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Surround Cinema

SUB500
Amplifier/Subwoofer

SERVICE MANUAL

JBL Consumer Products 250 Crossways Park Dr. Woodbury, New York 11797 Released 2007 Discontinued XXXX Rev0 6/2007

Note: The SUB500 is part of the SCS500.5 system
Satellite loudspeakers SCS500SAT: order JBL part# SCS500BK SAT-E Center channel SCS500CEN: order JBL part# SCS500BK CEN-E

- CONTENTS BASIC SPECIFICATIONS...................................................1 DETAILED SPECIFICATIONS .........................................2

PACKAGING/ACCESSORIES............................................4 CONNECTIONS...............................................................5 OPERATION ................................................................6 BASIC TROUBLESHOOTING.............................................6 TEST SET-UP AND PROCEDURE.....................................7 EXPLODED VIEW/PARTS LIST.........................................8 BLOCK DIAGRAM............................................................9 PCB DRAWINGS...........................................................10 120V ELECTRICAL PARTS LIST .....................................12 230V ELECTRICAL PARTS LIST .....................................15 INTEGRATED CIRCUIT/TRANSISTOR PINOUTS.................18 120V SCHEMATICS............................................. .........19 230V SCHEMATICS............................................. .........22 SUB500 BASIC SPECIFICATIONS
Amplifier Output Frequency Response Woofer Enclosure Dimensions (H x W x D) (including feet) Weight 150 Watts RMS 30Hz ­ 120Hz (­6dB) 10" (254mm) Bass-reflex 20" x 13-3/4" x 15-3/4" (508mm x 349mm x 400mm) 35 lb (15.9kg)

Occasional refinements may be made to existing products without notice but will always meet or exceed original specifications unless otherwise stated
1

SUB500 (SCS500.5 Subwoofer)
JBL SUB 500 150W Powered Sub/ Plate Amp
LINE VOLTAGE US 120VAC/60Hz Asia 100VAC/50Hz EU 230VAC/50-60Hz Yes/No Yes Yes Yes Hi/Lo Line 108-132 90-110 207-264 Unit Vrms Vrms Vrms QA Test Limits N/A N/A 140 1 0.3 50 30 Notes Normal Operation Normal Operation Normal Operation

Normal operation, MOMS required

Parameter Amp Section Type (Class AB, D, other) Load Impedance (speaker) Rated Output Power THD@ Rated Power THD @ 1 Watt DC Offset Damping factor Input Sensitivity Input Frequency Line Input (L&R) LFE Input Speaker/Hi Level Input Signal to Noise SNR-A-Weighted SNR-unweighted SNR @ 1W-unweighted Residual Noise Floor

Specification D 4 150 0.5 0.1 10 >100

Unit D Ohms Watts % % mV-DC DF

Conditions

Notes

Nominal 1 input driven 22KHz filter 22KHz filter @ Speaker Outputs Measured at speaker terminals, Output power 140 Watts THD 0.1 %

50 250 145 2.5

Hz mVrms mVrms Vrms

50 ±2dB ±2dB ±2dB

Nominal Freq. To rated power To rated power To rated power

1 input driven 1 input driven LFE input driven only (-20 dB below Line In)...1 input driven

100 90 60 1

dBA dBr dBr mVrms

85 80 55 2

Residual Noise Floor Input Impedance Line input L&R , LFE Speaker/Hi Level Input Filters Left & Right Low Pass fixed Slope & Q LFE Low Pass fixed Slope & Q Subsonic filter (HPF) Slope & Q Limiter (yes/no) THD at Max. Output Power Features LFE Input Volume pot Taper (lin/log) ATO Input Configuration Line In (L,R) Line level in LFE Spkr/Hi Level In (L,R) Spkr Out: Level out (L,R)Hi P Signal Sensing (ATO) ATO test Frequency ATO Line Level ATO Speaker level input ATO Turn-on time Auto Mute/ Turn-OFF Time

1

mVrms(max)

2

rel. to rated power rel. to rated power rel. to 1W Output Volume @max, using RMS reading DMM/VOM (or A/P) Volume @max, w/ A/P Swept Bandpass Measurement (Line freq.+ harmonics)

A-Weighting filter 22KHz filter 22KHz filter

>10 4.7

K ohms K ohms

N/A N/A

Nominal Nominal

Hz 4th Hz 2nd Hz 2nd YES N/A

-dB/Octave -dB/Octave -dB/Octave ---

±2dB N/A ±2dB N/A ±2dB N/A N/A N/A

YES log YES

--

functional functional functional

BW Limited to 500 Hz

L ,R LFE L,R L,R

---

functional functional functional functional

RCA inputs: L , R Summed to Mono L R Summed to Mono Direct by pass from Speaker in

50 2 50 5 15

Hz mV mV ms minutes

functional functional fucntional functional functional 2mV@50Hz into Line Input w/ 1 ch. driven 50mV@50Hz into Line Input w/ 1 ch. driven Amp connected and AC on, then input signal applied T before muting, after signal is removed Auto turn of time (T) must be 10 > T <15

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SUB500 (SCS500.5 Subwoofer)
Parameter Power on Delay time Transients/Pops ATO Transient Turn-on Transient Turn-off Transient Efficiency Maximum allowable input power under nominal Input voltage and frequency, HOT or COLD operation. 150 Watts @ 4 Ohms nominal line voltage Specification 3 Unit sec. QA Test Limits functional Conditions AC Power Applied Notes

