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SERVICE MANUAL




· OPTION
RK5014 RACK MOUNT KIT

I CONTENTS
SPECIFICATIONS .................................................................. 3/5
DIMENSIONS .............................................................................. 7
PANEL LAYOUT ......................................................... 8
CIRCUIT BOARD LAYOUT .................................. 12
WIRING DIAGRAM ............................................................. 13
OVERALL ASSEMBLY WIRING DRAWING ................... 14
DISASSEMBLY PROCEDURES ............................................. 27
LSI PIN DESCRIPTION .................................................. 37
IC BLOCK DIAGRAM ...................................................... 40
CIRCUIT BOARDS ........................................................... 42
TEST PROGRAM ................................................ 67/73
INSPECTIONS .......................................................................... 79/91
PA UNIT INSPECTION ...................................... 103/106
PS CIRCUIT BOARD REPAIR GUIDE
.............................................................. 110/120
PARTS LIST
IC & DIODE FIGURES
This document is printed on chlorine free (ECF) paper.
BLOCK DIAGRAM
CIRCUIT DIAGRAM




PA 011824
EMX5016CF: xxxxxx-xxxxxx
RK5014: 200604-005250 HAMAMATSU, JAPAN
Copyright (c) Yamaha Corporation. All rights reserved. 06.07
EMX5016CF



IMPORTANT NOTICE
This manual has been provided for the use of authorized Yamaha Retailers and their service personnel. It has been assumed that basic service
procedures inherent to the industry, and more specifically Yamaha Products, are already known and understood by the users, and have
therefore not been restated.

WARNING: Failure to follow appropriate service and safety procedures when servicing this product may result in personal injury, destruc-
tion of expensive components and failure of the product to perform as specified. For these reasons, we advise all Yamaha
product owners that all service required should be performed by an authorized Yamaha Retailer or the appointed service
representative.
IMPORTANT: This presentation or sale of this manual to any individual or firm does not constitute authorization, certification, recognition of
any applicable technical capabilities, or establish a principal-agent relationship of any form.

The data provided is believed to be accurate and applicable to the unit(s) indicated on the cover. The research engineering, and service
departments of Yamaha are continually striving to improve Yamaha products. Modifications are, therefore, inevitable and changes in specifica-
tion are subject to change without notice or obligation to retrofit. Should any discrepancy appear to exist, please contact the distributor's Service
Division.

WARNING: Static discharges can destroy expensive components. Discharge any static electricity your body may have accumulated by
grounding yourself to the ground bus in the unit (heavy gauge black wires connect to this bus).
IMPORTANT: Turn the unit OFF during disassembly and parts replacement. Recheck all work before you apply power to the unit.


WARNING: CHEMICAL CONTENT NOTICE!
The solder used in the production of this product contains LEAD. In addition, other electrical/electronic and/or plastic (Where applicable)
components may also contain traces of chemicals found by the California Health and Welfare Agency (and possibly other entities) to cause
cancer and/or birth defects or other reproductive harm.

DO NOT PLACE SOLDER, ELECTRICAL/ELECTRONIC OR PLASTIC COMPONENTS IN YOUR MOUTH FOR ANY REASON WHAT SO
EVER!

Avoid prolonged, unprotected contact between solder and your skin! When soldering, do not inhale solder fumes or expose eyes to solder/flux
vapor!

If you come in contact with solder or components located inside the enclosure of this product, wash your hands before handling food.


IMPORTANT NOTICE FOR THE UNITED KINGDOM
Connecting the Plug and Cord
WARNING: THIS APPARATUS MUST BE EARTHED
IMPORTANT. The wires in this mains lead are coloured in accordance with the following code:
GREEN-AND-YELLOW: EARTH
BLUE: NEUTRAL
BROWN: LIVE
As the colours of the wires in the mains lead of this apparatus may not correspond with the coloured markings identifying the terminals in your
plug, proceed as follows:
The wire which is coloured GREEN and YELLOW must be connected to the terminal in the plug which is marked by the letter E or by the safety
earth symbol or colored GREEN or colored GREEN and YELLOW.
The wire which is coloured BLUE must be connected to the terminal which is marked with the letter N or coloured BLACK.
The wire which is coloured BROWN must be connected to the terminal which is marked with the letter L or coloured RED.




