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GTO1004
4 CHANNEL POWER AMPLIFIER
SERVICE MANUAL
JBL Consumer Products 250 Crossways Park Dr. Woodbury, New York 11797
Released 2007 Discontinued XXXX
Rev1 1/2008
GTO1004
- CONTENTS SPECIFICATIONS ...............................................1 PACKING............................................................2 CONTROL/INSTALLATION DRAWINGS..................3 CONTROL/INSTALLATION INSTRUCTIONS.............4 BASIC TROUBLESHOOTING.................................5 EXPLODED VIEW/PARTS LIST...............................6 AMPLIFIER BLOCK DIAGRAM...............................7 ELECTRICAL PARTS LIST ....................................8 P.C.B. DRAWINGS...............................................12 IC/TRANSISTOR PINOUTS....................................18 SCHEMATICS.....................................................19
GTO 1004 Specifications
Output Power: (14.4V supply) Signal-to-noise ratio: Dynamic power: Frequency response: THD+N 1KHz LPF=22KHz Channel Separation Input Impedance Maximum input signal: Maximum sensitivity: Hi-Pass, Low Pass X-over Limits Bass Boost @ 50Hz DC Offset Output regulation: Idle Current @ 4 ohms Max Current Draw Remote Operating Voltages Turn-on delay time Circuit Protection Operating voltage range Dimensions: Fuses: 100W RMS x 4 channels @ 4 ohms; 1% THD + N 150W RMS x 4 channels @ 2 ohms; 1% THD + N 320W RMS x 2 channel (bridged) @ 4 ohms; 1% THD + N 85dBA (reference 1W into 4 ohms) 104dBA (reference rated power into 4 ohms) 180W @ 2 ohms 10Hz 100kHz (3dB) 0.05% (rated power @ 4 ohms) 45db (full rated power) >20K ohms 6.0V 100mV 32Hz 320Hz ±20% 0-12dB <30mV .03dB @ 4 ohms 1.5A <70A @ 2 ohms both channels driven ON 5V OFF 4V 2-3 sec Temperature (85±5C), Short circuit, (8-16V) 18 9/16 x 10 3/8 x 2 1/8" (470 x 263 x 53mm) (3) x 25A
JBL continually strives to update and improve existing products, as well as create new ones. The specifications and details in this and related JBL publications are therefore subject to change without notice.
1
GTO1004
2
GTO1004
4x
3x
1x
10-3/8" 263mm
18-9/16" 470mm
±ÈÀý 1.000
0
1
2
2-1/8" 53mm
5 6 7 89 ABC
34 G A B
E F C D E
D F
H A
B
C
D
3
GTO1004
GTO1004 CAR AUDIO POWER AMPLIFIER OWNER'S MANUAL
Installation Warnings and Tips · Disconnect the negative () lead from your vehicle's battery. · At the installation sites, locate and make a note of all fuel lines, hydraulic brake lines, vacuum lines and electrical wiring. Use extreme caution when cutting or drilling in and around these areas. · Choose a safe mounting location away from moisture. · Make sure there is sufficient air circulation at the mounting location for the amplifier to cool itself. · Mount the amplifier, using the supplied hardware. Specifications · 100W RMS x 4 channels @ 4 ohms and 1% THD + N* · 150W RMS x 4 channels @ 2 ohms and 1% THD + N* · THD + N: 0.05% (rated power @ 4 ohms) · Signal-to-noise ratio: 85dBA (reference 1W into 4 ohms)* · Signal-to-noise ratio: 104dBA (reference rated power into 4 ohms) · Frequency response: 10Hz 100kHz (3dB) · Max power: 600 watts * CEA-2006A-compliant 0 Speaker Output Connectors · Connect the speakers to these terminals, observing proper polarity. · Four-channel operation: Connect the front left speaker to the Front L+ and L terminals, and the front right speaker to the Front R+ and R terminals. Repeat for the rear speakers, using the Rear L+ and L terminals, and the Rear R+ and R terminals. · Three-channel operation: Connect the stereo speakers to the Front terminals, as above. Connect the single speaker into which the amplifier's rear channels will be bridged to the Rear R+ and Rear L terminals. · Two-channel (bridged) operation: Connect one speaker to the Front R+ and Front L terminals. Connect the other speaker to the Rear R+ and Rear L terminals. · Minimum speaker impedance for stereo operation is 2 ohms. Minimum speaker impedance for bridged operation is 4 ohms. 1 Fuses · Replace only with the same type and rating. 2 Power Input Connectors · +12V: Connect to the positive terminal of the vehicle's battery. 8 AWG wire is recommended. Install an appropriate fuse holder and fuse (75A minimum) within 18 inches of the battery. Make sure the wire is not damaged or pinched during installation. Install protective grommets when routing wires through the firewall or other sheet metal. · GND: Connect to the vehicle's chassis. Refer to the picture below. Factory Bolt Ring Connector Ground Wire 3 Aux Output Connectors (RCA) · Summed, nonfiltered pass-through output. Front right and rear right inputs are combined and sent to the right AUX output. Front left and rear left inputs are combined and sent to the left AUX output. Connect to the input of an additional subwoofer amplifier. 4 Front Input Connectors (RCA) · Connect to the front RCA outputs from the source unit or signal processor. 5 Front Input-Level Control · Used to match the front input level of the amplifier to the output level of the source unit. · See G for the adjustment procedure. 6 Front Crossover-Frequency Control · 12dB/octave crossover, variable from 32Hz to 320Hz. · See H for the adjustment procedure. 7 Front Crossover-Filter Selector · LPF: Select for subwoofer(s). · FLAT: Select for full-range speakers when no subwoofer will be used in the system. · HPF: Select for midrange speakers or full-range speakers when a subwoofer is used in the system. 8 Rear Bass-Boost Control · Set the Bass-Boost control according to your preference, being careful not to apply enough boost to damage your speaker(s). 9 Rear Band-Pass (BP) Switch · If you will use the rear channels to drive a pair of separate mid-bass speakers, place this switch in the BP position. The front crossover frequency control will set the low-pass filter frequency and the rear crossover control will set the high-pass frequency. In BP mode, the rear crossover filter switch has no effect. Only the front inputs should be used in BP mode. A Rear Crossover-Filter Selector · LPF: Select for subwoofer(s). · FLAT: Select for full-range speakers when no subwoofer will be used in the system. · HPF: Select for midrange speakers or full-range speakers when a subwoofer is used in the system. B Rear Crossover-Frequency Control · 12dB/octave crossover, variable from 32Hz to 320Hz. · See the adjustment procedure in H. C Rear Input-Level Control · Used to match the input level of the amplifier to the output level of the source unit. See G for the adjustment procedure. · Also used to adjust the level of the mid-bass speakers when the BP switch is in the BP positon. D Rear Input Connectors (RCA) · Connect to the rear RCA outputs from the source unit, or signal processor. Not used when the BP switch is in the BP position. E Power On LED · Illuminated when the amplifier is on. F Protect LED · Illuminated under any of the following fault conditions: battery over/under voltage, short circuit in speaker wires, amplifier is too hot, amplifier's output circuit has failed (DC voltage is present in the amplifier's output). G Setting Input Level A Turn all Input-Level controls counterclockwise to 6V (minimum). B With a dynamic music track playing, turn the head unit's volume control to the 3/4 position. C Turn Front Input-Level control clockwise until the music is so loud that it no longer sounds clear (distortion is present in the output). D Turn Front-Input-Level control counterclockwise gradually, just until the music sounds clear, once again. E Front-Level input is now adjusted correctly. F Adjust Rear Input-Level control so that the level of the rear speakers is proportionate to the level of the front speakers, according to your preference. H Setting the Crossover A Crossover setting for 5" or larger full-range speakers when no subwoofer is included in the system. B Crossover setting for full-range speakers when a subwoofer is included in the system. C Crossover setting for subwoofers. D Crossover setting for systems that include separate mid-bass speakers driven by the rear channels with the BP switch set to "BP." Note: Acceptable frequency ranges are indicated in gray.
