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Service Manual
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Order No: MD0201022C2




Portable Stereo CD System




RX-ES27E
RX-ES27EB
RX-ES27EG

Colour

(S)..........Silver Type

Tape Deck: SG2 Mechanism Series

Traverse deck: CU100 Mechanism Series




RADIO
Frequency range
AM 522-1629 kHz (9 kHz steps)
FM 87.5-108 MHz (50 kHz steps)


TAPE RECORDER
Track System 4 track, 2 channel, stereo
Recording system AC bias
Erasing system Multi Pole magnet
Monitor system Variable sound monitor
Frequency range
Normal position 50-14000 Hz


CD PLAYER
Sampling frequency 44.1 kHz
Decoding 16 bit linear
Beam source Semiconductor laser (wavelength 780 nm)
No. of channels 2 channel, stereo
Wow and flutter Below measurable limit
D/A converter MASH (1 bit DAC)


GENERAL
Power requirement
AC 230-240 V, 50 Hz
Power consumption 30 W
Battery 12 V [Eight R20/LR20 (D, UM-1) batteries]
· Do not use rechargeable type batteries
Memory backup for computer/clock 6 V [Four R6/LR6 (AA, UM-3) batteries]
· Do not use rechargeable type batteries
Speakers
Full Range 8 cm 5.4 x 2
Jacks
Output Phones: 3.5 mm stereo (16-32 )
Dimensions (W x H x D) 529 x 144 x 276 mm
Mass 4.5 kg without batteries


Notes:


1. Mass and dimensions shown are approximate.
2. Specifications are subject to change without notice.




© 2002 Matsushita Electronics (S) Pte. Ltd. All rights reserved. Unauthorized copying and distribution is a violation of law.
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Table Of Contents
COVER

1 Before Repair and Adjustment

2 Protection Circuitry

3 Accessories

4 Handling Precautions For Traverse Deck

5 Precaution of Laser Diode

6 Caution for AC Mains Lead

7 Location of Controls

8 The Remote Control

9 Self Diagnostic Function

9.1 Setting of self-diagnosis Function

9.1.1 Setting of CD self-diagnosis mode

9.1.2 Setting of cassette mechanism self-diagnosis mode

9.2 Display Location

9.3 Display Content

10 Operation Checks and Main Component Replacement Procedures

10.1 Checking Procedure for each major P.C.B.

10.1.1 Checking for the Panel P.C.B.

10.1.2 Checking for Main& CD Servo P.C.B.

10.2 Disassembly and Assembly of Traverse Deck

10.3 Main Component Replacement Procedures

11 Schematic Diagram

12 Printed Circuit Board

13 Wiring Connection Diagram

14 Troubleshooting Guide

15 Measurements and Adjustments

15.1 Tuner Section

15.2 CD Section

15.3 Alignment Points

16 Type Illustration of IC's, Transistors and Diodes

17 Terminal Function Of IC's

18 Parts Location and Replacement Parts List

18.1 Deck Mechanism (RAA4401)

18.1.1 Deck Mechanism Parts Location

18.1.2 Deck Mechanism Parts List

18.2 CD Loading Mechanism

18.2.1 CD Loading Mechanism Parts Location

18.2.2 CD Loading Mechanism Parts List

18.3 Cabinet
18.3.1 Cabinet Parts Location

18.3.2 Cabinet Parts List

18.4 Electrical Parts List

18.5 Packing Materials& Accessories Parts List

18.6 Packaging
1 Before Repair and Adjustment
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Disconnect AC power, discharge Power Supply Capacitors C301 through a 10 , 5 W resistor to ground. DO NOT SHORT-CIRCUIT DIRECTLY (with a screw
driver blade, for instance), as this may destroy solid state devices.

After repairs are completed, restore power gradually using a variac, to avoid overcurrent.

Current consumption at AC 220 V, 240 V, 50 Hz in NO SIGNAL mode should be ~180 mA, ~129 mA respectively.


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2 Protection Circuitry
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The protection circuitry may have operated if either of the following conditions are noticed:

No sound is heard when the power is turned on.

Stops during a performance.

The function of this circuitry is to prevent circuitry damage if, for example, the positive and negative speaker connection wires are "shorted", or if speaker systems
with an impedance less than the indicated rated impedance ofthe amplifier are used.

If this occurs, follow the procedure outlines below:

1. Turn off the power.

2. Determine the cause of the problem and correct it.

3. Turn on the power once again after one minute.

Note:

When the protection circuitry functions, the unit will not operate unless the power is first turned off and then on again.


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3 Accessories
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Remote Control Transmitter.....1 pc




AC Mains lead (E/EG).....1 pc




AC Mains lead (EB).....1 pc




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4 Handling Precautions For Traverse Deck
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The laser diode in the traverse deck (optical pickup) may break down due to potential difference caused by static electricity of clothes or human body. So, be careful of
electrostatic breakdown during repair of the traverse deck (optical pickup).

Handling of traverse deck (optical pickup)

1. Do not subject the traverse deck (optical pickup) to static electricity as it is extremely sensitive to electrical shock.

