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SERVICE MANUAL
MODEL
COMMANDER DEST CHASSIS NO.

AE-6B CHASSIS
MODEL
COMMANDER DEST CHASSIS NO.

KV-28LS65B KV-28LS65E

RM-934

FR

SCC-Q83F-A

RM-934

ESP

SCC-Q81G-A

KV-32LS65B KV-32LS65E

RM-934

FR

SCC-Q83E-A

RM-934

ESP

SCC-Q81F-A

KV-28/32LS65

RM-934

-1-

TABLE OF CONTENTS
Section Title Caution Specifications Connectors Self Diagnostic Software 1. GENERAL Switching On the TV and Automatically Tuning .................... Introducing and Using the Menu System .................... Menu Guide .................... Teletext .................... Remote Control Configuration for VCR/DVD .................... Specifications .................... Troubleshooting .................... 2. DISASSEMBLY 2-1. 2-2. 2-3. 2-4. 2-5. 2-6. 2-7. 2-8. 2-9. 2-10. 2-11. Rear Cover Removal .................... Speaker Disconnection .................... Chassis Removal .................... Service Position .................... D and G Board Removal .................... Side Control Module Removal .................... H2 Board Removal .................... M Board Removal .................... Service Connector for M Board .................... Wire Dressing .................... Picture Tube Removal .................... Bottom Plates .................... 12 12 12 13 13 13 13 14 14 14 15 16 7 8 8 10 10 11 11 5-2. 5-3. .................... .................... .................... .................... Page 3 4 5 6 Section Title Page

5. DIAGRAMS 5-1. Block Diagrams (1) .................... Block Diagrams (2) .................... Block Diagrams (3) .................... Block Diagrams (4) .................... Circuit Board Location .................... Schematic Diagrams and Printed Wiring Boards .................... * A Board Schematic .................... * A Board PWB .................... * VM Board Schematic.................... * VM Board PWB .................... * F2 Board Schematic .................... * F2 Board PWB .................... * H2 Board Schematic .................... * H2 Board PWB .................... * G Board Schematic .................... * G Board PWB .................... * C Board Schematic .................... * C Board PWB .................... * M Board Schematic .................... * M Board PWB .................... * D Board Schematic .................... * D Board PWB .................... Semiconductors IC Blocks .................... .................... 25 26 27 28 28 28 29 31 35 33 35 36 35 36 37 36 38 39 40 39 42 41 44 47

5-4. 5-5.

6. EXPLODED VIEWS 6-1. 6-2. Chassis Picture Tube .................... .................... .................... 49 50 51

3. SET-UP ADJUSTMENTS 3-1. 3-2. 3-3. 3-4. Beam Landing Convergence Focus Adjustment Screen (G2), White Balance .................... .................... .................... .................... 17 18 20 20

7. ELECTRICAL PARTS LIST

4. CIRCUIT ADJUSTMENTS 4-1. 4-2. Electrical Adjustments Test Mode 2
CAUTION SHORT CIRCUIT THE ANODE OF THE PICTURE TUBE AND THE ANODE CAP TO THE METAL CHASSIS, CRT SHIELD, OR THE CARBON PAINTED ON THE CRT, AFTER REMOVAL OF THE ANODE CAP. WARNING !! AN ISOLATION TRANSFORMER SHOULD BE USED DURING ANY SERVICE WORK TO AVOID POSSIBLE SHOCK HAZARD DUE TO LIVE CHASSIS, THE CHASSIS OF THIS RECEIVER IS DIRECTLY CONNECTED TO THE POWER LINE.

ATTENTION

.................... ....................

21 23

APRES AVOIR DECONNECTE LE CAP DE'LANODE, COURT-CIRCUITER L'ANODE DU TUBE CATHODIQUE ET CELUI DE L'ANODE DU CAP AU CHASSIS METALLIQUE DE L'APPAREIL, OU AU COUCHE DE CARBONE PEINTE SUR LE TUBE CATHODIQUE OU AU BLINDAGE DU TUBE CATHODIQUE. ATTENTION !! AFIN D'EVITER TOUT RISQUE D'ELECTROCUTION PROVENANT D'UN CHÁSSIS SOUS TENTION, UN TRANSFORMATEUR D'ISOLEMENT DOIT ETRE UTILISÈ LORS DE TOUT DÈPANNAGE LE CHÁSSIS DE CE RÈCEPTEUR EST DIRECTMENT RACCORDÈ Á L'ALIMENTATION SECTEUR.

ATTENTION AUX COMPOSANTS RELATIFS Á LA SECURITÈ!! LES COMPOSANTS IDENTIFIÈS PAR UNE TRAME ET PAR UNE MARQUE SUR LES SCHÈMAS DE PRINCIPE, LES VUES EXPLOSÈES ET LES LISTES DE PIECES SONT D'UNE IMPORTANCE CRITIQUE POUR LA SÈCURITÈ DU FONCTIONNEMENT, NE LES REMPLACER QUE PAR DES COMPSANTS SONY DONT LE NUMÈRO DE PIÈCE EST INDIQUÈ DANS LE PRÈSENT MANUEL OU DANS DES SUPPLÈMENTS PUBLIÈS PAR SONY.

SAFETY-RELATED COMPONENT WARNING !! COMPONENTS IDENTIFIED BY SHADING AND MARKED ON THE SCHEMATIC DIAGRAMS, EXPLODED VIEWS AND IN THE PARTS LIST ARE CRITICAL FOR SAFE OPERATION. REPLACE THESE COMPONENTS WITH SONY PARTS WHOSE PART NUMBERS APPEAR AS SHOWN IN THIS MANUAL OR IN SUPPLEMENTS PUBLISHED BY SONY.

-2-

CAUTION

Lead Free Soldered Boards
example 1

The circuit boards listed below [Table 1] used in these models may have been processed using Lead Free Solder. The boards are identified by the LF logo located close to the board designation e.g. F1, H1 etc [ see examples ]. The servicing of these boards requires special precautions to be taken as outlined below.

example 2

Table 1

Board C F2 H2

Function R,G,B Out Power Switch/Fuse Front AV/ Headphone

It is strongly recommended to use Lead Free Solder material in order to guarantee optimal quality of new solder joints. Lead Free Solder is available under the following part numbers :

Partnumber 7-640-005-19 7-640-005-20 7-640-005-21 7-640-005-22 7-640-005-23 7-640-005-24 7-640-005-25 7-640-005-26

Diameter 0.3mm 0.4mm 0.5mm 0.6mm 0.8mm 1.0mm 1.2mm 1.6mm

Remarks 0.25Kg 0.50Kg 0.50Kg 0.25Kg 1.00Kg 1.00Kg 1.00Kg 1.00Kg

Due to the higher melting point of Lead Free Solder the soldering iron tip temperature needs to be set to 370 degrees centigrade. This requires soldering equipment capable of accurate temperature control coupled with a good heat recovery characteristics. For more information on the use of Lead Free Solder, please refer to http://www.sony-training.com

-3-

ITEM MODEL B

Television System B/G/H, D/K, I, L

Stereo System GERMAN/NICAM Stereo

E

B/G/H

GERMAN/NICAM Stereo

Channel Coverage VHF : E2-E12, F2-F10 UHF : E21-E69, F21-F69, B21-B69 CABLE TV : S01-S03, S1-S20, B-Q HYPER : S21-S41 VHF : E2-E12 UHF : E21-E69 CABLE TV : S01-S03, S1-S20 HYPER : S21-S41

Color System PAL, SECAM NTSC4.43, NTSC3.58 (VIDEO IN) PAL, SECAM NTSC4.43, NTSC3.58 (VIDEO IN)

Flat Display FD Trinitron Approx 71 cm (28 inches) (Approx 66 cm picture measured Picture Tube diagonally) KV-28LS65 Approx 82 cm (32 inches) (Approx 76 cm picture measured diagonally) KV-32LS65 Input/Output Terminals [REAR] Inputs for Audio and Video signals. 1: 21-pin Euro connector Inputs for RGB. (CENELEC standard) Outputs of TV Video and Audio signals. Inputs for Audio and Video signals. 2: 21-pin Euro connector Inputs for S Video. Outputs of TV Video and Audio signals. (selectable) 3: 21-pin Euro connector Inputs for Audio and Video signals. Inputs for S Video. Outputs of TV Video and Audio signals. (Monitor Out)

Sound output Right and Left speaker Sub Woofer General Specifications Power Requirements Power Consumption Dimensions Weight 220 - 240V 90 W (KV-28LS65) 88 W (KV-32LS65) Approx 806x497x540mm (KV-28LS65) Approx 891x564x584mm (KV-32LS65) Approx 43kg (KV-28LS65) Approx 60.5kg (KV-32LS65) RM-934 Remote Commander (1) IEC designated R6 battery (2) 100 Hz picture, TV system Autodetection, Teletext, Smar tlink, BBE, Vir tual Dolby 2x20W (Music Power) 1x30W (Music Power) 2x10W (RMS) 1x15W (RMS)

Supplied Accessories

Phono Jacks

Output Connectors variable for Audio Signals Input/Output Terminals [SIDE] Headphone jack stereo mini jack Audio inputs phono jacks Video inputs phono jacks S Video input 4 pin DIN

Other Features

Remote Control System : Infrared Control 3V dc 2 batteries IEC designation R6 (size AA)

Power requirements

Design and specifications are subject to change without notice.