Note: Remove any paint below ring connector.
Star Washer
· REM: Connect to the "Remote Out" lead from the source unit or to a source of switched 12V+ (ACC).
This product is designed for mobile applications and is not intended for connection to the mains. A valid serial number is required for warranty coverage. Features, specifications and appearance are subject to change without notice.
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GTO1004
Amplifier Troubleshooting Guide
1. Status LED on Amplifier not Lit - Head Unit (Source) Turned ON Verify: A. Remote turn-on wire from source to amplifier has proper voltage B. Power (B+) connections at amplifier, terminal blocks, and battery are secure C. Ground (GND) connections at amplifier and vehicle chassis are secure D. Battery B+ fuse (if used) is OK E. Amplifier fuse is OK F. B+ at battery and B+ at amplifier has proper voltage
2. Status LED's Lit, No Output from Speakers in Normal Operating Condition Verify: A. RCA cables from amplifier to source are securely connected B. Volume adjustment on amplifier is correctly adjusted C. Source is ON and playing
3. Engine Noise From Speaker(s) Turn source OFF, Disconnect RCA cables at amplifier. If noise stops, check equipment & cables leading to amplifier. Verify: A. RCA cables are of good quality with no breakage to internal shields B. RCA cables from source to amplifier are not run alongside any power cables
4. Amplifier Output Distorted Music Verify: A. Source output music to amplifier is not distorted B. Source output sensitivity is correctly adjusted
5. Amplifier Shuts Down, Green LED's are Lit - Amplifier is in Thermal Protection Mode Verify: A. Amplifier is mounted with adequate air circulation around heatsinks or vents B. Amplifier is not mounted under carpet or sealed enclosure C. Speakers meet correct impedance for application (mono or stereo hookup)
6. Amplifier Does Not Turn ON, and Red LED is Lit Amplifier (and not Connected to a Shorted Speaker) Verify: A. Speaker crossover (if used) is not defective
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GTO1004
Part Number
Part Number
Trans. Clamp
Trans. Clamp
Trans. Clamp
1380-0210-00
Front Plate Standoff
RCA CAP (Red) RCA CAP (Wht)
Standoff
6
GTO1004
1 2 3 4 5 6
INPUT L
OP
2 D
3
10 OP
32
320
100K AMP 4 ohm/2 ohm speaker
D
FL LPF
A MODE HP/FLAT/LP
1
MAIN AMP FRONT L BTL-4ohm speaker
VARIABLE LPF/HPF 32Hz-320Hz/12dB
MODE HP/FLAT/LP
3
VARIABLE LPF/HPF 32Hz-320Hz/12dB
2
MAIN AMP FRONT R
A 10
1
32
320
100K AMP 4 ohm/2 ohm speaker
OP
OP
INPUT R
FR LPF
C
C
AUX OUT L
OP
+15V
+VCC
power supply
AUX OUT R
Battery
OP
-15V
-VCC
INPUT RL
B 3
10 OP
2
32
320
100K
1 3
OP
A
2
10
50
100K AMP 4 ohm/2 ohm speaker
B
A MODE HP/FLAT/LP
1
BP ON OFF BP ON OFF
BASS BOOST VARIABLE 0dB-12dB/50Hz
MAIN AMP REAR RL BTL-4ohm speaker
VARIABLE LPF/HPF 32Hz-320Hz/12dB MODE HP/FLAT/LP
BASS BOOST VARIABLE 0dB-12dB/50Hz MAIN AMP REAR RR
3
VARIABLE LPF/HPF 32Hz-320Hz/12dB
2
A 10
1
32
320
100K
1 3
OP
A
INPUT RR
OP
A
2
10
50
100K AMP 4 ohm/2 ohm speaker
A
7
1 2 3 4 5 6
GTO1004
GTO1004 Electrical Parts List
