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ORDER NO.

RRV3753
BDP-05FD

Blu-ray Disc PLAYER

BDP-05FD
BDP-51FD
Model
BDP-05FD BDP-51FD

THIS MANUAL IS APPLICABLE TO THE FOLLOWING MODEL(S) AND TYPE(S).
Type
KU/CA KU/CA

Power Requirement
AC 120 V AC 120 V

DVD Region No.
1 1

BD Region No.
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Remarks

For details, refer to "Important Check Points for good servicing".

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SAFETY INFORMATION
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This service manual is intended for qualified service technicians; it is not meant for the casual do-it-yourselfer. Qualified technicians have the necessary test equipment and tools, and have been trained to properly and safely repair complex products such as those covered by this manual. Improperly performed repairs can adversely affect the safety and reliability of the product and may void the warranty. If you are not qualified to perform the repair of this product properly and safely, you should not risk trying to do so and refer the repair to a qualified service technician.
WARNING This product contains certain electrical parts contain chemicals which are known to the State of California to cause cancer, birth defects or other reproductive harm. Health & Safety Code Section 25249.6 ­ Proposition 65

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(FOR USA MODEL ONLY) 1. SAFETY PRECAUTIONS
The following check should be perfor med for the continued protection of the customer and ser vice technician.

LEAKAGE CURRENT CHECK
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Measure leakage current to a known ear th ground (water pipe, conduit, etc.) by connecting a leakage current tester such as Simpson Model 229-2 or equivalent between the ear th ground and all exposed metal par ts of the appliance (input/output terminals, screwheads, metal overlays, control shaft, etc.). Plug the AC line cord of the appliance directly into a 120V AC 60 Hz outlet and turn the AC power switch on. Any current measured must not exceed 0.5 mA.

ANY MEASUREMENTS NOT WITHIN THE LIMITS OUTLINED ABOVE ARE INDICATIVE OF A POTENTIAL SHOCK HAZARD AND MUST BE CORRECTED BEFORE RETURNING THE APPLIANCE TO THE CUSTOMER. 2. PRODUCT SAFETY NOTICE
Many electrical and mechanical parts in the appliance have special safety related character istics. These are often not evident from visual inspection nor the protection afforded by them necessarily can be obtained by using replacement components rated for voltage, wattage, etc. Replacement par ts which have these special safety character istics are identified in this Service Manual. Electr ical components having such features are identified by marking with a on the schematics and on the parts list in this Service Manual. The use of a substitute replacement component which does not have the same safety characteristics as the PIONEER recommended replacement one, shown in the parts list in this Service Manual, may create shock, fire, or other hazards. Product Safety is continuously under review and new instructions are issued from time to time. For the latest infor mation, always consult the current PIONEER Service Manual. A subscription to, or additional copies of, PIONEER Ser vice Manual may be obtained at a nominal charge from PIONEER.

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Device under test Test all exposed metal surfaces

Leakage current tester

Reading should not be above 0.5 mA

Also test with plug reversed (Using AC adapter plug as required)

Earth ground

AC Leakage Test
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WARNING ! THE LASER COMPONENT IS CAPABLE OF EMITTING RADIATION EXCEEDING THE LIMIT FOR CLASS 1. A SPECIALLY INSTRUCTED PERSON SHOULD DO SERVICING OPERATION OF THE APPARATUS.

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---Laser Pickup specifications and Laser characteristics--For BD Wave length : 405 nm Operating output : 0.95 mW CW, Class 1M Maximum output : Class 2 (under fault condition) Wave length : 660nm Operating output : 1.06 mW CW, Class 1M Maximum output : Class 2M (under fault condition) Wave length : 785 nm Operating output : 1.34 mW CW, Class 1M Maximum output : Class 1M (under fault condition)
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For DVD

For CD

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LABEL CHECK
The following caution label appears on your unit. Location: inside of the unit

(Printed on the Rear Panel)

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[Important Check Points for Good Servicing]
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In this manual, procedures that must be performed during repairs are marked with the below symbol. Please be sure to confirm and follow these procedures.