Model Name Item Pal Comb PIP RGB Priority Woofer Box Scar t 1 Scar t 2 Front in (3) Scar t 4 Projector Norm B/G Norm I Norm D/K Norm AUS Norm L Norm SAT Norm M Teletext Nicam Stereo

KV-28LS65B ~ KV-32LS65B OFF OFF ON ON ON ON ON OFF OFF ON ON ON OFF ON OFF OFF ON ON

KV-28LS65E ~ KV-32LS65E OFF OFF ON ON ON ON ON OFF OFF ON OFF ON OFF OFF OFF OFF ON ON

-4-

21 pin connector
Pin No 1 1 2

3 4

Signal Audio output B (right) Audio input B (right) Audio output A (left) Ground (audio) Ground (blue) Audio input A (left) Blue input Function select (AV control) Ground (green) Open Green Open Ground (red) Ground (blanking)

Signal level Standard level : 0.5V rms Output impedence : Less than 1kohm* Standard level : 0.5V rms Output impedence : More than 10kohm* Standard level : 0.5V rms Output impedence : Less than 1kohm*

2 3 4

21 20 19 18 17 16 15 14 13 12 11 10 9 8 7 6 5 3 2 1 4

5 6 7 8

Standard level : 0.5V rms Output impedence : More than 10kohm* 0.7 +/- 3dB, 75 ohms positive High state (9.5-12V) : Part mode Low state (0-2V) : TV mode Input impedence : More than 10K ohms Input capacitance : Less than 2nF

9 10 11 12 13 14 _ 15 _ _

Green signal : 0.7 +/- 3dB, 75 ohms, positive

Red input (S signal Chroma input) Blanking input (Ys signal) Ground (video output) Ground (video input) Video output

0.7 +/- 3dB, 75 ohms, positive 0.3 +/- 3dB, 75 ohms, positive High state (1-3V) Low state (0-0.4V) Input impedence : 75 ohms

16 17 18 19 _ 20 _ _

1V +/- 3dB, 75ohms, positive sync 0.3V (-3+10dB) 1V +/- 3dB, 75ohms, positive sync 0.3V (-3+10dB) 1V +/- 3dB, 75ohms, positive sync 0.3V (-3+10dB)

Video input Video input Y (S signal) Common ground (plug, shield)

21

Connected

Not Connected (open)

* at 20Hz - 20kHz

Rear Connection Panel

Front Connection Panel

p
+

S Video socket pin configuration Pin No Signal Ground Ground Y (S signal) input Signal Level 1V+/- 3dB 75ohm, positive Sync. 0.3V -3 +10dB 0.3V+/- 3dB 75ohm, positive Sync.

S-Video socket
s4

1 2
4
MONO

3

L/G/S/I

4

4

C (S signal) input

R/D/D/D

-5-

AE-6B SELF DIAGNOSTIC SOFTWARE

The identification of errors within the AE-6B chassis is triggered in one of two ways :- 1: Busy or 2: Device failure to respond to IIC. In the event of one of these situations arising the software will first try to release the bus if busy (Failure to do so will report with a continuous flashing LED) and then communicate with each device in turn to establish if a device is faulty. If a device is found to be faulty the relevant device number will be displayed through the LED (Series of flashes which must be counted) See table 1, non fatal errors are reported using this method. Each time the software detects an error it is stored within the NVM. See Table 2.
Table 1

How to enter into Table 2
Error Message No error Reser ved OCP ( Over Current Protection ) Over Voltage Protection No Ver tical Sync IKR Error at power on IIC bus clock and/or data lines low at power on NVM no IIC bus acknowledge at power on Horizontal Protection Tuner no acknowledge at power on Sound Processor Error Reser ved Scanrate Error DAC Error Backend Error Dynamic Convergence Error PIP Error LED Code 00 01 02 03 04 05 06 07 08 09 10 11 12 13 14 15 16

1. 2. 3. 4.

5.

Turn on the main power switch of the TV set. Program Remote Commander for Operation in Service Mode. [See Page 21]. Press `VIDEO' `VIDEO' > `MENU' on the Remote Commander. Using the Remote Commander, Scroll to the `Error Menu' item using the down arrow key, then press the right arrow key. The following table will be displayed indicating the error count.
Table 2

ERROR MENU E02 E03 E04 E05 E06 E07 E08 E09 E10 E11 E12 E13 E14 E15 E16 WORKING TIME HOURS MINUTES OCP OVP VSYNC IKR IIC NVM HPROT TUNER SOUNDP SCANRATE DAC BACKEND DYN CON PIP (0, 255) (0, 255) (0, 255) (0, 255) (0, 255) (0, 255) (0, 255) (0, 255) (0, 255) (0, 255) (0, 255) (0, 255) (0, 255) (0, 255) (0, 255) 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0

Flash Timing Example : e.g. error number 3

StBy LED ON ON ON

OFF

OFF

14 7

Note: To clear the error count data press `80' on the Remote commander.

-6-

The operating instructions mentioned here are partial abstracts from the `Operating Instruction Manual'. The page numbers of the `Operating Instruction Manual' remain as in the manual.

Switching On the TV and Automatically Tuning
OK button to select Yes.
Yes No
OK
OK

5 The Auto Tuning menu appears on the screen. Press the
Do you want to start automatic tuning?

6 The TV starts to automatically search and store all
Auto Tuning Programme: System: Channel: Searching...

The first time you switch on your TV, a sequence of menu screens appear on the TV enabling you to: 1) choose the language of the menu screen, 2) choose the country in which you wish to operate the TV, 3) adjust the picture slant 4) search and store all available channels (TV Broadcast) and 5) change the order in which the channels (TV Broadcast) appear on the screen. However, if you need to change any of these settings at a later date, you can do that by selecting the appropriate option in the (Set Up menu) or by pressing the Auto Start Up Button on the TV set. available broadcast channels for you. This procedure could take some minutes. Please be patient and do not press any buttons, otherwise the automatic tuning will not be completed. In some countries is the TV Broadcaster who installs automatically the channels (ACI system). In this case, the TV Broadcaster sends a menu in which you can select your city by pressing the or button and OK to store the channels.
No channel found Please connect aerial Confirm
01 B/G C21

1 Connect the TV plug to the mains socket (220-240V AC,

50Hz) The first time that the TV set is connected, it is usually turned on. If the TV is off, press the on/off button on the TV set to turn on the TV. The first time you switch on the TV, a Language menu displays automatically on the TV screen.

OK

2 Press the
Language

GB
OK

or button on the remote control to select the language, then press the OK button to confirm your selection. From now on all the menus will appear in the selected language.
i4 Svenska Norsk English Nederlands Français Italiano i$

If no channels were found during the auto tuning process then a new menu appears automatically on the screen asking you to connect the aerial. Please connect the aerial (see page 6) and press OK. The auto tuning process will start again.

OK

SECTION 1 GENERAL

-7Select Language:
OK

7

3 The Country menu appears automatically on the TV
a)
OK

After all available channels are captured and stored, the Programme Sorting menu appears automatically on the screen enabling you to change the order in which the channels appear on the screen. If you wish to keep the broadcast channels in the tuned order, go to step 8. If you wish to store the channels in a different order: 1 Press the or button to select the programme number with the channel (TV Broadcast) you wish to rearrange, then press the button.

Programme Sorting

Programme: 01 TVE 02 TVE2 03 TV3 04 C33 05 C27 06 C58 Select channel: Exit: MENU
OK

OK

screen. Press the or button to select the country in which you will operate the TV set, then press the OK button to confirm your selection.
Select country:
OK

Country i4 Sverige Norge Italia Deutschland Österreich i$

b)

Programme Sorting

Programme: 01 TVE 02 TVE2 03 TV3 04 C33 05 C27 06 C58

OK

05 Select new position: Exit: MENU

C27
OK

· If the country in which you want to use the TV set does not appear in the list, select "-" instead of a country. · In order to avoid wrong teletext characters for Cyrillic languages we recommend to select Russia country in the case that your own country does not appear in the list.
If picture slants, please adjust picture rotation Not necessary Adjust now
OK

2 Press the or button to select the new programme number position for your selected channel (TV Broadcast), then press . 3 Repeat steps b)1 and b)2 if you wish to change the order of the other channels.

4 Because of the earth's magnetism, the picture might slant.
OK

The Picture Rotation menu allows you to correct the picture slants if it is necessary.

a)

If it is not necessary, press necessary and press OK.

or

to select Not

8 Press the MENU button to remove the menu from the
screen.

MENU

b) If it is necessary, press

or to select Adjust now, then press OK and correct any slant of the picture between ­5 and +5 by pressing or . Finally press OK to store. continued...
First Time Operation

Your TV is now ready for use

7

8

First Time Operation

Introducing and Using the Menu System
Picture Adjustment Mode: Personal Contrast Brightness Colour Sharpness Hue Reset
OK

Level 1

Level 2

Level 3 / Function
SOUND ADJUSTMENT The "Sound Adjustment" menu allows you to alter the sound adjustments.

Your TV uses an on-screen menu system to guide you through the operations. Use the following buttons on the Remote Control to operate the menu system:

1 Press the MENU button to switch the first level menu on.
MENU
Sound Adjustment Effect: Natural Treble Bass Balance Reset Dual Sound: Mono Auto volume: On

Sound Adjustment Effect: Natural Treble Bass Balance Reset Dual Sound: Mono Auto volume: On
OK

To do this: after selecting the item you want to alter, press . Then press repeatedly / / or to adjust it and finally press OK to store the new adjustment.