5 50 50

mV-peak mV-peak mV-peak

10 100 100

@ Speaker Outputs @ Speaker Outputs @ Speaker Outputs

AC Line cycled from OFF to ON AC Line cycled from ON to OFF

Stand-by Input Power Power Cons.@rated power Protection Short Circuit Protection Thermal Protection DC Offset Protection Line Fuse Rating US Version EU Version

14 250

Watts Watts

15 260

@ nom. line voltage @ nom. line voltage

YES 65 deg. C YES

----

functional functional functional

Direct short at output @1/8 max unclipped Power DC present at Speaker Out leads Temperature rise should not exceed 35K rise Relay or crowbar (for driver/fire protection) External fuse with UL/SEMKO rated holder External fuse with UL/SEMKO rated holder

2.5 1.6

Amps Amps

Type-T or Slo Blo Type-T or Slo Blo

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SUB500 (SCS500.5 Subwoofer)

4

SUB500 (SCS500.5 Subwoofer)
DOLBY DIGITAL OR DTS® (OR OTHER DIGITAL SURROUND MODE) CONNECTION
®

DOLBY PRO LOGIC (NON-DIGITAL) ­ SPEAKER LEVEL

RECEIVER

SUBWOOFER L

LFE OUT

LINE LFE LEVEL IN

R

Use this installation method for Dolby Digital, DTS or other digital surround processors: Use the line-level input jack marked "LFE" for the Low-

Frequency Effects channel. Connect this jack to the LFE output or subwoofer output on your receiver or amplifier. Connect each speaker to the corresponding speaker terminals on your receiver or amplifier. Make sure that you have configured your surround sound processor for "Subwoofer On." Also configure

your receiver for 5.1-channel operation, as appropriate. The front left, front right, center and surround speakers should all be set to "Small." If your receiver allows you to set the crossover frequency between the subwoofer and the main speakers, select 100Hz or the setting that is the closest frequency below it.

Use this installation method for Dolby Pro Logic applications (not Dolby Digital, DTS or other digital processing), where the receiver/processor does not have a subwoofer output, or a volume-controlled preamp (line-) level output: Connect your receiver or amplifier's front left and right speaker terminals to the left and right terminals on the subwoofer that are marked "Speaker Level In." Connect the left and right terminals on the subwoofer that are marked "Speaker Level Out" to the corresponding terminals on the back of your front left and right speakers. Connect your receiver or amplifier's center, surround and surround back speaker terminals to the corresponding terminals on the back of your center and surround speakers.

®

(NON-DIGITAL) ­ LINE LEVEL

Use this installation method for Dolby Pro Logic applications (not Dolby Digital, DTS or other digital processing), where the receiver/processor is equipped with a subwoofer output, or a volumecontrolled preamp (line-) level output:

Use RCA-type interconnects to connect the line-level subwoofer outputs on your receiver or amplifier to the line-level inputs on the subwoofer. IMPORTANT: Do not use the LFE input on the subwoofer with Dolby Pro Logic processors.

NOTE: If your receiver or amplifier only has one subwoofer output jack, then you will need to use a Y-connector (not included). Plug the male end of the Y-connector into your receiver or amplifier's subwoofer output jack, and connect each of the two female ends to separate RCA-type interconnects. Finally, plug the RCA-type interconnects into the linelevel inputs on the subwoofer. Connect each speaker to the corresponding speaker terminals on your receiver or amplifier. Make sure your receiver or processor is correctly configured to indicate that the subwoofer is "On." Note for advanced users: If your receiver/processor has a built-in low-pass crossover filter for the subwoofer output, you may use the LFE input to bypass the subwoofer's internal crossover.

5

SUB500 (SCS500.5 Subwoofer)

OPERATION
Move the Master Power switch (marked "Power" å) to the "·" (On) position to use the subwoofer. The SUB500 subwoofer will automatically turn on or go into standby (sleep) mode when left in the auto mode ("Auto/On" switch ç in the "Auto" position). When your receiver or amplifier is off, or is not sending program material to the subwoofer, the subwoofer will be in standby mode (LED will be red). When the subwoofer senses an audio signal, it will automatically turn on (LED will be green). If the subwoofer does not sense a signal after approximately 20 minutes, it will automatically go into standby mode. When the "Auto/On" switch ç is switched to the "On" position, the subwoofer will remain on, whether or not program material is playing. If you will be away from home for an extended period of time, or if the subwoofer will not be used, switch the Master Power switch å to the Off position.