1. Product safety
Please conform to product regulations (such as safety and radiation regulations), and maintain a safe servicing environment by following the safety instructions described in this manual. 1 Use specified parts for repair. Use genuine parts. Be sure to use important parts for safety. 2 Do not perform modifications without proper instructions. Please follow the specified safety methods when modification(addition/change of parts) is required due to interferences such as radio/TV interference and foreign noise.
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3 Make sure the soldering of repaired locations is properly performed. When you solder while repairing, please be sure that there are no cold solder and other debris. Soldering should be finished with the proper quantity. (Refer to the example) 4 Make sure the screws are tightly fastened. Please be sure that all screws are fastened, and that there are no loose screws. 5 Make sure each connectors are correctly inserted. Please be sure that all connectors are inserted, and that there are no imperfect insertion. 6 Make sure the wiring cables are set to their original state.

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Please replace the wiring and cables to the original state after repairs. In addition, be sure that there are no pinched wires, etc. 7 Make sure screws and soldering scraps do not remain inside the product. Please check that neither solder debris nor screws remain inside the product. 8 There should be no semi-broken wires, scratches, melting, etc. on the coating of the power cord. Damaged power cords may lead to fire accidents, so please be sure that there are no damages. If you find a damaged power cord, please exchange it with a suitable one. 9 There should be no spark traces or similar marks on the power plug. When spark traces or similar marks are found on the power supply plug, please check the connection and advise on secure connections and suitable usage. Please exchange the power cord if necessary.

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a Safe environment should be secured during servicing. When you perform repairs, please pay attention to static electricity, furniture, household articles, etc. in order to prevent injuries. Please pay attention to your surroundings and repair safely.

2. Adjustments
To keep the original performance of the products, optimum adjustments and confirmation of characteristics within specification. Adjustments should be performed in accordance with the procedures/instructions described in this manual.

3. Lubricants, Glues, and Replacement parts
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Use grease and adhesives that are equal to the specified substance. Make sure the proper amount is applied.

4. Cleaning
For parts that require cleaning, such as optical pickups, tape deck heads, lenses and mirrors used in projection monitors, proper cleaning should be performed to restore their performances.