Part Number MAIN PCB Resistors 0702-2000-02 0702-2151-02 0702-2392-02 0702-24R7-02 0702-1821-02 0702-3220-02 0702-34R7-02 0702-1220-02 0703-1470-03 0702-1101-02 0703-1102-03 0703-1332-03 0702-1472-02 0703-1622-03 0702-1562-02 0703-1752-03 0702-1103-02 0702-1473-02 0702-1104-02 0708-70R1-02 0704-4101-02 Capacitors 06D211056001 06D211074100 06D213374101 06D212266010 06D213386001 06D213376117 06D214766100 06D202264109 06D211066301 06D212285101 06D321027200 06D321037200 06D321047200 06D231017000 06D233917000 06D234717001 06D231047000 06D431047000 06D211076001 Semiconductors 04WY-15BV204 ZD1 ZD2 ZD3 ZD4 4 diode 15V DO-35 1W C11A C11B C11C C11D C7A C7B C7C C7D C11 C45 C35 C36 C37 C38 C5A C5B C5C C5D C6A C6B C6C C6D C2 C31 C32 C33 C34 C27 C28 C29 C30 C18 C19 C20 C21 C1 C3A C3B C3C C3D C5 C6 C7 C8 C16 C17 C12 C13 C14 C15 C10A C10B C10C C10D C12A C12B C12C C12D C8A C8B C8C C8D C9A C9B C9C C9D C1A C1B C1C C1D C2A C2B C2C C2D C4A C4B C4C C4D C9 C22 C44 1C 2C 5C 6C 4C C4 C43 C3 C39 C40 C41 C42 C23 C24 C25 C26 8C 9C 4 6 4 9 4 4 4 1 4 4 2 4 8 8 8 4 10 9 2 CAP,Electro CAP,Electro CAP,Electro CAP,Electro CAP,Electro CAP,Electro CAP,Electro CAP,Electro CAP,Electro CAP,Electro Resistor Resistor Resistor Ceramic Cap Cap Ceramic Cap Ceramic Cap Ceramic Cap CAP,Electro 1UF/50V ±20% 5*11 105C 100uF/25V ±20% 6.3*11 105C 330UF/25V ±20% 8*14 105C 22uF/50V ±20% 5*11 105C 3300UF/50V ±20% 25*25 105C 330uF/50V ±20% 10*20 105C 47uF/50V ±20% 6.3*11 105C 22uF/25V ±20% 5*12 105C 10UF/50V ±20% 5*11 105C 2200UF/35V 16*26MM ±20% 105C 102/100V ±5% 103/100V ±5% 104/100V ±5% 100pF/100V ±20% 391/100V ±20% 470PF/100V ±20% 0.1uF/100V ±20% 0.1uF/100V 80%/-20% 100UF/50V ±20% 8*12 105C JP253 JP252 R22A R22B R22C R22D R38A R38B R38C R38D R6 R23A R23B R23C R23D R24A R24B R24C R24D R25A R25B R25C R25D R26A R26B R26C R26D R32D R31D R31A R31B R31C R32A R32B R32C R33A R33B R33C R33D R34A R34B R34C R34D R24 R25 R12 R13 R14 R15 R36A R36B R36C R36D R14A R14B R14C R14D R15A R15B R15C R15D R16A R16B R16C R16D R17A R17B R17C R17D R6A R6B R6C R6D R7A R7B R7C R7D R20 R21 R22 R23 R16 R17 R18 R19 R13A R13B R13C R13D R1A R1B R1C R1D R2A R2B R2C R2D R3A R3B R3C R3D R4A R4B R4C R4D R5A R5B R5C R5D R20A R20B R20C R20D R2 R21A R21B R21C R21D R18A R18B R18C R18D R19A R19B R19C R19D R37A R37B R37C R37D R32 R7 R3 R4 R9A R9B R9C R9D R10A R10B R10C R10D R11A R11B R11C R11D R12A R12B R12C R12D R30 R1 R11 R10 R9 R8 R35D R35C R35B R35A R5 R27A R27B R27C R27D R28A R28B R28C R28D R29A R29B R29C R29D R30A R30B R30C R30D R26 R27 R28 R29 2 8 1 16 16 6 4 16 8 12 20 4 1 4 8 5 21 9 1 16 4 Resistor Resistor Resistor Resistor Resistor Resistor Resistor Resistor Resistor Resistor Resistor Resistor Resistor Resistor Resistor Resistor Resistor Resistor Resistor Resistor Resistor 1/4W 0 ±5% 1/4W 150 ±5% 1/4W 3.9K ±5% 1/4W 4.7 ±5% 1/8W 820 ±5% 1/2W 22 ±5% 1/2W 4.7 ±5% 1/8W 22 ±5% 1/8W 47 ±1% 1/8W 100 ±5% 1/8W 1K ±1% 1/8W 3.3K ±1% 1/8W 4.7K ±5% 1/8W 6.2K ±1% 1/8W 5.6K ±5% 1/8W 7.5K ±1% 1/8W 10K ±5% 1/8W 47K ±5% 1/8W 100K ±5% 3W 0.1 ±5% 1W 100 ±5% Reference Designator Qty Description
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GTO1004
Part Number MAIN PCB 04PT-4148-04 03N1-5551-01 03P1-5401-01 03N1-1815-01 03N1-669A-07 03N1-667A-01 03P1-B647-01 03P1-B649-07 03N1-SA13-01 03N1-8050-01 03N1-35CW-26 03P1-36CW-26 04GS-C6A4-00 04GS-R104-00 03D1-50N6-24 2202-1602-05 2202-1620-05 Miscellaneous 1601-253G-00 1401-0001-03 3000-BLGT-01 1004-3000-10 1005-5R03-10 1005-1R00-10 24T1-010028B 1501-0205-00 1501-1209-00 2100-0069-02 1380-0210-00 1501-0300-02 1505-0800-01 PL-A0051-000 PL-A0053-000 PL-A0049-000 CN3 CN4 6 1 2 2 1 1 1 2 1 1 1 1 1 2 4 2 fuse fuse holder Transformer 25A/32V DC 3PIN model:BXS3-09 4:10:06 37 L1=L2=0.8*10*4TS L3=L4=0.8*5*10TS L5=L6=0.8*1*6TS D1 D1A D1B D1C D1D D2 D2A D2B D2C D2D D3 D4 D5 D6 