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RENAULT
Service Manual
6 DISC IN-DASH CD CHANGER
- This service manual should be used together with the following manual(s):
Model No. CX-890 Order No. CRT2376 Mech. Module G1 Remarks
ORDER NO.
CRT2412
CDX-MG2006ZRN
VEHICLE ESPACE, AVANTIME DESTINATION EUROPE PRODUCED AFTER April 2000 RENAULT PART No. 6025 40 2760 ID No.
EW
CD Mechanism Module:Circuit Description, Mechanism Description, Disassembly
PIONEER MODEL No. CDX-MG2006ZRN/EW
CONTENTS
1. 2. 3. 4. 5. 6. SAFETY INFORMATION ............................................2 EXPLODED VIEWS AND PARTS LIST .......................3 BLOCK DIAGRAM AND SCHEMATIC DIAGRAM ...10 PCB CONNECTION DIAGRAM ................................26 ELECTRICAL PARTS LIST ........................................42 ADJUSTMENT..........................................................46 7. GENERAL INFORMATION .......................................48 7.1 DIAGNOSIS ........................................................48 7.1.1 TEST MODE ..............................................48 7.1.2 DISASSEMBLY .........................................54 7.1.3 CONNECTOR FUNCTION DESCRIPTION .......58 7.2 IC ........................................................................59 7.3 SYSTEM BLOCK DIAGRAM ..............................61 8. OPERATIONS AND SPECIFICATIONS.....................62
PIONEER CORPORATION
4-1, Meguro 1-Chome, Meguro-ku, Tokyo 153-8654, Japan PIONEER ELECTRONICS SERVICE INC. P.O.Box 1760, Long Beach, CA 90801-1760 U.S.A. PIONEER EUROPE N.V. Haven 1087 Keetberglaan 1, 9120 Melsele, Belgium PIONEER ELECTRONICS ASIACENTRE PTE.LTD. 253 Alexandra Road, #04-01, Singapore 159936
C PIONEER CORPORATION 2000
K-ZZB. FEB. 2000 Printed in Japan
CDX-MG2006ZRN
- CD Player Service Precautions
1. For pickup unit(CXX1311) handling, please refer to"Disassembly"(see page 54). During replacement, handling precautions shall be taken to prevent an electrostatic discharge(protection by a short pin). 2. During disassembly, be sure to turn the power off since an internal IC might be destroyed when a connector is plugged or unplugged. 3. Please checking the grating after changing the service pickup unit(see page 46).
- When the Repair is Complete
When the repair is complete, make the CD mechanism ready for transportation implementing the following procedures: 1. Press the changer side 1 and 4 simultaneously to turn the ACC on. 2. As the ACC is turned on, the disc indicator blinks in red. 3. When the blinking is stopped, the mechanism is ready for the transportation. 4. Attach the Transportation Bracket (CNC7878). Now you can transport it.(See the figure below) Transportation Bracket (CNC7878)
Case (CNB2527)
1. SAFETY INFORMATION
This service manual is intended for qualified service technicians; it is not meant for the casual do-it-yourselfer. Qualified technicians have the necessary test equipment and tools, and have been trained to properly and safely repair complex products such as those covered by this manual. Improperly performed repairs can adversely affect the safety and reliability of the product and may void the warranty. If you are not qualified to perform the repair of this product properly and safely; you should not risk trying to do so and refer the repair to a qualified service technician. 1. Safety Precautions for those who Service this Unit. · When checking or adjusting the emitting power of the laser diode exercise caution in order to get safe, reliable results. Caution: 1. During repair or tests, minimum distance of 13cm from the focus lens must be kept. 2. During repair or tests, do not view laser beam for 10 seconds or longer. 2. A "CLASS 1 LASER PRODUCT" label is affixed to the bottom of the player. 3. The triangular label is attached to the mechanism unit holder.
CLASS 1 LASER PRODUCT
4. Specifications of Laser Diode Specifications of laser radiation fields to which human access is possible during service. Wavelength = 800 nanometers
2
CDX-MG2006ZRN
2. EXPLODED VIEWS AND PARTS LIST
2.1 PACKING
1
2
3
6
7 4 4
5
8
NOTE:
- Parts marked by "*" are generally unavailable because they are not in our Master Spare Parts List. - Screws adjacent to mark on the product are used for disassembly.
- PACKING SECTION PARTS LIST
Mark No. Description * * * * 1 2 3 4 5 Lid Protector Protector Protector Protector Part No. CHW1584 CHP2235 CHP2234 CHP2237 CHP2236 Mark No. Description * * 6 Protector 7 Polyethylene Bag 8 Contain Box Part No. CHP2238 CEG1042 CHL3990
3
CDX-MG2006ZRN
2.2 EXTERIOR
4
CDX-MG2006ZRN
- EXTERIOR SECTION PARTS LIST
Mark No. Description 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 Screw Screw Screw Connector Screw Case Side Frame Case Bracket Front frame Bracket Insulator Insulator Insulator Insulator PCB Clamper Bush Holder Connector Unit Plug(CN705) Connector(CN704) Connector(CN703) Holder Extension Unit Connector(CN777) Connector(CN701) Connector(CN101) Holder Chassis Unit Screw Button(1-6) Button(EJECT) Door Washer Spring Spring Connector Insulator Insulator Grille Gear Arm Lighting Conductor Lighting Conductor Part No. BMZ20P020FMC BMZ26P030FMC BMZ26P060FMC CDE6144 IMS26P040FMC CNB2527 CNB2528 CNB2529 CNC7878 CNC8574 CNC8816 CNM5969 CNM6248 CNM6532 CNM6533 CNP5516 CNV5150 CNV3253 CNV5543 CWM6823 CKS2372 CKS3180 CKS4120 CNC8575 CWM6824 CKS3747 CKS3747 CKS3989 CNC8031 CXB4792 BPZ20P080FMC CAC6344 CAC6345 CAT2185 CBF1038 CBH2200 CBH2201 CDE6143 CNM5331 CNM6818 CNS6101 CNV5547 CNV5548 CNV6028 CNV6029 Mark No. Description 46 47 48 49 50 51 52 53 54 55 56 57 58 59 60 Holder Keyboard Unit Connector(CN901) Bracket Unit Screw Part No. CNV6030 CWM6822 CKS3748 CXB3111 IMS20P040FMC
CD Mechanism Module(G1) CXK4700
Screw Damper Holder Screw(M2x2)
IMS20P040FMC CNV5120 CNC7826 CBA1250
Holder CNC7477 Sheet CNM5981 Sheet CNM6318 Spring(Front) CBH2409 Spring(Right Rear)(Black) CBH2361 CBH2365 2SB1335A
61 Spring(Left Rear) 62 Transistor(Q708)
5
CDX-MG2006ZRN
2.3 CD MECHANISM
6
CDX-MG2006ZRN
- CD MECHANISM SECTION PARTS LIST