TROUBLESHOOTING
If there is no sound from any of the speakers: · Check that receiver/amplifier is on and a source is playing. · Check that the powered subwoofer is plugged in, and its Power switch å is switched on ("·" position). · Check all wires and connections between receiver/ amplifier and speakers. Make sure all wires are connected. Make sure none of the speaker wires are frayed, cut or punctured, or touching each other. · Review proper operation of your receiver/amplifier. If there is no sound coming from one speaker: · Check the "Balance" control on your receiver/amplifier. · Check all wires and connections between receiver/ amplifier and speakers. Make sure all wires are connected. Make sure none of the speaker wires are frayed, cut or punctured, or touching each other. · In Dolby Digital or DTS modes, make sure that the receiver/processor is configured so that the speaker in question is enabled. · Turn off all electronics and switch the speaker in question with one of the other speakers that are working correctly. Turn everything back on, and determine whether the problem has followed the speaker, or has remained in the same channel. If the problem is in the same channel, the source of the problem is most likely with your receiver or amplifier, and you should consult the owner's manual for that product for further information. If the problem has followed the speaker, consult your dealer for further assistance or, if that is not possible, visit www.jbl.com. If there is no sound from the center speaker: · Check all wires and connections between receiver/ amplifier and speaker. Make sure all wires are connected. Make sure none of the speaker wires are frayed, cut or punctured, or touching each other. · If your receiver/processor is set in Dolby Pro Logic mode, make sure the center speaker is not in phantom mode. · If your receiver/processor is set in one of the Dolby Digital or DTS modes, make sure the receiver/processor is configured so that the center speaker is enabled. If the system plays at low volumes but shuts off as volume is increased: · Check all wires and connections between receiver/ amplifier and speakers. Make sure all wires are connected. Make sure none of the speaker wires are frayed, cut or punctured, or touching each other. · If more than one pair of main speakers is being used, check the minimum impedance requirements of your receiver/amplifier. If there is low (or no) bass output: · Make sure the connections to the left and right "Speaker Inputs" have the correct polarity (+ and ­). · Make sure the subwoofer is plugged into an active electrical outlet, and is turned on (Power switch å in the "·" position). · In Dolby Digital or DTS modes, make sure your receiver/processor is configured so that the subwoofer and LFE output are enabled. If there is no sound from the surround speakers: · Check all wires and connections between receiver/ amplifier and speakers. Make sure all wires are connected. Make sure none of the speaker wires are frayed, cut or punctured, or touching each other. · Review proper operation of your receiver/amplifier and its surround sound features. · Make sure the movie or TV show you are watching is recorded in a surround sound mode. If it is not, check to see whether your receiver/amplifier has other surround modes you may use. · In Dolby Digital or DTS modes, make sure your receiver/processor is configured so that the surround speakers are enabled. · Review the operation of your DVD player and the jacket of your DVD to make sure that the DVD features the desired Dolby Digital or DTS mode, and that you have properly selected that mode using both the DVD player's menu and the DVD disc's menu.

ç

å
C A U TIO N
R ISK OF ELEC TR IC SH O C K D O NO T OPE N

VOLUME

Volume may be adjusted using the Subwoofer Level control as shown.

6

SUB500 (SCS500.5 Subwoofer)

SUB500 TEST PROCEDURE

SYSTEM AURAL SWEEP TEST Equipment needed: · Function/signal generator/sweep generator · Integrated Amplifier · Multimeter · Speaker cables General Unit Function (UUT = Unit Under Test) Auto-On switch ­ either position 1) From the signal generator, Connect both right and left line level inputs (RCA) to signal generator and UUT. Use Y-cable if necessary from mono source. Do not use the LFE jack. 2) On the front of the unit, turn the LEVEL control full counterclockwise (MIN). 3) Turn on generator, adjust to 100mV, 50 Hz. 4) Plug in UUT; turn the power switch ON. Turn LEVEL control full clockwise (MAX) 5) LED should now be Green; immediate bass response should be heard and felt from port tube opening. 6) Turn off generator, turn LEVEL control fully counterclockwise (MIN), disconnect RCA cable. 7) Connect one pair of speaker cables to one pair Speaker Level input terminals on UUT. Cables should be connected to an integrated amplifier fed by the signal generator. 8) Turn on generator and adjust so that speaker level input at the amplifier is 2.0V, 50 Hz. 9) Turn LEVEL control full clockwise (MAX) 10) Green LED should light, immediate bass response should be heard and felt from the port tube opening. Sweep Function 1) Follow steps 7-10 above, using a sweep generator as a signal source. 2) Sweep generator from 20Hz to 1kHz. Listen to the cabinet and drivers for any rattles, clicks, buzzes or any other noises. If any unusual noises are heard, remove woofer and test. Driver Function (Woofer) 1) Remove woofer from cabinet; detach + and - wire clips. 2) Check DC resistance of woofer; it should be 3.4 ohms±10%. 3) Connect a pair of speaker cables to driver terminals. Cables should be connected to an integrated amplifier fed by a signal generator. Turn on generator and adjust so that speaker level output is 5.0V. 4) Sweep generator from 20Hz to 1kHz. Listen to driver for any rubbing, buzzing, or other unusual noises.

7

SUB500 (SCS500.5 Subwoofer)

SUB500
Exploded View

SUB500 Cabinet Not For Sale SUB500 Amplifier Not For Sale

Port Tube 249-ABS-00175-E

Main Body Plastic Foot (4) 321-ABS-00008-E Foot Screw (4) 352-HM04030D500-E

Woofer & Amplifier Screw (15) 352-AM04020D210-E

Rubber Foot Base (4) 321-RUB-00009-E

10" Woofer DCR=3.4 25MF12DZB-DW01-E

8

SUB500 (SCS500.5 Subwoofer)

9

SUB500 (SCS500.5 Subwoofer)

10

SUB500 (SCS500.5 Subwoofer)

11

SUB500 (SCS500.5 Subwoofer)

SUB500 120v Electrical parts List
Part Number Description Qty Reference Designator