D8A D8B D8C D8D Q7A Q7B Q7C Q7D Q8A Q8B Q8C Q8D Q10A Q10D Q10C Q10B Q11A Q11B Q11C Q11D Q12A Q12B Q12C Q12D Q2 Q3 Q4 Q5 Q2A Q2B Q2C Q2D Q3A Q3B Q3C Q3D Q1A Q1B Q1C Q1D Q13A Q13B Q13C Q13D Q9A Q9B Q9C Q9D Q6A Q6B Q6C Q6D Q4A Q4B Q4C Q4D Q5A Q5B Q5C Q5D Q14A Q14B Q14C Q14D Q15A Q15B Q15C Q15D D16 D7 D8 D9 D10 D11 D12 D13 D14 D15 Q6 Q7 Q8 Q9 Q10 Q11 Q12 Q13 D18 D19 D20 D21 18 12 8 4 4 4 4 4 4 4 8 8 1 9 8 2 2 diode Transistor Transistor Transistor Transistor Transistor Transistor Transistor Transistor Transistor Transistor Transistor diode diode MOS Rectifier Rectifier 1N4148 GSS 200MA 75V DO-35 2N5551 NPN TO-92 2N5401 PNP TO-92 2SC1815GR 150MA 60V 400MW NPN TO-92 2SD669A NPN TO-126 2SD667AC 1A 120V 0.9W NPN TO-92 2SB647 1A 120V 0.9W PNP TO-92 2SB649A 1.5A 180V 20W PNP TO-126 MPSA13 0.5A 30V NPN TO-92 8050D NPN TO-92 TIP35CW NPN T0-247 TIP36CW PNP T0-247 MIC6A4 FR104 1A 400V 52MM HFP50N06 TO-220 UF1602CT AKA 16/200V TO-220 MUR1620CTA KAD 16A/200V TO-220 Reference Designator Qty Description
F1 T2 T1 L3 L5 L1 L6 JP2 CN5 CN6 CN7
toroidal inductor 30UH 12 inner diameter5 pitch11.5mm toroidal inductor 5UH 10*30MM 2*11.5T toroidal inductor 5UH 10*30MM 2*11.5T jump wire socket socket length100MM diameter2.0MM hight23MM
Pitch 2.5MM 2PIN Pitch 2.54MM 12PIN 2PIN UL1007 AWG26 L=35mm wire 2.54spacing,5mm temperature switch two pitches KSD301 85C terminal BTS3-24 terminal BTS8-26 Alum. Bar with Insulated paper Alum. Bar with Insulated paper Alum. Bar with Insulated paper
PREAMP/INPUT PCB Resistors 0701-2221-03 0701-2301-03 0701-2102-03 0701-2682-03 0701-2472-03 0701-2562-03 R105A R112A R231 R241 R330 R331 R106 R111 R119 R119A R120 R120A R226 R227 R329 R324 R229 R224 R109A R109 R102A R102 R310 R306 R230 R210 R118A R118 R117A R117 R116A R116 R115A R115 2 4 8 8 4 8 Resistor Resistor Resistor Resistor Resistor Resistor SMD 220 1/8W ±1% 0805 SMD 300 1/8W ±1% 0805 SMD 1K 1/8W ±1% 0805 SMD 6.8K 1/8W ±1% 0805 SMD 4.7K 1/8W ±1% 0805 SMD 5.6K 1/8W ±1% 0805
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GTO1004
Part Number PREAMP/INPUT PCB R316 R315 R314 R313 R312 R311 R309 R308 R307 R305 R303 R302 R300 R211 R209 R208 R207 R205 R203 R202 R200 R125 R124 R114 R113A R113 R112 R110A R110 R108A R108 R107A R107 R105 R104A R104 R103A R103 R101A R101 R100A R100 R127 R128 R4 R3 R2 R1 R304 R301 R204 R201 R220 R221 R222 R223 R320 R323 R106A R114A R216 R217 VR200 VR300 VR100 VR100A VR101 Reference Designator Qty Description
0701-2103-03
44
Resistor
SMD 10K 1/8W ±1% 0805
0701-2223-03 0701-2563-03 0701-2623-03 0701-2104-03 1204-2030-01 1204-5031-18 1204-5021-06 Capacitors 06D212274001 06D212266010 06D321247000 06D328237200 06S321016000 06S321006000 06S322206000 06S121046000 Semiconductors 01JR-4558-08 01ST-L074-08 2000-0017-00 2004-0014-00 Miscellaneous 1333-0210-00 2100-0009-12 1404-0020-04 1404-0027-02 1332-0402-00 PWM PCB Resistors 0701-2221-03 0701-2102-03 0701-2302-03 0701-2472-03 0701-2682-03 0701-2562-03 0701-2103-03 0701-2113-03 0701-2123-03
8 6 2 2 2 2 1
Resistor Resistor Resistor Resistor potentiometer potentiometer potentiometer
SMD 22K 1/8W ±1% 0805 SMD 56K 1/8W ±1% 0805 SMD 62K 1/8W ±1% 0805 SMD 100K 1/8W ±1% 0805 B20K KQ L=15 ±10% LEVEL A50K R0971G2B W=5 KQ L=15MM T=7.5MM M=1MM FREQ B5K KQ L=15 ±15% BASS BOOST
C216 C217 C316 C317 C200 C201 C206 C211 C212 C300 C301 C305 C307 C207 C107 C130 C106 C131 C103 C103A C105 C105A C102 C102A C104 C104A C218 C219 C220 C221 C222 C225 C318 C319 C320 C321 C322 C325 C214 C215 C314 C315 C226 C227 C326 C327 C100 C100A C101 C101A C108A C109A C223 C224 C1 C2 C3 C4 C5 C6 C7 C8