Mark No. Description 1-9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49 50 51 52 53 ····· CD Core Unit(Servo Unit) Connector(CN101) Connector(CN301) Connector(CN201) CD Core Unit(STS Unit) Connector(CN701) Connector(CN801) Connector(CN802) Screw Screw Screw Screw Washer Screw Screw Screw Washer Washer Washer Washer Spring Spring Spring Spring Spring Spring Spring Spring Spring Spring Spring Spring Spring Spring Screw Roller Roller Roller Roller Shaft Spacer Roller Bush Shaft Part No. CWX2202 CKS2764 CKS3966 CKS3991 CWX2203 CKS3989 CKS3989 CKS4054 CBA1037 CBA1041 CBA1076 CBA1250 CBA1512 CBA1452 CBA1453 CBA1479 CBF1037 CBF1038 CBF1039 CBF1064 CBH2007 CBH2271 CBH2274 CBH2014 CBH2015 CBH2016 CBH2017 CBH2290 CBH2366 CBH2064 CBH2195 CBH2196 CBH2224 CBH2250 CBA1082 CLA3154 CLA3157 CLA3159 CLA3160 CLA3179 CLA3194 CLA3248 CLA3353 CLA3469 Mark No. Description 54 55 56 57 58 59 60 61 62 63 64 65 66 67 68 69 70 71 72 73 74 75 76 77 78 79 80 81 82 83 84 85 86 87 88 89 90 91 92 93 94 95 96 97 98 Shaft Steer Steer Cam Holder Gear Gear Lever Lever Lever Lever Cover Holder Unit Lever Gear Sheet PCB PCB Gear Gear Gear Gear Gear Gear Gear Belt Worm Gear Gear Gear Gear Holder Pulley Arm Spacer Arm Cover Cover Cover Lever Arm Gear Holder Composite PCB Composite PCB Chassis Unit Part No. CLA3693 CNC7215 CNC7216 CNC8774 CNC7235 CNC7236 CNC8883 CNC7243 CNC7244 CNC7245 CNC7246 CNC7441 CXB4946 CNC8024 CNC8140 CNM5831 CNP5680 CNP5681 CNR1479 CNR1481 CNR1495 CNR1501 CNR1502 CNR1540 CNR1541 CNT1080 CNV5046 CNV5047 CNV5048 CNV5049 CNV5056 CNV5058 CNV5061 CNV5066 CNV5189 CNV5207 CNV5424 CNV5425 CNV5427 CNV5491 CNV5519 CNV5648 CNX3141 CNX2989 CXB4314
*
*
7
CDX-MG2006ZRN
Mark No. Description 99 100 101 102 103 104 105 106 107 108 109 110 111 112 113 114 115 116 117 118 * 119 120 121 122 123 124 125 126 127 128 129 130 131 132 133 134 135 136 137 138 139 140 141 142 143 Frame Unit Lever Unit Arm Unit Lever Unit Lever Unit Lever Unit Arm Unit Lever Unit Lever Unit
Carriage Mechanism Unit(G1)
Part No. CXB5806 CXB6026 CXB2704 CXB2708 CXB2709 CXB2711 CXB2712 CXB6027 CXB2714 CXB2998 CBA1041 CBA1250 CBA1362 CBA1471 CBF1038 CBH2008 CBH2009 CBH2010 CBL1335 CLA3707 CNC7228 CXB4417 CNC7628 CNM6414 CNM5378 CNM5695 CNM5827 CNP4978 CNR1189 CNR1423 CNT1079 CNV5037 CNV5040 CNV5042 CNV5111
Mark No. Description 144 145 146 147 148 149 150 151 152 153 154 155 156 157 158 159 160 161 162 163 * * 164 165 166 167 168 169 170 171 172 173 174 175 176 177 178 179 180 181 182 183 184 185 186 187 188 Screw Washer Arm Unit Arm Unit Tray Assy Spring Sheet Cam Motor Assy Spacer Bracket Unit
Motor Unit(M1 Cam Gear)
Part No. JFZ14P020FZK YE15FUC CXB5018 CXB5019 CXB4307 CBH2269 CNM6699 CXB3170 CNC8289 CXB4165 CXB3174 CXB3175 JFZ20P025FMC CXB3171 CXX1415 CBA1453 CBF1038 CXX1416 CBF1074 CBH2136 CNC7241 CXB4449 CBL1465 CNT1079 CNV5055 CNV5057 CNV6209 CNV5125 CXB4316 CXB3176 CXB3177 JFZ14P020FMC CXB3172 CBA1453 CBF1074 CBH2136 CNC7242 CXB4448 JFZ20P014FMC CNV6209 CXB3176 CNV5126 CSN1052 CL202IRXTU CPT231SXTD
* * *
Screw Screw Screw Screw Washer Spring Spring Spring Spring Roller Bracket Guide Unit Cover Sheet Sheet Sheet Sheet PCB Ball Bearing Belt Holder Guide Clamper Rack Arm Holder Chassis Arm Unit
Motor Unit(M3 ELV) Screw Loading Arm L Assy
Load Arm L Assy(Service)
Screw Washer
Load Arm R Assy(Service)
Washer Spring Arm Arm Holder Belt Holder Pulley Roller Guide Bracket Unit Roller Gear Unit Motor Unit(M2 LOAD) Screw Loading Arm R Assy Screw Washer Spring Arm Arm Screw Roller Roller Gear Unit Guide Switch(S885 MAX) LED(D883) Photo-transistor(Q881)
*
*
*
CNV5579 CNV5759 CXB6025 CXB2705 Motor Unit(M4 CARRIAGE) CXB3178 Screw Unit Lever Unit Insulator Spacer Motor(M5 SPINDLE) CXB3179 CXB4450 CNM6306 CNM6345 CXM1120
* *
8
CDX-MG2006ZRN
Mark No. Description 189 190 191 192 193 194 195 196 197 198 LED(D891,892) Switch(S887 CLAMP) Switch(S886 ELV HOME) Bracket Unit
Part No.
CL202IRXTU CSN1051 CSN1052 CXB4306 Photo-transistor(Q851,852) CPT231SXTD Resistor(R856) Resistor(R857) Photo-interrupter(Q1) Screw Pickup Unit(Service)(P8) RS1/8S911J RS1/8S821J RPI-221 CBA1387 CXX1311
9
1
2
3
4
CDX-MG2006ZRN
3. BLOCK DIAGRAM AND SCHEMATIC DIAGRAM
3.1 BLOCK DIAGRAM
PICKUP UNIT(SERVICE)(P8)
CN101
C CD CORE UNIT(SERVO UNIT)
RF AMP
V5 16 17 PD LD
D CD CORE UNIT(STS UN
A
MD LD
MD LD+ LD-
5 14 15 Q101
CN201
IC101 UPC2572GS IC201 UPD63702AGF
35 69 EFM
CN801 SHOCKPROOF CONTROL
BCK DATA LRCK XTLI 39
8fs
A
5
HOLOGRAM UNIT Q102 FOCUS ACT TRACKING ACT FO+ TO+ 4 3 MD/SD/TD/FD
DIGITAL SERVO PROCESSOR DIGITAL SIGNAL PROCESSOR µ-COMPUTER INTERFACE
XTAL XTAL
WDCK RFCK RAOV LRCK SCKO DOUT MCK
IC501 CXD2511R
CARRIAGE MOTOR
14 11 1 2 3 4 EC VM VCC ST/SR GND 8 5 6 7 10 11 16 15 22 BVD V5 74 MUTE 9
M
SPINDLE MOTOR
IC301 BA5986FM
VR2
IC502 MSM514400DP-60TS
4M DRAM
CONT 19 28 29 30 19 VM 5V VD 28 29 30 VD V+5V 5V
10
11 X201
BCL
B
HOME SWITCH
5V REGULATOR
4
HOME
IC701 BA05SFP
1
2
CN301
E MOTOR PCB(B) F MOTOR PCB(A)
45 ELEVATION SENSE 44 46 ELVSNS PVD S8 S8 S8 XAO/XSTB/XSO/XSI/XSCK/XRST/SCO
MOTOR DRIVER
CGCAMGEAR MOTOR 3 5
M
CG+
IC802 LB1836M
2 6
G PCB UNIT(D) K LOAD MOTOR PCB
Q851 Q852 1 1 LOADING MOTOR ELEVATION MOTOR PH1 3 2 1 3 2 1 1 D891 D892 1
EL-
MOTOR DRIVER
3 5 12 2
M
EL+
IC801 LB1836M
6 13 9
C
M
I PCB UNIT(E) H PCB UNIT(B)
PH1 5 PVD 3 PH1 4 PH2 2 MAXSW 1 6 5 6 3 4 2 1 LD MOTORLD MOTOR+ PVD PH1 PH2 MAXSW ELV HOME S886 S887 CLAMP 5 7 3 4 2 1 10 11 7 5 9 8 10 11 2 1 ELHOME CLAMP LOLO+
10
L PCB UNIT(A) J PCB UNIT(C)
PVD D883 Q881 PH2 S883 4 1 2
Q801 PVD PVD LOAD Q802 VD
4 1 2
CN802
MAX SWITCH
B KEYBOAR
RAMP
D905~91
D
LED
IC901
KEY MATRIX
10 1 2 3 4
WDSL/CHMO/CHMI
CD 4CH DRIVER
5
6
7
8
CDX-MG2006ZRN
TS UNIT)
A EXTENSION UNIT
M CONNECTOR UNIT
CN777 CN703
A
CN704
8fs DF D/A LPF
IC601 AK4321VF
5 12 6 DEMO 18
CN701
LCH 42 9
CN101
2 LCH
LPF
IC101 NJM4558MD
Q704 1 3
ISOLATOR
IC102 BA3121F
D101 B.U 1 Q101 LCH 14 14 15 16 6 11 12 10 7
PD
5.0V REGULATOR
VDD VDD
15 RCH 16 SRQ 6 RST RXEN SCK 11 12 10 7
2 1 3 4 9
L CH AUDIO GND R CH SRQ
4 3 7 13 8
E
2 6 1 5 9
MUTE
Q102
10 RST 11 RXEN 12 SCK 13 DATA
12 11 10
WDSL/CHMO/CHMI XWRE/XRDE/XQOK XWIH/XEMP/ADRMON/CHDT
Q103
P-BUS 8.8V REGULATOR
VD VD Q708 8 9 43 42 Q711 Q710 CONT 35 EMPH 39 B.U Q709 VDD
DATA
CN705
B.UP 1 2 3 4 1 2 3 4 3 B. UP B.UP B.UP B.UP X601
16 12 WDSL/CHMO/CHMI XWRE/XRDE/XQOK XWIH/XEMP/ADRMON CHDT CDMUTE EMPH VDCONT CONT BRXEN BSCK BSO
B.UP SENSE
Q702
B
VD POWER 10 XRST/SCONT ELVSNS S801 S802 S803 1 50 1 2 3 45 44 40 47 46 49 48 4 5 6
53 27 13 41 26 POWER
56
17 16 18 19 BSRQ BRST
20 22 BSENS
28 XIN
29 XOUT
79 3 2 4 62 61
ELVSNS LOADSW DOORSW MODESW CG1 CG2
LOADSW 50 DOORSW 49 MODESW 48 CG1 CG2 6 7 11 4 ELV2 5 LO1 2 LO2 3 MAXSW 47 PH2 46 PH1 45 ELV1
SYSTEM CONTROLLER
1 2 3
V+5V
V+5V 60 59 58 ELV1 ELV2
IC601 PD5553A
LO1 57 LO2 78 MAXSW 77 PH2 76 PH1 55 LOAD DCLOSE EJKEY
C
OAD
LOAD 12 ELHOME 44 CLAMP 43
5 39 7 8
CLAMPSW
40 14
25
70 68 66 67
DATA
RESET
2
EXSO
ELHOME
ILPOW
IC701
1
BOARD UNIT
DOORSW 3 ILPOW2 15 ILPOW 16 15 3 DOORSW ILPOW2 D750 ILPOW Q750 Q777
VDD
S-80740AND4I
Q705
8.2V REGULATOR
16
Q706 D905~916 EJECT 9 1 6 8 7 9 1 6 DATA 8 CLK 7 MODE EJECT VDD 4 ILL 5 6 Q751 3 2 1
B.U D601 ILL 5 5 2 ILL
CLK
EXSCK
RESET
6
EXMODE
VD
20 VDD 2
D
Q707
LED DRIVER
IC901 BU2092FV
3 4
KEY DATA
CN901
CN701
11 5 6 7 8
1
2
3
4
CDX-MG2006ZRN
3.2 OVERALL CONNECTION DIAGRAM(GUIDE PAGE)
Note: When ordering service parts, be sure to refer to "EXPLODED VIEWS AND PARTS LIST" or "ELECTRICAL PARTS LIST".