Input/Main PCBs
Resistors 110-14103j26 110-14222j26 110-14432j26 110-14472j26 110-16102j26 110-16103j26 110-16104j26 110-16105j26 110-16122j26 110-16124j26 110-16151j26 110-16153j26 110-16154j26 110-16182j26 110-16183j26 110-16203j26 110-16205j26 110-16221j26 110-16222j26 110-16223j26 110-16273j26 110-16333j26 110-16393j26 110-16472j26 110-16473j26 110-16474j26 110-16512j26 110-16513j26 110-16562j26 110-16621j26 110-16751j26 110-16755j26 110-16913j26 116-161002f26 116-161102f26 116-162200f26 116-162202f26 110-12472j52 110-20332jk2 113-50s68j00 115-h503a102 116-201001jk3x 116-304700jk2x Capacitors 129-a154j633 130-2b221k503 130-2b470k503 130-2f104z503 130-sl101k503 132-103j503 132-103ja03 132-104ja03 132-223ja03 132-273ja03 132-473ja03 135-3105m50 135-3106m50 135-3107m10 metallize capacitor 0.15U 63V ± 5% MSC disc capacitor 220P 50V ± 10% disc capacitor 47P 50V ± 10% disc capacitor 0.1U 50V +80/-20% disc capacitor 100P 50V SL ± 10% mylar capacitor 0.01U 50V ± 5% mylar capacitor 0.01uF 100V ± 5% mylar capacitor 0.1uF 100V ± 5% mylar capacitor 0.022uF 100V ± 5% mylar capacitor 0.027uF 100V ± 5% mylar capacitor 0.047uF 100V ± 5% electrolytic 1U 50V ± 20% electrolytic 10uF 50V ± 20% electrolytic 100U 10V ± 20% 2 12 1 14 3 4 2 4 1 1 2 1 12 2 C221,222 C200,204,205,207,208,210,211,212,214,220,230,249 C229 C17,117,122,144,232,242,244,245,246,252,254,256,320, C302,303,306 C223,224,305,317 C103,104 C123,218,503,504 C215 C143 C216,217 C228 C201.202.206.213.219.231.241.243.251.253.319.321 C114,115 322 resistor 10K 1/4W ± 5% CF 26mm resistor 2.2K 1/4W ± 5% CF 26mm resistor 4.3K 1/4W ± 5% CF 26mm resistor 4.7K 1/4W ± 5% CF 26mm resistor 1K 1/6W ± 5% CF 26mm resistor 10K 1/6W ± 5% CF 26mm resistor 100K 1/6W ± 5% CF 26mm resistor 1M 1/6W ± 5% CF 26mm resistor 1.2K 1/6W ± 5% CF 26mm resistor 120K 1/6W ± 5% CF 26mm resistor 150 1/6W ± 5% CF 26mm resistor 15K 1/6W ± 5% CF 26mm resistor 150K 1/6W ± 5% CF 26mm resistor 1.8K 1/6W ± 5% CF 26mm resistor 18K 1/6W ± 5% CF 26mm resistor 20K 1/6W ± 5% CF 26mm resistor 2M 1/6W ± 5% CF 26mm resistor 220 1/6W ± 5% CF 26mm resistor 2.2K 1/6W ± 5% CF 26mm resistor 22K 1/6W ± 5% CF 26mm resistor 27K 1/6W ± 5% CF 26mm resistor 33K 1/6W ± 5% CF 26mm resistor 39K 1/6W ± 5% CF 26mm resistor 4.7K 1/6W ± 5% CF 26mm resistor 47K 1/6W ± 5% CF 26mm resistor 470K 1/6W ± 5% CF 26mm resistor 5.1K 1/6W ± 5% CF 26mm resistor 51K 1/6W ± 5% CF 26mm resistor 5.6K 1/6W ± 5% CF 26mm resistor 620 1/6W ± 5% CF 26mm resistor 750 1/6W ± 5% CF 26mm resistor 7.5M 1/6W ± 5% CF 26mm resistor 91K 1/6W ± 5% CF 26mm metal film resistor 10K 1/6W ± 1% MF 26mm metal film resistor 11.0 1/6W ± 1% MF 26mm metal film resistor 220 1/6W ± 1% MF 26mm metal film resistor 22.0K 1/6W ± 1% MF 26mm resistor 4.7K 1/2W ± 5% CF 52mm resistor 3.3K 2W ± 5% CF 7.5mm cement resistor 0.068 5W ± 5% 7.5mm variable resistor RV16AE-20B2 -A54-104 LEVEL metal film resistor 1.00K ± 5% 2W 7.5mm metal film resistor 470 ± 5% 3W 10mm 3 1 1 1 5 28 6 1 1 1 1 2 1 1 1 1 1 1 1 5 2 1 1 3 7 2 2 1 1 1 1 1 4 2 1 1 1 2 1 1 1 1 2 R503,504,10 R511 R506 R505 R153,213,214,215,254 R128,13,0149,150,209,212,216,217,220,221,222,225,226, 227,228,229,230,232,240,248,260,305,306,308,311,314, 319,325 R122,126,231,263,266,307 R259 R265 R233 R253 R107,234 R252 R145 R262 R309 R257 R144 R102 R238,247,255,256,316 R223,237 R310 R151 R200,207,58 R106,129,219,249,250,251,264 R127,312 R210,211 R224 R152 R160 R315 R313 R203,204,205,206 R301,303 R302 R317 R318 R201,202 R134 R147 VR201 R148 R501,502