4 10 4 8 12 8 8 8
CAP,Electro CAP,Electro capacitor capacitor capacitor capacitor capacitor capacitor
220UF/25V ±20% 8*16 105C 22uF/50V ±20% 5*11 105C 124/100V ±5% M/C823/100V ±5% SMD 100pF/50V 0805 NPO ±5% SMD 10pF/50V 0805 NPO ±5% SMD 22pF/50V 0805 NPO ±5% SMD 0.1uF/50V 0805 X7R ±10%
U200 U201 U202 U300 U301 U302 U100 U101 U102 U103 LED1 LED100
6 4 1 1
IC IC LED LED
SMD NJM4558 SOP-8 DUAL OP-AMP SMD TL074 SOP-14 QUAD OP-AMP 3MM 3.0MM
SW100 SW100A
2 1
switch wire socket RCA switch
SK-23D02AK6 SW2P3T LPF/FLAT/HPF 12PIN UL1007 AWG26 L=45mm 2.54 2.54 AV4-8.4-38 AV2-8.4-38 SK-42D02G6 SW4P2T 2*2*6MM BP
RCA200 RCA300 SW101
1 1 1
R17 R26 R13 R11 R51 R5 R14 R1 R23 R27 R24
1 1 1 1 2 1 2 1 1
SMD resistor SMD resistor SMD resistor SMD resistor SMD resistor SMD resistor SMD resistor SMD resistor SMD resistor
SMD 220 1/8W ±1% 0805 SMD 1K 1/8W ±1% 0805 SMD 3K 1/8W ±1% 0805 SMD 4.7K 1/8W ±1% 0805 SMD 6.8K 1/8W ±1% 0805 SMD 5.6K 1/8W ±1% 0805 SMD 10K 1/8W ±1% 0805 SMD 11K 1/8W ±1% 0805 SMD 12K 1/8W ±1% 0805
10
GTO1004
Part Number PWM PCB 0701-2153-03 0701-2183-03 0701-2223-03 0701-2101-03 0701-2333-03 0701-2104-03 0701-2334-03 0701-3102-02 Capacitors 06D211074100 06D211056001 06D212273002 06D212266010 06S321026000 06S121046000 Semiconductors 04WY-15BV-01 04WY-39AV101 04PT-4148-01 03P1-1015-04 03P1-1023-01 03P1-B649-01 03N1-1815-04 Miscellaneous 01TI-L494-09 1501-0509-04 LED PCB 0701-3102-02 2100-0067-02 2100-0068-02 2005-0009-00 06S121046000 LED1 LED2 LED3 LED4 LED5 LED6 LED7 LED8 C1 R1 R2 R3 R4 R5 R6 R7 R8 8 2 1 8 1 resistor wire wire LED SMD capacitor SMD 1K 1/4W ±5% 1206 2PIN UL1007 AWG26 L=70mm 5mm 105C 2PIN UL1007 AWG26 L=210mm 2.54,5mm,105C LED 2*3*4mm SMD 0.1uF/50V 0805 X7R ±10% U1 CN1 CN2 1 2 IC socket SMD TL494C SO-16 PWM PITCH 2.54mm 5PIN 90· ZD1 ZD2 D13 D20 D1 D4 D2 D3 Q10 Q8 Q9 Q6 Q1 Q7 Q2 Q3 1 1 6 1 2 1 4 diode schottky diode schottky diode Transistor Transistor Transistor Transistor SMD 15V 1/2W 5MA range15.7V-16.5V DO-213AA SMD 3.9V DO-213AA 0.5W SMD 1N4148 DO-213AA SMD 2SA1015 SOT-23 PNP A1023 TO-92 PNP 2SB649A PNP TO-92 SMD 2SC1815 SOT-23 NPN C27 C3 C22 C20 C26 C25 C4 1 1 1 1 1 2 CAP,Electro CAP,Electro CAP,Electro CAP,Electro SMD capacitor SMD capacitor 100uF/25V ±20% 6.3*11 105C 1UF/50V ±20% 5*11 105C 220UF/16V ±20% 6.3*11 105C 22uF/50V ±20% 5*11 105C SMD 1000pF/50V 0805 NPO ±5% SMD 0.1uF/50V 0805 X7R ±10% R53 R7 R9 R18 R10 R65 R25 R4 R12 R3 R29 R28 R15 R30 R31 1 1 2 1 1 3 1 5 SMD resistor SMD resistor SMD resistor SMD resistor SMD resistor SMD resistor SMD resistor resistor SMD 15K 1/8W ±1% 0805 SMD 18K 1/8W ±1% 0805 SMD 22K 1/8W ±1% 0805 SMD 100 1/8W ±1% 0805 SMD 33K 1/8W ±1% 0805 SMD 100K 1/8W ±1% 0805 SMD 330K 1/8W ±1% 0805 SMD 1K 1/4W ±5% 1206 Reference Designator Qty Description
11
GTO1004
12
GTO1004
13
GTO1004
14
GTO1004
15
GTO1004
16
GTO1004
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18
GTO1004
1 2 3 4
CH1-in FR
C200 W22U/50V
1
R200 10K
2
U201A NJM4558 3
C218 CC101 R207 10K
1
R224 6K8 R210 4K7 C225 CC101
U202A NJM4558
INPUT
D 2
R201 22K
C214 CC10P
3 1 2 2 CH1 RR
3
R220 56K R320 56K R223 56K R323 56K
U200A NJM4558 1
R226 C211 1K W22U/50V
3
2
R-OUT
4
D
R221 56K C223 CC22P
R216 100K
C201 C216 W22U/50V NP220U
R202 10K
C219 CC101
R208 10K C220
FR
R231 300R CC101 R209
3
1
FR
VR200A B20K C227 10P
RL
C224 R222 56K
4
CC22P
Auxiliary Output