A
A-a
A-a
A-b
Large size SCH diagram
D CD CORE UNIT(STS UNIT)
CN701
A-a
A-b
Guide page
CN101
A-a
A-b
Detailed page
B
SYSTEM CONTROLLER
C
CN901
CN701
D
B KEYBOARD UNIT
12
A B
1
2
3
4
5
6
7
8
CDX-MG2006ZRN
A-b
A EXTENSION UNIT M CONNECTOR UNIT
CN777 CN703 CN704
A
E
4 8 3 7 13 2 6 1 5 9
B
12 11 10
P-BUS
C
CN705
1
2
3
D
NOTE : Symbol indicates a resistor. No differentiation is made between chip resistors and discrete resistors. Symbol indicates a capacitor. No differentiation is made between chip capacitors and discrete capacitors. Decimal points for resistor and capacitor fixed values are expressed as : 2.2 2R2 0.022 R022
5
6
7
AM
8
13
B
D A C
14
A-a A-b
1
CDX-MG2006ZRN
1
A-a
D CD CORE UNIT(STS UNIT)
CN701 CN101
SYSTEM CONTROLLER
2
2
1
3
3
2
4
4
SYSTEM CONTROLLER
5
5
6
6
CN901
CN701
3
7
7
B KEYBOARD UNIT
A-a A-b
CDX-MG2006ZRN
A-a B
C
8
8
15 B
A
D
B
D A C
16
A-a A-b
1
CDX-MG2006ZRN
A-b M
A EXTENSION UNIT
CN777 CN703
1
M CONNECTOR UNIT
2
2
E
4 8 3 7 13 2 6 12 11 10
CN704
1
3
1 5 9
3
2
P-BUS
4
4
5
5
CN705
1
2
3
6
6
3
7
7
NOTE : Symbol indicates a resistor. No differentiation is made between chip resistors and discrete resistors. Symbol indicates a capacitor. No differentiation is made between chip capacitors and discrete capacitors.
Decimal points for resistor and capacitor fixed values are expressed as : 2.2 2R2 0.022 R022
CDX-MG2006ZRN
A-b M
C
8
8
A-a A-b
17 B
A
D
1
2
3
4
CDX-MG2006ZRN
3.3 CD CORE UNIT(SERVO UNIT)
A
D C CD CORE UNIT(SERVO UNIT)
RF AMP/ AUTO POWER CONTROL
(SERVICE)(P8)
B
2.5V
C
CD DRIVER
E
MOTOR PCB(B)
M4 CARRIAGE CXB3178
DISC INSERT DETECT
D
M5 SPINDLE CXM1120
18
C E
1
2
3
4
5
6
7
8
CDX-MG2006ZRN
A
B
FOCUS/TRACKING CARRIAGE/SPINDLE DIGITAL SERVO DIGITAL SIGNAL PROCESSOR D/A CONVERTER
16.934MHz
C
F
22/6R3
D
5
6
7
C
8
19
1
2
3
4
CDX-MG2006ZRN
3.4 CD CORE UNIT(STS UNIT)
G CD CORE UNIT(STS UNIT) D
A
B
CD CORE UNIT D C (SERVO UNIT)
SURE TRACK MEMORY CONTROL
M1 : CXB3174
ELV SENSE
Q1 : RPI-221
+5V REGULATOR
M3 : CXB3175
C
MOTOR PCB (A) F
7.5V
9.0V
MOTOR DRIVER
H
LOAD SWITCH
DOOR SWITCH
MODE SWITCH
D
20
D F
1
2
3
4
5
6
7
8
CDX-MG2006ZRN
A
22/6R3
RACK RY CONTROLLER
D/A CONVERTER
B
4M DRAM
A
IVER MOTOR DRIVER
CN101
C D 5 6 7
D
8
21
CDX-MG2006ZRN
Note:1. The encircled numbers denote measuring pointes in the circuit diagram. 2. Reference voltage REFOUT:2.5V 1 RFO Test mode 0.5V/div. 0.5µs/div. 1 CH1: RFO 1V/div. 0.5ms/div. 2 CH2: MIRR 5V/div. Normal mode: The defect part passes 500µs/div.
- Waveforms
1 RFO 0.5V/div. 0.2µs/div. Normal mode: play
REFOUT
REFOUT
REFOUT
REFOUT
GND
1 CH1: RFO 1V/div. 0.5ms/div. 2 CH2: MIRR 5V/div. Test mode: Tracking open
3 CH1: FIN 0.5V/div. 0.2s/div. 5 CH2: FOK 2V/div. Normal mode: Focus close
3 CH1: FIN 0.5V/div. 0.2s/div. 4 CH2: FOP 2V/div. Test mode: No disc, Focus close
REFOUT
REFOUT
GND
REFOUT
REFOUT
GND
6 CH1: FEY 0.5V/div. 1ms/div. 7 CH2: XSI 2V/div. Normal mode: Focus close
8 CH1: TEY 0.5V/div. 0.5ms/div. 9 CH2: TIN 0.5V/div. Test mode: 32 tracks jump (FWD)
8 CH1: TEY 0.5V/div. 0.5ms/div. 9 CH2: TIN 0.5V/div. Test mode: Single jump (FWD)
REFOUT REFOUT
REFOUT
REFOUT REFOUT
GND
REFOUT
6 CH1: FEY 0.1V/div. 3 CH2: FIN 0.2V/div. Normal mode: Play
20ms/div.
3 CH1: FIN 0.5V/div. 0.5s/div. 0 CH2: SIN 1V/div. Normal mode: Focus close
0 SIN
0.5V/div.
0.1s/div.
Normal mode: Play
REFOUT
REFOUT
REFOUT
REFOUT
REFOUT
22
CDX-MG2006ZRN
8 CH1: TEY 6 CH2: FEY
0.5V/div. 0.1V/div.
0.2s/div.
8 CH1: TEY ! CH2: SD
0.5V/div. 0.5V/div.
5ms/div.
3 CH1: FIN $ CH2: HOLD
1V/div. 5V/div.
500µs/div.
Normal mode: AGC after focus close
Normal mode: The defect part passes 800µm
REFOUT
REFOUT REFOUT
REFOUT
REFOUT
REFOUT
GND
0 SIN
1V/div.
10ms/div.
1 CH1: RFO $ CH2: HOLD
1V/div. 5V/div.
500µs/div.
Long Search
Normal mode: The defect part passes 800µm
8 CH1: TEY 1V/div. 2ms/div. # CH2: TEC 1V/div. Test mode: Focus close Tracking open
REFOUT
REFOUT
REFOUT
REFOUT GND
REFOUT
6 CH1: FEY 0.2V/div. 1ms/div. 3 CH2: FIN 0.5V/div. Normal mode: During AGC
8 CH1: TEY 0.2V/div. 1ms/div. 9 CH2: TIN 0.5V/div. Normal mode: During AGC
@ EFM Play
1V/div.
2µs/div.
REFOUT
REFOUT REFOUT
REFOUT
REFOUT
% Dout Play
2V/div.
5µs/div.
^ LRCK
2V/div.
10µs/div.
* ADRMON
1V/div.
1s/div.
Normal mode: Starting play
REFOUT
REFOUT
GND
23
CDX-MG2006ZRN
8 CH1: TEY 0.5V/div. 5ms/div. 9 CH2: TIN 0.5V/div. Test mode: 100 tracks jump(FWD)
8 CH1: TEY 0.5V/div. 9 CH2: TIN 0.5V/div. Normal mode: Play
10ms/div.
& SCKO Play
2V/div.
500ns/div.