5. Shipping mode and Shipping screws
To protect products from damages or failures during transit, the shipping mode should be set or the shipping screws should be installed before shipment. Please be sure to follow this method especially if it is specified in this manual.
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CONTENTS
SAFETY INFORMATION.......................................................................................................................................................... 2 1. SERVICE PRECAUTIONS .................................................................................................................................................... 6 1.1 NOTES ON SOLDERING ............................................................................................................................................... 6 2. SPECIFICATIONS................................................................................................................................................................. 7 2.1 ACCESSORIES .............................................................................................................................................................. 7 2.2 SPECIFICATIONS .......................................................................................................................................................... 8 2.3 DISC/CONTENT FORMAT ........................................................................................................................................... 10 2.4 PANEL FACILITIES....................................................................................................................................................... 13 3. BASIC ITEMS FOR SERVICE ............................................................................................................................................ 16 3.1 CHECK POINTS AFTER SERVICING ......................................................................................................................... 16 3.2 PCB LOCATIONS ......................................................................................................................................................... 17 3.3 JIGS LIST ..................................................................................................................................................................... 18 4. BLOCK DIAGRAM .............................................................................................................................................................. 20 4.1 OVERALL WIRING DIAGRAM ..................................................................................................................................... 20 4.2 BLOCK DIAGRAM ........................................................................................................................................................ 22 4.3 POWER BLOCK DIAGRAM ......................................................................................................................................... 23 5. DIAGNOSIS ........................................................................................................................................................................ 25 5.1 POWER ON SEQUENCE............................................................................................................................................. 25 5.2 RESET ON SEQUENCE .............................................................................................................................................. 26 6. SERVICE MODE ................................................................................................................................................................. 28 6.1 OSD .............................................................................................................................................................................. 28 7. DISASSEMBLY ................................................................................................................................................................... 44 8. EACH SETTING AND ADJUSTMENT ................................................................................................................................ 51 8.1 NECESSARY ADJUSTMENT POINTS ........................................................................................................................ 51 8.2 MODEL SETTING ........................................................................................................................................................ 52 8.3 CPRM ID NUMBER AND DATA SETTING ................................................................................................................... 54 8.4 FIRMWARE UPDATE ................................................................................................................................................... 57 9. EXPLODED VIEWS AND PARTS LIST............................................................................................................................... 58 9.1 PACKING SECTION ..................................................................................................................................................... 58 9.2 EXTERIOR SECTION .................................................................................................................................................. 60 9.3 FRONT PANEL SECTION ............................................................................................................................................ 62 10. SCHEMATIC DIAGRAM .................................................................................................................................................... 64 10.1 MAIN ASSY (1/10)...................................................................................................................................................... 64 10.2 MAIN ASSY (2/10)...................................................................................................................................................... 68 10.3 MAIN ASSY (3/10)...................................................................................................................................................... 72 10.4 MAIN ASSY (4/10)...................................................................................................................................................... 74 10.5 MAIN ASSY (5/10)...................................................................................................................................................... 76 10.6 MAIN ASSY (6/10)...................................................................................................................................................... 78 10.7 MAIN ASSY (7/10)...................................................................................................................................................... 80 10.8 MAIN ASSY (8/10)...................................................................................................................................................... 84 10.9 MAIN ASSY (9/10)...................................................................................................................................................... 86 10.10 MAIN ASSY (10/10).................................................................................................................................................. 88 10.11 FLKY ASSY (BDP-05FD) ......................................................................................................................................... 92 10.12 FLKY ASSY (BDP-51FD) ......................................................................................................................................... 94 10.13 PSWB ASSY............................................................................................................................................................. 96 10.15 AUJB ASSY (1/2)...................................................................................................................................................... 98 10.16 AUJB ASSY (2/2).................................................................................................................................................... 100 10.14 CAPK ASSY ............................................................................................................................................................. 97 10.17 SYPS ASSY............................................................................................................................................................ 102 10.18 WAVEFORMS......................................................................................................................................................... 104 11. PCB CONNECTION DIAGRAM ...................................................................................................................................... 107 11.1 MAIN ASSY .............................................................................................................................................................. 108 11.2 FLKY, CAPK and PSWB ASSYS .............................................................................................................................. 112 11.3 AUJB ASSY .............................................................................................................................................................. 116 11.4 SYPS ASSY.............................................................................................................................................................. 118 12. PCB PARTS LIST ............................................................................................................................................................ 120
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1. SERVICE PRECAUTIONS
1.1 NOTES ON SOLDERING
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· For environmental protection, lead-free solder is used on the printed circuit boards mounted in this unit. Be sure to use lead-free solder and a soldering iron that can meet specifications for use with lead-free solders for repairs accompanied by reworking of soldering. · Compared with conventional eutectic solders, lead-free solders have higher melting points, by approximately 40 ºC. Therefore, for lead-free soldering, the tip temperature of a soldering iron must be set to around 373 ºC in general, although the temperature depends on the heat capacity of the PC board on which reworking is required and the weight of the tip of the soldering iron. Do NOT use a soldering iron whose tip temperature cannot be controlled. Compared with eutectic solders, lead-free solders have higher bond strengths but slower wetting times and higher melting temperatures (hard to melt/easy to harden). The following lead-free solders are available as service parts: · Parts numbers of lead-free solder: GYP1006 1.0 in dia. GYP1007 0.6 in dia. GYP1008 0.3 in dia.

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2. SPECIFICATIONS
2.1 ACCESSORIES
Remote Control ( BDP-05FD : VXX3313) ( BDP-51FD : VXX3333)
STANDBY/ON OPEN/CLOSE

Audio cable (white/red) x 1
(VDE1064) L=1.5m

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TV CONTROL
INPUT SELECT

CH

VOL

AUDIO SUBTITLE ANGLE FL DIMMER

Video cable (yellow) x 1
(VDE1065) L=1.5m
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CLEAR SECONDARY AUDIO VIDEO

ENTER OUTPUT RESOLUTION

VIDEO SELECT PLAY MODE HOME MEDIA GALLERY DISPLAY POPUP MENU
MENU

Power cable x 1
( ADG7061 )
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TOP MENU

TOOLS

ENTER

HOME MENU

RETURN

PLAY

AA/R6 dry cell batteries
PREV PAUSE STOP NEXT RED GREEN BLUE YELLOW

VIDEO ADJUST

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Warranty Card

Operating Instructions
BD PLAYER

( BDP-05FD : VRB1502 ) ( BDP-51FD : VRB1505 )
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2.2 SPECIFICATIONS
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Model Type Rated voltage Rated frequency Power consumption Power consumption (standby) Weight External dimensions (including projecting parts)

BDP-05FD Blu-ray Disc PLAYER AC 120 V 60 Hz 37 W 0.5 W 5.7 kg (12 lb 10 oz) 420 mm (W) x 124 mm (H) x 360 mm (D) (16 9/16 in. (W) x 415/ 16 in. (H) x 143/16 in. (D))