CH2-in FL
C206 W22U/50V
5
10K
4
8
R203 10K C215 CC10P
U201B 6 NJM4558 5
-V
INPUT
6
R229
7
+V 5 6 4 5
U202B NJM4558
-V 6 7 5 +V 8
FL CH2
R227 C212 1K W22U/50V
7
L-OUT
R204 22K
6K8 C222 CC101 R230 R241 4K7 300R
7 -V 4
C
+V 8
8
U200B NJM4558
R217 100K
C
C217 C207 NP220U 22U/50V
R205 10K
C221 CC101
R211 10K C318 CC101 R307
4
FL
6
VR200B B20K C226 10P
C1 104
-H
C300 W22U/50V CH3-IN
R300 10K
U300B 6 NJM4558 5
10K R313
5 6 4 -H
C2 104
C3 104
+H
INPUT
RR
1
2
C322 CC101 R324
7
2
R301 22K C316 C301 NP220UW22U/50V
C314 CC10P
6K8 R306 R330 4K7 300R
+H NJM4558 7
U301B -H 1
R312 10K
6
8
10K
-H 7
C5 104
CH3 -V
+H 8
4
R314 10K
5 +H 8
B
R302 10K
C319 CC101
RR R308 10K C320 CC101
3
U302B NJM4558
C4 104
C6 104
+V B
VR300A B20K C326 10P
C305 W22U/50V CH4-IN RL
4
R303 10K C315 CC10P
2 U300A NJM45583
R309 10K R329
1 3 2
R310 4K7
U301A NJM4558
INPUT
3
R304 22K
6K8 C325 CC101 R331 300R
1 5
R3153 10K R316 10K
2
U302A
1
NJM4558
CH4
C317 C307 NP220U 22U/25V
R305 10K
C321 CC101
R311 10K
6
4
RL
VR300B B20K C327 10P REV REVISION RECORD APPROVED DATA
PART NAME: SCALE: UNIT: SIZE: REV: 1:1 MM A4 PV DRAWN BY: DW GNO: PART NO:
A
A
TAN.SHI.CHUAN
DATA: DATA: DATA:
2007.07.12
SING
PRODUCT MODE:
CHECKED BY: APPROVED BY:
JBL GTO1004
1 2
19
3
4
GTO1004
1 2 3 4 5 6
R1 22K
C100 CC22P R101 10K
U100B
R103 10K C102 CL823 R115 5K6
9 10 5
CH1 LP
C103 CL823
LPF 1 FLAT 3
U101D
R125
SW100A R112 10K
2 2 3
10K 11 -V
074
D CH1
CH1
R100 10K
6 5
074
4
7
VR100B A50K
U100C 074
6
10
VR100D 8 A50K
R116 5K6 12 13
12
1
U101A +V
R120 1K
D
HPF 4
074
14 4
R102 6K8
11
R113 10K
R114 10K
R3 22K
C101 CC22P R108 10K
11
R110 10K C104 CL823 VR100A A50K R117 5K6
13 12 2
CH2 LP
C105 CL823
LPF 5 FLAT 7
U101C
SW100B R105 10K
6 5 6
074 U101B
-V
CH2 C
CH2
R107 2 10K
3
-V
074
U100D 074
1
1
3
7
14
VR100C A50K
R118 9 5K6 9
10
7
R119 1K
+V -V -H +H
CN2
HPF 8
074
+V U100A
8
R109 6K8 R104 10K R124 10K
12 11 10 9 8 7 6 5 4 3 2 1
CON10
R106 1K
C
4
LED1 PRO
LED100 LED
8
R111 1K
+V
R2 22K
C100A CC22P R101A 10K
11
R103A 10K C102A CL823 C103A CL823
LPF 1 FLAT 3
U103C
SW100AA
7 2 9
CH3
CH3 CH1 LP B 1 3
2
2 R100A 10K 3
U102A -H VR100AA R115A
074
1 +H
1
A50K
3
5K6
U102C 074
SW101C SW4P2T
8
R105A 220R
3 2
4
U103A +H
9 7 8
VR100AC A50K
R116A 9 5K6 9
10
HPF 4
074
074
1 -H
R119A 1K
10 2
8
SW101A SW4P2T
8
R104A 10K
C108A CC22P
4
R102A 6K8
1
C106 124 C107 124
11
B R106A 62K
R4 22K
C101A CC22P R108A 10K
R110A 10K C104A CL823
U102D
VR101A B5K
3
2
R127 10K
C105A CL823
LPF 5 FLAT 7 HPF 8
074
SW100AB SW101D R112A SW4P2T 220R
11 12 14
U103B
4 CH4 CH2 LP 6
CH4
R107A 6 10K
5 5
U102B 074
VR100AB R117A 5K6 4 7 A50K 6 13
12 5
074
10
VR100AD 14 A50K
R118A 5K6 12 13
12
U103D
10
6
5
SW101B SW4P2T
A
R113A 10K
4
C109A CC22P
6
C131 124
074
7
R120A 1K
R109A 6K8
11
C130 R114A 62K 124
A
VR101B B5K
R128 10K
5 REV
REVISION RECORD
APPROVED
DATA
PART NAME: SCALE: UNIT: SIZE: REV: 1:1 MM A4 PV DRAWN BY: CHECKED BY: APPROVED BY:
DW GNO: PART NO:
TAN.SHI.CHUAN
DATA: DATA: DATA:
2007.07.12
6
SING
PRODUCT MODE:
20
1 2 3 4
JBL GTO1004
5
6
GTO1004
1 2 3 4
+VCC1 +VCC
1CN R41A NC
+VCC
D
2
R1A 1K R6A 47R
D
1
NC R42A NC
H-
R39A NC
C1A 391/100V
Q1A B647 Q2A D669 Q4A TIP35C Q5A TIP35C
PRO
PRO
CH1SG MUTE
CH1SG MUTE
R9A 10K Q6A S8050
2
2 3
1
R40A TESTNC
Q16A NC R13A C3A 100R W10U/50V
D8A 4148
Q7A 5551
1
V-
Q8A 5551
C8A 100/100V
R23A 4R7 1/4W
R24A 4R7 1/4W
R32A 820R R31A 820R
Q10A 5551
R2A 1K C6A 22U
R17A 22R
R10A 10K
C4A 471 R14A 22R
R20A 3K3 R27A 0.1R 5W
3
C10A CL104
C
R19A 5K6
Q9A A13
R22A 150R 1/4W