REFOUT
REFOUT REFOUT
REFOUT
REFOUT
) CH1: RCH 2V/div. 200µs/div. ( CH2: LCH 2V/div. Normal mode: PLAY (0dB,1kHz)
AAGND
AAGND
24
1
2
3
4
CDX-MG2006ZRN
3.5 PCB UNIT(A,B,C,D,E), LOAD MOTOR PCB
J
PCB UNIT(C)
I
PCB UNIT(E)
H
PCB UNIT(B)
A
L
PCB UNIT(A)
SWITCH
D G
CN802
B CXB3177
PCB UNIT(D)
G M
LOAD MOTOR PCB
K
C
D
1
2
G H I J K L
3 4
25
1
2
3
4
CDX-MG2006ZRN
4. PCB CONNECTION DIAGRAM
A
SIDE A
4.1 EXTENSION UNIT
NOTE FOR PCB DIAGRAMS
1. The parts mounted on this PCB include all necessary parts for several destination. For further information for respective destinations, be sure to check with the schematic diagram. 2. Viewpoint of PCB diagrams
Connector
Capacitor
SIDE A
B
P.C.Board Chip Part
SIDE B
C
D
26
A
1
A EXTENSION UNIT
2
3
4
1
2
3
4
CDX-MG2006ZRN
SIDE B
A
B CN901
B
C
D CN701
A EXTENSION UNIT
D
M CN703
1 2 3
A
4
27
1
2
3
4
CDX-MG2006ZRN
4.2 KEYBOARD UNIT
SIDE A SIDE B
DOOR SW
A
6
A
CN701
B
C
2
3
4
5
B KEYBOARD UNIT
D
28
B
1
2
B KEYBOARD UNIT
3
EJECT
1
4
1
2
3
4
CDX-MG2006ZRN
4.3 CONNECTOR UNIT
A
M CONNECTOR UNIT
SIDE A
A
CN777
B
M CONNECTOR UNIT
SIDE B
C
D
1
2
3
M
4
29
1
2
3
4
CDX-MG2006ZRN
4.4 CD CORE UNIT(SERVO UNIT)
A
SIDE A
B
C
F
D
C CD CORE UNIT(SERVO UNIT)
30
C
1
2
3
PICKUP UNIT(SERVICE)(P8)
4
E
1
2
3
4
CDX-MG2006ZRN
SIDE B
A
B
C
C CD CORE UNIT(SERVO UNIT)
D
C
1 2 3 4
31
1
2
3
4
CDX-MG2006ZRN
4.5 CD CORE UNIT(STS UNIT)
D CD CORE UNIT(STS UNIT)
A
SIDE A
B
C
H
D
32
D
1
2
3
4
F
A CN101
1
2
3
4
CDX-MG2006ZRN
D CD CORE UNIT(STS UNIT)
SIDE B
A
B
C
D
D
1 2 3 4
33
1
2
3
4
CDX-MG2006ZRN
4.6 MOTOR PCB(B)
A
E MOTOR PCB(B)
M5 SPINDLE MOTOR
B
C
D
34
E
1
2
3
4
5
6
7
8
CDX-MG2006ZRN
12
D C
CN301
A
1
B
C
M4
M
D
CARRIAGE
5 6 7
E
8
35
1
2
3
4
CDX-MG2006ZRN
4.7 MOTOR PCB(A)
Q1
A
SIDE A
F MOTOR PCB(A)
M3 ELV M1 CAM GEAR
M
M
ELV SENSE
B
1
30
C
D C
CN201
D
36
F
1
2
3
4
1
2
3
4
CDX-MG2006ZRN
SIDE B
F MOTOR PCB(A)
A
B
C
D
D G
CN801
1 2
1
41 50
3
F
4
37
1
2
3
4
CDX-MG2006ZRN
4.8 PCB UNIT(D)
4.9 PCB UNIT(B)
I
A
7
1
G PCB UNIT(D)
S886 ELV
S887 CLAMP
H PCB UNIT(B)
B
C
D
38
GH
1
G D
CN802
2 3 4
11
1
1
2
3
4
CDX-MG2006ZRN
4.10 PCB UNIT(E)
I
PCB UNIT(E)
I
SIDE A
PCB UNIT(E)
A
SIDE B
B
C
D
1
2
3
I
39 4
1
2
3
4
CDX-MG2006ZRN
4.11 PCB UNIT(C)
A
Q881
J PCB UNIT(C)
S885 MAX DETECT
B
D883
C
D
4
I
1
40
1
J
2
3
4
1
2
3
4
CDX-MG2006ZRN
4.12 LOAD MOTOR PCB
A
G M
2 1
K
LOAD MOTOR PCB
II
4 1
M
M2 LOADING
B
4.13 PCB UNIT(A)
L
PCB UNIT(A)
C
D892 2 1
D891
I
D
1
2
3
K L
4
41
CDX-MG2006ZRN
5. ELECTRICAL PARTS LIST
NOTE:
- Parts whose parts numbers are omitted are subject to being not supplied. - The part numbers shown below indicate chip components. Chip Resistor RS1/_S___J,RS1/__S___J Chip Capacitor (except for CQS.....) CKS....., CCS....., CSZS.....
=====Circuit Symbol and No.===Part Name --- ----------------------------------------------Part No. ------------------------=====Circuit Symbol and No.===Part Name --- ----------------------------------------------R R R R R NJM4558MD BA3121F PD5553A S-80740AND4I DTC343TK DTC343TK 2SA1586 DTA124EU 2SC2712 2SD1007 2SD1760F5 2SA1163 2SC2712 2SB1335A DTA124EU DTC124EU FMW1 2SA1162 IMH11A 2SD1760F5 MA142WA MA143 MA143 MA143 MA143 MA143 MA142WK 1SR154-400 UDZS6R8(B) UDZS5R6(B) DTZ8R2(C) UDZS6R2(B) PTZ3R6(A) CTH1190 CCX1032 CSS1451 R R R R R R R R R R R R R R R R R R R R R R R R R R R R R R R R R R R R R R R R R R R R R R R R R R 111 402 403 404 405 601 602 603 604 605 609 610 611 615 616 617 618 620 621 622 640 642 645 646 647 648 649 651 655 656 660 661 662 663 664 665 666 670 672 675 680 681 682 683 684 685 689 691 692 693 696 697 698 699 701 Part No. ------------------------RS1/16S103J RA4C473J RS1/16S104J RA4C681J RS1/16S681J RS1/16S473J RS1/16S473J RS1/16S473J RS1/16S102J RA4C222J RS1/16S222J RS1/16S222J RA4C561J RS1/16S102J RS1/16S473J RN1/16SE1502D RS1/16S222J RS1/16S473J RN1/10SE4302D RN1/10SE1002D RS1/16S471J RS1/16S471J RS1/16S471J RS1/16S471J RS1/16S471J RS1/16S471J RS1/16S222J RA4C222J RA4C471J RA4C471J RA4C471J RS1/16S102J RS1/16S102J RS1/16S102J RS1/16S102J RS1/16S102J RS1/16S471J RA4C331J RS1/16S331J RS1/16S471J RS1/16S154J RS1/16S222J RS1/16S102J RS1/16S912J RS1/16S102J RS1/16S102J RA4C104J RS1/16S273J RS1/16S512J RS1/16S104J RS1/16S104J RS1/16S222J RS1/16S222J RS1/16S222J RS1/16S104J
Unit Name A Unit Number
MISCELLANEOUS
IC IC IC IC Q Q Q Q Q Q Q Q Q Q Q Q Q Q Q Q D D D D D D D D D D D D D L TH X 101 102 601 701 101 102 103 601 702 704 705 706 707 708 709 710 711 750 751 777 101 401 402 403 404 405 601 702 703 705 706 707 750 701 601 601 IC IC IC IC Transistor
: CWM6824 : Extension Unit
Transistor Transistor Transistor Chip Transistor Transistor Transistor Transistor Chip Transistor Transistor Transistor Transistor Transistor Transistor Transistor Transistor Diode Diode Diode Diode Diode Diode Diode Diode Diode Diode Diode Diode Diode Coil Thermistor Radiator 6.290MHz
RESISTORS
R R R R R R R R R R 101 102 103 104 105 106 107 108 109 110 RS1/16S562J RS1/16S562J RS1/16S682J RS1/16S682J RS1/16S432J RS1/16S432J RS1/16S102J RS1/16S102J RS1/16S272J RS1/16S272J
42
CDX-MG2006ZRN
=====Circuit Symbol and No.===Part Name --- ----------------------------------------------R R R R R R R R R R R R R R R R R R R R R R R 702 705 711 720 721 722 723 724 730 731 732 733 734 735 736 737 738 739 750 751 777 778 779
Part No. ------------------------RS1/16S473J RS1/16S473J RS1/10S682J RS1/4S331J RS1/16S223J RS1/16S103J RS1/16S223J RS1/16S223J RS1/10S223J RS1/16S101J RS1/4S221J RS1/16S511J RS1/16S681J RS1/16S561J RS1/16S103J RS1/16S273J RS1/16S473J RS1/16S101J RS1/10S102J RS1/16S103J RS1/16S104J RS1/10S1R0J RS1/10S1R0J
=====Circuit Symbol and No.===Part Name --- -----------------------------------------------
Part No. -------------------------
RESISTORS
R 707 RS1/10S103J
CAPACITORS
C 706 CKSQYB104K50
B
IC D D D D D D D D D D D D D D D S S S S S S S S IL IL
Unit Number : CWM6822 Unit Name : Keyboard Unit
901 901 902 903 905 906 907 908 909 910 911 912 913 914 915 916 901 902 903 904 905 906 907 910 901 903 IC Diode Diode Diode LED LED LED LED LED LED LED LED LED LED LED LED Switch Switch Switch Switch Switch Switch Switch Spring Switch Lamp 60mA,8V Lamp 60mA,8V BU2092FV 1SS355 1SS355 1SS355 CL200PGCTU CL150DCD(AB) CL200PGCTU CL150DCD(AB) CL200PGCTU CL150DCD(AB) CL200PGCTU CL150DCD(AB) CL200PGCTU CL150DCD(AB) CL200PGCTU CL150DCD(AB) CSG1043 CSG1043 CSG1043 CSG1043 CSG1043 CSG1043 CSG1043 CSN1033 CEL1617 CEL1617