OK

2 · To highlight the desired menu or option, press
.
Effect
OK

or Natural:

· To enter to the selected menu or option, press / or .

.

· To return to the last menu or option, press

.

· To alter settings of your selected option, press

/

· To confirm and store your selection, press OK.

Enhances clarity, detail and presence of sound by using "BBE High Definition Sound system"*. Dynamic: "BBE High Definition Sound system"* intensifies clarity and presence of sound for better intelligibility and musical realism. Dolby**Virtual: Simulates the sound effect of "Dolby Surround Pro Logic". Off: Flat response. More More Left
K

3 Press the MENU button to remove the menu from the screen.
MENU

GB
Bass Balance Reset Dual Sound

Treble Less

Less

Right Resets the sound to the factory preset levels.

-8Auto Volume symbol continued...
Menu System

Menu Guide

· ·

Level 1

Level 2

Level 3 / Function

Picture Adjustment

Picture Adjustment

Mode: Personal Contrast Brightness Colour Sharpness Hue Reset

Mode: Personal Contrast Brightness Colour Sharpness Hue Reset

PICTURE ADJUSTMENT The "Picture Adjustment" menu allows you to alter the picture adjustments.

For a stereo broadcast: Mono. Stereo. For a bilingual broadcast: Mono (for mono channel if available). A (for channel 1). B (for channel 2). Off: volume level changes according to the broadcast signal. On: volume level of the channels will stay the same, independent of the broadcast signal (e.g. in the case of advertisements). · If you are listening to the TV through headphones, the "Effect" option will automatically be switched to "Off". · If you select "Dolby Virtual" on the "Effect" option, the "Auto Volume" option will automatically be switched to "Off" and vice versa.

OK

OK

To do this: after selecting the item you want to alter press , then press repeatedly / / or to adjust it and finally press OK to store the new adjustment. This menu also allows you to customise the picture mode based on the programme you are watching: Live (for live broadcast programmes, DVD and Digital Set Top Box receivers). Personal (for individual settings). Movie (for films).

* The "BBE High Definition Sound system" is manufactured by Sony Corporation under license
from BBE Sound, Inc. It is covered by U.S. Patent No. 4,638,258 and No. 4,482,866. Teh word "BBE" and BBE Symbol are trademarks of BBE Sound, Inc.

· Brightness, Colour and Sharpness can only be altered if "Personal" mode is selected.

**This TV has been designed to create the "Dolby Surround" sound effect by simulating the sound
of four speakers with two speakers, when the broadcast audio signal is Dolby Surround encoded. The sound effect can also be improved by connecting a suitable external amplifier (for details refer to "Connecting to external audio Equipment" on page 19).

· Hue is only available for NTSC colour signal (e.g: USA video tapes).

· Select Reset and press OK to reset the picture to the factory preset levels.

**Manufactured under license from Dolby Laboratories. "Dolby", "Pro Logic" and the double-D
are trademarks of Dolby Laboratories. continued...

9

10

Menu System

Level 1 Level 1 Level 2 Level 3 / Function

Level 2

Level 3 / Function

Picture Adjustment

Mode: Personal Contrast Brightness Colour Sharpness Hue Reset
OK

OK

SLEEP TIMER The "Sleep Timer" option in the "Timer" menu allows you to select a time period for the TV to switch itself automatically into the standby mode.

Timer

Timer

Sleep Timer:

Off

Sleep Timer:

Off

To do this: after selecting the option press , then press or to set the time period delay (max. of 4 hours).
OK
OK

OK

OK

· While watching the TV, you can press the button on the remote control to display the time remaining. · One minute before the TV switches itself into standby mode, the time remaining is displayed on the TV screen automatically.

MANUAL PROGRAMME PRESET Picture Adjustment Mode: Personal The "Manual Programme Preset" option in the Contrast Brightness Colour "Set Up" menu allows you to: Sharpness Hue Reset a) Preset channels or the VCR channel one by one to the programme order of your choice. To do this: Set Up Set Up 1 After selecting the "Manual Programme Language/Country Language/Country Auto Tuning Auto Tuning Programme Sorting Preset" option, press then with Programme Sorting Progamme Labels Progamme Labels AV Preset AV Preset Programme option highlighted press . Manual Programme Preset Manual Programme Preset Detail Set Up Detail Set Up Press or to select on which programme number you want to preset the channel (for VCR, select programme number "0"). Then press . 2 The following option is only available depending on the country you have selected in the "Language/Country" menu. After selecting the System option, press . Then press or to select the TV Broadcast system (B/G for western European countries or D/K for eastern European countries). Then press .

Picture Adjustment

Mode: Personal Contrast Brightness Colour Sharpness Hue Reset

OK

LANGUAGE / COUNTRY The "Language/Country" option in the "Set Up" menu allows you to select the language that the menus are displayed in. It also allows you to select the country in which you wish to operate the TV set.

GB b)

3 After selecting the Channel option, press . Then press or to select the channel tuning ("C" for terrestrial channels or "S" for cable channels). Next press . After that, press the number buttons to enter directly the channel number of the TV Broadcast or the channel of the VCR signal. If you do not know the channel number, press or to search for it. When you tune the desired channel, press OK twice to store.

GB

-9continued...
Menu System

Set Up

Language/Country Auto Tuning Programme Sorting Progamme Labels AV Preset Manual Programme Preset Detail Set Up

Set Up Language/Country Auto Tuning Programme Sorting Progamme Labels AV Preset Manual Programme Preset Detail Set Up

To do this: after selecting the option, press and then proceed in the same way as in the steps 2 and 3 of the section "Switching On the TV and Automatically Tuning" on page 7.

OK

OK

Picture Adjustment

Mode: Personal Contrast Brightness Colour Sharpness Hue Reset

AUTO TUNING The "Auto Tuning" option in the "Set Up" menu allows you to automatically search for and store all available TV channels.

OK

Set Up

Language/Country Auto Tuning Programme Sorting Progamme Labels AV Preset Manual Programme Preset Detail Set Up

Set Up Language/Country Auto Tuning Programme Sorting Progamme Labels AV Preset Manual Programme Preset Detail Set Up

To do this: after selecting the option, press and then proceed in the same way as in TV steps 5 and 6 of the section "Switching On the TV and Automatically Tuning" on page 8.

OK

OK

Repeat all the above steps to tune and store more channels. Label a channel using up to five characters. To do this: Highlighting the Programme option, press the PROG +/- button to select the programme number with the channel you wish to name. When the programme you want to name appears on the screen, select the Label option and press . Next press or to select a letter, number or "-" for a blank. Press to confirm this character. Select the other four characters in the same way. After selecting all the characters, press OK twice to store. c) Normally the automatic fine tuning (AFT) is operating, however you can manually fine tune the TV to obtain a better picture reception in the case that the picture is distorted. To do this: while watching the channel (TV Broadcast) you wish to fine tune, select the AFT option and press . Next press or to adjust the fine tuning between -15 and +15. Finally press OK twice to store. d) Skip any unwanted programme numbers when they are selected with the PROG +/buttons. To do this: Highlighting the Programme option, press the PROG +/- button to select the programme number you want to skip. When the programme you want to skip appears on the screen, select the Skip option and press . Next press or to select Yes. Finally press OK twice to confirm and store. To cancel this function afterwards, select "No" instead of "Yes" in the step above. e) View and record correctly scrambling channels when using a decoder connected to the Scart 3/ S 3 directly or through a VCR. This option is only available depending on the country you have selected in the "Language/Country" menu. To do this: select the Decoder option and press . Next press or to select On. Finally press OK twice to confirm and store. To cancel this function afterwards, select "Off" instead of "On" in the step above. continued...

11

Menu System

13

Teletext

Remote Control Configuration for VCR/DVD
This remote control is default to operate basic functions of this Sony TV, Sony DVD and most of Sony VCR when batteries are initially installed. To control other VCR and DVD major brands and some Sony VCR models, please complete the following steps: ·Before you start, look up the 3 digit code for your brand of DVD or VCR from the list below. On those brands that have more than one code, enter the first code number. ·Sony will endeavour to update the software according to market changes. Therefore, please refer to code table included with the remote control for latest code set.

Teletext is an information service transmitted by most TV stations. The index page of the teletext service (usually page 100) gives you information on how to use the service. To operate teletext, use the remote control buttons as indicated below.

Make sure to use a channel (TV Broadcast) with a strong signal, otherwise teletext errors may occur.

TELETEXT
Index Programme News Sport Weather 25 153 101 98

To Switch On Teletext : After selecting the TV channel which carries the teletext service you wish to view, press .

1

Press the Media Selector button on the remote control repeatedly until the required VCR or DVD green light is lit. If Media Selector is on TV position, code numbers will not be stored.

3 2

To Select a Teletext page: Input 3 digits for the page number, using the numbered buttons. · If you have made a mistake, retype the correct page number. · If the counter on the screen continues searching, it is because this page is not available. In that case, input another page number

2 3

Before the green light goes out, press and hold the yellow button for approximately 6 seconds until the green light starts flashing. Whilst the green light is flashing, enter all three digits of the code for your brand using the number buttons on the remote control. If your selected code is entered correctly, all three green lights will be lit momentarily.

To access the next or preceding page: Press PROG + ( ) or PROG - ( ).