R29A 0.1R 5W
C11A 1U/50V
C CH1OUT CH1OUT R35A
R34A 820R
R4A 1K C7A 100U/16V R15A 22R R18A 5K6 R16A 22R
R38A 150R 1/4W R21A 6K2
R28A 0.1R 5W
R30A 0.1R 5W
DC 47K
R36A 4.7/0.5W
C5A 22U R3A 1K
R33A 820R
C12A CL104 R11A 10K R12A 10K
Q11A 5401
V+
Q12A 5401
C9A 100/100V
R25A 4R7 1/4W
R26A 4R7 1/4W
D1A 4148
Q3A D667 Q13A B649 Q14A TIP36C Q15A TIP36C
D2A 4148
B
R5A 1K R7A 47R
C2A 391/100V
B
-VCC
-VCC
R37A 7K5
A
REV
REVISION RECORD
APPROVED
DATA
PART NAME: SCALE: UNIT: SIZE: REV: 1:1 MM A4 PV DRAWN BY: CHECKED BY: APPROVED BY:
DW GNO: PART NO:
A
TAN.SHI.CHUAN
DATA: DATA: DATA:
2007.07.12
AMP-1CH
PRODUCT MODE:
JBL GTO1004
1 2
21
3
4
GTO1004
1 2 3 4
+VCC
+VCC
D
R1B 1K R39B NC R6B 47R
D
C1B 391/100V
Q1B B647 Q2B D669 Q4B TIP35C Q5B TIP35C
PRO
PRO
TEST CH2SG MUTE
R40B NC
Q16B NC R13B C3B 100R W10U/50V
D8B 4148
Q7B 5551
V-
Q8B 5551
C8B 100/100V
CH2SG
R2B 1K
R23B 4R7 1/4W
R24B 4R7 1/4W
R32B 820R R31B 820R
Q10B 5551
MUTE
R9B 10K Q6B S8050
R10B 10K
C4B 471 R14B 22R R19B 5K6
C6B 22U
R20B 3K3 R17B 22R R27B 0.1R 5W
C10B CL104
C
Q9B A13
R22B 150R 1/4W
R29B 0.1R 5W
C11B 1U/50V
C CH2OUT CH2OUT R35B DC 47K
C12B CL104 R11B 10K R12B 10K
R4B 1K C7B 100U/16V R15B 22R R18B 5K6 R16B 22R
R38B 150R 1/4W R21B 6K2
R28B 0.1R 5W
R30B 0.1R 5W R34B 820R R33B 820R
R36B 4.7/0.5W
C5B 22U R3B 1K
Q11B 5401
V+
Q12B 5401
C9B 100/100V
R25B 4R7 1/4W
R26B 4R7 1/4W
D1B 4148
Q3B D667 Q13B B649 Q14B TIP36C Q15B TIP36C
D2B 4148
B
R5B 1K R7B 47R
C2B 391/100V
B
-VCC
-VCC
R37B 7K5
A
REV
REVISION RECORD
APPROVED
DATA
PART NAME: SCALE: UNIT: SIZE: REV: 1:1 MM A4 PV DRAWN BY: CHECKED BY: APPROVED BY:
DW GNO: PART NO:
A
TAN.SHI.CHUAN
DATA: DATA: DATA:
2007.07.12
AMP-2CH
PRODUCT MODE:
JBL GTO1004
1 2
22
3
4
GTO1004
1 2 3 4
+VCC1
+VCC1
D
R1C 1K R39C NC R6C 47R
D
C1C 391/100V
Q1C B647 Q2C D669 Q4C TIP35C Q5C TIP35C
PRO
PRO
TEST CH3SG MUTE
R40C NC
Q16C NC R13C C3C 100R W10U/50V
D8C 4148
Q7C 5551
H-
Q8C 5551
C8C 100/100V
R23C 4R7 1/4W
R24C 4R7 1/4W
CH3SG
R2C 1K
R32C 820R R31C 820R
Q10C 5551
MUTE
R9C 10K Q6C S8050
R10C 10K
C4C 471 R14C 22R R19C 5K6
C6C 22U
R20C 3K3 R17C 22R R27C 0.1R 5W
C10C CL104
C
Q9C A13
R22C 150R 1/4W
R29C 0.1R 5W
C11C 1U/50V
C CH3OUT CH3OUT R35C DC 47K
C12C CL104 R11C 10K R12C 10K
R4C 1K C7C 100U/16V R15C 22R R18C 5K6 R16C 22R
R38C 150R 1/4W R21C 6K2
R28C 0.1R 5W
R30C 0.1R 5W R34C 820R R33C 820R
R36C 4.7/0.5W
C5C 22U R3C 1K
Q11C 5401
H+
Q12C 5401
C9C 100/100V
R25C 4R7 1/4W
R26C 4R7 1/4W
D1C 4148
Q3C D667 Q13C B649 Q14C TIP36C Q15C TIP36C
D2C 4148
B
R5C 1K R7C 47R
C2C 391/100V
B
-VCC1
-VCC1
R37C 7K5
A
REV
REVISION RECORD
APPROVED
DATA
PART NAME: SCALE: UNIT: SIZE: REV: 1:1 MM A4 PV DRAWN BY: CHECKED BY: APPROVED BY:
DW GNO: PART NO:
A
TAN.SHI.CHUAN
DATA: DATA: DATA:
2007.07.12
AMP-3CH
PRODUCT MODE:
JBL GTO1004
1 2
23
3
4
GTO1004
1 2 3 4
+VCC1
+VCC1
D
R1D 1K R39D NC R6D 47R
D
C1D 391/100V
Q1D B647 Q2D D669 Q4D TIP35C Q5D TIP35C
PRO
PRO
D8D 4148
TEST CH4SG MUTE
R40D NC
Q16D NC R13D C3D 100R W10U/50V
Q7D 5551
H-
Q8D 5551
C8D 100/100V
R23D 4R7 1/4W
R24D 4R7 1/4W
CH4SG
R2D 1K
R32D 820R R31D 820R
Q10D 5551
MUTE
R9D 10K Q6D S8050
R10D 10K
C4D 471 R14D 22R R19D 5K6
C6D 22U
R20D 3K3 R17D 22R R27D 0.1R 5W
C10D CL104
C
Q9D A13
R22D 150R 1/4W
R29D 0.1R 5W
C11D 1U/50V
C CH4OUT CH4OUT R35D DC 47K
C12D CL104 R11D 10K R12D 10K
R4D 1K C7D 100U/16V R15D 22R R18D 5K6 R16D 22R
R38D 150R 1/4W R21D 6K2
R28D 0.1R 5W
R30D 0.1R 5W R34D 820R R33D 820R
R36D 4.7/0.5W
C5D 22U R3D 1K
Q11D 5401
H+
Q12D 5401
C9D 100/100V
R25D 4R7 1/4W
R26D 4R7 1/4W