MISCELLANEOUS
CAPACITORS
C C C C C C C C C C C C C C C C C C C C C C C C C C C C C C C C 101 102 103 104 105 106 109 110 111 112 401 402 403 404 405 601 603 605 651 701 703 704 705 707 708 709 710 711 712 713 714 715 CEV100M16 CEV100M16 CKSRYB272K50 CKSRYB272K50 CCSRCH471J50 CCSRCH471J50 CKSRYB473K16 CEV4R7M25 CEV220M6R3 CEV220M6R3 CCSRCH221J50 CCSRCH221J50 CCSRCH221J50 CKSRYB103K50 CKSRYB103K50 CKSRYB104K16 CKSRYB103K50 CKSRYB103K50 CKSRYB103K50 CEAT471M16 CEAT471M16 CKSQYB224K16 CEV220M6R3 CKSRYB473K16 CEV4R7M25 CKSRYB473K16 CKSRYB473K16 CKSRYB103K50 CEV220M16 CKSRYB473K16 CEV470M6R3 CKSRYB473K16
RESISTORS
R R R R R R R R R R R R R R R R 901 902 903 904 910 911 912 913 914 915 916 917 918 919 920 921 RS1/10S561J RS1/10S561J RS1/10S561J RS1/10S561J RS1/8S431J RS1/8S471J RS1/8S431J RS1/8S471J RS1/8S431J RS1/8S471J RS1/8S431J RS1/8S471J RS1/8S431J RS1/8S471J RS1/8S431J RS1/8S471J
CAPACITORS
C 901 CKSQYB104K16
Unit Name M Unit Number
MISCELLANEOUS
D D D 701 704 707 Diode Diode Diode
: CWM6823 : Connector Unit
ERA15-02VH 1SS355 ERA15-02VH
43
CDX-MG2006ZRN
=====Circuit Symbol and No.===Part Name --- ----------------------------------------------Part No. ------------------------=====Circuit Symbol and No.===Part Name --- ----------------------------------------------C C C C C C C C C C C C C C C C C C C C C C C C C C C C C C C C C C C 106 107 108 109 110 111 112 113 114 115 116 117 118 119 120 121 122 123 124 125 126 127 201 202 203 204 207 208 209 210 211 212 213 301 302 Part No. ------------------------CKSRYB222K50 CEV4R7M35 CKSRYB273K25 CCSRCH101J50 CKSQYB104K16 CKSRYB332K50 CKSQYB473K16 CKSRYB103K25 CKSRYB391K50 CCSRCH121J50 CKSRYB682K50 CKSRYB333K16 CKSQYB334K16 CKSQYB334K16 CKSQYB334K16 CKSQYB334K16 CKSQYB104K16 CKSRYB472K50 CKSQYB104K16 CCSRCH5R0C50 CKSRYB153K25 CKSRYB102K50 CKSQYB334K16 CKSQYB104K16 CKSQYB104K16 CKSRYB471K50 CKSQYB683K16 CKSRYB821K50 CKSRYB273K25 CKSQYB334K16 CKSQYB334K16 CKSQYB334K16 CCH1300 CEV101M10 CEV101M10
C
IC IC IC Q Q D X EF
Unit Number : CWX2202 Unit Name : CD Core Unit(Servo Unit)
101 201 301 101 102 301 201 201 IC IC IC Transistor Transistor Diode Ceramic Resonator 16.934MHz Filter UPC2572GS UPD63702AGF BA5986FM 2SD1664 UMD2N 1SR154-400 CSS1457 CCG1076
MISCELLANEOUS
RESISTORS
R R R R R R R R R R R R R R R R R R R R R R R R R R R R R R R R R R R R R R R R R R R R R R R 101 102 104 105 106 107 108 109 110 111 112 113 114 115 116 117 120 121 125 201 202 203 204 205 206 250 251 252 253 254 255 256 259 263 269 274 277 301 302 303 304 305 306 307 308 309 311 RS1/8S100J RS1/8S120J RS1/16S822J RS1/16S682J RS1/16S183J RS1/16S822J RS1/16S333J RS1/16S683J RS1/16S134J RS1/16S273J RS1/16S222J RS1/16S103J RS1/16S103J RS1/16S102J RS1/16S163J RS1/16S163J RS1/16S101J RS1/16S101J RS1/16S0R0J RS1/16S104J RS1/16S103J RS1/16S332J RS1/16S752J RS1/16S752J RS1/16S101J RS1/16S331J RS1/16S331J RS1/16S331J RS1/16S331J RS1/16S331J RS1/16S471J RS1/16S471J RS1/16S221J RS1/16S471J RS1/16S0R0J RS1/16S471J RS1/16S471J RS1/16S103J RS1/16S153J RS1/16S103J RS1/16S273J RS1/16S103J RS1/16S752J RS1/16S103J RS1/16S103J RS1/16S471J RS1/16S471J
22µF/6.3V
Unit Name D Unit Number
MISCELLANEOUS
IC IC IC IC IC IC Q Q D D D D D D D D S S S EF EF 501 502 601 701 801 802 801 802 701 702 703 704 705 706 707 708 801 802 803 701 702 IC IC IC IC IC IC Transistor Transistor Diode Diode Diode Diode Diode Diode Diode
: CWX2203 : CD Core Unit(STS Unit)
CXD2511R
MSM514400DP-60TS
AK4321VF BA05SFP LB1836M LB1836M DTA123JK UN2211 1SR154-400 1SR154-400 1SS355 1SS355 1SS355 1SS355 1SS355 1SS355 CSN1052 CSN1052 CSN1052 CCG1051 CCG1051
Diode Spring Switch(LOAD) Spring Switch(DOOR) Spring Switch(MODE) Filter Filter
CAPACITORS
C C C C C 101 102 103 104 105 CEV101M6R3 CKSQYB104K16 CEV470M6R3 CKSQYB334K16 CCSRCH240J50
RESISTORS
R R R R R 501 502 503 504 505 RS1/16S102J RS1/16S202J RS1/16S392J RS1/16S822J RS1/16S163J
44
CDX-MG2006ZRN
=====Circuit Symbol and No.===Part Name --- ----------------------------------------------R R R R R R R R R R R R R R R R R R R 506 507 508 509 510 511 512 513 514 601 602 603 604 701 702 716 717 718 801 Part No. ------------------------RS1/16S512J RS1/16S182J RS1/16S222J RS1/16S102J RS1/16S102J RS1/16S102J RS1/16S102J RS1/16S102J RS1/16S471J RS1/16S101J RS1/16S101J RS1/16S471J RS1/16S471J RS1/10S0R0J RS1/10S100J RS1/16S471J RS1/16S471J RS1/16S471J RS1/10S102J
F
Q M M
Unit Number : Unit Name : Motor PCB(A)
1 1 3 Photo-interrupter Motor Unit(Cam Gear) Motor Unit(ELV) RPI-221 CXB3174 CXB3175
E
M M
Unit Number : Unit Name : Motor PCB(B)
4 5 Motor Unit(Carriage) Motor(Spindle) CXB3178 CXM1120
Unit Name K Unit Number
M 2
: : Load Motor PCB
CXB3177
Motor Unit(Load)
Miscellaneous Parts List
Pickup Unit(Service)(P8) CXX1311
CAPACITORS
C C C C C C C C C C C C C C C C C C 501 502 503 504 506 601 602 603 604 605 606 701 702 703 704 801 802 803 CKSQYB334K16 CKSQYB334K16 CKSQYB334K16 CCSRCH471J50 CCSRCH221J50 CKSQYB334K16 CCSRCH221J50 CKSQYB334K16 CKSQYB334K16 CCH1300 CKSQYB334K16 CCH1300 CEVL101M6R3 CKSQYB334K16 CKSQYB334K16 CKSQYB104K25 CKSQYB104K25 CEVL220M16
22µF/6.3V 22µF/6.3V
Unit Name G Unit Number
Q Q 851 852
: : PCB Unit(D)
CPT231SXTD CPT231SXTD
Photo-transistor Photo-transistor
I
R R
Unit Number : Unit Name : PCB Unit(E)
856 857 RS1/8S911J RS1/8S821J
J
Q D S
Unit Number : Unit Name : PCB Unit(C)
881 883 885 Photo-transistor Chip LED Spring Switch(MAX) CPT231SXTD CL202IRXTU CSN1052
L
D D
Unit Number : Unit Name : PCB Unit(A)
891 892 Chip LED Chip LED CL202IRXTU CL202IRXTU
Unit Name H Unit Number
S S 886 887
: : PCB Unit(B)
CSN1052 CSN1051
Spring Switch(ELV Home) Spring Switch(Clamp)
45
CDX-MG2006ZRN
6. ADJUSTMENT
CHECKING THE GRATING AFTER CHANGING THE PICKUP UNIT
· Note : The grating angle of the PU unit cannot be adjusted after the PU unit is changed. The PU unit in the CD mechanism module is adjusted on the production line to match the CD mechanism module and is thus the best adjusted PU unit for the CD mechanism module. Changing the PU unit is thus best considered as a last resort. However, if the PU unit must be changed, the grating should be checked using the procedure below.