12

SUB500 (SCS500.5 Subwoofer)
Part Number Description Qty Reference Designator

Input/Main PCBs
135-3107m16 135-3107m35 135-3225m50 135-3226m16 135-3226m50 135-3227m16 135-3476m16 132-103kb00 135-4478m63 Semiconductors 192-027c1815gr 192-027c2235y 192-028a1015gr 192-1672n5551 192-1682n5401 197-031n4148 199-15000335 199-15000625 199-15001605 190-06m4558d 190-16t1074cn 192-161tip31c 192-162tip32c 195-10204hgw 197-00kbu606g 197-141n4004 Miscellaneous 109-1ttc802j0 120-1000003 162-10060003 162-50129001 171-urwh124d 174-0rca108gv 174-0rcb202vg 174-20810360g 175-1c07v01 180-tms7210v thermister TTC-802(JS) NTC inductor 10W AI YT-C3104-005 1CRHW 354708LTB wire 60mm S412P wire cable ass'y 120mm AWG28 WHT relay RWH-SH-124D (1600ohm) jack RCA-108GV JK203 jack RCA JK RCB-202VD(G) A=WHIT/B=RED jack spk JK BP 8PIN SH0810360G US1.35 wire connector 7PIN PITCH=2.5mm switch slide 6PIN MS7210V 1 2 1 1 1 1 1 1 1 1 TH1 FB1,2 J104 TO W2 W201 RL1 JK201 JK202 JK203 M201 SW201 transistor 2SC1815GR NPN transistor 2SC2235Y NPN transistor 2SA1015GR PNP transistor 2N5551 NPN transistor 2N5401 AI-PNP 350V 500mA TO-92 diode 100mA 75V SIGNAL 1N4148 ROHM zener diode 3.3V 1/2W 52mm zener diode 6.2V 1/2W 52mm zener diode 16V 1/2W 52mm IC OPA 4558D DUAL OP-AMP IC TL074CN ST QUAD OP-AMP transistor TIP31C SGS NPN transistor TIP32C SGS PNP LED 204HGW diode 6A 800V KBU606G diode 1N4004 9 1 3 2 1 20 1 1 1 1 3 1 1 1 1 2 Q108,109,113,201,206,207,208,301,302 Q111 Q101,107,112 Q114,115 Q503 D102,103,104,105,143,201,202,203,204,205,206,207,208, 211,212,214,215,216,302,302 D213 D101 D502 U203 U201,202,301 Q501 Q502 D209 D501 D110,504 electrolytic 100uF 16V ± 20% electrolytic 100U 35V ± 20% electrolytic 2.2U 50V ± 20% electrolytic 22U 16V ± 20% electrolytic 22U 50V ± 20% electrolytic 220U 16V ± 20% electrolytic 47U 16V ± 20% mylar capacitor 0.01uF 200V ± 10% electrolytic cap 4700uF 63V ± 20% 1 2 1 1 3 2 1 1 2 C234 C507,508 C509 C304 C225,505,506 C118,233 C318 C500 C501,502

CLASS D ASS'Y DS-150 PCB (Replacment of entire module is recommended, part# 012-7500-00022)
Resistors 118-12061001j 118-12061002j 118-120610r0j 118-12061201j 118-12062002j 118-12062201j 118-12062701j 118-12063000j 118-12063301j 118-12063902j 118-12064700j 118-12064701j 118-12064702j 118-12064704j 118-120647r0j Capacitors 141-c0101k50 141-c0220k50 SMD capacitor 100pF 50V 10% 1206 NP0 SMD capacitor 22pF 50V 10% 1206 SMT NP0 1 1 C4 C5 SMD resistor 1.00K 1206 5% SMD resistor 10.0K 1206 5% SMD resistor 10.01206 5% SMD resistor 1.20K1206 5% SMD resistor 20.0K1206 5% SMD resistor 2.20K 1206 5% SMD resistor 2.70K 1206 5% SMD resistor 300.0 1206 5% SMD resistor 3.30K 1206 5% SMD resistor 39.0K 1206 5% SMD resistor 470 1206 5% SMD resistor 4.70K 1206 5% SMD resistor 47.0K 1206 5% SMD resistor 4.70M 1206 5% SMD resistor 47.0 1206 5% 4 3 2 16 1 3 1 1 4 1 1 3 1 1 2 R2,11,29,30 R7,9,25 R22,23 R31,32,33,34,35,36,37,38,39,40,41,42,43,44,45,46 R26 R6,13,16 R10 R24 R14,15,27,28 R3 R8 R1,5,12 R17 R4 R20,21

13

SUB500 (SCS500.5 Subwoofer)
Part Number Description Qty Reference Designator

CLASS D ASS'Y DS-150 PCB (Replacment of entire module is recommended, part# 012-7500-00022)
141-c0561k50 141-c5104m50 141-c7223k50 141-d7104ka0 141-d7104ka5 128-e106ma01 Semiconductors 190-16tl072dts 192-09124126qs 192-09139066rs 192-09210376qd 192-09215146rs 197-03rls4148s 199-15000563s 199-15001203s 199-15001503s 192-232irf9640 192-233irf640 Miscellaneous 122-14121m4191 122-14350j4180 175-9f40hr2 inductor ferrite core LS-A6206-ST EFD-30 inductor 35uH ferrite core 25 milliohm wire connector 40PIN PITCH=2.54mm HR2*40 1 1 L1 L2 SMD I.C TL072CDT SGS DUAL OP-AMP SMD transistor 2SC2412K-T146Q/R ROHM SMD transistor 2SC3906K-T146R ROHM SMD transistor 2SA1037K-T146Q/R ROHM SMD transistor 2SA1514K-T146R ROHM SMD diode RLS4148-TE11 ROHM SMD zener diode 5.6V 5% PHILIPS BZX84-C5V6 SMD zener diode 12V 5% PHILIPS BZX84-C12 SMD zener diode 15V 5% PHILIPS BZX84-C15 transistor FET IRF9640 IR P-CH TO220 transistor FET IRF640 IR P-CH TO220 1 3 2 2 2 6 2 2 2 1 1 IC1 Q1,4,5 Q2,8 Q7,9 Q3,6 D1,2,3,4,5,6 Z1,2 Z5,6 Z3,4 Q10 Q11 SMD capacitor 560pF 50V 10% 1206 NP0 SMD capacitor 1206 Y5V 0.1uF 50V ± 20% SMD capacitor 0.022uF 50V 10% 1206 X7R SMD capacitor 0.1uF 100V 10% 1206 X7R SMD capacitor 0.1uF 250V 10% 1210 X7R non-polar 10uF 100V 20% 1 8 1 2 4 2 C6 C2,3,7,8,9,10,11,15 C13 C12,14 C1,18,19,20 C16,17