2. To prevent the breakdown of the laser diode, an antistatic shorting pin is inserted into the flexible board (FFC board).

3. Take care not to apply excessive stress to the flexible board (FFC board). When removing or connecting the short pin, finish the job in as short time as
possible.

4. Do not turn the variable resistor (laser power adjustment). It has already been adjusted.

Grounding for electrostatic breakdown prevention

1. Human body grounding

Use the anti-static wrist strap to discharge the static electricity from your body.

2. Work table grounding.

Put a conductive material (sheet) or steel sheet on the area where the traverse deck (optical pickup) is place, and ground the sheet.

Caution:

The static electricity of your clothes will not be grounded through the wrist strap. So, take care not to let your clothes touch the traverse deck (optical pickup).

`SOEÝZQ Æ] 20442: Body: Caution:Caution when replacing the Traverse Deck

The traverse deck has a short point shorted with solder to protect the laser diode against electrostatics breakdown. Be sure to remove the solder from the short point
before making connections.




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5 Precaution of Laser Diode
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`SOEÝZQ Æ] 30611: Body: Caution:Caution:

This product utilizers a class 1 laser. Invisible laser radiation is emitted from the optical pick up lens.

When the unit is turned on:

1. Do not disassemble the optical pick up unit, since radiation from exposed laser diode is dangerous.

2. Do not adjust the variable resistor on the pick up unit. It was already adjusted.

3. Do not look at the focus lens using optical instruments.

4. Recommend not to look at pick up lens for a long time.

ACHTUNG:

Dieses Produkt enthält eine Laserdiode. Im enigeschalteten Zustand wird unsichtbare Laserstrahlung von der Lasereinheit abgestrahlt.
Wellenlänge : 780nm
Maximale Strahlungsleistung der Lasereinheit : 100 W/VDE
DieStrahlung an der Lasereinheit ist ungefährlich, wenn folgende Punkte beachtet werden:

1. Die Lasereinheit nicht zerlegen, da die Strahlung an der freigelegten Laserdiode gefährlich ist.

2. Den werkseitig justierten Einstellregler der Lasereinhit nicht verstellen.

3. Nicht mit optischen Instrumenten in die Fokussierlinse blicken.

4. Nicht über längere Zeit in die Fokussierlinse blicken.

ADVARSEL: I dette a apparat anvendes laser.

CAUTION!

THIS PRODUCT UTILIZES A LASER.
USE OF CONTROLS OR ADJUSTMENTS OR PERFORMANCE OF PROCEDURES OTHER THAN THOSE SPECIFIED HEREIN MAY RESULT IN HAZARDOUS RADIATION EXPOSURE.



Use of Caution Labels




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6 Caution for AC Mains Lead
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7 Location of Controls
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8 The Remote Control
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9 Self Diagnostic Function
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9.1 Setting of self-diagnosis Function

9.1.1 Setting of CD self-diagnosis mode

9.1.2 Setting of cassette mechanism self-diagnosis mode

9.2 Display Location

9.3 Display Content


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9.1.1 Setting of CD self-diagnosis mode
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1. Remove the cassette from the deck.

2. Switch to CD function.

3. Press the CD/TAPE STOP key of the main set for more than 2 seconds. While pressing this key, press the FF key on the main set for another 2 seconds to enter
into the Self-Diagnosis mode.

*Even if STOP / FUNCTION key of the main set is pressed while the Self Diagnosis mode is on, function shall not be switched. Instead, confirmation of error
numbers shall begin.


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9.1.2 Setting of cassette mechanism self-diagnosis mode
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1. Activate the Self Diagnosis mode with the Deck unloaded.

2. The test mode display ( [ T ] at the 1st digit shows TEST ) shall be made and detection shall be executed to check RECINH SW, HALFSW are in OFF state.

( the tape counter display is retained )

3. Load a cassette tape ( with recording preventive tab present ) into a deck and close the cassette holder.

4. At this instant with the cassette loaded in RECINH SW, HALF SW shall be checked and confirmed at this stage by the software. Press FF key to proceed the
self-diagnosis. The FF operation shall stop automatically after 3 sec. If abnormal operation isdetected, the tape shall stop automatically after 1 sec. During the
FF operation, the Reel Pulse shall be checked by the software.

5. After the tape stop, the Error codes shall be displayed by toggling the STOP key.


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9.2 Display Location
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9.3 Display Content
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Note:

Items marked with ( ) are automatically displayed, and do not required the procedure describe in the section "Self-Diagnosis Function".