· Purpose : To check that the grating is within an acceptable range when the PU unit is changed. · Symptoms of Mal-adjustment : If the grating is off by a large amount symptoms such as being unable to close tracking, being unable to perform track search operations, or taking a long time for track searching. · Method : · Measuring Equipment · Measuring Points · Disc · Mode
· Oscilloscope, Two L.P.F. · E, F, REFOUT · ABEX TCD-784 · TEST MODE
CD CORE UNIT(SERVO UNIT)
L.P.F. E REFOUT Xch 100k 390pF Ych
F E
Oscilloscope
F
100k 390pF L.P.F.
REFOUT
REFOUT
· Checking Procedure 1. In test mode, load the disc and switch the 5V regulator on. 2. Using the FWD and REV buttons, move the PU unit to the innermost track. 3. Press key B to close focus, the display should read "91". Press key D to implement the tracking balance adjustment the display should now read "81". Press key B 4 times. The display will change, returning to "81" on the fourth press. 4. As shown in the diagram above, monitor the LPF outputs using the oscilloscope and check that the phase difference is within 75° . Refer to the photographs supplied to determine the phase angle. 5. If the phase difference is determined to be greater than 75° try changing the PU unit to see if there is any improvement. If, after trying this a number of times, the grating angle does not become less than 75° then the mechanism should be judged to be at fault. · Note Because of eccentricity in the disc and a slight misalignment of the clamping center the grating waveform may be seen to "wobble" ( the phase difference changes as the disc rotates). The angle specified above indicates the average angle. · Hint Reloading the disc changes the clamp position and may decrease the "wobble".
46
CDX-MG2006ZRN
Grating waveform
Ech Xch 20mV/div, AC Fch Ych 20mV/div, AC 30°
0°
45°
60°
75°
90°
47
CDX-MG2006ZRN
7. GENERAL INFORMATION
7.1 DIAGNOSIS 7.1.1 TEST MODE
- CD Test Mode
1) Precautions on Adjustment · The unit employs a single voltage (+5V) for the regulator, thus the reference potential of the signal is RFOUT (approximately 2.5V) rather than GND. Inadvertent contact of REFOUT and GND during adjustment can result not only in disabling normal potential measurement but also in exposing the pickup to strong impacts due to malfunctioning of the servo. Therefore, you are requested to observe the following precautions. · Make sure that the negative probe of the measuring instrument is not connected to RFOUT or GND. Special care must be exercised so that the channel 1 negative probe may not be connected to the oscilloscope and the channel 2 negative probe to GND. Since the frame of the measuring instrument is usually at the same potential as the negative probe, the frame of the measuring instrument must be changed to floating status. When RFOUT is inadvertently connected to GND, you must immediately turn off the regulator or power supply. · The regulator must be turned off before mounting or dismounting filters or wiring materials. · You should not start adjustment or measurement immediately after the regulator is turned on. It is recommended to run the player for approximately one minute so that it may stabilize. · When the test mode is turned on, various protective functions from the software become unavailable. Thus, you must make sure that undesirable electric or mechanical shocks are not be given to the system. · This model employs a photo-transistor for detecting discs at their loading or ejection. Thus, if its outer case is removed during repair work and internal parts are exposed to light of strong intensity, malfunctions including the following can result: The eject button becomes inoperable during play. Pressing the eject button does not eject a disc and play is continued. Loading becomes unavailable. If a malfunction is recognized, appropriate remedial actions must be taken. Such actions include changing the light source position, changing the unit position and applying a cover to the photo-transistor. · When you press the [EJECT] key to eject a disc, you must not touch any other key until the ejection is complete. · If you press the [FWD] or [REV] for the focus search in the test mode, you must turn the power off immediately. (Otherwise, the lens will be forced to stick to the top or bottom, potentially resulting in the burning of the actuator.) 2) Description of the Test Mode Adjustment of this unit is done in parallel with the CD control unit (KEH-M9100ZRN/EW), thus key operations for adjustments are done from the unit. Taking the example of the KEH-M9100ZRN/EW, the following describes how to turn on the test mode and operate the keys. The keys referred to in the following are those used on the KEH-M9100ZRN/EW. · Turning on the Test Mode Press the [AF] and [6] keys simultaneously to turn on the ACC and the backup. · Ending the Test Mode When ACC or Back up is off, the test mode is canceled. · Operation of TR JUMPs (except 100TR) continues after your finger has left the key. CRG MOVE and 100TR JUMP are forced to the tracking close mode as soon as the key is released. · Turning the power on or off resets the JUMP MODE to the Single TR.
48
- CD Player Flowchart
[Key] Contents Display [AF]+[6] Test Mode In
CDX-MG2006ZRN
[SO] Source CD
TRACK
[BAND/REL] Power ON (T.OFFSET adjustment required)
TRACK
[B] Power ON (T.OFFSET adjustment not required)
TRACK
0
99
[BAND/REL] Power Off
TRACK
[B] Focus Close/S-curve/ F, EQ Measurement
TRACK
[C] *1 Focus Mode Select
TRACK
[A] Tracking Servo Close
TRACK
[FWD] CRGTRACK
[REV] CRG+
91
XX
XX
XX
TRACK
XX
[BAND/REL] Power Off
TRACK
[A] Tracking Close (AGC, Applicable Servo)
TRACK
[C] Tracking Close (No AGC, Applicable Servo)
TRACK
[B] Auto Adjustment Display /Rough Servo *6
TRACK
[D] Tracking Balance Adjustment
TRACK
[FWD] CRGTRACK
[REV] CRG+
XX
XX
XX
8X
8X
or
9X
TRACK
8X
or
9X
[BAND/REL] Power Off
TRACK
[A] AGC/F.BIAS *5 Display Switching
TRACK
[B] AGC
TRACK
[C] CRG/TR Jump Count Select *3
TRACK
[FWD] *2 CRG-/TR JumpTRACK
[REV] *2 CRG+/TR Jump+
TRACK
[D] Trackig Open
TRACK
XX
XX
XX
8X
or
9X
8X
or
9X
8X
or
9X
*4
[BAND/REL] Power Off
TRACK
[D] Trackig Open
TRACK
8X
or
9X
*1) Switching must take place in the following sequence.
99 : Focus Close 1 : S.Curve Check 2 : Focus EQ Measurement.
[Key] [BAND/REL] Power ON/OFF [REV] [FWD] [A]
Operation
*2) Single TR /4TR / 10TR / 32TR / 100TR *3) Switching must take place in the following sequence.
Single TR 4 TR 10 TR 32 TR 100 TR CRG Move 96(86) 95(85) 92(82) 93(83) 94(84) 9X(8X):91(81)
*4) It applies to the CRG Move and 100TR Jump alone. *5) Switching must take place in the following sequence.
Min/Sec (or Track No.) F.AGC Gain F.AGC Gain F. BIAS Setting (AGC Gain = (Current value/Initial value) x 20)
[B] [C] [D]
CRG+/TR Jump+ (Toward outer perimeter) CRG-/TR Jump(Toward inner perimeter) Tracking Close/AGC gain, F.Bias adjustment value display switching Focus Close, S.Curve, F.EQ measurement/ Rough Servo/AGC Focus Mode select/Tracking Close/ CRG,TR Jump Switching Auto Tracking Balance adjustment/ Tracking Open
*6) Switching must take place in the following sequence.
F.Cancel Display T.Offset Display T.Bal Display Rough Servo. (F.Bias value, F.Cancel value, T.Offset value, T.Bal value = (Upper 8 bits of the setting (7F[H] to 80[H] + 80[H])/4 = 63[D] to 32[D] to 00[D]).
· Operation of TR JUMPs other than 100TR is continued after your finger has left the key. CRG Move and 100TR Jump are forced to the Tracking Close Mode when the key is released. · Powering on or off resets the Jump Mode to the Single TR (91). · When ACC or Back up is off, the test mode is canceled. Note: Sound is unavailable even after the tracking has been closed (this trouble results when the IC for the STS is not controlled in the test mode). Note: When you pressed the [FWD] or [REV] key during the Focus Search, you must turn the power off immediately (otherwise, the lens can stick resulting in actuator damages).
49
CDX-MG2006ZRN
- CD Changer Mechanism Flowchart
AF 6 1. Back up ON(CD Changer ). 2. Back up ON(Head Unit (KEH-M9100ZRN/EW) or press CLEAR button or press RESET button.
