 8 2 2 1 1 1 C93 C94 C100 C61 C62 C57 C59 C60 C63 C75 C77 C91 C92 C104 E1 C55 C56 C64 C43 C58 Resistor Resistor Resistor Resistor Resistor Resistor Resistor SMD 680 1/8W ±5% 0805 SMD 1.5K 1/8W ±5% 0805 SMD 100 1/8W ±5% 0805 SMD 30K 1/8W ±1% 0805 SMD 220 ±1/8W 5% 0805 SMD 330 1/8W ±5% 0805 SMD 47K 1/8W ±5% 0805 2 1 3 1 1 1 1 R116 R199 R56 R49 R191 R192 R29 R113 R48 R57
MECHANICAL
ZL-A0001A-15 PL-L0007-000 PL-L0006-000 JY222A18A01X JY233A22A001 JY297A22A001 JY264A22A001 JY242A22A001 ZA-H00040100 LS1AM0250401 JY217A12A10A LS1AA0301501 LS1FJ0200801 LS5KJ0301007 LS5KP0300807 LS1AP0300607 LS1AM0300607 KT-200012200 KT-200021300 LS1AY0301201 XG-0017-2601 6.5PC Pole Cliper Cliper Mica Mica Mica Mica Mica Snap buttom Screw ceramic plate Screw Screw Screw Screw Screw Screw CAP CAP Screw Bottom plate 7.5*3.0*6.4mm LASK-5 30*36*0.8mm 30*28*0.8mm 22*18*0.1MM 33*22*0.1mm 97*22*0.1mm 64*22*0.1mm 42*22*0.1mm 7.5 M3.5*4 Plating black zinc 2.5*4 17*12*1.0mm white PA3*15 plating black zinc KA2*8 plating black zinc 3*10MM Plating nickel 3*8MM Plating nickel 3*6MM Plating nickel PM3*6 Plating nickel White PVC for RCA Red PVC for RCA PM3*12MM plating zinc 325*182*1.2mm, H1-144 silver painting 2 1 10 1 1 1 1 1 4 4 6 2 2 3 8 6 2 2 2 4 1
21
1600a Reference Series
Part Number Description Qty Reference Designator
MECHANICAL
HG-0005-2601 MK-0004-2601 KG-100100500 LS1AA0200501 LS1FM0300011 CP-B00011400 GD-600011400 SG-0016-2601 SR-1600-0117 BA-20001-000 DQ8069032084 JD-A01970515 Rear plate Front plate Snap buttom Screw Screw Lens Reflector board Top plate Heatsink wire harness Washer Round mat 214*70*1.2mm, H1-144 silver painting with silkscreen 214*70*1.2mm, H1-144 silver painting with silkscreen T07-003-01 11*14*10.8 Black ABS PA2*5 Black zinc KM 3*6MM Black zinc 40*10.8*5.7mm PC plastic cold grey10C 270*53.5*13mm clear blue PC plastic 360*227*62mm dia- casting aluminum alloy, H1144 silver painting with silkscreen 325*216*59mm Alum. Hair with painting 3*100MM White 6.9*3.2*0.8MM 5.0*2.0 Black EVA One side with glue 1 1 4 1 5 1 1 1 1 1 3 6
22
1600a Reference Series
23
1600a Reference Series
Data Sheet No. PD60195-D
IR2010(S) & (PbF)
Features
· · · · · · · ·
HIGH AND LOW SIDE DRIVER
Product Summary
VOFFSET IO+/VOUT ton/off Delay Matching 200V max. 3.0A / 3.0A typ. 10 - 20V 95 & 65 ns typ. 15 ns max.
· Floating channel designed for bootstrap operation
Fully operational to 200V Tolerant to negative transient voltage, dV/dt immune Gate drive supply range from 10 to 20V Undervoltage lockout for both channels 3.3V logic compatible Separate logic supply range from 3.3V to 20V Logic and power ground ±5V offset CMOS Schmitt-triggered inputs with pull-down Shut down input turns off both channels Matched propagation delay for both channels Outputs in phase with inputs Also available LEAD-FREE
Applications
· Audio Class D amplifiers · High power DC-DC SMPS converters · Other high frequency applications
Packages
Description
The IR2010 is a high power, high voltage, high speed power MOSFET and IGBT drivers with independent high and low side referenced output channels, ideal for Audio Class D and DC-DC converter applications. Logic inputs are compatible with standard CMOS or LSTTL output, down to 3.0V logic. The output drivers feature a high pulse current buffer stage designed for minimum driver cross-conduction. Propagation delays are matched to simplify use in high frequency applications. The floating channel can be used to drive an N-channel power MOSFET or IGBT in the high side configuration which operates up to 200 volts. Proprietary HVIC and latch immune CMOS technologies enable ruggedized monolithic construction.