Display Symtom or condition Cause and method of correction
Code
*U01 When operating on batteries, power goes off immediately after being turned on. The batteries are depleted. Replace with new batteries.
*U02 Power cannot be switch on. The power cord (AC) or insert fresh batteries.
H01 Cassette deck does not operate correctly. Faulty cassette deck mechanism mode detection switch (DECK 1: S951, DECK 2: 971), reel motor and plunger.(Check and replace)
H02 Units does not record, or the unit goes into recording mode even when the erasure prevention tabs have been removed from the cassette. Faulty erasure-prevention tab detection switch (S974, S975) or short circuit.(Check and replace)
H03 Tape does not display, even when the tape deck play button is pressed.The motor operates when the tape deck play button is pressed, even when no Faulty tape detection switch (DECK 1:S952, DECK 2: S972) or short-circuit.(Check and replace)
cassette is loaded in the deck.
H15 The CD tray closes immediately after it is opened. Faulty contact of the CD tray open detection switch (SW790). (Check and replace)
H16 The CD tray opens immediately after it is closed. Faulty contact of the CD tray open detection switch (SW791). (Check and replace)
F01 When the play button is pressed, the tape advances only slightly and then stops. Reel pulse error. (Faulty Hall IC)(Check and replace)
F02 TPS ( Tape Program Search ) does not work. Faulty TPS signal detection or faulty plunger control.Check and replace mechanism control IC)
F15 When the CD Play button is pressed when either the power is off, or from some function other than CD, it takes excessive time ( 10 seconds or more ) Faulty traverse inner circumference position detection switch (S701).(Check and replace)
for the CD to play.
*F26 When the CD operation mode is selected by pressing CD display, and the CD does not play when it has been loaded. Communication error between servo-processor IC and microprocessor IC.(Check and replace)
F75 When a CD is loaded, "NO DISC" is displayed and the CD does not play. Faulty CD circuit power supply. (Faulty power supply IC or CD circuit power supply system.) (Check and replace). Flexible circuit board has become disconnected or broken wiring. (Check and replace) Faulty
servo-processorIC. (Check and replace)




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10 Operation Checks and Main Component Replacement Procedures
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"ATTENTION SERVICER"

Some chassis components maybe have sharp edges. Be careful when diassembling and servicing.

1. This section describes the procedures for checking the operation of the major printed circuit boards and replacing the main components.

2. For assembly after operation checks or replacement, reverse trhe respective procedures.

Sepecial reassembly procedures are described only when required.

3. Select items from the following index when checks or replacement are requirements.

4. Refer the part no. on the page of "Main Component Replacement Procedures", if necessary.

Content

Checking Procedure for each major P.C.B.

1. `SOEÝZQ Æ] 24956: Body: Checking for the Panel P.C.B.Checking for the Panel P.C.B .............................................................................................................................. P.g. 11 ~ 12

2. Checking of the Main & CD Servo P.C.B ............................................................................................................. P.g. 12 ~ 13

Disassembly and Assembly of Traverse Deck ..................................................................................................... P.g.13 ~ 14

Main Component Replacement Procedures ......................................................................................................... P.g.15 ~ 16

Warning:

This product uses a laser diode. Refer to "Precaution of Laser Diode".

ACHTUNG:

Die Lasereinheit nicht zerlegen.

Die Lasereinheit darf nur gegen eine vom Hertsteller spezifizierte Einheit ausgetauscht werden.

10.1 Checking Procedure for each major P.C.B.

10.1.1 Checking for the Panel P.C.B.

10.1.2 Checking for Main& CD Servo P.C.B.

10.2 Disassembly and Assembly of Traverse Deck

10.3 Main Component Replacement Procedures


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2/14/2010
10.1 Checking Procedure for each major P.C.B.
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10.1.1 Checking for the Panel P.C.B.

10.1.2 Checking for Main& CD Servo P.C.B.


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10.1.1 Checking for the Panel P.C.B.
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Step 2: Use a screw driver and insert into the hole. Slide the screw driver to the direction shown to open the cassette lid.




Step 3: Remove the two screws and lift up the front cabinet.




Step 5: Remove the FFC wire from CS601 and remove the front cabinet together with the Panel P.C.B.


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10.1.2 Checking for Main& CD Servo P.C.B.
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Step 2: Remove the connector CP1450 from the Main P.C.B.




Step 4: Take out the mecha chasis according to the direction shown.

Step 5: Remove the FFC wire from CS801.

Step 6: Remove the FFC wire from CP802.

Step 7: Remove the FFC wire from CS601.

Step 8: Remove the wire from CP501 which is mounted on transformer P.C.B. Take out the Main P.C.B.




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10.2 Disassembly and Assembly of Traverse Deck
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Step 1: Press down both catches on both side as shown.

Step 2: Push the clamp plate towards the catches.

Step 3: Pull the clamper away from the magnet situated inside the fixed plate.




Step 4: Remove the clamp plate and tray in sequence.




Step 5: Push the cam gear drive to about 30 anticlockwise.

Shift the spring away from the traverse.




Step 6: Press on the catch on both sides one at a time. While pressing, shift the traverse up in the manner of left to right.
Step 7: Take out the traverse in a slanting manner.




Note:

1. Follow the reverse procedure to replace the CD Traverse Unit and CD Tray.

2. Make sure that the two gear is in this position and the hole on the right gear is align with the hole below it when replacing the CD Traverse Unit and CD Tray.




Note:

When replacing the CD Tray, make sure the dented line is at position as shown.