I WARNING
Components having special characteristics are marked and must be replaced with parts having specification equal to those originally
installed.




2
EMX5016CF



I SPECIFICATIONS
· General Specifications
* All level controls are nominal, when measured. Output impedance of signal generator: 150




3
EMX5016CF


· Input Characteristics




· Output Characteristics




4
EMX5016CF




5
EMX5016CF




6
EMX5016CF



I DIMENSIONS




444 (440 excluding screw heads)
155
6
145




8
493
485




Unit: mm




7
EMX5016CF



I PANEL LAYOUT
· Controls on Each Channel

Channels Channels 1 INPUT A and INPUT B Jacks (Channels 1 to 8)
1 to 8 9/10 to 15/16 2 LINE/MIC Jacks (Channels 9/10 to 15/16)
(Monaural) (Stereo)
3 INSERT I/O Jack (Channels 1 to 8)
4 [26 dB] Switch (Channels 1 to 8)
5 GAIN Control
6 80 (High Pass Filter) Switch
1 7 COMP knob (Channels 1 to 8)
2 8 Equalizer (HIGH, MID, and LOW)
9 AUX 1/2 Knobs (PRE/POST)
0 PRE Switch
3
A EFF 1/2 Knobs
B PAN Control (Channels 1 to 8); BAL Control (Channels 9/10
to 15/16)
C ON Switch
4 D PEAK Indicator
5 5 E SIGNAL Indicator
F PFL (Pre-Fader Listen) Switch
6 6
G Channel Fader
7


1
2
8 8 3
4
5
6
7
8
9
9 0 9 0 0
A
B

A A C
D
B B E
F
D C D C G
E E
F F




G G




8
EMX5016CF




· Digital Effects Section

H SEND Jacks (EFF 1, EFF 2 / AUX 1, AUX 2)
I PROGRAM Dials
J PARAMETER Knobs
H K AUX 1/2 Knobs
L EFF 1/2 ON Switches/Indicators
M PFL (Pre-Fader Listen) Switches
N EFF 1/2 RTN Faders



H
I
J
K
L
M
N




I I



J

J

K K


L L

M
M




N N




9
EMX5016CF




· Master Section

O ST SUB OUT Jacks
Q P REC OUT Jacks
O Q EFF 1/2 ON/OFF Jacks
T
R ST OUT Jacks
S PHONES Jack
T LAMP Jack
R
P U GEQ (Graphic Equalizer) display
S V GEQ +/- Switches
W GEQ ON Switch
X FRC MEASURE/CORRECT switch (MEASURE mode, COR-
RECT mode)
Y VOCAL, DANCE, SPEECH Switches
W
Z USER 1, USER 2, USER 3 Switches
X [ Feedback Suppressor (AUTO mode, MANUAL mode)
U \ MAXIMIZE ON switch
Y ] LIMITER Indicators
^ Maximum Output Switch
a POWER AMP Switch
V Z
b YS Processing Switch
c PHANTOM Switch and Indicator
\ d LEVEL Meters
[
e ST/AFL-PFL Switch
] f PHONES Control
b g ST SUB OUT Control
c
h STANDBY Switch
_ i PFL (Pre-Fader Listen) Switch
d
j AFL (After-Fader Listen) Switches
a k AUX 1 and AUX 2 Faders
l ST Master Fader
e
O
P
Q
f
R
g S
T
U
h
V
i W
j X

Y
Z
[

k l \
]
^
a
b
c
d
e
f
g
h
i
j
k
l

10
EMX5016CF




· Rear Panel

m SPEAKERS jacks
n POWER Switch
o AC IN Connector
p Ground Screw



m
n
p o n m o
p




11
EMX5016CF



I CIRCUIT BOARD LAYOUT

Rear




OUT

JK INLET

PN




PS
DSP

MAIN PA




Front
Panel Assembly Bottom Assembly




12
I WIRING DIAGRAM
FAN2 FAN1

CN904 CN100 CN101 PN
(10P) (18P) (2P)