14-Lead PDIP
16-Lead SOIC
Typical Connection
HO VDD HIN SD LIN V SS VCC VDD HIN SD LIN VSS VCC COM LO VB VS
200V
TO LOAD
(Refer to Lead Assignments for correct configuration). This/These diagram(s) show electrical connections only. Please refer to our Application Notes and DesignTips for proper circuit board layout.
www.irf.com
1
24
1600a Reference Series
IR2010(S) & (PbF)
Functional Block Diagram
VB VDD UV DETECT LEVEL SHIFT CIRCUIT UV Q S R VS
HO
HIN
VSS /COM LEVEL SHIFT
SD UV DETECT
VCC
LIN
VSS /COM LEVEL SHIFT
LO DELAY
VSS
COM
Lead Definitions
Symbol Description
VDD HIN SD LIN VSS VB HO VS VCC LO COM Logic supply Logic input for high side gate driver output (HO), in phase Logic input for shutdown Logic input for low side gate driver output (LO), in phase Logic ground High side floating supply High side gate drive output High side floating supply return Low side supply Low side gate drive output Low side return
Lead Assignments
14 Lead PDIP
16 Lead SOIC (Wide Body)
IR2010 Part Number
4
IR2010S
www.irf.com
25
1
2
3
4
5
6
1600a Reference Series
D C15 C3 R9 R13 47K SUB C12 10P 2 1 1 R6 47K 3 3 J1B RCA-4CH 3 10K C36 100P 3 100R R37 2.4K U2A JRC4560 VR1A B20K 1 C31 2 22U/50V R50 470R C16 100P C4 R11 R14 47K C18 4 +12V R74 100R -12V R22 7 5 R7 47K C37 100P C19 8 R52 0R C108 104 R101 100R 8 C118 104 R18 1K 100P C30 471 ROU C115 104 R47 1 3 R80 3.9K 6 5 U5B JRC4560 8 LOU R188 100R R24 47K R181 47K R26 47K C90 104 6 5 R54 1k U3B JRC4560 R63 100K 4 R125 100R -12V 7 C8 22U/50V 4 C38 100P R187 100R R180 47K 2 1 -12V 3 R51 0R U3A R53 1k JRC4560 R62 100K J1C RCA-4CH 6 5 7 RADIO C33 22p 8 7 6 7 5 8 R23 47K C32 22p R25 47K C7 22U/50V D
J1A RCA-4CH 1 2
22U/50V 47K R1 20K
U1A
R21
R38 5.1K 2
2
RCA IN
JRC4560
OUTPUT
4
J1D RCA-4CH
4
R4 22U/50V 47K 22K C13 10P 6
104
U1B JRC4560
R86 100R +12V
10K +12V C
C
104
C44 RADIO R68 47K C46 154 R81 5K1 1 1 2 R70 15K
JK1
102 R194 47K
+12V 4 LCR1 LCR0202 +12V
R196 47K 2 1 3 U5A JRC4560 C47 333 9 8 7 6 5 4 3 2 1 C25 222
2 1 3 U4A JRC4560 ROU
K A
3
VR2A B50K
6
VR2B 3 B50K
R82 4 5K1
1 2
1 2 3 4 +12V R39 4.7K R60 220R R76 10K R10 1K
Q1 5551
R83 100K
RJ1
-12V REM DIAG R75 47K
R89 100R C22 R77 6 4
2
5
C48 104 100P 47K 7 LOU
RJ45 IN
MODL
3
R71 47K
R195 47K
5 R90 U4B JRC4560 8
RJ-11
+12V RJ1 4N35 4148 C35 9 8 7 6 5 4 3 2 1 100R C51 104
B Q3 5551
R59 10K R61 200K
D51
RJ45 OUT
C17 C10 R15 R17 20K C20 C14 10P C11 C9 22U/50V R16 5 22U/50V 47K R8 20K L3 10R/100MHZ C40 100P C21 8 R128 100R 7 R27 3K SUB 6 104 4 100P -12V
B
47U/16V
R5 22U/50V 47K 22K
U2B JRC4560
R144 100R +12V
104
R92 47K R91 1K
5 6
C45 22P
+ U6B 7 JRC4560 C54 103 R94 150K
C120 104 R197 2.2K U6A JRC4560 3 2 C123 124 R84 100K 8
R190 100R 1
+12V SIG
+ -
R93 150K C52 183
C53 153 R95 56K R96 100K 1