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10.3 Main Component Replacement Procedures
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Step 1: Desolder 2 terminals of the traverse motor.

Step 2: Desolder 2 terminals of the spindle motor.




Step 3: Remove the flexible cable from CN701.

Removal of the flexible cable.

Push the top of the connector in the direction of arrow 1 and pull out the flexible cable in the direction of arrow 2.
Step 4: Push the lever in and turn the gear clock wise fully.




Step 6: Release the claw and remove the Driver Plate.
Step 7: Slide out the Optical Pick-up Unit from the indent opening.




Step 8: Do not touch the lense on the OPU.


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11 Schematic Diagram
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(All schematic diagrams may be modified at any time with the development of new technology.)

Notes:

S601 : FF / FORWARDSWITCH
S602 : REW / REVERSE SWITCH
S603 : TAPE / CD STOP SWITCH
S604 : POWER SWITCH
S605 : PRESET EQ SWITCH
S606 : VOLUME DECREASE SWITCH

S607 : VOLUME INCREASE SWITCH
S621 : CD OPEN / CLOSE SWITCH
S622 : MEMORY / CLEAR SWITCH
S623 : CLOCK / TIMER SWITCH
S624 : TIMER PLAY / REC SWITCH
S625 : CD REC MODE SWITCH
S626 : CD PLAY / PAUSE SWITCH
S627 ; TONER BAND SWITCH

S628 : TAPE PLAY SWITCH
S629 : PAUSE / PLAY SWITCH
S630 : DECK EJECT SWITCH
S701 : RESET SWITCH
S780 : OPEN SWITCH
S951 : MODE SWITCH
S952 : LEAF SWITCH
S954 : LEAF SWITCH


The voltage value and waveforms are the reference voltage of this unit measured by DC electronic voltmeter (high impedance) and oscilloscope on the basis of
chassis. Accordingly, there may arise some error in voltage values and waveformsdepending upon the internal impedance of the tester or the measuring unit.

< > ; FM No Mark : Tape

() : AM [ ] : Standby
(( )) : CD


Importance safety notice:

Components identified by mark have special characteristics important for safety. Furthermore, special parts which have purposes of fire-retardant (resistor),
high-quality sound (capacitors), low-noise (resistor), etc. are used. When replacingany of components, be sure to use only manufacturer's specified parts shown
in the parts list.

Caution !

IC, LSI and VLSI are sensitive to static electricity.

Secondary trouble can be prevented by taking care during repair.

Cover the parts boxes made of plastics with aluminium foil.

Put a conductive mat on the work table.

Ground the soldering iron.

Do not touch the pins of IC, LSI or VLSI with fingers directly.




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13 Wiring Connection Diagram
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14 Troubleshooting Guide
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15 Measurements and Adjustments
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15.1 Tuner Section

15.2 CD Section

15.3 Alignment Points


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15.1 Tuner Section
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READ CAREFULLY BEFORE ATTEMPTING ALIGNMENT
1. Set selector switch to AM or TAPE.2. Set volume level to 40.
3. Output of signal generator should be no higher than necessary to obtain an output reading.



AM-RF ALIGNMENT

Signal Generator or Sweep Generator Radio Dial Setting Indicator (Electronic Voltmeter or oscilloscope) Adjustment(Shown in Remarks
Fig.1)
Connections Frequency


Fashion a loop of several turns of wire and radiate signal 594 kHz Point of non-interference (on/about Headphone Jack (32 ) Fabricate the plug as shown in Fig. 2 and then connect the lead wires of the [*1] L3 (AM ANT Adjust for maximum
into loop of receiver. 600 kHz) plug to the measuring instrument. coil) output.
Fashion a loop of several turns of wire and radiate signal 1503 kHz Point of non-interference (on/about Headphone Jack (32 ) Fabricate the plug as shown in Fig. 2 and then connect the lead wires of the CT1 (AM ANT Adjust for maximum
into loop of receiver. 600 kHz) plug to the measuring instrument. Trimmer) output.



[*1] Fix antenna coil with wax after completing alignment.

FM-RF ALIGNMENT

Signal Generator or Sweep Generator Radio Dial Setting Indicator (Electronic Voltmeter or oscilloscope) Adjustment(Shown in Remarks
Fig.1)
Connections Frequency


Fashion a loop of several turns of wire and radiate signal 87.5 MHz Point of non-interference (on/about Headphone Jack (32 ) Fabricate the plug as shown in Fig. 2 and then connect the lead wires of the [*1] L4 (AM IFT) Adjust for maximum
into loop of receiver. 600 kHz) plug to the measuring instrument. output.



HEAD AZIMUTH ALIGNMENT

Test Tape Indicator (Electronic Voltmeter or oscilloscope) Adjustment Remarks
QZZCFM(8 kHz, - Headphone Jack (32 )Fabricate the plug as shown in Fig. 2 and then connect the lead Azimuth Screw(Shown 1. Insert a test tape (QZZFCM) and start playback in the forward direction.2. Adjust the azimuth screw for maximum
20 dB) wires of the plug to the measuring instrument. in Fig. 3) waveform on the oscilloscope and the similar output on L and R channels.
3. When adjustingthe azimuth in the reverse direction, repeat the adjustment several times because of a little slip on the
forward direction side.