MISCELLANEOUS
130-2f104z503 150-r4055900 152-u602015 154-k31505t0 155-63032i 162-10082007 162-a040d001 176-wjce1 180-pbr12c11s 193-201815t2 302-AL-05115-0LAE 306-ABS-00004 311-ABS-00028 317-000-00037 323-AL-00056 333-EVA-00096 333-EVA-00097 333-EVA-00132 333-EVA-00133 333-EVA-00188 333-EVA-00219 333-EVA-00220 335-NYL-00002 350-EM04012D024 351-AM03008A078 351-AM03008A079 352-AM03008D040 352-AM03008D041 352-AM03040D065 352-HM03012D086 362-FE-00013 disc capacitor 0.1U 50V +80/-20% TAP power transformer I/P: 120V/60Hz TT0900008720 line cord SVT FT-26FT fuse 3.15A 250V 30mm UL/CSA/PSE fuse holder HTB-32I 30mm UL/CSA wire RED 18AWG 8mm#1015 wire #1515 400mm 9911110-00 wire connector pin CE-1 switch PUSH BR12C11S insulator Aluminum Faceplate Rear cover Plastic switch Terminal Heat sink EVA (Gasket) EVA (Gasket) EVA (Gasket) EVA (Gasket) EVA (Gasket) EVA (Gasket) EVA (Gasket) Cable sheet Screw Screw Screw Screw Screw Screw Screw PCB holder 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 2 2 2 2 1 1 1 2 4 4 2 2 2 4 1 2 C110 T501 F501 for 501

SW501

14

SUB500 (SCS500.5 Subwoofer)

SUB500 230v Electrical parts List
Part Number Description Qty Reference Designator

Input/Main PCBs
Resistors 110-14103j26 110-14222j26 110-14432j26 110-14472j26 110-16102j26 110-16103j26 110-16104j26 110-16105j26 110-16122j26 110-16124j26 110-16151j26 110-16153j26 110-16154j26 110-16182j26 110-16183j26 110-16203j26 110-16205j26 110-16221j26 110-16222j26 110-16223j26 110-16273j26 110-16333j26 110-16393j26 110-16472j26 110-16473j26 110-16474j26 110-16512j26 110-16513j26 110-16562j26 110-16621j26 110-16751j26 110-16755j26 110-16913j26 116-161002f26 116-161102f26 116-162200f26 116-162202f26 110-12472j26 110-20332jk3 113-50s68j00 115-h503a102 116-201001jk3x 116-304700jk2x Capacitors 129-a154j633 130-2b221k503 130-2b470k503 130-3f104z503 130-sl101k503 132-103j503 132-104ja03 132-223ja03 metallize capacitor 0.15U 63V ± 5% MSC TAP disc capacitor 220P 50V ± 10% TAP disc capacitor 47P 50V ± 10% TAP disc capacitor 0.1U 50V +80/-20% TAP disc capacitor 100P 50V SL ± 10% TAP Mylar capacitor 0.01UF 50V ± 5% TAP Mylar capacitor 0.1uF 100V ± 5% TAP Mylar capacitor 0.022uF 100V ± 5% TAP Resistor 10K 1/4W ± 5% CF 26mm TAP Resistor 2.2K 1/4W ± 5% CF 26mm TAP Resistor 4.3K 1/4W ± 5% CF 26mm TAP Resistor 4.7K 1/4W ± 5% CF 26mm TAP Resistor 1K 1/6W ± 5% CF 26mm TAP Resistor 10K 1/6W ± 5% CF 26mm TAP Resistor 100K 1/6W ± 5% CF 26mm TAP Resistor 1M 1/6W ± 5% CF 26mm TAP Resistor 1.2K 1/6W ± 5% CF 26mm TAP Resistor 120K 1/6W ± 5% CF 26mm TAP Resistor 150 1/6W ± 5% CF 26mm TAP Resistor 15K 1/6W ± 5% CF 26mm TAP Resistor 150K 1/6W ± 5% CF 26mm TAP Resistor 1.8K 1/6W ± 5% CF 26mm TAP Resistor 18K 1/6W ± 5% CF 26mm TAP Resistor 20K 1/6W ± 5% CF 26mm TAP Resistor 2M 1/6W ± 5% CF 26mm TAP Resistor 220 1/6W ± 5% CF 26mm TAP Resistor 2.2K 1/6W ± 5% CF 26mm TAP Resistor 22K 1/6W ± 5% CF 26mm TAP Resistor 27K 1/6W ± 5% CF 26mm TAP Resistor 33K 1/6W ± 5% CF 26mm TAP Resistor 39K 1/6W ± 5% CF 26mm TAP Resistor 4.7K 1/6W ± 5% CF 26mm TAP Resistor 47K 1/6W ± 5% CF 26mm TAP Resistor 470K 1/6W ± 5% CF 26mm TAP Resistor 5.1K 1/6W ± 5% CF 26mm TAP Resistor 51K 1/6W ± 5% CF 26mm TAP Resistor 5.6K 1/6W ± 5% CF 26mm TAP Resistor 620 1/6W ± 5% CF 26mm TAP Resistor 750 1/6W ± 5% CF 26mm TAP Resistor 7.5M 1/6W ± 5% CF 26mm TAP Resistor 91K 1/6W ± 5% CF 26mm TAP metal film Resistor 10K 1/6W ± 1% MF 26mm TAP metal film Resistor 11.0K 1/6W ± 1% MF 26mm TAP metal film Resistor 220 1/6W ± 1% MF 26mm TAP metal film Resistor 22.0K 1/6W ± 1% MF 26mm TAP Resistor 4.7K 1/2W ± 5% CF 52mm TAP Resistor 3.3K 2W ± 5% 7.5mm cement Resistor 0.068 5W ± 5% variable Resistor RV16AE-20B2 -A54-104(A50K) metal film Resistor 1.00K 2W± 5% 7.5mm metal film Resistor 470 3W± 5% 10mm