Tolerable operating temperature
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+5 °C to +35 °C (+41 °F to +95 °F) 5 % to 85 % (no condensation) 1 set, RCA jack (1.0 Vp-p (75 )) 1 set, S-Video jack: Y (luminance): 1.0 Vp-p (75) C (color): 0.286 Vp-p (75 ) 1 set, pin-plug jacks: Y: 1.0 Vp-p (75 ) PB, PR: 0.7 Vp-p (75 ) 1 set, 19-pin (5V, 150 mA) Number of channels: 2, RCA jacks Number of channels: 8, RCA jacks

Tolerable operating humidity Output terminals Video outputs Video S-Video

Component video

HDMI Audio outputs
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2-channel (stereo) 7.1-channel (multi-channel: front left/ right, surround left/right, center, surround back left/right, subwoofer) Audio output level Frequency response S/N ratio Dynamic range Total harmonic distortion Wow & flutter

200 mVrms (1 kHz, ­20 dB) 4 Hz to 88 kHz (192 kHz sampling) 115 dB 103 dB 0.0015 % Below measurable limits (±0.001 % W. PEAK) 1 set, Optical digital jack 1 set, RCA jack 1 set, Minijack (3.5 ø)

Digital audio outputs

Optical Coaxial

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Control

Input

Note · The specifications and design of this product are subject to change without notice. · This product includes FontAvenue® fonts licensed by NEC Corporation. FontAvenue is a registered trademark of NEC Corporation.

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Model Type Rated voltage Rated frequency Power consumption Power consumption (standby) Weight External dimensions (including projecting parts)

BDP-51FD Blu-ray Disc PLAYER AC 120 V 60 Hz 34 W 0.5 W 5.6 kg (12 lb 6 oz) 420 mm (W) x 124 mm (H) x 361 mm (D) (16 9/ 16 in. (W) x 415/ 16 in. (H) x 141/ 4 in. (D))

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Tolerable operating temperature Tolerable operating humidity Output terminals Video outputs Video S-Video

+5 °C to +35 °C (+41 °F to +95 °F) 5 % to 85 % (no condensation) 1 set, RCA jack (1.0 Vp-p (75 )) 1 set, S-Video jack: Y (luminance): 1.0 Vp-p (75 ) C (color): 0.286 Vp-p (75 ) 1 set, pin-plug jacks: Y: 1.0 Vp-p (75 ) PB, PR: 0.7 Vp-p (75 ) 1 set, 19-pin (5V, 150 mA) Number of channels: 2, RCA jacks Number of channels: 8, RCA jacks
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Component video

HDMI Audio outputs 2-channel (stereo) 7.1-channel (multi-channel: front left/ right, surround left/right, center, surround back left/right, subwoofer) Audio output level Frequency response S/N ratio Dynamic range Total harmonic distortion Wow & flutter Digital audio outputs Optical Coaxial Control Input

200 mVrms (1 kHz, ­20 dB) 4 Hz to 88 kHz (192 kHz sampling) 115 dB 103 dB 0.0015 % Below measurable limits (±0.001 % W. PEAK) 1 set, Optical digital jack 1 set, RCA jack 1 set, Minijack (3.5 ø)
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Note · The specifications and design of this product are subject to change without notice. · This product includes FontAvenue® fonts licensed by NEC Corporation. FontAvenue is a registered trademark of NEC Corporation.

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2.3 DISC/CONTENT FORMAT
Playable discs
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Discs with the logo marks below indicated on the disc label, package or jacket can be played.
Logo Disc type BD-ROM BD BD-R BD-RE BDMV1 BDAV Application format DVD-Video DVD VR CD-DA DTS-CD DATA-DISC 2

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DVD-ROM

DVD-R DVD

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DVD-R DL (Dual Layer)

DVD-RW

DVD+R DVD+RW

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CD-DA (Music CD) CD CD-R CD-RW CD-ROM
1. Including the AVCHD format. 2. Discs on which music files are recorded

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Discs that cannot be played
· HD DVDs · DVD Audio discs · DVD-RAM discs · Non-finalized DVD-R/DVD-RW/DVD+R/DVD+RW discs in the DVD-Video format and AVCHD format · Non-finalized Dual Layer DVD-R discs in the DVD VR format · SACDs · Video CDs · SVCDs This player conforms to NTSC standards. Discs for which "NTSC" is indicated on the disc label, package or jacket can be played. "Blu-ray Disc" and are trademarks.
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Manufactured under license from Dolby Laboratories. Dolby and the double-D symbol are trademarks of Dolby Laboratories.