CAUTION:

Please remove the screw-locking bond left on the head base when replacing the azimuth screw.

After the adjustment, apply screw lock to the azimuth adjusting screw. ( Screw-locking bond: RZZ0L01 )

TAPE SPEED ALIGNMENT

Test Tape Equipment Connection Electronic Counter Adjustment Specification Remarks


QZZCWAT(3 kHz, -10 dB) Headphone Jack (32 )Fabricate the plug as shown in Fig. 2 and then connect the lead wires of the plug to the measuring instrument. - 3000 ± 90 Hz Playmode



BIAS AND ERASE VOLTAGE CHECK

1. Set the unit to "TUNER MODE" position.

2. Insert the Normal blank tape (QZZCRA) into DECK and set the unit to "REC" mode (use "·REC / STOP" key).

3. Measure and make sure that the output is within the standard value.

4. Insert the CrO2 tape (QZZCRX).

5. Repeat steps 2 and 3.




Bias voltage for Deck 2 (Standard value): 14 ± 1mV (Normal)

BIAS FREQUENCY ADJUSTMENT

1. Set the unit to "TUNER MODE" position.
2. Insert the Normal blank tape (QZZCRA) into DECK and set the unit to "REC" mode (use "·REC / STOP" key).

3. Adjust CP1301 so that the output frequency is within the standard value.




Standard value: 98 ± 10kHz


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15.3 Alignment Points
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17 Terminal Function Of IC's
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IC701 (AN8885SBE1) Servo Amplifier

Pin No. Mark I/O Function


1 PDE I Tracking signal input 1
2 PDF I Tracking signal input 2
3 VCC I Power supply
4 PDA I Focus signal input terminal 1
5 PDB I Focus signal input terminal 2
6 LPD I APC amp input
7 LD O APC amp output
8 RF O RFsumming output
9 RFIN I Detector's input
10 CSBRT I Capacitor for OFTR connection
11 CEA I Capacitor for HPF amp connection
12 BDO O BDO output ("H" : drop out)
13 LDON I APC control
14 GND - Ground
15 /RFDET O NRFDET output ("L" : detection)
16 PDOWN O Power-down input
17 OFTR O OFTR output
18 NC O N.C.
19 ENV O 3T-ENV output
20 NC I N.C.
21 NC I N.C.
22 TEN I TE amp input
23 TEOUT O TE amp output
24 FEOUT O FE amp output
25 FEN I FE amp input
26 VREF O Reference voltage output
27 TBAL I Tracking balance control
28 FBAL I Focus balance control



IC702 (MN662790RSC) Servo Processor/Digital Processor/Digital Filter/D/A Converter
Pin No. Mark I/O Function