1

To superimpose teletext on to the TV: Whilst you are viewing teletext, press

GB

4

Turn on your brand VCR or DVD and check that the main functions work.

. Press it again to cancel teletext mode.

- 10 VCR Brand List
Brand
SONY (VHS) SONY (BETA) SONY (DV) AIWA AKAI DAEWOO GRUNDIG HITACHI JVC LG LOEWE MATSUI ORION PANASONIC PHILIPS SAMSUNG SANYO SHARP THOMSON TOSHIBA Teletext

To freeze a teletext page: Press / . Press it again to cancel the freeze.

To reveal concealed information (e.g: answer to a quiz): Press / . Press it again to conceal the information.

· If your device is not working or some of the functions do not work please check you entered the correct code set or try the next code listed against the brand. · Your brand codes may be lost if weak batteries are not replaced within a few minutes. To reset your brand DVD or VCR please repeat the above steps. A small label is added inside the battery door to allow you to record your brand codes. · Not all brands are covered and not all models of every brand may be covered.

DVD Brand List
Code Brand Code

To select a sub page: A teletext page may consist of several sub pages. In this case the page number that appears on the upper left corner will become from white to green colour and one or more arrows will appear next to the page number. Press repeatedly or buttons on the remote control to watch the desired sub page.

To Switch Off Teletext: Press .

Fastext

Fastext service lets you access pages with one button push. While you are in Teletext mode and Fastext is broadcast, a colour coded menu appears at the bottom of the teletext page. Press the colour button (red, green, yellow or blue) to access the corresponding page.

301, 302, 303, 308, 309 303, 307, 310 304, 305, 306 325, 331, 351 326, 329, 330 342, 343 358, 355, 360, 361, 320, 351 327, 333, 334 314, 315, 322, 344, 352, 353, 354, 348, 349 332, 338 358, 355, 360, 361, 320, 351 356, 357 328 321, 323 311, 312, 313, 316, 317, 318, 358, 359 339, 340, 341, 345 335, 336 324 319, 350 337

SONY AIWA DENON GRUNDIG HITACHI JVC KENWOOD LG LOEWE MATSUI ONKYO PANASONIC PHILIPS PIONEER SAMSUNG SANYO SHARP THOMSON TOSHIBA YAMAHA

001 021 018, 027, 020, 002 009, 028, 023, 024, 016, 003 025, 026, 015, 004 006, 017 008 015, 014 009, 028, 023, 024, 016, 003 013, 016 022 018, 027, 020, 002 009, 028, 023, 024, 016, 003 004 011, 014 007 019, 027 012 003 018, 027, 020, 002

17

20

Additional Information

Specifications
Problem No picture (screen is dark) and no sound. Solution

Troubleshooting
Here are some simple solutions to the problems which may affect the picture and sound.
· Check the aerial connection. · Plug the TV in and press the button on the front of the TV. · If the standby indicator is on, press TV button on the remote control. · Using the menu system, select the "Picture Adjustment" menu and select "Reset" to return to the factory settings.

TV system: Depending on your country selection: B/G/H, D/K
Poor or no picture (screen is dark), but good sound.

Colour system: PAL, SECAM NTSC 3.58, 4.43 (only Video In)

Side Terminals S 4 S Video input ­ 4 pin DIN 4 video input ­ phono jack 4 audio input ­ phono jacks headphones jack

· Check that the optional equipment is on and press the No picture or no menu information button repeatedly on the remote control until the from equipment connected to the Scart correct input symbol is displayed on the screen. connector. Good picture, no sound. · Press the + button on the remote control. · Check that "TV Speakers" is "On" on the "Detail Set Up" menu. · Check that headphones are not connected. · Using the menu system, select the "Picture Adjustment" menu and select "Reset" to return to factory settings. · Turn off any equipment connected to the Scart connector on the rear of the TV.

Channel Coverage: VHF: E2-E12 UHF: E21-E69 CATV: S1-S20 HYPER: S21-S41 D/K: R1-R12, R21-R69
No colour on colour programmes.

Sound Output: 2 x 20 W (music power) 2 x 10 W (RMS) Woofer: 30 W (music power) 15 W (RMS)

Power Consumption: 130 W
Distorted picture when changing programmes or selecting teletext. Wrong characters appear when viewing teletext.

Picture Tube: Flat Display FD Trinitron WIDE 32" (approx. 82 cm. measured diagonally)

Standby Power Consumption: 0.3 W

Dimensions (w x h x d) : Approx. 891 x 504 x 584 mm.

GB

- 11 Picture slanted
Additional Information

Rear Terminals 1/ 1 21-pin scart connector (CENELEC standard) including audio/video input, RGB input, TV audio/video output.

Weight: Approx. 62.2 Kg.

2/

2 21-pin Scart connector

Accessories supplied: 1 Remote Control (RM-934) 2 Batteries (IEC designated)

· Using the menu system, enter to the "Language/Country" menu and select the country in which you operate the TV set. For Cyrillic languages, we recommend to select Russia country in the case that your own country does not appear in the list. · Using the menu system, select the "Picture Rotation" option in the "Detail Set Up" menu to correct the picture slant.

(CENELEC standard) including audio / video input, RGB input, monitor audio/video output.

Noisy picture when viewing a TV channel.

3/

S

3 21-pin Scart connector

· Using the menu system, select the "Manual Programme Preset" menu and adjust Fine Tuning (AFT) to obtain better picture reception. · Using the menu system, select the "Noise Reduction" option in the "Detail Set Up" menu and select "Auto" to reduce the noise in the picture. No unscrambling or unstable picture whilst viewing a scrambling channel with a decoder connected through the 3/ S 3. Scart connector Remote control does not function. · Using the menu system, select the "Set Up" menu. Then enter to "Detail Set Up" option and set "AV3 Output" to "TV". · Check that the Decoder is not connected on the scart 2/ 2. · Check that the Media Selector on the remote control is set according to the device you are using (VCR, TV or DVD). · If the remote control does not operate the VCR or DVD even when the Media Selector has been set correctly. Enter the necessary code set as explained on "Remote Control Configuration for VCR/DVD" chapter of this instruction manual. · Replace the batteries. The standby indicator flashes. on the TV · Contact your nearest Sony service centre.

(SMARTLINK)

(CENELEC standard) including audio / video input, S video input, selectable audio / video output and Smartlink interface.

audio outputs (Left/ Right) - phono jacks

Other features: · 100 Hz picture · Teletext, Fastext, TOPtext (250 page TEXT memory) · Sleep Timer · Smartlink (direct link between your TV set and a compatible VCR. For more information on Smartlink, please refer to the Instruction Manual of your VCR). · TV system Autodetection. · Dolby Virtual. · BBE. · Auto Format. · ACI (Auto Channel Installation).

Design and specifications are subject to change without notice. If you continue to experience problems, have your TV serviced by qualified personnel. Never open the casing yourself.

Ecological Paper - Totally Chlorine Free

21

22

Additional Information

SECTION 2 DISASSEMBLY

2-1. Rear Cover Removal

2-2. Speaker Connector Disconnection

=>

=>

=>

=>

<=

=> =>

<=

Remove the rear cover fixing screws indicated. Take care when removing the rear cover not to damage the speaker cables [Disconnect the speaker connector] as speakers are fitted inside the rear cover.

Before completely removing the rear cover disconnect the speaker connector which is located on the inside.

2-3. Chassis Removal and Refitting

To remove lift the main bracket rear slightly and slide the chassis away from the beznet. Ensure that the interconnecting leads are released from their purse locks to prevent damage being caused.

When refitting the chassis ensure that the main bracket is located in the beznet guide slots before sliding the chassis forwards. Refit the interconnecting leads in their respective purse locks.

- 12 -

2-4. Service Position

2-5. D and G Board Removal

Clips

Position the chassis as indicated to access the solder side. To gain access to the underside of the boards follow the instructions on page 16. [Removal and Replacement of the main bracket bottom plates ].

To remove the G Board release the clips circled and ease the board gently away from the support bracket. Removal of the D Board follows the same procedure.

2-6. Side Control Module Removal

2-7. H2 Board Removal

Screws
2

Clips

Remove the two screws fixing the user control module to the side of the set. The control module can then be removed by sliding it towards the rear of the set allowing access to the H2 Board.

To remove the H2 Board release the two clips circled and ease the board gently away from the support bracket.

- 13 -

2-8. M Board Removal

2-9. Service Connector for M Board

From M Board

To A Board

Extender Board Assembly A-1642-293-A

To remove the M Board gently release the two clips with a screwdriver and remove the board from its socket vertically.

If the M Board needs to be removed for testing when the chassis is placed in its service position, it would be necessary to use an extender board and extension cable as indicated above. The Extender board and extension cable are available as a service part by ordering the part number as indicated.

2-10. Wire Dressing

20mm

20mm

Ensure that wires do not touch heatsinks and high temperature hotspots. All wires must be kept at a minimum distance of 20mm away from the EHT lead

- 14 -

2-11. Picture Tube Removal
10 9 8

WARNING: BEFORE REMOVING THE ANODE CAP High voltage remains in the CRT even after the power is disconnected. To avoid electric shock, discharge CRT before attempting to remove the anode cap. Short between anode and CRT coated earth ground strap.
7

1

3

2

6

Coated Earth Ground Strap

5 4

1. 2.