JK
18
OUT W303 W304
W305 CN301 CN303 INLET
CN302
CN101 CN102 CN103 CN104 CN105 CN106 CN107 CN108 CN109 BLACK
(9P) (9P) (9P) (9P) (9P) (9P) (9P) (9P) (5P)
BROWN 16 17 GRAY
7
CN101 CN102 CN103 CN104 CN105 CN106 CN107 CN108 CN109
(9P) (9P) (9P) (9P) (9P) (9P) (9P) (9P) (5P) CN404 (2P)
PA CN410 CN402 PS
9 10 8
VIOLET YELLOW CN905 (2P)
BLACK
11
CN100 (18P) W105 WHITE
W102 13
CN101 W107 BLUE
CN801 (14P) 15
(20P) CN800 CN902
(20P) 1 (14P)
MAIN DSP CN405 CN406
BLACK W103
CN409 CN407 CN408
W101 W104
12 RED
W106
CN906 (4P) 14 ORANGE
CN906
3 (4P)
CN903 (9P) 6
2
CN901 (8P) CN901(8P) CN903 (9P)

CN904 (10P) CN907 (2P)

indicates that connectors are connected directly to circuit board.
4
5

Assembly Name Connection Remarks Assembly Name Connection Remarks
No. Part No. Location No. Part No. Location

1 WG234700 Jumper Wire PA-CN101 <-> PS-CN902 14P-260 260 0 WG094600 Connector Assembly B&C PA-W103 <-> OUT-CN303 Black W103
2 WE325100 Connector Assembly JK-CN904 <-> PS-CN904 10P-650 430 A WG094100 Connector Assembly B&C OUT-W305 <-> PS-CN407 Black W305
3 WG456800 Connector Assembly MAIN-CN906 <-> PS-CN906 SIG 440 B WG093600 Connector Assembly B&C PA-W104 <-> PS-CN405 Red W104
4 WE321500 Connector Assembly MAIN-CN903 <-> PS-CN903 9P-350 460 C WG094000 Connector Assembly B&C PA-W105 <-> PS-CN409 White W105
5 WE318600 Connector Assembly MAIN-CN901 <-> PS-CN901 8P-400 450 D WG093700 Connector Assembly B&C PA-W106 <-> PS-CN406 Orange W106




EMX5016CF
6 WE301000 Connector Assembly PN-CN101 <-> PS-CN904 2P-600 465 E WG093800 Connector Assembly B&C PA-W107 <-> PS-CN408 Blue W107
7 WH292600 Flexible Flat Cable PN-CN100 <-> DSP-CN100 18P-180 490 F WG094200 Connector Assembly B&C INLET-W303 <-> PS CN410 Brown W303
8 WG094500 Connector Assembly B&C PA-W101 <-> OUT-CN302 Yellow W101 G WG094300 Connector Assembly B&C INLET-W304 <-> PS-CN402 Gray W304
9 WG094400 Connector Assembly B&C PA-W102 <-> OUT-CN301 Violet W102 H WG094900 Connector Assembly INLET-GND Green/Yellow
13
EMX5016CF



I OVERALL ASSEMBLY WIRING DRAWING
* The number surrounded by circle shows a location of parts list.


1. FFC Cable
The FFC cable [490] is processed as shown in the fig- c. The fingernail in the FFC cable cover is hung on the
ure below beforehand. FFC cable. (two places)


Terminal side
Terminal side


11
Only one side

Protection plate

Protection plate


The FFC cable cover [495] is installed in the FFC cable
[490].



a. The FFC cable is passed through the hole of the
FFC cable cover as shown in the figure below.




d. The edge side in the FFC cable cover is moved to
"'# protection plate of the FFC cable.



"'


Protection plate
b. The FFC cable is passed through the hole that is on
the opposite side of the above-mentioned insertion Slide
entrance.




e. Completed figure




14
EMX5016CF


2. PN Circuit Board [480]
1. The FFC cable [490] is inserted in connector CN100.

* Make the terminal the upper surface and insert the wire harness.



CN100

The terminal in the wire
harness is upward.



490




The bent terminal side is inserted.




It was inserted.




2. The adhesive tape [497] is pasted so that the FFC cable [490] should not come off connector CN100.


It begins to paste it from the edge
side of connector CN100.