1 BCLK O N.C.
2 LRCK O N.C.
3 SRDATA O N.C.
4 DVDD1 I Power supply input (for digital circuit)
5 DVSS1 I GND (for digital circuit)
6 TX O Digital audio interface signal output (Latches data at first transition)
7 MCLK I Microprocessor command clock signal input
8 MDATA I Microprocessor command data signal input
9 MLD I Microprocessor command load signal input
10 SENSE O Sense signal output (OFT,FESL,MAGEND,NAJEND, POSAD,SFG) (Not used, open)
11 /FLOCK O Focus servo feeding signal output ("L": Feed)
12 /TLOCK O Tracking servo feeding signal output ("L": Feed)
13 BLKCK O Sub-code block clock signal output (BLKCKf = 75Hz during normal playback)
14 SQCK I External clock signal input for sub-code Q resistor
15 SUBQ O Sub-code Qcode output
16 DMUTE I Muting input ("H": mute)
17 STAT O Status signal output (CRC,CUE,CLVS,TTSTVP, FCLV,SQC)
18 /RST I Reset signal input
19 SMCK O 1/2-divided clock signal of crystal oscillating at MSEL = "H" (fSMCK = 8.4672 MHz) 1/4-divided clock signal of crystal oscillating at MSEL = "L" (fSMCK = 4.2336MHz)
20 CSEL I Frequency Selection Terminal H = 33.8688 MHz; L = 16.9344 MHz
21 TRV O N.C.
22 TVD O Traverse drive output
23 PC O Spindle motor ON output ("L": ON)
24 ECM O Spindle motor drive signal output (forced mode output)
25 ECS O Spindle motor drive signal output (servo error signal output)
26 KICK O N.C.
27 TRD O Traverse drive output
28 FOD O Focus drive output
29 VREF I D/A (drive) output (TVD,ECS,TRD,FOD,FBAL,TBAL) Reference voltage input
30 FBAL O Focus balance adjustment output
31 TBAL O Tracking balance adjustment output
32 FE I Focus error signal input (analog input)
33 TE I Tracking error signal input (analog input)
34 RFENV I RF envelope signal input
35 VDET I Vibration detection signal input ("H": detection)
36 OFT I Off-track signal input ("H": off track)
37 TRCRS I Track cross signal input
38 /RFDET I RF detection signal input ("L: detection)
39 BDO I Dropout signal input ("H": Dropout)
40 LDON O Laser on signal input ("H": ON)
41 PLLF2 I/O N.C.
42 DSLF2 O Tracking Offset alignment output/DSL Balance Output (DA Output)
43 WVEL O N.C.
44 ARF I RF signal input
45 IREF I Reference current input
46 DRF I DSL bias terminal (Not used, open)
47 DSLF I/O DSL loop filter terminal
48 PLLF I/O Pll loop filter terminal
49 VCOF I/O VCO loop filter terminal
50 AVDD2 I Power supply input (for analog circuit)
51 AVSS2 I GND (for analog circuit).
52 EFM O EFM signal output
53 PCK O PLL extraction clock output (fPCK = 4.321 MHz during normal playback)
54 VCOF2 I/O VCO loop filter for 33.8688 MHz conversation terminal for 16.9344 MHz crystal mode, must use other circuit
55 SUBC O Sub-code serial data output
56 SBCK I Clock input for sub-code serial data
57 VSS I GND
58 X1 IN I Crystal oscillating circuit input (f = 16.9344MHz)
59 X2 OUT O Crystal oscillating circuit input (f = 16.9344MHz)
60 VDD I Power supply input (for oscillating circuit)
61 BYTCK O Byte clock output
62 /CLDCK O Sub-code frame clock signal output (fCLDCK = 7.35 kHz during normal playback)
63 FCLK O Crystal frame clock signal output (fCLK = 7.35 kHz, double = 14.7 kHz)
64 IPFLAG O Interpolation flag output ("H": Interpolation)
65 FLAG O Flag output
66 CLVS O Spindle servo phase synchronizing signal output ("H": CLV, "L": rough servo)
67 CRC O Sub-code CRC checked output ("H": OK, "L": NG)
68 DEMPH O De-emphasis ON signal output("H":ON)
69 RESY O Frame re-synchronizing signal output
70 IOSEL I Mode Switching Terminal
71 /TEST I Test input
72 AVDD1 I Power supply input (for analog circuit)
73 OUTL O Left channel audio signal output
74 AVSS1 I GND
75 OUTR O Right channel audio signal output
76 RSEL I RF signal polarity assignment input (at "H" level, RSEL="H", at "L" level, RSEL="L")
77 IOVOD I 5V supply input
78 PSEL I Test terminal (connected to Gnd)
79 MSEL I SMCK oscillating frequency designation input("L":4.2336MHz, "H":8.4672MHz)
80 SSEL I SUBQ output mode select ("H": Q-code buffer mode)




IC703 (BA5948FPE2) Focus Coil/Tracking Coil/Traverse Motor/Spindle Motor Drive
Pin No. Mark I/O Function


1 IN2 I Motor driver (2) input
2 MUTE2 I Driver mute control input (CH2)
3 IN1 I Motor driver (1) input
4 MUTE1 I Driver mute control input (CH1)
5 NC - Not used
6 NC - Not used
7 NC I Not used
8 NC - Not used
9 PGND1 - Ground connection (1) for driver
10 PVCC1 I Power supply (1) for driver
11 D1- O Motor driver (1) reverse - action output
12 D1+ O Motor driver (1) forward - action output
13 D2- O Motor driver (2) reverse - action output
14 D2+ O Motor driver (2) forward - action output
15 D3- O Motor driver (3) reverse - action output
16 D3+ O Motor driver (3) forward - action output
17 D4- O Motor driver (4) reverse - action output
18 D4+ O Motor driver (4) forward - action output
19 PVCC2 I Power supply (2) for driver
20 GND - GND (CH2,CH3.CH4)
21 NC - Not used
22 NC - Not used
23 NC - Not used
24 NC - Not used
25 VCC I Power supply terminal
26 BIAS I Bias amplifier input
27 IN4 I Motor driver (4) input
28 IN3 I Motor driver (3) input
IC801 (MN101C38ABB) MICON