R87 4.7K R32 4.7K C121 104 R189 100R -12V A
2
3 VR4A C500K
A
4
C41 2.2U/50V
ECN NO
DESCRIPTON
APPROVED
DATA
PART NAME: SCALE: UNIT: SIZE: REV: 1:1 MM A4 2.0 DRAWN BY: CHECKED BY: APPROVED BY: SHEET: 1/4
DW GNO: PART NO: DATA: DATA: DATA:
26
1 2 3 4 5
SING
PRODUCT MODE:
infinity REF-1600
6
1
2
3
4
5
6
1600a Reference Series
D
D
D20 FR104
F1A 25A
D23 FR104
GND
11
CN6K *
2 4 CN8G IN-OU CN7G IN-OU
W2200/35V W2200/35V W2200/35V
2 F1B 4 25A 6 F1C 25A C152 474
1 3 5
1 3
POWER
CN3
C150 471 D21
FR104
R178 100R
C128 104 C127 470/35V
1
U13
L7812 Vout
Vin
3
+12V.BIAS 16 CN5P IN-OU
C116 104
6
5
3 2 PREM 1
3 2 1
PGND REM +12V
2
C76 104
R134 2.2K
P+12V 2 PREM 2
L6 10MH/60A C122 104
D17 6A10 C109 C110 C111 C112
D22 FR104
C129 100/16V
12 17
CN5Q * IN-OU CN6L R135 2.2K SD Q29 SD MMBT222 C136 22U/25V
D6 IN4148 COM
D26 FR104 C27 104
7
REM
L1
D38 D39 4148 4148
7
L2
D24 FR104
U15 Vin GND 1 C134 470U/35V 2 2 Vout
R184 20K * CN6B L7812 3 +12V
C29 104
5
CN8D CN7D IN-OU IN-OU
12 11 14
R159 100R R160 100R R161 100R R162 100R R167 22R/ 1/2W
D27 FR104 C149471 R179 100R
L8 T54 D29 FR104
D41 4148 4 4 C
C131 100U/16V C130 100U/16V
DZ2 5.1V DZ3 5.1V
2
10R/100MHZ D40 4148 CN7E CN8E IN-OU IN-OU
5
10R/100MHZ D5 IN4148 CN8B CN7B IN-OU IN-OU
C24 222
W2200/35V
R66 330R
+5V 7 C138 104
13
CN5G IN-OU C49 47U/25V C50 47U/25V C
UVP
R19 47K R132 2.2K
Q17 B649
5 10 6
GND
D36 4148 D15 IN4148 D37 IN4148 R36 10K
R156 1K R155 1K
D18 IN4148 R157 2.2K Q19 A1023
Vin U14
Vout
3
C28 104
1 Q21 IRF48N Q22 IRF48N Q23 IRF48N Q24 IRF48N
C125 103
C26 104
L7912
-12V
R67 330R * CN6A
1
D28 FR104
C133 470U/35V 1
C135 474
C137 104 6
-5V IN-OU CN5F
3 2
D25 FR104
Q20 A1023 R158 2.2K D19 IN4148
Q25 IRF48N
Q26 IRF48N
Q27 IRF48N
Q28 IRF48N
Q33 5551
C126 4 103
7 8 1
D30 MUR1620C
C145 C147 4700U/80V 4700U/80V 2 L11 30UH R169 22R/ 1/2W
R102 5.6K C84 104
R163 100R
R164 100R
R165 100R
R166 100R
9
R168 22R/ 1/2W
+VCC
47
F1=F2=1.0*8 4TS S1=S2=0.8*5 22TS S3=S4=0.8*1 8TS S3=S4=0.8*1 6TS
C139 C85 104 104
R176 6.8K
3 +12V.D C80 104
CN7C CN8C IN-OU IN-OU
3
D31 MUR1620C
13
16
12
15
8 DCPO IN-OU CN7F IN-OU R34 10K R20 B 47K C79 104 Q32 5401 R171 11K C81 104 R35 12K C82 104 1 1 CN8H 8
14
11
10
CN7H
CL102 104/250V
MUR1620CT D32
L12 30UH
C140 C86 104 104
R177 6.8K
CON
OP2
+
-
E2
CN8F IN-OU
6
6
VCC
REF
E1
9
IN-OU
TL494CN
U18 TL494 10K/1W R69
1
2
C146 C148 4700U/80V 4700U/80V
-VCC
GND
FED
OP1
DT
C
R
+
-
R149 10K
B R138 2K
C119 104
1
2
3
4
5
6
7
494FED
C151 C104
C143 102 R175 15K C132 104
8
D33 MUR1620CT
OVP
R46 4.7K
C117 104 R154 100K
CN7A CN8A IN-OU IN-OU
A
A
ECN NO
DESCRIPTON
APPROVED
DATA
PART NAME: SCALE: UNIT: SIZE: REV: 1:1 MM A4 2.0 DRAWN BY: CHECKED BY: APPROVED BY: SHEET: 2/4
DW GNO: PART NO: DATA: DATA: DATA:
27
1 2 3 4 5
POWER