Discharge the anode of the CRT and remove the anode cap. Unplug all interconnecting leads from the Deflection yoke, neck assy, degaussing coils and CRT grounding strap. 3. Remove the C Board from the CRT. 4. Remove the chassis assembly. 5. Loosen the Neck assembly fixing screw and remove. 6. Loosen the Deflection yoke fixing screw and remove. 7. Place the set with the CRT face down on a cushion and remove the Degaussing Coil holders. 8. Remove the Degaussing Coils. 9. Remove the CRT grounding strap and spring tensioners. 10. Unscrew the four CRT fixing screws [ located on each CRT corner ] and remove the CRT. [Take care not to handle the CRT by the neck.]

Removal of the Anode-Cap
* REMOVING PROCEDURES.
c

a

b b

Anode button

1 Turn up one side of the rubber cap in the direction indicated by the arrow a

2 Using a thumb pull up the rubber cap 3 When one side of the rubber cap is firmly in the direction indicated by the separated from the anode button, the arrow b anode-cap can be removed by turning up the rubber cap and pulling it up in the direction of the arrow c

How to handle the Anode-Cap
1. 2. 3. 4. To prevent damaging the surface of the anode-cap do not use sharp materials. Do not apply too great a pressure on the rubber, as this may cause damage to the anode connector. A metal fitting called a shatter hook terminal is fitted inside the rubber cap. Do not turn the rubber foot over excessively, this may cause damage if the shatter hook sticks out.

- 15 -

REMOVAL AND REPLACEMENT OF THE MAIN-BRACKET BOTTOM PLATES.
For safety reasons, on no account should the plates be removed and not refitted after servicing. (2) REFITTING THE PLATES Because the plates differ in size it is important that the correct plates are refitted in their original location. Please note that the plates need to be rotated 180 degrees from their cut position to allow the tabs to be fitted into their catch positions.

(1) REMOVING THE PLATES

In the event of servicing being required to the solder side of the D or G printed wiring boards, the bottom plates fitted to the main chassis bracket require to be removed. This is performed by cutting the gates with a sharp wire cutter at the locations indicated by the arrows.

Note : There are 2 plates fitted to the main bracket and secured by 3 gates. Only remove the necessary plate to gain access to the printed wiring board.

- 16 -

Catch

Tab

SECTION 3 SET-UP ADJUSTMENTS

· · ·

When complete readjustment is necessary or a new picture tube is installed, carry out the following adjustments. Unless there are specific instructions to the contrary, carry out these adjustments with the rated power supply. Unless there are specific instructions to the contrary, set the controls and switches to the following settings : Contrast .................................. normal

Carry out the adjustments in the following order : 3-1. Beam Landing. 3-2. Convergence. 3-3. Focus. 3-4. White Balance. Note : Test equipment required. 1. Color bar/pattern generator. 2. Degausser. 3. Oscilloscope. 4. Digital multimeter.

Brightness .................................. normal

3-1. Beam Landing
Preparation : 1. 2. In order to reduce the influence of geomagnetism on the set's picture tube, face it in an easterly or westerly direction. Switch on the TV set's power and degauss with a degausser. (2) Landing Note : Before carrying out the following adjustments adjust the magnets as indicated below [See Fig.3-4]. 1. Input a crosshatch signal from the signal generator. 2. Rough-adjust the focus and horizontal convergence. 3. Switch from the crosshatch pattern to an all-red pattern. 4. Move the deflection yoke backwards and adjust with the purity magnet so that the red is at the centre and it aligns symmetrically [See Fig.3-5]. 5. Move the deflection yoke forward to the point where the entire screen just becomes red [Mark its position]. 6. Move the deflection yoke further forward until the screen just changes colour at the edges. [Mark its position] 7. Position the deflection yoke between the two marks indicated above. 8. Input a crosshatch pattern from the pattern generator and rotate the deflection yoke so that the horizontal lines are parallel with the top and bottom of the screen. 9. When the position of the deflection yoke has been determined, fasten it with its fixing screw. 10. Switch the pattern generator to green then blue and confirm the purity. 11. If the beam does not land correctly in all the corners of the screen, use disk magnets to correct it. [Confirm the corner landing forgreen and blue]

(1) Adjustment of Correction Magnet for Y-Splitting Axis. 1. 2. 3. 4. 5. 6. Input a crosshatch signal from the pattern generator. Set the Picture control to minimum and confirm that the Brightness control is set to normal. Position the neck assembly as indicated in Fig.3-2. Loosen the deflection yoke fixing screw. Move the deflection yoke as far forward as is possible. Adjust the upper and lower pin symmetrically by opening or closing the Y-splitting axis correction magnets located on the neck assembly. [See Fig 3-3] Return the deflection yoke to its original position and re-tighten its fixing screw.

7.

Fig.3-1 Y-splitting axis correction magnet

Fig.3-2
G2 G1

Neck assy

+
G3

Align the edge of the neck assy with the edge of the G2 grid on the G3 side.

Caution : High voltages are present on the Deflection yoke terminals - take care when handling the Deflection yoke whilst carrying out adjustments.

Fig.3-3

- 17 -

Fig.3-4 Purity magnets Align both Purity magnets to the vertical position Purity control magnets

Align pips on each magnet

3-2. Convergence
(1) Screen centre convergence [Static convergence] 1. 2. 3.
GREEN RED BLUE

Input a dot pattern signal from the pattern generator. Normalize the picture setting. [Moving vertically], adjust the V.STAT magnet so that the vertical red, green and blue dots coincide at the centre of the screen.

Center dot

R G B

Fig.3-5

R G

B

Purity control corrects this area

Disk magnets or rotatable disk magnets correct these areas (a-d)

V.STAT Vertical Static Magnet H STAT convergence control

C Board RV7375 (H STAT) H STAT Convergence (on mount side)

a

b

c

d

Deflection yoke positioning corrects these areas

By opening or closing the V.STAT magnet, the red green and blue dots move in the direction indicated below.

B

B G R

Disk Magnets
G R

Note:

Do not adjust the H.STAT by rotating the V.STAT magnets as this can affect the focus setting.

- 18 -

4.

Correction for HMC [Horizontal mis-convergence] and VMC [Vertical mis-convergence] by using the BMC [Hexapole] magnet.

HTIL correction can be performed by adding a THL correction assembly to the Deflection yoke.

a). HMC correction by BMC [Hexapole] magnet and movement of the electron beam.

H M C c or r ec t i o n (A ) A < B R G B

H M C c o rre c t i o n (B ) A > B R G B

A = B R G B

A = B R G B

YCH Adjustment b). VMC correction by BMC [Hexapole] magnet and movement of the electron beam.
+ + +
YCH VR

Deflection Yoke

VMC correction(A)

VMC correction(B)

TLV Adjustment C < D R C G D B C = D R C D G B C > D R G B C = D R G B
+ + +

TLV VR

HAMP Adjustment

Deflection Yoke

H-TRAP Adjustment Adjust the HAMP using HAMPL and HAMPR registers in the Dynamic Convergence section of the service menu.

+
HTRAP VR

+

+

Deflection Yoke

HTIL Adjustment The H-TRAP should not be adjusted unless absolutely necessary as it affects the TLV settings.

THL Correction assy

- 19 -

Layout of each control 1. 2. 3.

3-3. Focus Adjustment
Receive a television broadcast signal. Normalize the picture setting. Adjust the focus control located on the flyback transformer to obtain the best focus at the centre of the screen. Bring only the centre area of the screen into focus, the magentaring appears on the screen. In this case, adjust the focus to optimize the screen uniformly.

Purity magnet BMC (Hexaploe) magnet V STAT convergence magnet Y-splitting axis correction magnet

Note : If you are unable to adjust the corner convergence properly, this can be corrected with the use of permalloy magnets.
Focus

a

b

Screen
a-d: screen-corner convergence defect c d

3-4. Screen (G2), White Balance
[Adjustment in the service mode using the remote commander] G2 adjustment 1. 2. 3. 4. Input a dot signal from the pattern generator. Set the Picture, Brightness and Colour to minimum. Apply 165V DC from an external power supply to the R, G and B cathodes of the CRT. Whilst watching the picture, adjust the G2 control [SCREEN] located on the flyback transformer to the point just before the flyback return lines disappear. White balance adjustment for TV mode 1. 2. 3. 4. 5. 6. 7. 8. 9. 10. 11. 12. Input an all-white signal from the pattern generator. Program the Remote Commander for operation in Service Mode. [ See Page 21 ]. Enter into the `Service Mode' by pressing `VIDEO' button twice and `MENU' on the Service Commander. Select `Service' from the on screen menu display and press `Right Arrow'. The `Service' menu will appear on the screen.[See Page 22] Set the `Contrast' to MAX. Set the `R-Drive' to 50. Adjust the `G-Drive' and the `B-Drive' so that the white balance becomes optimum. Press the `OK' button to write the data for each item. Set the `Contrast' to MIN. Set the `R-Cutoff' to 29. Adjust the `G-Cutoff', and the `B-Cutoff' with the left and right buttons on the remote commander so that the white balance becomes optimum. Press the `OK' button to write the data for each item.

Install the permalloy assembly for the area that needs correcting.

a

b

Permalloy Assy X-4387-214-1

c d
Convergence adjustment with permalloy

13.