is a trademark of DVD Form at/Logo Licensing Corporation. Manufactured under license under U.S. Patent #: 5,451,942; 5,956,674; 5,974,380; 5,978,762; 6,487,535 & other U.S. and worldwide patents issued & pending. DTS isa registered trademark and the DTS logos, Symbol, DTS-HD and DTS-HD Advanced Digital Out are Note trademarks of DTS, Inc. © 1996-2007 DTS, Inc. All Rights Reserved. · Some discs cannot be played, even if one of the above logo marks is indicated. · To play 8 cm discs, set the disc in the 8 cm disc depression in the center of the disc tray. No adapter is necessary. 8 cm BDROMs cannot be played.

Playing BDs

· BDs (BDMV) compatible with th e formats below can be played. ­ Blu-ray Disc Read-Only (ROM) Format Version 2 ­ Blu-ray Disc Recordable (R) Format Version 2 ­ Blu-ray Disc Rewritable (RE) Format Version 3 This player supports BD-ROM Profile 1 Version 1.1. BONUSVIEW Functions such asplayback of secondary video (Picture-in-Picture) and seco ndary audio can be used. For details on secondary video and secondary audio playback, refer to the disc's instructions.
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About audio formats
The following audio formats are supported on this player: · Dolby TrueHD · Dolby Digital Plus · Dolby Digital · DTS-HD Master Audio · DTS-HD High Resolution Audio · DTS Digital Surround · MPEG · MPEG-2 AAC · Linear PCM To enjoy the surround sound of Dolby TrueHD, Dolby Digital Plus, DTS-HD Master Audio and DTS-HDHigh Resolution Audio, it is recommended to connect the player to an AV receiver or amplifier compatible with these audio formats using an HDMI cable. After loading a BD containing sound in one of these audio formats, select the audio format on the menu screen.

"BONUSVIEW" is trademark of Blu-ray Disc Association. When a BD-ROM is played, additional data may be stored in the player's memory area (local storage). If the message indicating low memory (local storage) appears, erase the BDMV data. · BDs (BDAV) compatible with the formats below can be played. ­ Blu-ray Disc Recordable (R) Format Version 1 ­ Blu-ray Disc Rewritable (RE) Format Version 2 · Dual Layer BDs can be played. · Music files recorded on BDs cannot be played. · 8 cm BD-ROMs cannot be played.
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Playing DVDs
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DualDisc playback
A DualDisc is a new two-sided disc, one side of which contains DVD content -- video, audio, etc. -- while the other side contains nonDVD content such as digital audio material. The DVD side of a DualDisc will be played on this player (excluding any DVD-Audio content). The non-DVD, audio side of the disc is not compatible with this player. It is possible that when loading or ejecting a DualDisc, the opposite side to that being played will be scratched. Scratched discs may not be playable. For more detailed information on the DualDisc specification, please refer to the disc manufacturer or disc retailer.

· DVD-Video can be played. · DVD-R/-RW/+R/+RW discs recorded in the DVD-Video format can be played (finalize them before playing them on this player). · DVD-R/-RW discs recorded in the VR format (Video Recording format) can be played. · This label indicates playback compatibility with DVD-RW discs recorded in VR format (VideoRecording format). However, for discs recorded with a record-only-once encrypted program, playback can only be achieved using a CPRM compatible device.

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· DVDs recorded in the AVCHD format can be played (finalize them before playing them on this player).

Playing discs created on computers
· It may not be possible to play DVD-R/-RW or CD-R/-RW discs recorded using a personal recorder or computer. (This can be due to various reasons, including disc properties, scratches, dirt on the disc, dirt on the player's lens, condensation and so on.) · It may not be possible to play discs recorded using a computer due to the application settings or environment. Record discs in the proper format. For details, contact the dealer.

"AVCHD" and the "AVCHD" logo are trademarks of Matsushita Electric Industrial Co., Ltd. and Sony Corporation. · Music files recorded on DVD-R/-RW/+R/+RW discs can be played. · Dual Layer DVDs can be played. However, Non-finalized Dual Layer DVD-R discs recorded in the VR format cannot be played (finalize them before playing them on this player). · HD DVD, DVD Audio and DVD-RAM discs cannot be played.