SO
Display TRACK
A
Display TRACK
C
72
BAND/REL
Display TRACK
B
Display TRACK
0
99
To New Test Mode
To CD Test Mode
To CD Test Mode
BAND/REL
A *1
Operation mode select
(Operation mode display)
B
Focus stop (Operation mode display) 75 :
FWD
Operation start Driven in FWD direction.
REV
Operation start Driven in REV direction.
C
Change of operation display
*1
Operation mode (72~76) u *2 State of CAM switch / ELV driving (10~32) (1~11) *3 u DISC sensing phototransistor and switch (00~07)
72 : Stop u 73 : CAM motor u 74 : ELV motor u 75 : LOAD motor u 76 : CAM+LOAD motor
TRACK
7X
Indicates CAMSW (CAM gear) status.
*2
State of DISC sensing phototransistor and switch
*3
SW1 (DOORSW) 02 pin : P77 SW2 (LOADSW) 03 pin : P76 SW3 (MODESW) 04 pin : P75 SW4 (CLAMPSW) 05 pin : P74 Display 10 30 31 REV 21 20 22 23 33 32 *4 *4 FWD PH1 : 76pin : P65 PH2 : 77pin : P64 MAXSW : 78pin : P63
PH1 PH2 MAXSW Display L L L 00 H L L 01 L H L 02 H H L 03 L L H 04 H L H 05 L H H 06 H H H 07
L: Phototransistor is OPEN and switch is ON. H: Phototransistor is CLOSE and switch is OFF.
- Precautions
*4 Before performing the elevation, make sure that the CAM SW (switch) is set to a position between 22 and 20. As a rule, driving of the ELV MOTOR must be started immediately after the CAMSW indication has changed from 22 to 20. When driving the CAM MOTOR in 31 30 10 (in REV direction), the elevation position must be at the EJECT/LOAD position (the top position).
- Operating Procedures for Ejecting a Clamped Disc
1 Select CAM MOTOR[73] , then press the REV direction while the disc is being clamped (CAMSW state is 32). The CAMSW status indication sequentially changes through 32332322. 2 When the disc to be ejected is not identical with the disc being clamped, select the ELV MOTOR[74] in the vicinity of where the display changes from 22 to 20, then match the elevation to the disc to be ejected according to the following procedures: After selecting ELV MOTOR[74], lower the elevation until the ELV position display becomes 01 (1st disc) using the REV direction. Drive the elevation up until the display is changed to 10. This is the elevation where the second disk is situated. The next display of 10 tells you the elevation of the 3rd disc. Repeating this operation allows you to establish an elevation matching each disc. (When the elevation is driven from the 1st through 6th disc, the status display changes as 0111101110111011101110.) (When the disc to be ejected coincides with the disc being clamped, the above operations are not necessary.) 3 Select the CAM MOTOR [73] and then, using the REV direction, drive it until the display changes from 20 (or 22) to 21 and 31. 4 Select the ELV MOTOR [74], then drive the tray of the disc to be ejected up to the EJECT/LOAD position (using the FWD direction). 5 Select the CAM+LOAD MOTOR [76], then drive it in the REV direction until the display changes from 31 to 30 and 10. The door will open immediately before the display changes to 10 and part of the disc will be pushed out. 6 When 10 is displayed, select the LOAD MOTOR [75], then drive it in REV direction until the disc is completely ejected.
50
CDX-MG2006ZRN
- New Test Mode
In the new test mode, the CD player plays as same as in the normal mode. After setup, it displays error data such as out-of-focus, spindle unlocked, sub-code unreadable, and sound skipping together with causes, error-occurred time and disc No. During setup, the operation status of the CD control software (the internal RAM: CPOINT) is displayed. These functions and displayed data will help the efficiency in the service activities of aging test and failure analysis. (1) Entering the new test mode See the test mode flow chart on Page.49 (2) Key function table Key Test mode Regulator Off Regulator On BAND To regulator on To regulator off FWD FWD-Kick REV REV-Kick A Tracking close D Tracking open B Focus close Focus open Jump off C To New test mode Jump mode select (3) Error Codes and causes Code Category The Contents of errors 10 Electricity Off focus detected.
New test mode In-play Error/Protection Time/Err.No. switching FF/TR+ REV/TR Scan Mode Auto/Manual Track No./Time switching
Causes FOK remains low for 100 msec. Damages/stains on disc, vibrations or failure on servo. 11 Electricity Spindle unlocked. FOK = Low continued for 50 msec. Damages/stains on disc, vibrations or failure on servo. 42 Electricity Sub-code unreadable. Sub-code was unreadable for 50 msec. Damages/stains on disc, vibrations or failure on servo. 43 Electricity Sound skipping detected. Last address memory function was activated. Damages/stains on disc, vibrations or failure on servo. Note: The error codes should be indicated in the same way as in the normal mode.
(4) Display of Operational Status (CPOINT) during Setup Status No. Contents Status No. 01 C.HOME INNER START 02 03 DURING CARRIAGE OUTER 04 05 DURING CARRIAGE OUTER FOR RETRY 11 12 SP KICK AND FOCUS SEARCH START 13 14 FOK=H WAIT 15 16 ROUGH AGC 17 18 TRACKING BALANCE AUTO CONTROL 19 1A TRACKING CLOSE WAIT FAGC/CRG CLOSE JUNC 1B 1C FOCUS AGC 1D 1E MIRR, LOCK, SUBCODE CHECK 1F 20 SUPPORT JUNC 21 22 MIRR, LOCK, SUBCODE CHECK Part 2 31 32 CARRIAGE SHIFT 33 34 START CARRIAGE MOVE 35 36 TRACKING BRAKE ON 37 38 SPINDLE ROUGH SERVO 41 42 SINGLE JUMP 43 44 10TRACK JUMP 45 4D 32TRACK JUMP 4E 4F 32TRACK JUMP
Contents DURING CARRIAGE INNER CARRIAGE HOME END START SETUP XSI=L WAIT FOK=H WAIT RADIAL KICK TRACKING CLOSE BEFORE FOCUS AGC CONTROL TRACKING AGC TEST MODE WAIT SPINDLE SPEED 12 TRACKING OPEN WAIT TRACKING OPEN CARRIAGE BRAKE TRACKING BRAKE OFF TRACKING KICK 4TRACK JUMP 32TRACK JUMP 32TRACK JUMP
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CDX-MG2006ZRN
(5) Display Examples 1 During Setup (In case of 6-digit display and CPOINT=11H) TRK No. MINUTE SECOND 11 11 11 (In case of 4-digit display, AUTO, and CPOINT=11H) TRK No. 11 (In case of 4-digit display, MANU, and CPOINT= 1H) MINUTE SECOND 11 11 2 During Operation (TOC read, TRK search, Play, FF and REV) The same as in the normal mode. 3 When a protection / Error occurred A Error display (Use the BAND key to switch to (B) or (C).) 8-digit display : ERROR-XX 6-digit display : ERR-XX : Err-XX 4-digit display : E-XX B Track No. error-occurred (Use the BAND key to switch to (C).) 6 or more-digit display : TRACK MINUTE SECOND 10 40 05 4-digit display : TRACK 10 C Absolute time error-occurred (Use the BAND key to switch to (B).) 6 or more- digit display (the same as in the Track No. display mode) : TRACK MINUTE SECOND 10 40 05 4-digit display, Manual:MINUTE SECOND 10 05 (6) P-BUS data format 1 During Setup
ADDRESS NUMBER ATATUS MODE NUMBER MINUUTE SEC TRACK STEP BitDATA1 BitDATA2
61
09
FD
Disc No. 2-A Error display
ADDRESS NUMBER ATATUS MODE NUMBER
Value(CPOINT)
MINUUTE SEC TRACK STEP BitDATA1 BitDATA2
61
09
FD
FF
Disc No. 3-B Track No. display
ADDRESS NUMBER ATATUS MODE NUMBER MINUUTE
Error code
SEC TRACK STEP BitDATA1 BitDATA2
61
09
FD
Disc No 3-C Absolute time display
ADDRESS NUMBER ATATUS MODE NUMBER
Time error occurred
MINUUTE SEC TRACK
Track No.
STEP BitDATA1 BitDATA2
61
09
FD
Disc No.
Absolute time
Track No.
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CDX-MG2006ZRN
- Mechanism Test Mode
In this mode, operation tests such as elevation and tray-drawing /-pushing operation should be performed. (1) Entering the mechanism test mode See the test mode flow chart on page 50. (2) Key function table Key Test mode Regulator Off Regulator On BAND To regulator on To regulator off FWD FWD-Kick REV REV-Kick A To Mech.test mode Tracking close
Mech. test mode To regulator off Driven in FWD direction Driven in REV direction Operation mode selection 72:Stop 73:CAM 74:ELV 75:LOAD 76:CAM+LOAD Focus stop (75:LOAD) Operation display change Operation mode Display (72~76) CAM Switch Display (10~32) Disc-sense photoswitch display (00~07)
D B C
To New.test mode
Tracking open Focus close Focus open Jump off Jump mode select
(3) Display Examples 1) 6-digit display, 73:CAM 2) 4-digit display, 73:CAM
TRACK 73 TRACK 73
(4) P-BUS data format 1) 6-digit display, 73:CAM
ADDRESS NUMBER ATATUS MODE NUMBER MINUUTE SEC TRACK STEP BitDATA1 BitDATA2
61
09
FD
Disc No.