- 20 -

SECTION 4 CIRCUIT ADJUSTMENTS
4-1. Electrical Adjustments
GEOMETRY

Service adjustments to this model can be performed using the supplied remote Commander RM-934. Programming the Remote Commander for Operation in Service Mode 1. Press the VCR/TV/DVD button until the TV LED lights. Press and hold the yellow button for approx. 5 seconds until the TV LED flashes quickly. Press 99999. All three LED's should light. The remote commander is now set to Service Mode. To return the remote commander to normal operation mode repeat steps 1. and 2. then press 00000. All three LED's should light. The remote commander is now set to normal mode. Setting the TV into Service Mode 1. Program the remote commander for operation in Service Mode as described above. Turn on the TV main power switch. Press the video standby button on the remote commander twice. `TT ' will appear in the upper right corner of the screen. Other status information will also be displayed. Press `MENU' on the remote commander to obtain the following menu on the screen.

2.

3.

4.

ABL TH ABL MODE P ABL V SIZE V POSITION V COMP V LIN S CORRECTION H SIZE PIN AMP UP CORNERPIN M PIN LO CORNERPIN TRAPEZIUM H POSITION AFC BOW AFC ANGLE LEFT BLK RIGHT BLK V ASPECT AKBTIM1 AKBTIM2 IKR HNG VNG

(0, (0, (0, (0, (0, (0, (0, (0, (0, (0, (0, (0, (0, (0, (0, (0, (0, (0, (0, (0, (0, (0,

3) 3) 15) 63) 63) 3) 15) 15) 63) 63) 63) 3) 63) 15) 63) 15) 15) 63) 63) 63) 3) 1)

0 0 15 35 33 1 7 7 44 32 29 2 29 2 40 8 9 34 17 47 2 0

1 0 0

2. 3.

DYN. CONV. RANGE YupL VAL YlowL VAL MBOWupL VAL MBOWlowL VAL HAMPL VAL YupR VAL YlowR VAL MBOWupR VAL MBOWlowR VAL HAMPR VAL UP Y VAL LOW Y VAL H STAT VAL UP CORR VAL LOW CORR VAL (0, 63) (0, 1) (0, 63) (0, 1) (0, 63) (0, 1) (0, 63) (0, 1) (0, 63) (0, 1) (0, 63) (0, 1) (0, 63) (0, 1) (0, 63) (0, 1) (0, 63) (0, 1) (0, 63) (0, 1) (0, 63) (0, 1) (0, 63) (0, 1) (0, 63) (0, 1) (0, 63) (0, 1) (0, 63) (0, 1) (0, 63) 63 0 30 0 31 0 31 0 32 0 37 0 30 0 30 0 32 0 32 0 36 0 31 0 33 0 33 0 34 0 19

4.

Geometry Service Scanrate DAC Dyn. Conv. PiP Sound IF adjust Error Menu AE6B v0.14 (Jun 2001) Factory data FFh FFh MSP Device : MSP3411G

5. 6. 7.

Move to the corresponding adjustment item using the up or down arrow buttons on the Remote Commander. Press the right arrow button to enter into the required menu item. Press the `Menu' button on the Remote Commander to quit the Service Mode when all adjustments have been completed.

·

Note : · After carrying out the service adjustments, to prevent the customer accessing the `Service Menu' switch the TV set OFF and then ON.

- 21 -

IF ADJUST Automute Audio Gain L Gating 1 0 0

ERROR MENU E02 E03 E04 E05 E06 E07 E08 E09 E10 E11 E12 E13 E14 E15 E16 WORKING TIME HOURS MINUTES OCP OVP VSYNC IKR IIC NVM HPROT TUNER SOUNDP SCANRATE DAC BACKEND DYN CON PIP (0, (0, (0, (0, (0, (0, (0, (0, (0, (0, (0, (0, (0, (0, (0, 255) 255) 255) 255) 255) 255) 255) 255) 255) 255) 255) 255) 255) 255) 255) 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0

SERVICE SUB COL SUB HUE SUB SHARP SUB BRIGHT SUB CONT R-DRIVE G-DRIVE B-DRIVE R CUTOFF G CUTOFF B CUTOFF Br TXT Br OSD (0, (0, (0, (0, (0, (0, (0, (0, (0, (0, (0, (0, (0, 63) 63) 63) 63) 15) 63) 63) 63) 63) 63) 63) 15) 15) Adj 31 30 13 12 50 Adj Adj 28 24 46 7 10

14 7

Sub Brightness Adjustment 1. 2.
DAC

CONFIG MPIN CONT HLIN HTRAP ROT. COIL PHOCUS PH

00000000
(0, (0, (0, (0, (0, 255) 255) 255) 255) 255) 96 83 127 130 90

3. 4.

Input a Monoscope pattern. Program the Remote Commander for operation in Service Mode. [ See Page 21 ]. Press `VIDEO' `VIDEO' 13 on the Remote Commander. Adjust the `Sub-Brightness' data so that there is barely a difference between the 0 IRE and 10 IRE signal levels. Sub Contrast Adjustment

1. 2. 3.
SOUND M-N M-D M-S S-M D-M N-M BBE B1 B2 B3 B4 B5 SW L SW F NICAM C AD NICAM Error Stereo (0, 511) (-128, -1) (+0, +127) (+0, +127) (-128, -1) (0, 1023) (+0, +68) (-96, +96) (-96, +96) (-96, +96) (-96, +96) (-96, +96) (-128, +0) (+5, +40) 10001 (0, 2047) (-128, +127) 0 +0 200 -20 +20 +10 -10 496 +28 +0 +0 +0 +0 +0 +0 +30

4.

Input a video signal that contains a small 100% white area on a black background. Connect an digital voltmeter to Pin 10 of J7375 [C Board]. Program the Remote Commander for operation in Service Mode. [ See Page 21 ]. Adjust the Sub-Contrast [ Using `VIDEO' `VIDEO' `11' ] to obtain a voltage of 105 +/- 5V. Sub Colour Adjustment

1. 2. 3. 4.

Receive a PAL colour bar signal. Connect an oscilloscope to Pin 6 of CN7001 [A Board]. Program the Remote Commander for operation in Service Mode. [ See Page 21 ]. Adjust the `Sub Colour' [ Using `VIDEO' `VIDEO' `12' ] so that the Cyan, Magenta and Blue colour bars are of equal levels as indicated below.

Same Level

Status

0000000110

B-Out Waveform

- 22 -

Deflection System Adjustment 1. 2. Program the Remote Commander for operation in Service Mode. [ See Page 21 ] and enter into the `Geometry' service menu. Select and adjust each item in order to obtain the optimum image.
V SIZE

4-2. TEST MODE 2:
Test Mode 2 is available by rogramming the Remote Commander for operation in Service Mode [ As shown on Page 21 ] then pressing the `VIDEO' button twice, OSD `TT' appears. The functions described below are available by selecting the two numbers. To release the `Test mode 2', press 00, 10, 20 ... twice or switch the TV set into Stand-by mode. In `TT Menu' mode, it is possible to remove the Menu from the screen by pressing the Speaker Off button once. Pressing the Speaker OFF button a second time will cause the Menu to reappear. The function is kept even when the menu is not displayed on screen !!.
00 01 02 03 04 05 06 07 08 11 12 13 14 15 16 19 21 22 23 24 25 26 'TT' mode off Picture maximum Picture minimum Set speaker/headphone Volume Set speaker/headphone Volume Set speaker/headphone Volume Set speaker/headphone Volume Ageing mode Shipping Condition Sub picture adjustment Sub colour adjustment Sub Brightness adjustment Text H Position adjustment Rotation Coil Test Picture level 50% Factory Mode Enable/Disable Destination ADEKR Destination BL Destination ADEKR Destination U Destination ADEKR Destination BL

V LIN

AFC BOW

V POSITION

to to to to

35% 50% 65% 80%

H POSITION

H SIZE

PIN AMP

TRAPEZIUM

UP CORNER PIN

AFC ANGLE

LO CORNER PIN

GEOMETRY ABL TH ABL MODE P ABL V SIZE V POSITION V COMP V LIN S CORRECTION H SIZE PIN AMP UP CORNERPIN M PIN LO CORNERPIN TRAPEZIUM H POSITION AFC BOW AFC ANGLE LEFT BLK RIGHT BLK V ASPECT AKBTIM1 AKBTIM2 IKR HNG VNG (0, (0, (0, (0, (0, (0, (0, (0, (0, (0, (0, (0, (0, (0, (0, (0, (0, (0, (0, (0, (0, (0, 3) 3) 15) 63) 63) 3) 15) 15) 63) 63) 63) 3) 63) 15) 63) 15) 15) 63) 63) 63) 3) 1) 0 0 15 35 33 1 7 7 44 32 29 2 29 2 40 8 9 34 17 47 2 0

27 28 31 36 41 43 44 45 46 48 49 53 55 59 68 73 74 78 79 87 99

Destination ADEKR Destination ADEKR Auto Shutoff Enable/Disable Velocity Modulation (VM) OFF/ON test Re-initialise NVM Select Dual A sound Select Dual B sound Select Mono sound Select Stereo sound Set NVM as non virgin Set NVM as virgin FM Overmodulation Enable/Disable Tuner selection (SONY/ALPS) Select Model 3 Scar ts + PIP or 2 Scar ts Enable/Disable X26 countermeasure (N problem) Enable Zweiton D/K2 system (6.5/6.74) Enable Zweiton D/K3 system (6.5/5.74) Balance full right Balance full left Local keys test Display Error and Working Time menu