Pin No. Mark I/O Function


1 COM3 O LCD common output
2 COM2 O LCD common output
3 COM1 O LCD common output
4 COM0 O LCD common output
5 VLC3 - LCD bias
6 VLC2 - LCD bias
7 VLC1 - LCD bias
8 VDD - VDD +5V
9 OSC2 O 4.19 MHz Ceramic OSC output
10 OSC1 I 4.19 MHz Ceramic OSC input
11 VSS - Ground
12 X1 I 32.768kHz OSC input
13 X0 O 32.768kHz OSC output
14 MMOD I Microprocessor mode set to "L"
15 VREF- - Analog reference ground
16 KEY1 A/D Key input 1
17 KEY2 A/D Key input 2
18 REG_1 I Region setting 1
19 REG_2 I Region setting 2
20 REG_3 I Region setting 3
21 REG_4 I Region setting 4
22 PDET A/D Power supply voltage detect
23 ADL_IN A/D Deck mechanism condition input
24 VREF+ O +5 reference for A/D
25 NC O No connection
26 SUBQ I CD subcode data input
27 SQCK O CD subcode data clock
28 MBP1 O Micro-P beat proof control output 1
29 MBP2 O Micro-P beat proof control output 2
30 T_MUTE O Tuner mute
31 PLL DO I PLL if count input
32 /RESET I System reset input
33 PLL DA O PLL data output
34 PLL CLK O PLL clock output
35 PLL CE O PLL chip enable output
36 BP O Beat proof for AM
37 /DMT O Tape mute output
38 BLKCK I CD subcode block clock input
39 RMT_IN I Remote control input
40 /VCCDET I Laser on signal input ("H": ON)
41 CDOP_SW I CD open switch
42 PHOTO_I I Tracking Offset alignment output/DSL Balance Output (DA Output)
43 MOTOR_L O N.C.
44 REC_H O RF signal input
45 PL O Reference current input
46 SP_CLK O DSL bias terminal (Not used, open)
47 SP_DAT O DSL loop filter terminal
48 ST_LTH O Pll loop filter terminal
49 CD_L O VCO loop filter terminal
50 MUTE_A O Power supply input (for analog circuit)
51 MCLK O GND (for analog circuit).
52 MDATA O EFM signal output
53 MLD O PLL extraction clock output (fPCK = 4.321 MHz during normal playback)
54 STAT I CD status input
55 CD_RESET O CD RST output
56 RESET_SW I CD limit SW input for the most inner point
57 CD_OPEN O CD open input
58 CD_CLOSE O CD close input
59 PCNT O Power control output
60 REM_STBY I Remote standby
61 AI_JOG1 I AI JOG input 1
62 AI_JOG2 I AI JOG input 2
63 EDATA I/O EEPROM data
64 ECLK O EEPROM clock
65 ECS O EEPROM chip select
66 UNUSED I Connect to GND
67 CD_LCLOSE O CD CLOSE SLOW
68 CD_LOPEN O CD OPEN SLOW
69 SV O Sound virtualizer
70 SEG31 I Connect to GND
71~100 SEG30~SEG1 O LCD segment drive output




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18 Parts Location and Replacement Parts List
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Note:

Important safety notice:

Components identified by mark have special characteristics important for safety.

Furthermore, special parts which have purpose of fire-retardant (resistors), high-quality sound (capacitors), low-noise (resistors), etc. are used.

When replacing any of these components, be sure to use only manufacturer's specified parts shown in the parts list.

The parenthesized indications in the Remarks columns specify the areas or colour. (Refer to the cover page for area or colour)

Parts without these indications can be used for all areas.

Warning: This product uses a laser diode. Refer to caution statements In "Precaution of Laser Diode"

ACHTUNG:

Die Lasereinhelt nicht zerlegen.

Die Lasereinhelt darf nur gegen eine vom Hertsteller spezifizierte Einheit ausgetauscht werden.

Capacitor values are in microfarads ( F) unless specified otherwise, P=Pico-farads (pF), F=Farads.

Resistance value are in ohms, unless specified otherwise, 1K=1,000 (OHM).

The marking (RTL) indicates that the Retention Time is limited for this item. After the discontinuation of this assembly in production, the item will continue to
be available for a specific period of time. The retention periodof availability is dependant on the type od assembly, and in accordance with the laws govening
part and product retention. After the end of this period, the assembly will no longer be available.

[M] Indicates in the Remarks columns indicates parts supplied by MESA .

The "(SF)" mark denotes the standard part.

Reference for O/I book languages are as follows:

Ar : Arabic Cf : Canadian French Cz : Czech Da : Danish
Du : Dutch En : English Fr : French Ge : German
It : Italian Ko : Korean Po : Polish Ru : Russian
Sp : Spanish Sw : Swedish Co : Traditional Chinese Cn : Simplified Chinese


18.1 Deck Mechanism (RAA4401)

18.1.1 Deck Mechanism Parts Location

18.1.2 Deck Mechanism Parts List

18.2 CD Loading Mechanism

18.2.1 CD Loading Mechanism Parts Location

18.2.2 CD Loading Mechanism Parts List

18.3 Cabinet

18.3.1 Cabinet Parts Location

18.3.2 Cabinet Parts List

18.4 Electrical Parts List

18.5 Packing Materials& Accessories Parts List

18.6 Packaging


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18.1 Deck Mechanism (RAA4401)
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18.1.1 Deck Mechanism Parts Location

18.1.2 Deck Mechanism Parts List


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18.1.2 Deck Mechanism Parts List
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Ref. No. Part No. Part Name & Description Remarks
CASSETTE DECK