3 1 1 1 5 28 6 1 1 1 1 2 1 1 1 1 1 1 1 5 2 1 1 3 7 2 2 1 1 1 1 1 4 2 1 1 1 2 1 1 1 1 2

R503,504,510 R511 R506 R505 R153,213,214,215,254 R128,130,149,150,209,212,216,217,220,221,222,225,226, 227,228,229,230,232,235,240,248,260,305,306,308,311, 314,319 R122,126,231,263,266,307 R259 R265 R233 R253 R107,234 R252 R145 R262 R309 R257 R144 R102 R238,247,255,256,316 R223,237 R310 R151 R200,207,258 R106,129,219,249,250,251,264 R127,312 R210,211 R224 R152 R160 R315 R313 R203,204,205,206 R301,303 R302 R317 R318 R201,202 R134 R147 VR201 R148 R501,502

2 C221,222 12 C200,204,205,207,208,210,211,212,214,220,230,249 1 C229 14 3 4 4 1
C107,117,122,144,232,242,244,245,246,252,254,256,320, 322 C302,303,306 C223,224,305,317 C123,218,503,504 C215

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SUB500 (SCS500.5 Subwoofer)
Part Number Description Qty Reference Designator

Input/Main PCBs
132-273ja03 132-473ja03 135-3105m50 135-3106m50 135-3107m10 135-3107m16 135-3107m35 135-3225m50 135-3226m16 135-3226m50 135-3227m16 135-3476m16 129-a105ja04 132-103kb00 135-4478m63 Semiconductors 192-027c1815gr 192-027c2235y 192-028a1015gr 192-1572n5551 192-1582n5401 197-031n4148 199-15000335 199-15000625 199-15001605 190-06m4558d 190-16t1074cn 192-161tip31c 192-162tip32c 195-10204hgw 197-00kbu606g 197-141n4004 Miscellaneous 109-1ttc802j0 162-10060003 162-50129001 171-urwh124d 174-0rca108gv 174-0rcb202ag 174-20810360gx 175-1c07v01 175-1d02v01 175-1d03v01 180-tms7210v 120-1000003 thermister TTC-802(JS) NTC wire 60mm S412P wire cable ass'y 120mm AWG28 WHT relay RWH-SH-124D (1600ohm) jack RCA-108GV JK203 jack RCA JKCA-209 jack spk JK BP 8PIN SH0810360GX wire connector 7PIN PITCH=2.5mm wire connector 2PIN PITCH=3.96mm wire connector 3PIN PITCH=3.96mm JST-VH switch slide 6PIN MS7210V inductor 10W AI YT-C3104-005 1CRHW 354708LTB transistor 2SC1815GR NPN transistor 2SC2235Y NPN transistor 2SA1015GR PNP transistor 2N5551 NPN transistor 2N5401 AI-PNP 350V 500mA TO-92 diode 100mA 75V SIGNAL 1N4148 ROHM TAP zener diode 3.3V 1/2W 52mm TAP zener diode 6.2V 1/2W 52mm TAP zener diode 16V 1/2W 52mm TAP IC OPA 4558D DUAL OP-AMP IC TL074CN ST QUAD OP-AMP transistor TIP31C SGS NPN transistor TIP32C SGS PNP LED 204HGW diode 6A 800V KBU606G diode 1N4004 Mylar capacitor 0.027uF 100V ± 5% TAP Mylar capacitor 0.047uF 100V ± 5% TAP electrolytic 1U 50V ± 20% TAP electrolytic 10uF 50V ± 20% TAP electrolytic 100U 10V ± 20% TAP electrolytic 100uF 16V ± 20% TAP electrolytic 100U 35V ± 20% TAP electrolytic 2.2U 50V ± 20% TAP electrolytic 22U 16V ± 20% TAP electrolytic 22U 50V ± 20% TAP electrolytic 220U 16V ± 20% TAP electrolytic 47U 16V ± 20% TAP metallize capacitor 1U 100V Mylar capacitor 0.01uF 200V ± 10% TAP electrolytic cap 4700uF 63V ± 20%

1 2 1 12 2 1 2 1 1 3 2 1 2 1 2

C143 C216,217 C228 C201.202.206.213.219.231.241.243.251.253.319.321 C114,115 C234 C507,508 C509 C304 C225,505,506 C118,233 C318 C103,104 C500 C501,502

9 1 3 2 1 20 1 1 1 1 3 1 1 1 1 2

Q108,109,113,201,206,207,208,301,302 Q111 Q101,107,112 Q114,115 Q503 D102,103,104,105,143,201,202,203,204,205,206,207,208, 211,212,214,215,216,301,302 D213 D101 D502 U203 U201,202,301 Q501 Q502 D209 D501 D110,504