A remaining amount is pasted along the
FFC cable [490].



50




3. The wire harness [465] is inserted in connector CN101.



CN101



465




15
EMX5016CF


4. The wire harness [465] is fixed to the FFC cable [490] with the adhesive tape [497]. A remaining amount is wrapped
around the FFC cable [490].



"'


"'% #



"$#




5. Escastion GEQ [470] is installed in a top cover [520].



6. The PN circuit board [480] is installed in escastion GEQ [470].


Attention when PN circuit board is installed in escastion

Prevent the wire harness [465] being placed between escastion and the PN circuit board, or prevent the wire harness
from going out of other holes.




NG NG

OK

3. JK Circuit Board
1. The wire harness [430] is inserted in connector CN904. 2. The wire harness [430] is fixed by the mini-clamp [420].




CN904



"
430




16
EMX5016CF


* Fix the wire harness [430] so as not to overflow the circuit board's edge.




Do not overflow the circuit board.




It fixes carefully by the mini-clamp so that the wire harness [430] is not placed for JK circuit board and a top cover.



3. Wire harness [430] is passed through the hole.




Pass through the hole.




4. MAIN Circuit Board
1. The wire harness [440] is inserted in connector 2. Three wire harnesses [440, 450, 460] are passed
CN906. through the hole on the side of the connector.


The wire harness [460] is inserted in connector
CN903. The connector is vertically set up and passed through
the hole.
The wire harness [450] is inserted in connector
CN901.




""

"$ Pass through the hole.



"#




17
EMX5016CF


5. Panel Assembly
MAIN circuit board and JK circuit board is mounted on a top cover. However, note the following points.


* The FFC cable [490] must pass the slit in the JK Pass the wire harness [465] through the same hole as
circuit board [370]. the wire harness [430].




430
490
Pass through the hole.
Pass through the hole.


465
370




1. Shield DSP [570] is mounted.



2. The FFC cable [490] is inserted in CN100 of the DSP circuit board [590].



590


CN100

The terminal protection plate (blue) is
upturned and inserted.



490

Before insert




Confirm the locked thing.




After insert




18
EMX5016CF


3. The DSP circuit board [590] is mounted on the MAIN 6. Wire harness is fixed by the wire harness clamp.
circuit board.
The wire harness clamp in figure fixes only the wire
harness [430, 465].




#'




4. When shield MIX [620] was mounted, wire harness
[430, 465] is passed through a near hole.


All wire harness is fixed with wire saddle [670].


Pass through the hole.



430

465




5. When shield MIX [620] was mounted, wire harness
[440, 450, 460] is passed through a near hole.
Completed figure




Pass through the hole.




440 450 460




19
EMX5016CF


6. Bottom Assembly


A black, purple, yellow wire is bundled
and it twists it four times.




A red, orange, white, blue wire is bundled
and it twists it two times.




All wire are bundled with tai [310].




$ It inserts it so that the first of the wire
(red line) may become one pin of the
connector.




After the above-mentioned end of work, the PA unit is installed in the bottom cover unit.




20
EMX5016CF


· Data line filter [150] installation
The data line filter is installed as follows.



1 2




The wire rolls the hole of the data line $
filter twice.




3




Safety earth installation place: Used Screw [170]




The data line filter is installed as follows. (U destination)

1
The wire rolls the hole of the data line
filter once.




2
160

The data line filter is fixed
at the angle shown in figure.




21
EMX5016CF


· Between PA unit ­ PS circuit board

It inserts it so that the first of the wire
(red line) may become one pin of the
connector.




Expansion



The color name of the circuit board is matched to the
color of the wire harness, and it inserts it in each
faston terminal.



Color of wire: Blue Circuit board display: BLUE

Color of wire: Orange Circuit board display: ORANGE

Color of wire: Red Circuit board display: RED

Color of wire: White Circuit board display: WHITE




· Between PS circuit board ­ INLET circuit board
H, B, A, O destination




A brown, gray wire is bundled and it
twists it four times.




The color name of the circuit board is matched to the
color of the wire harness, and it inserts it in each
faston terminal.