Test operation display
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CDX-MG2006ZRN
7.1.2 DISASSEMBLY
- Removing the upper case (not shown)
1. Remove the five screws, then remove the upper case.
- Removing the Extension Unit (Fig. 1)
1. Remove the two screws B, then remove the side frame . 2. Remove screw C, screw D and PCB from the connector. 3. Straighten the three currently bent claws, then remove the extension unit.
- Removing the Grille (Fig. 1)
1. Remove the two screws A and the connector, then remove the grille.
Fig. 1
- Removing the CD Mechanism Module (Fig. 2)
1. Remove the three screws A, then remove the front frame. 2. Remove the three screws B and two screws C, then remove the damper and holder. 3. Remove the two spring As, spring B and spring C from the hook, then remove the CD mechanism module.
Precautions on Assembly Apply spring C (black) to the front side hook. Remaining springs A and B are to be hung on the center hook.
Fig. 2
- Removing the Keyboard Unit (Fig. 3)
1. Remove the four screws B and, screw A then remove the keyboard Unit. 2. Remove the four screws C, then remove the holder.
holder
Grille
Fig. 3
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CDX-MG2006ZRN
- How to remove the Tray Assy
1. Apply about 6V current to the Cam gear motor until all holes match at the position (A) (elevation OK position). 2. Hook the three springs B temporarily as shown in Fig. 5. While pushing the Tray holder lock arms (right and left) in the direction (C), remove the Tray holder. 3. Lift up the Tray assy to remove it. * Be careful not to remove the Tray hooks from the Tray assy.
ELV motor Approximately DC 6V Cam gear motor
Tray holder lock arm
Tray hooks
Tray hooks
Tray Assy Fig. 5 Tray holder lock arm Tray holder Fig.4
- How to remove the Carriage Mech. Assy
1. Insert a short pin into the flexible PCB of the Pickup unit. 2. While opening the resin hooks, remove the cover from the Servo unit. 3. Disconnect the flexible PCBs from the connectors CN101 and CN301. 4. Remove the Tray holder and the Tray assy. (See above) 5. Rotate the Cam gear motor until the positions of all holes (E) match, then stop the motor. (The Carriage Mech assy will stop as shown in the Fig.7.)
Flexible holder
CN301
* When the positions of all holes match, they will be completely covered by the Carriage mech assy. * To rotate the Cam Gear motor, see "How to remove the Tray assy". 6. Unhook the spring A. 7. Remove the flexible holder B (while opening the hooks). 8. Remove the flexible PCB (C) from the motor. (The flexible PCB (C) has been stuck on the motor with double-sided adhesive tape.) 9. Loosen the fixing screw and remove the flexible holder. Match the hole positions
Cover
Short pin
CN101
Fig. 6
55
CDX-MG2006ZRN
10. Remove the screw, pressure spring and collar. Lift up the Carriage mechanism assy to remove it. * Screw tightening torque: 2.6kgfcm
Screw Pressure spring Collar Carriage mechanism Assy
Fig. 7
- How to remove the Pickup unit
1. Remove the pulling spring, torsion spring and Eshaped ring. Then remove the Clamper arm. * The spring (A) will be removed with the Clamper arm.
Pulling spring
E-shaped ring Clamper arm
Torsion spring
Fig. 8
2. Slide the Clamp UP lever (B) to remove it. 3. Loosen the 2 screws. Remove the feed-screw cover by sliding it. 4. Remove the feed-screw pressure spring (D). 5. Loosen the 2 screws. Remove the feed-screw holder (E). 6. Remove the belt.
7. Remove the Pickup unit together with the feed screw. * Be careful not to lose the shaft holders at the both ends of the feed screw. * Be careful not to damage the 2 flexible PCBs(for the Pickup and motor) when separating them. The flexible PCBs have been stuck each other with doublesided adhesive tape.
Carriage motor Pickup unit
Black White
Belt
Feed screw
Fig. 9
56
CDX-MG2006ZRN
8. Loosen the 2 screws. Remove the plate spring and the rack. Grease (Yellow: 9. Pull out the feed screw from the Pickup unit. PG-641)
Plate spring Rack Grease (White: KD-1) Grease (Yellow: PG-641)
Feed screw
Pickup unit Fig. 10
57
CDX-MG2006ZRN
7.1.3 CONNECTOR FUNCTION DESCRIPTION
A
B
A
P-BUS CONNECTOR (DIN 13pins)
E
4 8 3 7 13 2 6 1 5 9
B
POWER CONNECTOR (3pins)
1
2
3
12 11 10
1 2 3 4 5 6 7 8 9 10 11 12 13 E
AUDIO GND Lch AUDIO GND Rch Lch SHIELD Rch SHIELD NC GND SRQ RST RXEN SCK DATA SHIELD GND
1 2 3
GND ILL B.UP
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CDX-MG2006ZRN
7.2 IC
- Pin Functions (PD5553A)
Pin No. 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 3133 34,35 36,37 38 39 40 41 42 43 44 45,46 47-49 50 51 52 53 54 55 56 57,58 59,60 61,62 63 64 65 66 Pin Name VDIN DOORSW LOADSW MODESW CLAMPSW ELHOME XSCK XSO XSI xstb xrst XA0 VDCONT EJKEY NC brst bsrq erxen bsck bso bsi bsens BSCY CNV55 reset POWER CONT XIN XOUT VSS KST1-3 kdt!,@ NC adena testin DCLOSE WDSL XWIH XEMP CHDT CHM0,1 NC xwre xrde xqok EMPH SCONT LOAD CDMUTE LO2,1 ELV2,1 CG2,1 MIRR LOCK FOK EXSCK I/O I I I I I I O O I O O O O I I O I/O I/O O I I I I O O I O O I O I I O I I I O O O O O O O O O O O I I I O Function and Operation VD power supply sensor input Door open position sense input Loading sense input Elevation OK input Disk clamp sense input Elevation reset input LSI clock output LSI data output LSI data input LSI strobe output LSI reset output LSI data discernment control signal output VD power supply control output Eject key input Not used P-BUS reset input P-BUS service request input P-BUS busy input/output P-BUS clock input/output P-BUS data output P-BUS data input Back up power sense input Signal indicating head of subcode block input GND Reset input Servo / Mechanism power supply control output Servo driver power supply control output Crystal oscillating element connection pin Crystal oscillating element connection pin GND Key strobe output Key data input Not used A/D converter reference voltage output Test program mode input Door close sense input Data comparison designation output DRAM data white inhibit input DRAM data read inhibit input Data comparison mode monitor input Data comparison mode output Not used DRAM data white enable output L:enable DRAM data read enable output L:enable SUB-Q OK output L:SUBQ OK DAC EMPH output Double speed select output PHOT power supply control output CD mute output Load motor control output ELV motor control output CAM motor control output Mirror detector input Spindle lock detector input Focus OK signal input Shift clock output
59
CDX-MG2006ZRN
Pin No. 67 68 69 70 71 72 73 74 75 76,77 78 79 80 *PD5553A 80 1
Pin Name EXMODE EXSO EXCE ILPOW VCC VREF AVSS ADRMON EREF PH1-3 MAXSW ELVSNS TEMP
I/O O O O O I I I I I I I I
Function and Operation Latch clock output Serial data output Chip enable output Illumination indicator control output VDD A/D converter reference voltage input A/D converter GND DRAM memory remaining monitor input DRAM A/D converter reference voltage input Disc photo sense input Maxi CD discernment sense input ELV position sense input Temperature detector input
61 60 IC's marked by* are MOS type. Be careful in handling them because they are very liable to be damaged by electrostatic induction.
20 21 40
41
60
CDX-MG2006ZRN
7.3 SYSTEM BLOCK DIAGRAM
ANTENNA
SPEAKER
-
6CD CHANGER
-
or
SYSTEM CONTROL UNIT
-
1DIN 6CD CHANGER (CDX-MG2006ZRN/EW)
-
CASSETTE PLAYER REMOTE CONTROL UNIT (CD-R2056ZRN/X1B/WL)
DISPLAY STEERING REMOTE CONTROL
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CDX-MG2006ZRN
8. OPERATIONS AND SPECIFICATIONS
8.1 OPERATIONS
Key Finder
CD Loading Slot
EJECT button
Button
CD indicators
8.2 SPECIFICATIONS
General Power source ................... 14.4 V DC (10.5 16.0 V allowable) Grounding system ............................................... Negative type Standby current ................................................................ 2 mA Dimensions (chassis size) .... 177.8 (W) × 50 (H) × 160 (D) mm Weight ........................................................................... 1.55 kg CD player System .......................................... Compact disc audio system Usable discs ........................................................ Compact disc Signal format ............................. Sampling frequency: 44.1 kHz .........................................Number of quantization bits: 16;linear Frequency characteristics ................................. 20 20,000 Hz Signal-to-noise ratio ................... 92 dB (1kHz) (IHF-A network) Dynamic range ..................................................... 92 dB (1kHz) Number of channels ................................................... 2 (stereo)