1 1 1 1 1 1 1 1 1 1 1 2

TH1 J104 W201 RL1 JK201 JK202 JK203 M201 M100 M500 SW201 FB1,2

CLASS D ASS'Y DS-150 PCB (Replacment of entire module is recommended, part# 012-7500-00022)
Resistors 118-12061001j 118-12061002j 118-120610r0j 118-12061201j 118-12062002j 118-12062201j SMD Resistor 1.00K 1206 5% SMD Resistor 10.0K 1206 5% SMD Resistor 10.01206 5% SMD Resistor 1.20K1206 5% SMD Resistor 20.0K1206 5% SMD Resistor 2.20K 1206 5%

4 3 2 16 1 3

R2,11,29,30 R7,9,25 R22,23 R31,32,33,34,35,36,37,38,39,40,41,42,43,44,45,46 R26 R6,13,16

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SUB500 (SCS500.5 Subwoofer)
Part Number Description Qty Reference Designator

CLASS D ASS'Y DS-150 PCB (Replacment of entire module is recommended, part# 012-7500-00022)
118-12062701j 118-12063000j 118-12063301j 118-12063902j 118-12064700j 118-12064701j 118-12064702j 118-12064704j 118-120647r0j Capacitors 141-c0101k50 141-c0220k50 141-c0561k50 141-c5104m50 141-c7223k50 141-d7104ka0 141-d7104ka5 128-e106ma01 Semiconductors 190-16tl072dts 192-09124126qs 192-09139066rs 192-09210376qd 192-09215146rs 197-03rls4148s 199-15000563s 199-15001203s 199-15001503s 192-232irf9640 192-233f640 Miscellaneous 175-9f40hr2 122-14121m4191 122-14350j4180 wire connector 40PIN PITCH=2.54mm HR2*40 inductor ferrite core LS-A6206-ST EFD-30 inductor 35uH ferrite core 25 milliohm SMD I.C TL072CDT SGS DUAL OP-AMP SMD transistor 2SC2412K-T146Q/R ROHM SMD transistor 2SC3906K-T146R ROHM SMD transistor 2SA1037K-T146Q/R ROHM SMD transistor 2SA1514K-T146R ROHM SMD diode RLS4148-TE11 ROHM SMD zener diode 5.6V 5% PHILIPS BZX84-C5V6 SMD zener diode 12V 5% PHILIPS BZX84-C12 SMD zener diode 15V 5% PHILIPS BZX84-C15 transistor FET IRF9640 IR P-CH TO220 transistor FET IRF640 IR P-CH TO220 SMD capacitor 100pF 50V 10% 1206 NP0 SMD capacitor 22pF 50V 10% 1206 SMT NP0 SMD capacitor 560pF 50V 10% 1206 NP0 SMD capacitor 1206 Y5V 0.1uF 50V ± 20% SMD capacitor 0.022uF 50V 10% 1206 X7R SMD capacitor 0.1uF 100V 10% 1210 X7R SMD capacitor 0.1uF 250V 10% 1210 X7R non-polar 10uF 100V 20% SMD Resistor 2.70K 1206 5% SMD Resistor 300.0 1206 5% SMD Resistor 3.30K 1206 5% SMD Resistor 39.0K 1206 5% SMD Resistor 470 1206 5% SMD Resistor 4.70K 1206 5% SMD Resistor 47.0K 1206 5% SMD Resistor 4.70M 1206 5% SMD Resistor 47.0 1206 5%

1 1 4 1 1 3 1 1 2

R10 R24 R14,15,27,28 R3 R8 R1,5,12 R17 R4 R20,21

1 1 1 8 1 2 4 2

C4 C5 C6 C2,3,7,8,9,10,11,15 C13 C12,14 C1,18,19,20 C16,17

1 3 2 2 2 6 2 2 2 1 1

IC1 Q1,4,5 Q2,8 Q7,9 Q3,6 D1,2,3,4,5,6 Z1,2 Z5,6 Z3,4 Q10

Q11

0.2 1 L1 1 L2

FILTER PCB ASS'Y
122-14103m4200 132-104kb70 132-224kb70 inductor RT251510*103N 10mH mylar capacitor 0.1uF 275V ± 10% VDE mylar capacitor 0.22uF 275V ± 10% 2 1 1 L501 C499 C498

MISCELLANEOUS
130-3f104z503 150-r4055901 152-v60202603 154-k16006t0 155-620001 162-10121002 162-10126001 162-10152001 162-a040d001 180-prf1003d 193-201815t2 disc capacitor 0.1U 50V +80/-20% TAP 230v power transformer line cord 6FT SPO21A H03VVH2-F fuse 1.6A 250V VBS UTE-TYPE UL/BSI/VDE fuse holder HTB-32M UL/CSA/VDE wire UL1617 120mm BRN 20# wire UL1617 120mm BLU 20# wire UL1617 AGW22 150mm RED 6:6 wire #1015 400mm 991110-00 switch ROCK RF-1003-BB4-O POWER insulator 1 1 1 1 1 1 1 1 1 1 1 C110 T501 F501 for F501

M100

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SUB500 (SCS500.5 Subwoofer))

18

SUB500 (SCS500.5 Subwoofer)

120v SCHEMATIC PAGE 1

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SUB500 (SCS500.5 Subwoofer)

120v SCHEMATIC PAGE 2

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SUB500 (SCS500.5 Subwoofer)

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SUB500 (SCS500.5 Subwoofer)

230v SCHEMATIC PAGE 1

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SUB500 (SCS500.5 Subwoofer)

230v SCHEMATIC PAGE 2

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