Color of wire: Gray Circuit board display: GRAY

Color of wire: Brown Circuit board display: BROWN


22
EMX5016CF


U destination
There is no necessity that bundles the wire of brown and gray and twists it.



The color name of the circuit board is matched to the
color of the wire harness, and it inserts it in each
faston terminal.

Color of wire: Gray Circuit board display : GRAY
Color of wire: Brown Circuit board display : BROWN




· Between PA unit ­ OUT circuit board

The color name of the circuit board is matched to the
color of the wire harness, and it inserts it in each
faston terminal.



Color of wire: Yellow Circuit board display: YELLOW

Color of wire: Black Circuit board display: BLACK

Color of wire: Violet Circuit board display: VIOLET




· Between PS circuit board ­ OUT circuit board




The wire harness (black) that has gone out of
the OUT circuit board is wrapped around the wire harness
that comes from the PA unit three times.




The color name of the circuit board is matched to the
color of the wire harness, and it inserts it in each
faston terminal.



Color of wire: Black Circuit board display: BLACK




23
EMX5016CF


· Fixation of wire harness
OUT circuit board




Wire are bundled with tai [205].
(H, B, A, O destination)



U destination is not done.




On PS circuit board

All wire are bundled with tai [250].




PS circuit board All wire are bundled with tai [310].
PS circuit board




· Wire harness fixation of fun

The wire of the fan is passed through two holes
that exist in duct PA [280].




The wire of the fan is fixed
with the adhesive tape [315].




24
EMX5016CF




The wire is pushed into the crack and it fixes.




The connector in the wire harnesses is inserted in connector CN404 and CN905 of the PS circuit board.
(There is no problem even if it inserts it in which connector.)




7. Wire Harness Fixation Between Panel Assembly and Bottom Assembly

1. The wire harness [430] is inserted in connector
CN904 in PS circuit board.



The wire harness [440] is inserted in connector "$ "! "# ""
CN906 in PS circuit board.



The wire harness [450] is inserted in connector
CN901 in PS circuit board.



The wire harness [460] is inserted in connector
CN903 in PS circuit board.


"$#
The wire harness [465] is inserted in connector
CN907 in PS circuit board.




25
EMX5016CF


2. The wire harness is fixed with the style pin that has placed to the PS circuit board. (six places)




Expansion




Expansion




3. The wire harness that comes from panel assembly is fixed with the wire saddle that has placed to the PS circuit board.




26
EMX5016CF


I DISASSEMBLY PROCEDURES
1. Panel Assembly (Time required: 5 min.)
1-1 Remove the three (3) screws marked [720]. (Fig. 1)
1-2 Remove the twelve (12) screws marked [710] (6 on the
right and 6 on the left). (Fig. 1)
1-3 Remove the five (5) screws marked [730]. (Fig. 1)
1-4 Slide the panel assembly about 10mm toward the front
and lift its rear. Then disconnect the connector of the
harness of the panel assembly and remove the harness
from the clamps.
1-5 The panel assembly can then be removed.




Panel Assembly Panel Assembly




[730]




[710] [710]




[720]




[710]: Bind Head Tapping Screw-S 4x8 MFZN2B3 (WE994800)
[720]: Bind Head Tapping Screw-S 3x8 MFZN2B3 (WF257500)
[730]: Bind Head Tapping Screw-S 3x8 MFZN2B3 (WF257500)

(Fig. 1)



27
EMX5016CF


2. DC Fan (Time required: 10 min.)
2-1 Remove the panel assembly. (See procedure 1.)
2-2 Remove the two (2) plastic rivets marked [290A] and
remove the fan shield. (Fig. 2)
2-3 Remove the screw marked [300] and plastic rivet marked
[290B]. (Fig. 2)
2-4 Remove the filament tape. (Fig. 2)
2-5 Disconnect the connector of the DC fan and pull the
harness out of the hole in the duct PA.
2-6 Slide the duct PA toward the rear and lift it for removal.
(Fig. 2)
2-7 Remove the two (2) screws marked [80], two (2) nuts
marked [70] and two (2) washers marked [65] per each
DC fan. (Fig. 2)
2-8 Remove the DC fan.