1 0 0

- 23 -

Memo

- 24 -

5-1. BLOCK DIAGRAMS (1)

CN7444
QP (-)
1 2 3 4 7 8 VM QP+ QP-

CN7442
5

QP (+) QP (-) VM
VM AMPLIFIER BUFFER Q7401 VM AMPLIFIER BUFFER Q7405 VM AMP OUTPUT Q7407 VM AMPLIFIER BUFFER Q7400

QP (-) QP (+) +9V
VM AMPLIFIER BUFFER Q7403 VM AMP OUTPUT Q7406

TO A BOARD CN7000

4 1

QP (+) VM VM

NECK ASSY

VM (

VELOCITY MODULATION

)

CN2501
R L 4 1

TO SPEAKERS CN2502

TU100
SCL SDA FM/AM QSS VIDEO SCL SDA RIGHT OUT RIGHT IN LEFT OUT LEFT IN BLUE IN 1 GREEN IN 1 RED IN 1 VIDEO OUT 1 VIDEO IN 1 H CENTRE 3 72 XTAL OUT

AUDIO PROCESSOR IC2000
60 MONO IN (AM) 67 IF INI 2 SCL 3 SDA 36 SC1 OUT R 57 SC1 IN R 37 SC1 OUT L 56 SC1 IN L 71 XTAL IN SPEAKER OUT R 27 SPEAKER OUT L 28 SUBWOOFER OUT 30 RIGHT LEFT WOOFER 5 IN R 1 IN L 6 IN W

AUDIO AMPLIFIER IC2500
OUT R 12 OUT L 14

R IN L IN R OUT L OUT

3 5 2 6

TO H2 BOARD CN2908

CN2500
OUT W 3 WOOFER 1

CN1000

9 MUTE W 10 MUTE

TO SUBWOOFER CN5100

OP. AMP IC5104
1 4 ROT ROT+ ROTROT+ 1 3

OP. AMP IC5301 DAC IC5103
3 7 DF PHOCUS PHASE M PIN CONT 6 5 3

COMPARATOR IC5302
6 7 DF DRIVE 2

TO ROTATION COIL CN5002

M PIN CONT

4

TO D BOARD CN8810

CN1001 (1/2)
1 2 3 6 7 11 15 19 20 RIGHT OUT RIGHT IN LEFT OUT LEFT IN BLUE IN 2 R TXT GREEN IN 2 Y IN 100 RED IN 2 U IN 100 VIDEO OUT 2 V IN 100 VIDEO IN 2 H SYNC 33 SC2 OUT R 54 SC2 IN R 34 SC2 OUT L 53 SC2 IN L FS 100 B TXT G TXT

BACKEND: DEFLECTION RGB PROCESSOR IC7002
33 YSYM 2 34 B2 IN 35 G2 IN 36 R2 IN 52 Y1 IN 53 CB1 IN 54 CR1 IN 59 HS IN 60 VS IN 56 Y2 IN 57 CB2 IN 58 CR2 IN EXTRA PARA 63 DF PARA 64 EW OUT 1 MP PARA DF PARA E/W H DRIVE AFC PULSE X RAY B OUT 26 G OUT 28 R OUT 30

CN7001
RR+ GG+ BB+ 1 2 3 4 5 6

TO C BOARD CN7301

CN5801
MP PARA DF PARA E/W H DRIVE AFC PULSE X RAY 2 1 3 5 6 8

CN1001 (2/2)
1 2 3 6 19 20 RIGHT OUT RIGHT IN LEFT OUT LEFT IN VIDEO OUT 2 50 SC3 IN L 51 SC3 IN R

V SYNC PIP Y PIP CB PIP CR

HD OUT 17 HP IN 18 X RAY IN 20

TO D BOARD CN8620

V OUT IC5400
VDP OUT 5 6 1 7

V/Y IN 3 VDN OUT

CN2000
1 4 KEY Y/CVBS FRONT LEFT RIGHT

TO H2 BOARD CN2906

HEADPHONE AMPLIFIER IC2001
5 3 1 7 48 FR IN R 47 FR IN L

VPROT 16

6 9

PART OF V PROT Q5400 Q5401

CN0103
2 LED

CN7000
VM OUT 45 VM 1

TO F2 BOARD CN0981

1 SIRCS

TO VM BOARD CN7442

TO A BOARD SHEET 2 J2000
R OUT

L OUT

A 1/2 (

VIDEO AND AUDIO PROCESSORS, AUDIO OUTPUT, VERTICAL DEFLECTION

)

- 25 -

5-1. BLOCK DIAGRAMS (2)

6dB AMPLIFIER FOR THE SELECTABLE OUTPUT CVBS (3RD SCART) Q3202

TO A BOARD SHEET1 PART OF OVERVOLTAGE PROTECTION Q5816 CN6200
1 V OUT 3 2

FV

TO D BOARD FV (T6804)

CN7301
1 2 RR+ GG+ BB+ IK

IC7300 VIDEO OUT (RED) G4
1 3 5

J7375

VB R VI IK VO
8

Y IN 100

100Hz BUFFER Y SCAN RATE BACKEND Q3300

SCAN RATE CONVERTER, COLOUR DECODER AND I/O VIDEO SWTICH IC3200
2 AY OUT 100 AU OUT 100 79 8 NC 17 H OUT 100 23 V OUT 100 37 FBL 1 38 FBL 2 39 R IN 1 40 G IN 1 41 B IN 1 46 R IN 2 47 G IN 2 48 B IN 2 52 CVBS 1 53 CVBS 2 X OUT 69 CVBS OUT 1 63 CVBS OUT 2 62 CVBS OUT 3 61 CVBS 7 58 CVBS 6 57 CVBS 5 56 CVBS 4 55 CVBS 3 54 CVBS PIP C FRONT Y/CVBS FRONT C IN 3 V/Y IN 3 V IN 2 X IN 70 AY OUT 100 76

6dB AMPLIFIER FOR THE SELECTABLE OUTPUT CVBS (3RD SCART) Q3200 6dB AMPLIFIER FOR THE MONITOR OUTPUT CVBS (2ND SCART) Q3204

10

TO G BOARD CN6008 CN0101
TO A BOARD CN7001

3 4 5 6 9

G

9

B

SCL SDA LED SIRCS AGC MODE 3

A3 B3 A4 B4

8

IC7325 VIDEO OUT (GREEN)

G2

13

1

VB VI IK VO
8

H1

BLK 100 H SYNC V SYNC BLK 1 BLK 2 RED IN 1 GREEN IN 1 BLUE IN 1 RED IN 2 GREEN IN 2 BLUE IN 2 VIDEO RF V IN 1

A5 B5 B6 A7 B7 A8 B8 A9 B10 B11 A12 B12 A13 B13 A14 A15 B15 B16 A17 B17 A19 A20 B20
STANBY SW Q7352 STANBY SW Q7355

3

PICTURE TUBE

3 5

6dB AMPLIFIER FOR THE MONITOR OUTPUT CVBS (2ND SCART) Q3201

OVP V OUT 2

OVP GROUP DELAY OCP

HV

VIDEO RF

COINCIDENCE DETECTOR Q1005

COINCIDENCE MAIN RY DGC RY

IC7350 VIDEO OUT (BLUE) CN7300
1

TO D BOARD HV (T8800)

100Hz BUFFER U SCAN RATE BACKEND Q3302

V IN 100 B TEXT G TEXT RESET AUDIO
STANBY SW Q7353

VB VI IK VO
8

H1

5

TO M BOARD CN0001
+12V

3 5

TO D BOARD CN6500

VOLTAGE DET Q7354, 7350

100Hz BUFFER U SCAN RATE BACKEND Q3301

R TEXT U IN 100 AUDIO MUTE FS 100 MODE 1 AV LINK MODE 2 LINE MUTE H SYNC V SYNC CVBS TXT H SYNC V SYNC TXT VIDEO KEY 12C DISABLE

RV7375 G2

C(

R,G,B OUT

)

+3.3V

12 C ADAPTOR 5V - 3.3V Q3500

12 C ADAPTOR 5V - 3.3V Q3501
SCL SDA CS

J2900
CN0102 SERVICE CONNECTOR
2 3 4 5

CN2908
WOOFER MUTE R OUT 1 2 3 5 6

A 2/2 (

VIDEO AND AUDIO PROCESSORS, AUDIO OUTPUT, VERTICAL DEFLECTION

)

AGC

TO A BOARD CN2502

R IN L IN L OUT

J2900 HEADPHONES

POWER

CN2906
CN6981
1 AC IN 2 1 5

CN2900

CN6982
AUDIO L 6

TO G BOARD CN6001 CN0981

L R VIDEO

AUDIO R 9

D0983 IC0981
OUT +5V LED SIRCS 2 1

TO A BOARD CN2000
TO A BOARD CN0103
Y/CVBS 4 C 2
1 3 4 2

Y/C

F2 (

POWER SWITCH &FUSE, LED AND IR RECEIVER

)

H2(

FRONT AV AND HEADPHONE

)