D1D 4148
Q3D D667 Q13D B649 Q14D TIP36C Q15D TIP36C
D2D 4148
B
R5D 1K R7D 47R
C2D 391/100V
B
-VCC1
-VCC1
R37D 7K5
A
REV
REVISION RECORD
APPROVED
DATA
PART NAME: SCALE: UNIT: SIZE: REV: 1:1 MM A4 PV DRAWN BY: CHECKED BY: APPROVED BY:
DW GNO: PART NO:
A
TAN.SHI.CHUAN
DATA: DATA: DATA:
2007.07.12
AMP-4CH
PRODUCT MODE:
JBL GTO1004
1 2
24
3
4
1
2
3
4
5
6
7
8
R1 47K V-
D1 4148
R2 4K7
GTO1004
D2 4148 D7 FR104
AC MUTE D MUTE
C1 NP22U/25V
Q1 NC
R5 100K C3 CC104
CN1
C2 R6 22U/50V R3 10K R4 10K
GND 12V DC12V REM
4 3 2 1
CON4
D +12 +12V +12V 2
W2200U/35V C6 W2200U/35V C5 C9 104 C7 W2200U/35V C8 W2200U/35V D16 6A4 L1A 5UH F1B 25A F1C 25A F1A 25A C4 CC104
CN3
3.9K/0.25W
1 1
3 2 1
2
L6A 5UH
PGND REM +12V
R13 C12 22R/0.5W 103/M
FR104 FR104 R16 100 D3 R18 100 FR104 FR104 5 D8 D9
C46 104
C47 104
C22 104
R27 100/1W
C18 47U/50V 47U/50V C19 C23 CL104 C24 CL104 15V1W ZD1
C39 CC104 V+ C35 330U/25V
T1
PRO C
4148
Q3
D4 R8 47K R9 47K R10 47K R11 47K R7 10K C11 100U CN2
1 Q6 HFP50N06 Q8 HFP50N06 3 PRO 2 Q7 HFP50N06 Q9 HFP50N06 4 CH1OUT
R17 100 R19 100
TRANC-2
8 10 6
D10 D11
CH4OUT CH3OUT CH2OUT
Q2
4148 C1815
E2 E1 PRO LED PRO
330U/25V C36 15V1W ZD2
C31 3300U/50V L2A 2 100UH
9C 100UF/50V
C VC40 CC104
1 2 3 4
CON4
D20 U1620R 7 8
R24 22/0.5W
R26 100/1W 1
C1815
2 CL104
-VCC
C28 330U/50V
SPEAKER OUT
CN4
9 C16 102/M
C27 330U/50V
1 CL104
8 7 6 5 4 3 2 1
CON8 D5
CH4OUT CH1SG CH2SG CH3OUT CH2OUT CH1OUT CH3SG CH4SG
R12 22R/0.5W C14 103/M
1
L3A
2 100UH C32 3300U/50V
+VCC
V+V-
H-H+
AC
D18 U1620
R14 C13 22R/0.5W 103/M
FR104 FR104 R20 100 R21 100 D12
T2
PRO B
4148
Q5 C1815 D6
4148
12 11 10 9 8 7 6 5 4 3 2 1
CN7 CON10 DC
FR104 FR104
R29 100/1W
15V1W ZD3 C25 C37 CL104 330U/25V C26 CL104
C41 CC104
B H+
5
D13
C20 47U/50V
Q4 C1815
C45 100U/25V
R31 NC
1 Q10 HFP50N06 Q12 HFP50N06 3 2 Q11 HFP50N06 Q13 HFP50N06 4
8 10 6
D14 D15 C21 47U/50V
330U/25V C38 ZD4 15V1W
C33 3300U/50V 2
8C 100UF/50V
H-
D21 U1620R 7 8
R25 22/0.5W
R28 100/1W 1
L4A 100UH C30 330U/50V
C42 CC104
6 CL104
-VCC1
R30 10K
CN4 CON2.54*2 1 RT1 85 2
R22 100
R23 100
TRANC-2
9 C17 102/M
C29 330U/50V
5 CL104
R15 22R/0.5W C15 103/M
D19 U1620
1
L5A
C43 CC104
C44 CC104
2 100UH C34 3300U/50V
+VCC1
A
R1 1K
R2 1K
R3 1K
R4 1K
R5 1K
R6 1K
R7 1K
R8 1K
2
A
2
CN5 CON5
+12
CN6 CON5
2
1 PRO
REV
CN5 CON2.54*2
REVISION RECORD
APPROVED
DATA
PART NAME: SCALE: UNIT: SIZE: REV: 1:1 MM A4 PV DRAWN BY:
DW GNO: PART NO:
R32 10K
1
1
LED1 LED2 LED3 LED4 LED5 LED6 LED7 LED8 LED LED LED LED LED LED LED LED
TAN.SHI.CHUAN
DATA: DATA: DATA:
2007.07.12
POWER
CHECKED BY: APPROVED BY:
25
1 2 3 4 5 6
PRODUCT MODE:
JBL GTO1004
7
8
1
2
3
4
R7 18K
D20 D1 4148
C4 104
GTO1004
D
4148
ZD1 15V
R1 10K
ZD2 3V9
R10 100R R13 3K
CN1 CON4
D
+12V
Q6 B649
Q1 C1815
R11 4.7K
1 2 3 4 5
REM DC12V 12V GND
C1 47/25V
R14 5K6 R25 100k
Q2 C1815
+12
1K
C3 1U/50V
R53 15K
D2 R26 4148
15
13
16
14
12
11
10
PRO
D4 4148 C22 R23 10K
R5 6K8
9
C
Q10 A1015
Q9 A1023 R30 1K
C
CON
Q3 C1815 R18 22K
R3 330K 220/16V
R24 12K
VCC
R28 1K
+
OP2
E2
REF
TL494CN
U1 TL494
E1
-
1 GND FED OP1 DT
R29 1K 2 Q8 A1023 R31 1K
C 5
R17 220R
1
2
3
4
6
R
+
-
7
8
D3 C20 22/16V R65 33K R4 100K 4148 C25 104 R27 11K R12 100K C26 R9 102/M 22K C27 100/25V
B
D13 4148
3
B
R51 6K8
+12 PRO +12 R15 1K Q7 C1815
CN2 CON4
1 2 3 4 5
E2 E1 PRO LED PRO
A
ECN NO
DESCRIPTON
APPROVED
DATA
PART NAME: SCALE: UNIT: SIZE: REV: 1:1 MM A4 PV DRAWN BY:
DW GNO: PART NO:
A
TAN.SHI.CHUAN
DATA: DATA: DATA:
2007.07.12
POWER1
PRODUCT MODE:
CHECKED BY: APPROVED BY:
JBL GTO1004
1 2
26
3
4