Fan Shield

DC Fan
[290A] [290A]
Fan Shield
[290A]



Duct PA


[300]




Filament Tape


[290B]

[300] [80]
DC Fan
[65]


[290B]
[80] [80] [65]

[65]
[70]



[70] DC Fan


[65]: Flat Washer 4x8x0.8 MFZN2W3 (WF578600)
[70]: Hexagonal Nut M4 #1 (WG169200)
[80]: Bind Head Screw 4x35 MFZN2B3 (WE999200)
[290A/B]:Plastic Rivet NRP-345 (CB815740)
[300]: Bind Head Tapping Screw-P 3x10 MFZN2W3 (WF001000)

(Fig. 2)



28
EMX5016CF


3. OUT Circuit Board (Time required: 10 min.)
3-1 Remove the panel assembly. (See procedure 1.)
3-2 Remove the four (4) screws marked [190], two (2) screws
marked [200] and two (2) plastic nuts. (Fig. 3)
3-3 Disconnect the connector of the harness.
3-4 The OUT circuit board can then be removed. (Fig. 3)


Plastic Nut


[190]
OUT [200] [200]




[190]: Flat Fillister H.Tapping 3x8 MFZN2B3 (WF790100)
[200]: Bind Head Tapping Screw-S 3x8 MFZN2B3 (WF257500)

(Fig. 3)




[177] (Except for U, A models)




Shield Inlet A (Except for U, A models)




[230]
Coil
[140] [170]

[130]


INLET




[140] [160]


[130]: Bind Head Tapping Screw-S 3x8 MFZN2B3 (WF257500)
[140]: PW Head Tapping Screw-P 3x10-10 MFZN2W3 (WF765500)
[160]: PW Head Tapping Screw-P 3x10-10 MFZN2W3 (WF765500)
[170]: Bind Head Tapping Screw-S 4x8 MFZN2W3 (WE941800)
[177]: Bind Head Tapping Screw-S 3x6 MFZN2W3 (WE877900)
[230]: PW Head Tapping Screw-P 3x10-10 MFZN2W3 (WF765500)

(Fig. 4)



29
EMX5016CF


4. Coil, INLET Circuit Board
(Time required: 15 min.)
4-1 Remove the panel assembly. (See procedure 1.)
4-2 Remove the OUT circuit board. (See procedure 3.)
4-3 Remove the three (3) screws marked [230], three (3)
screws marked [177] and then remove the shield inlet A
with the damper inlet. (Fig. 4)
4-4 Remove the screw marked [160] and the screw marked
[170] to remove the coil. (Fig. 4)
4-5 Remove the three (3) screws marked [130] and seven
(7) screws marked [140]. (Fig. 4)
4-6 The INLET circuit board can then be removed. (Fig. 4)



5. PS Circuit Board (Time required: 15 min.)
5-1 Remove the panel assembly. (See procedure 1.)
5-2 Remove the OUT circuit board. (See procedure 3.)
5-3 Remove the three (3) screws marked [230A], three (3)
screws marked [177] and then remove the shield inlet A
with the damper inlet. (Fig. 5)
5-4 Remove the eight (8) screws marked [230B] and the
screw marked [231]. (Fig. 5)
5-5 The PS circuit board can then be removed. (Fig. 5)


[177] (Except for U, A models)




Shield Inlet A (Except for U, A models)



[230A]

[231]

PS
[230B] [230B]




[230B]


[177]: Bind Head Tapping Screw-S 3x6 MFZN2W3 (WE877900)
[230A/B]:PW Head Tapping Screw-P 3x10-10 MFZN2W3 (WF765500)
[231]: Bind Head Tapping Screw-P 3x10 MFZN2W3 (WG776100)

(Fig. 5)




30
EMX5016CF


6. PA Circuit Board (Time required: 25 min.)
6-1 Remove the panel assembly. (See procedure 1.)
6-2 Remove the two (2) plastic rivets marked [290A] and
then remove the fan shield. (Fig. 6)
6-3 Remove the screw marked [300] and plastic rivet marked
[290B]. (Fig. 6)
6-4 Disconnect the connector of the DC fan.
6-5 Slide the duct PA toward the rear and lift it for removal.
(Fig. 6)
6-6 Remove the six (6) screws marked [270]. (Fig. 6)
6-7 Remove the power amplifier unit. (Fig. 6)
6-8 Remove the fifteen (15) screws marked [50] and twelve
(12) screws marked [60]. (Fig. 6)
6-9 Separate the PA circuit board, radiation sheet A, radia-
tion sheet B and heat sink PA. (Fig. 6)