- 26 -

5-1. BLOCK DIAGRAMS (3)
DF DRIVE Q8851

COMPARATOR IC8103

CN8810
1 2

V STAT DF DRIVE H CENTRE

1

8

2

7

3 4

3

CN8620
1 2 3 4 5 6 7 8

4

DF PARA HMP PARA E/W H LIN H DRIVE AFC PULSE ABL
Q8201, 8202,8118

TO A BOARD CN5801

Q8136,8137 Q8100,8102

X RAY PROTECT
Q8807 COMPARATOR IC8100 1 8

2

7

3

6

4

5

COMPARATOR IC8101 1 8 1

2

7

3

6

3

4

5

4

Q8123

Q8120 Q8203

T6003 CN6001
1

AC IN AC IN

4

3
RELAY RY6001

TO F4 BOARD CN6992 CN6002

5

1

2

1

CHECK CHECK

FOR CHECK

MAIN RECT D6001 6

2

CN6003
1 2 3

DGC DGC DGC

RELAY RY6002

CN6004
1 3

PFC PFC

T6101 CN6008
1

1 MAIN RY DGC RY

7

TO A BOARD CN6200

2

2

8

RECT D6102

RELAY SWITCH Q6103 RELAY SWITCH Q6101

3

9

4

Q6104

Q6105

+ -

+ -

+ -

M PIN CONT

+ 6 5

TO A BOARD CN5002

T8852
3 1

CN8611
4 2 V+ V6 5 4 3 2 1

DY ASSY
V- DY+ V- DYV DY H DY H- DYH- DY+

HH+ H+

CN8614
5

TO C BOARD CN7300 CN8612

D8819
VV+ +8 1 3 1

TO A BOARD CN8001

T8801
3
PIN OUT Q8803

T8800

HV

+ -

+ -

+ -

2 +8 1

4

1

T8802
3 +200V
H OUT Q8804

D8805
4

2

HD1

2

4

M PIN CONTROL Q8805 H LIN Q8806

5 6 F

OP. AMP IC8102 8

D8807 -15V
2 7 8 6 Q8122 7 13

+ -

SC

D8808 +15V
9 12 11

5

Q8112

D(

DEFLECTION

)

T6002
10 11 12 13 14 15 1 V SENSE 2 F/B 3 CT 4 RT 6 TIMER 7 SS 8 VC 1 9 OCP VG (L) 12 VC 2 10 VS 15 VB 14 D6004 MOSFET TRANSISTOR USED BY SWITCHING CIRCUIT Q6007 9 1 2 3 RECT D6016 VD 18 VG 16 MOSFET TRANSISTOR USED BY SWITCHING CIRCUIT Q6006 7 16 17 18

+200V

RECT D6010

+135V

IC6001 MAIN BRIDGE RECTIFIER

8

+11V +6V

CN6006
AU (+) AU (+) 5 6

TO A BOARD CN6202

PH6001
4 3 1 2 1

IC6003

2

G(
- 27 -

POWER SUPPLY

)

5-1. BLOCK DIAGRAMS (4)

5-2. CIRCUIT BOARD LOCATION

Reference Information
RESISTOR RN RC : METAL FILM : SOLID : NON FLAMMABLE CARBON : NON FLAMMABLE FUSIBLE : NON FLAMMABLE METAL OXIDE : NON FLAMMABLE CEMENT : NON FLAMMABLE WIREWOUND : ADJUSTMENT RESISTOR COIL CAPACITOR LF-8L TA PS PP PT MPS MPP : MICRO INDUCTOR : TANTALUM : STYROL : POLYPROPYLENE : MYLAR : METALIZED POLYESTER : METALIZED POLYPROPYLENE : BIPOLAR : HIGH TEMPERATURE : HIGH RIPPLE

COMPARATOR (AV-LINK CIRCUIT) IC0004 1 8

C Board C

FPRD FUSE

C

2

7

N
VM VM Board

3

4

NVM MEMORY IC0001
5 7 6

RESET CIRCUIT IC0003

SWITCH NVM WC* CONTROL DURING RESET Q0013

3

CN001
A3 B3 A4 B4 A5 SCL SDA LED SIRCS AGC

MICRO CONTROLLER IC0002
28 LED 76 SIRCS 6 AGC 22 AGC 49 40 39 38 27 26 23 15 67 66 65 64 A(0) A(1) A(2) A(3) A(4) A(5) A(6) A(7) A(8) A(9) A(10) A(11) A(12) A(13) A(14) A(15) A(16) A(17) A(0) A(1) A(2) A(3) A(4) A(5) A(6) A(7) A(8) A(9) A(10) A(11) A(12) A(13) A(14) A(15) A(16) A(17) 20 19 18 17 16 15 14 13 3 2 31 1 12 4 11 7 10 9 32 5 D(0) D(1) D(2) D(3) D(4) D(5) D(6) D(7) D(0) D(1) D(2) D(3) D(4) D(5) D(6) D(7) 21 22 23 25 26 27 28 29

B5

MODE 3

93 MODE 3 (1) 94 MODE 3 (2)

B6 A7 B7 A8 B8

OVP GROUP DELAY OCP COINCIDENCE MAIN RY

29 OVP/OCP 80 GROUP DELAY 24 OCP FLAG 59 COINDIDENCE

MAIN RELAY DRIVER Q0002

17 MAIN RY

A9

DGC RY

DEGAUSING COIL RELAY DRIVER Q0003

16 DGC RY

37 36

B10 B11

B TEXT G TEXT RESET AUDIO R TEXT AUDIO MUTE

46 B TEXT 47 G TEXT 25 RESET AUDIO 48 R TEXT 13 AUDIO MUTE 43 COR* RD*

8 33 51 50 9

TO A BOARD CN0101

A12 B12 A13

WR* 10 85

B13

FS 100 52 VDS

86 87 88

A14 A15 B15 B16 A17 B17 A19 B19 A20 B20

MODE 1 AV LINK MODE 2 LINE MUTE H SYNC V SYNC TXT VIDEO RESET 100 KEY 12C DISABLE

4 MODE 1

2 MODE 2 18 MUTE LINE 53 H SYNC 55 V SYNC 32 TXT VIDEO 96 RESET 100 5 KEY

89 90 91 92 NVM WL* 98 RESET 73 AV LINK OUT 78

97 12C DISABLE AV LINK IN 79

12C SWITCH (CONNECT 12C BUS 0 AND BUS 1 TOGETHER) Q0007, 0008 12C DISABLE DRIVER (CS) Q0011 12C SWITCH (CONNECT 12C BUS 0 AND BUS 1 TOGETHER) Q0009, 0010

82 SDA 0

81 SCL 0

83 SCL 1 84 SDA 1 71 70 69

+ -

+
6 5

RS RB

H

CVM Board
H2 Board A F2 Board

D Board

RW

J S1 Board M Board A2

A1
SRAM (TELETEXT PAGES STORAGE) IC0005

D1
A Board

D2 AA Board
D
G Board

5-3. SCHEMATIC DIAGRAMS AND PRINTED WIRING BOARDS
Note :
· · · All capacitors are in µF unless otherwise noted. pF : µµF 50WV or less are not indicated except for electrolytic types. Indication of resistance, which does not have one for rating electrical power, is as follows. Pitch : 5mm Electrical power rating : 1/4W · · Chip resistors are 1/10W All resistors are in ohms. k = 1000 ohms, M = 1000,000 ohms : nonflammable resistor. : fusible resistor. : internal component. : panel designation or adjustment for repair. All variable and adjustable resistors have characteristic curve B, unless otherwise noted. All voltages are in Volts. Readings are taken with a 10Mohm digital mutimeter. Readings are taken with a color bar input signal. Voltage variations may be noted due to normal production tolerences. : B + bus. : B - bus. : RF signal path. : earth - ground. : earth - chassis.

ALB ALT ALR

Note : The components identified by shading
and marked are critical for safety. Replace only with the part numbers specified in the parts list.

· · · · · · · · ·

Note : Les composants identifiés par une trame et
par une marque sont d'une importance critique pour la sécurité. Ne les remplacer que par des pièces de numéro spécifié. specified.

· · · · ·

M(

MICRO PROCESSOR

)

- 28 -

~ A Schematic [ Video & Audio Processors, Audio Output,
Vertical Deflection] page 1/2~
29 -- 29 --

~ A Board Waveforms ~
TP1
5ms/div 2ms/div

TP2

744 mVp-p (V)
20us/div

53 Vp-p (V)
10us/div

TP3

TP4 TP4

1.4 Vp-p (H)
5ms/div

688 mVp-p (H)
5ms/div

TP5

TP6

264 mVp-p (H)

272 mVp-p (H)

~ A Board Difference Table ~
Ref C1011 C1012 C1016 C1017 L1004 Q1002 Q1003 R1011 R1012 R1014 R1015 R1016 R1018 R1020 R5303 R5338 R5340 R5400 R5407 R5878 R5883 TU1000 28LS65B 120PF 5% 50V 56PF 5% 50V 10PF 0.50PF 50V 68PF 5% 50V 18UH MSD601-RST1 DTC114EK 330 5% 1/10W 330 5% 1/10W _ 470 5% 1/10W 100 5% 1/10W 2.2K 5% 1/10W 0 56K 0.5% 1/10W 470 5% 1/4W 1-247-823-91 2.2K 5% 1/10W 180K 5% 1/10W 560K 5% 1/10W 820 5% 1/10W 2.2M 5% 1/10W BTF-EF411 28LS65E _ _ _ _ _ _ _ _ _ 0 _ _ _ _ 56K 0.5% 1/10W 470 5% 1/4W 1-247-823-91 2.2K 5% 1/10W 180K 5% 1/10W 560K 5% 1/10W 820 5% 1/10W 2.2M 5% 1/10W BTF-EC411 32LS65