101 RED0062 HEAD BLOCK UNIT [M]
103 RDG0300 REEL BASE GEAR [M]
104 RDG0301 WINDING RELAY GEAR [M]
105 RDK0026 MAIN GEAR [M]
107 RDV0033-4 WINDING BELT [M]
108 RDV0064 CAPSTAN BELT [M]
110 RMB0312 TRIGGER LEVER SPRING [M]
111 RMB0400 REEL SPRING [M]
112 RMB0403 HEAB PANEL SPRING [M]
113 RMB0404 BRAKE ROD SPRING [M]
114 RMB0406 FR LEVER SP [M]
115 RMB0408 THRUST SPRING [M]
116 RML0370 TRIGGER LEVER [M]
117 RML0371 FR LEVER [M]
118 RML0372 WINDING LEVER [M]
119 RML0374 EJECT LEVER [M]
120 RMM0131 BRAKE ROD [M]
121 RMM0133-1 EJECT ROD [M]
122 RMQ0519 REEL HUB [M]
123 RMS0398-1 MOVING CORE [M]
124 RSJ0003 PLUNGER ASSY [M]
125 RMC0061 PACK SPRING [M]
126 RXF0049 FLYWHEEL `F' ASS'Y [M]
127 RXL0151 E-HEAD ARM ASS'Y [M]
128 RXG0040 FF RELAY GEAR ASS'Y [M]
129 RMK0283A-J SUB-CHASSIS [M]
130 RXL0124 PINCH ARM `F' ASS'Y [M]
130-1 RMB0401 PINCH ARM SPRING `F' [M]
132 RXL0126 WINDING ARM ASS'Y [M]
133 RXQ0412 HEAD PANEL ASS'Y [M]
133-1 RMB0405 FR ROD SPRING [M]
133-2 RMM0132 FR ROD [M]
134 REM0064-2 CAP MOTOR ASS'Y [M]
135 RHD26022 MOTOR SCREW [M]
136 XTW2+5L HEAD BLOCK UNIT SCRE [M]
137 XTW26+10S SUB-CHASSIS SCREW [M]
138 XYC2+JF17 PCB EARTH SCREW [M]
139 RFKJSTR280PP MECHANISM CHASSIS ASS' [M]
Y




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18.2.2 CD Loading Mechanism Parts List
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Ref. No. Part No. Part Name & Description Remarks
TRAVERSE DECK


301 RAE0155Z-1V CT100W TRAVERSE [M]
302 RDG0455 TRAVERSE GEAR (A) [M]
303 RDG0456 TRAVERSE GEAR (B) [M]
304 RFKNCT100 TRAVERSE BASE ASS'Y [M]
304-1 RDG0457 LOAD GEAR (A) [M]
304-10 RXQ0632 TRV MOTOR UNIT [M]
304-2 RDG0458 LOAD GEAR (B) [M]
304-3 RDG0459 LOAD GEAR (C) [M]
304-4 RME0369 PRESS SPRING [M]
304-5 RME0291 LOCK SPRING [M]
304-6 RML0551 TRG LEVER [M]
304-7 RML0552 LOCK LEVER [M]
304-8 RMM0219 STOPPER [M]
304-9 XQN17+C28F SCREW [M]
305 RDG0460 CAM GEAR [M]
306 RDG0461 DRIVE GEAR [M]
307 RGQ0254-K TRAY [M]
308 RHM0001 MAGNET [M]
309 RMB0603 FLOATING SPRING [M]
310 RME0288 CENTERING SPRING [M]
311 RFKNXED50-S CLAMPER HOLDER ASS'Y [M]
312 RMG0510-K FLOATING RUBBER (A) [M]
313 RMG0511-K FLOATING RUBBER (B) [M]
314 RMK0422 MECHA CHASSIS [M]
315 RMM0218 TRAVERSE DRIVE RACK [M]
316 RHD30083 CAM. GEAR SCREW [M]
317 RMR1223-K CLAMP PLATE [M]
318 RMR1242-X1 FIXTURE [M]
320 XTN2+6G SCREW [M]
321 RXQ0704 OPU UNIT [M]




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18.3.2 Cabinet Parts List
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Ref. No. Part No. Part Name & Description Remarks
CABINET AND CHASSIS


1 RFKKXES27EBS UPPER CABINET ASS'Y [M]
1-1 RKWX0140-Q LCD PANEL [M]
2 RKSX0036L-H BOTTOM CABINET [M]EG
2 RKSX0036M-H BOTTOM CABINET [M]E
2 RFKJXES27EBS BOTTOM CABINET ASS'Y [M]EB
3 REX0980 MAIN TO CD [M]
4 REXX0212 MOTOR WIRE [M]
5 REEX0080 CD FFC [M]
6 RGKX0052B-A FRONT PANEL [M]
7 RDG0183-J DAMPER GEAR [M]
8 RGB0115-S BADGE [M]
9 RAS8P22-B SPEAKER [M]
10 RJC511XA BATTERY TERMINAL [M]
11 RGKX0051-1S CD TRAY LID [M]
12 RJC751YB UM-3 BATTERY SPRING [M]
13 RJC91008-1 +- BATTERY TERMINAL [M]
14 RKFX0080-1S CASS. LID [M]
15 RKHX0011-H HANDLE [M]
16 RKK0073-1H BATT. COVER [M]
17 RKQ0224-W HANDLE FIXTURE [M]
18 RKTX0007-1S SPK P