Fan Shield

[290A] [290A]



Heat Sink PA
[50]


[60] [60]

[50] [50]
[270] [270] PA

[60] [60]


[50]
[50]
PA
Power Amplifier Unit




Radiation Sheet [60] Radiation Sheet



[300] [290B]
Duct PA



[50]: Bind Head Screw 3x12 MFZN2W3 (WE877700)
[60]: Bind Head Tapping Screw-B 3x8 MFZN2W3 (WE774300)
[270]: Bind Head Tapping Screw-P 3x10 MFZN2W3 (WF001000)
[290A/B]:Plastic Rivet NRP-345 (CB815740)
[300]: Bind Head Tapping Screw-P 3x10 MFZN2W3 (WF001000)

(Fig. 6)




31
EMX5016CF


7. Shield MIXASS with card spacer, harness
clamps and wire saddle
(Time required: 10 min.)
7-1 Remove the panel assembly. (See procedure 1.)
7-2 Remove the six (6) screws marked [630], four (4) screws
marked [640] and screw marked [645]. (Fig. 7)
7-3 Pull the harness out of the hole in the shield MIXASS.
(Fig. 7)
7-4 Remove the shield MIXASS with card spacer, cord binder
and wire saddle. (Fig. 7)


Cord Binder Shield MIXASS




[630] [630]




[640]




Wire Saddle [645] [640] Card Spacer



[630]: Bind Head Tapping Screw-S 3x6 MFZN2W3 (WE877900)
[640]: Bind Head Tapping Screw-S 3x6 MFZN2W3 (WE877900)
[645]: Bind Head Tapping Screw-S 3x6 MFZN2W3 (WE877900)

(Fig. 7)




32
EMX5016CF


8. DSP Circuit Board (Time required: 15 min.)
8-1 Remove the panel assembly. (See procedure 1.)
8-2 Remove the shield MIXASS with card spacer, cord binder
and wire saddle. (See procedure 7.)
8-3 Remove the three (3) screws marked [610A] and then
remove the cover DSP. (Fig. 8)
8-4 Remove the screw marked [610B] and then remove the
DSP circuit board. (Fig. 8)
* At this time, use care not to apply stress to the con-
nector being connected.
8-5 Remove the two (2) screws marked [580]. (Fig. 8)
8-6 Slide the shield DSP toward the front and lift it for re-
moval. (Fig. 8)




[580]



[610A]

DSP
Cover / DSP



[610A]




Shield / DSP
[610B]




[580]: Bind Head Tapping Screw-S 3x6 MFZN2W3 (WE877900)
[610A/B]:Bind Head Tapping Screw-S 3x6 MFZN2W3 (WE877900)

(Fig. 8)




33
EMX5016CF


9. JK Circuit Board (Time required: 25 min.)
9-1 Remove the panel assembly. (See procedure 1.)
9-2 Remove the shield MIXASS with card spacer, cord
binder and wire saddle. (See procedure 7.)
9-3 Remove the DSP circuit board. (See procedure 8.)
9-4 Remove the twenty-nine (29) screws marked [560],
thirty-five (35) M9 hexagonal nuts, thirty-five (35) wash-
ers, four (4) screws marked [A], two (2) screws marked
[580] and four (4) screws marked [410]. (Fig. 9)
9-5 Remove the JK circuit board with knob VR and buttons.
(Fig. 9)
* At this time, use care not to apply stress to the con-
nector being connected.
9-6 Remove the knob VR and buttons from the JK circuit
board with knob VR and buttons.