PRODUCT MODE:
infinity REF-1600
6
1
2
3
4
5
6
1600a Reference Series
D +5V.BLAS C60 104 R64 100K C100 102 R55 1K SD C104 2.2U/16V COM PWM R2 20K SIG R40 4.7K C55 472 +5V +5V 1 2 U8 3 4 C75 104 R191 100R R29 -5V R113 NC 1 220R 2 NC +12V1OU 4N35 C43 3 C58 COM 6 7 DIS GND THR 8 7 R192 100R C56 472 C57 104 R30 10K R31 10K 1 5 U16 2 AO4G 3 4 104 4.7K R49 D49 IN4148 100R +5V.BLAS 8 R56 Q30 C77 R44 R3 10K COM COM R48 330R D4 IN4148 C59 104 R106 2.2K 1 U9 2 3 4 8 R105 2.2K D2 IN4148 D? R41 IN4148 C61 C62 4.7K 100P 100P R42 4.7K C91 D3 IN4148 9 10 11 12 13 14 15 16 8 7 6 5 4 3 2 1 C94 DZ1 5.1V R199+12V.BIAS 680R R116 680R E1 2.2U/16V C63 104 R118 10R R193 10R R117 10R R198 10R R43 4.7K C93 C92 D8 D
MUR120
104 100U/50V
-VCC COM SD +12V.BIAS PWM
7W04
7 6 5
U10 2010
100U/50V 104
SIG +12V1OU +12V.D +5V -5V
C
5401
CN6 20 19 18 17 16 15 14 13 12 11 10 9 8 7 6 5 4 3 2 1 CN-20P-180
C
081C
6 5
30K
Q VCC 3 6 +12V.D 5 4 U17 R TRIG CVolt U7 4
1.5K
8 7 6 5
B
2 R57 5 R33 U11
B
47.5K 10K
LM311
R58 1 2 3 4
100U/25V
1
1K
47U/25V
555
R45
430R
C64
332
-VCC
A
A
ECN NO
DESCRIPTON
APPROVED
DATA
PART NAME: SCALE: UNIT: SIZE: REV: 1:1 MM A4 2.0 DRAWN BY: CHECKED BY: APPROVED BY:
DW GNO: PART NO: DATA: DATA: DATA:
28
1 2 3 4
AMP
PRODUCT MODE:
infinity REF-1600
5
6
1
2
3
4
5
6
D9 IN4148 R107 10R CN6 D 20 19 18 17 16 15 14 13 12 11 10 9 8 7 6 5 4 3 2 1 CN-20P-180 R140 2.2K D14 IN4148 R120 12K/1W Q9
R108 10R D11 IN4148
D13 IN4148 R109 10R
1600a Reference Series
+VCC C99 474/100V RL1 R119 4.7R PROTREL D16 +12V D
Q11
Q13
50N20
50N20
50N20
4004
R185 2.2K
C96
D35 MUR120 L4 L5 C101 C106 10U/100V
1 C141 4 10U/100V
2
3.3U/250V
5 3 C105 C102 3.3U/100V C103 +SP
SD PWM
40
Q10 Q12 Q14
20
C65 104
CN2
50N20
50N20
50N20
C97 222 D34 MUR120 R136 220 C98 COM474/100V
R130 2.2K
6.8U/100V 224
R139
INPUT
SIG
PWM C124 471
224 4.7R/2W
R131 2.2K
R142 12V/30A CX1
47R/5W
1 2 3 4
CN4
R124 R126
+12V.D +5V -5V C
222
R141 C23 222
SPEAKER OUT
C
COM
R110 10R
D12 IN4148 R111 10R
0.1
R112 10R R127
22R1/2W
0.1
-VCC
0.1
D10 IN4148 D43 4148 +12V.D POWER DCPR +12V R103 PROTREL Q7
+12V
R200 5.1K
494FED D46 R137 10K 10K R99 D48 4148 D47 4148 R146 2K R148 10K
Q4 5551
82K
Q5 C89 C88
5551
R145 10K
5551
R97
104
Q6
220U/25V
R104
47K 5551
D44 4148 C87
Q38 5551 B
20K
Q2 5551 R147 5.6K
Q8
5551 220U/25V
R98
33K
D42 494FED 4148 DIAG R65 Q34 5551 4148 D1 R78 10K 4148 R172 75K R151 1K C39 104 R85 5.6K 47U/50V C42 100U/25V Q39 5551 Q40 5551 R152 1K R173 75K D45 4148 Q36 LED2 DCPO
B
5551
SW2
JUC-31F/80C
Q37
220R
5551
R170 220R
C34
A
A
ECN NO
DESCRIPTON
APPROVED
DATA
PART NAME: SCALE: UNIT: SIZE: REV: 1:1 MM A4 2.0 DRAWN BY: CHECKED BY: APPROVED BY: SHEET: 4/4
DW GNO: PART NO: DATA: DATA: DATA:
29
1 2 3 4
AMP
PRODUCT MODE:
infinity REF-1600
5
6