[560] [580] [410]




[560]




JK
[A]

M9 Hexagon nut and washer




[A]: Bind Head Tapping Screw-S 3x6 MFZN2W3 (WE877900)
[410]: Bind Head Tapping Screw-S 3x6 MFZN2W3 (WE877900)
[560]: Bonding Tapping Screw-B 3x10 MFZN2B3 (WE878000)
[580]: Bind Head Tapping Screw-S 3x6 MFZN2W3 (WE877900)

(Fig. 9)




34
EMX5016CF


10. MAIN Circuit Board (Time required: 35 min.)
10-1 Remove the panel assembly. (See procedure 1.)
10-2 Remove the shield MIXASS with card spacer, cord
binder and wire saddle. (See procedure 7.)
10-3 Remove the DSP circuit board. (See procedure 8.)
10-4 Remove the JK circuit board. (See procedure 9.)
10-5 Remove the two (2) SELECT knobs and seventeen (17)
FADER knobs. (Fig. 10)
10-6 Remove the ten (10) screws marked [B], eight (8) hex-
agonal spacers marked [340] and three (3) screws
marked [360]. (Fig. 10)
10-7 Remove the MAIN circuit board with knob VR and but-
tons. (Fig. 10)
10-8 Remove the knob VR and buttons from the MAIN circuit
board with knob VR and buttons.


Knob Black FADER Knob White / Red




[340]




[B]
MAIN


[340]




FADER Knob Bkack / L-Gray FADER Knob Red / D-Gray [360] [B]



[B]: Bind Head Tapping Screw-S 3x6 MFZN2W3 (WE877900)
[340]: Hexagonal Spacer L=7.5 (WE092800)
[360]: Bind Head Tapping Screw-S 3x6 MFZN2W3 (WE877900)

(Fig. 10)




35
EMX5016CF


11. PN Circuit Board (Time required: 30min.)
11-1 Remove the panel assembly. (See procedure 1.)
11-2 Remove the shield MIXASS with card spacer, cord binder
and wire saddle. (See procedure 7.)
11-3 Remove the DSP circuit board. (See procedure 8.)
11-4 Remove the JK circuit board. (See procedure 9.)
11-5 Remove the MAIN circuit board. (See procedure 10.)
11-6 Remove the two (2) screws marked [510] and two (2)
screws marked [530]. (Fig. 11)
11-7 Remove the shield PN. (Fig. 11)
11-8 Release the twelve (12) hooks and remove the PN cir-
cuit board. (Fig. 11)



Shield PN
Hook [510]




PN
PN


[530]




Hook Hook Hook




[510]: Bind Head Tapping Screw-P 3x10 MFZN2W3 (WG776100)
[530]: Bind Head Screw 3x6 MFZN2B3 (WE878300)

(Fig. 11)




36
EMX5016CF



I LSI PIN DESCRIPTION
CONTENTS
· GLT440L16-40TC (X2726A00) DRAM 4M ............................................... 37
· M11L416256SA-35TG (X6504A00) DRAM 4M ........................................ 37
· MR27V802F ROM (X7517100) WRITTEN ROM ...................................... 38
· AK5385BVF-E2 (X5364B00) A/D CONVERTER ..................................... 38
· AK5381VT-E2 (X5219A00) ADC (Analog to Digital Converter) ............ 39
· AK4393VF-E2 (XW029A00) DAC (Digital to Analog Converter) .......... 39
· AK4382AVT (X0661A00) DAC (Digital to Analog Converter) ............... 39



· GLT440L16-40TC (X2726A00) DRAM 4M DSP: IC101
PIN PIN
NAME I/O FUNCTION NAME I/O FUNCTION
No. No.
1 Vcc +3.3V Power Supply 21 Vss 0V Supply
2 DQ0 22 A4
3 DQ1 23 A5
Data input/Output
4 DQ2 24 A6 Address Input
5 DQ3 25 A7

6 Vcc +3.3V Power Supply 26 A8
7 DQ4 27 OE Output Enable
8 DQ5 28 UCAS Column Address Strobe/Upper Byte Control
Data Input/Output
9 DQ6 29 LCAS Column Address Strobe/Lower Byte Control
10 DQ7 30 NC No connection
11 NC No connection 31 DQ8
12 NC No connection 32 DQ9
Data Input/Output
13 WE Write Enable 33 DQ10
14 RAS Row Address Strobe 34 DQ11
15 NC No connection 35 Vss 0V Supply
16 A0