Playable files
Music files recorded on DVDs and CDs can be played. Caution · In DVD, only the one recorded by the ISO 9660 file system can be played. · Some files may not be playable. · For some files, it may not bepossible to use certain functions during playback. · It may not be possible to play some files, even if they have the extension of a file playable on this player. · Files protected by DRM (Digital Rights Management) cannot be played.

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About region numbers
Blu-ray Disc Player and BD-ROM or DVD-Video discs are assigned region numbers according to the region in which they are sold. This player's region numbers are: · BD-ROM: A · DVD-Video: 1 Discs not including these numb ers cannot be played. Discs playable on this player are as shown below.
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Supported music file formats
· BDs: A (including A) and ALL · Windows MediaTM Audio 9 (WMA9) Bit rate: Up to 192 kbps Sampling frequencies: 22.05 kHz, 32 kHz, 44.1 kHz and 48 kHz · MPEG-1 Audio Layer 3 (MP3) Bit rate: Up to 320 kbps Sampling frequencies: 8 kHz, 11.025 kHz, 12 kHz, 16 kHz, 22.05 kHz, 24 kHz, 32 kHz, 44.1 kHz and 48 kHz

· DVDs: 1 (including 1) and ALL

Playing CDs
· Music CDs (CD-DAs and DTS-CDs) can be played.
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Playable file extensions
· Music files .wma and .mp3 · Windows Media is either a registered trademark or trademark of Microsoft Corporation in the United States and/or other countries. · This product includes technology owned by Microsoft Corporation and cannot be used or distributed without a license from Microsoft Licensing, Inc.

· Music files recorded on CDs can be played. · SACD, Video CD and Super VCD discs cannot be played. · Regarding copy protected CDs: This player is designed to conform to the specifications of the Audio CD format. This player does not support the playback or function of discs that do not conform to these specifications.

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2.4 PANEL FACILITIES

Front Panel
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(BDP-05FD)

1 STANDBY/ON Press to turn the power on and off. 2 Remote control sensor Point the remote control to this, then operate it within approximately 23 feet. The player may have trouble capturing remote control signals if there is a fluorescent light nearby. If this happens, move the player away from the fluorescent light. 3 4 Front panel display Touch sensor ­ Touch the center of the words or marks lightly to operate. OPEN/CLOSE ­ Press to open and close the disc tray. RESOLUTION ­ Press to switch the output video resolution from the HDMI output or component video output terminals. ­ Press to skip to the beginning of the previous title/ chapter/track/file. Press and hold to start reverse scanning. ­ Press to skip to the beginning of the next title/ chapter/track/file. Press and hold to start forward scanning.

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Disc tray

9 FL OFF indicator This lights when Off is selected with FL DIMMER . 10 HD indicator This lights when an HDMI cable is connected and video signals are being output with a resolution of 1080/60i, 1080/60p, 1080/24p or 720/60p. It also lights when a component video cable is connected and video signals are being output with a resolution of 1080/60i or 720/60p.

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­ Press during playback to pause. Press again to restrart playback. ­ Press to stop playback. 5 Press to start playback. 6 HDMI indicator This lights when an HDMI-compatible device is connected. 7 Touch sensor indicator This lights when the touch sensor is touched.
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Remote control unit
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STANDBY/ON OPEN/CLOSE

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TV CONTROL

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INPUT SELECT

7 VIDEO SELECT Press to switch the terminal from which the video signals are output. Use to switch between digital output (HDMI output) and analog output (Component Video output, S-Video output or Video output) (the signals are only output from the selected video output terminal). 8 HOME MEDIA GALLERY Press to display/hide the HomeMedia Gallery screen.

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VOL

AUDIO SUBTITLE ANGLE FL DIMMER

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9 TOP MENU Press to display the top menu of the BD-ROM or DVD-Video.

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CLEAR ENTER OUTPUT RESOLUTION SECONDARY AUDIO VIDEO

/ / / ­ Use to select items, change settings and move the cursor. ENTER ­ Press to execute the selected item or enter a setting that has been changed, etc.

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11 HOME MENU Press to display/hide the Home Menu.

VIDEO SELECT PLAY MODE HOME MEDIA DISPLAY POPUP MENU GALLERY
MENU

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TOOLS

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PLAY ­ Press to start playback. PAUSE ­ Press to pause playback. Press again to restart playback. STOP­ Press to stop playback. PREV/ NEXT ­ Press to skip to the beginning of the previous/next title/chapter/track/file. / / ­ Press during playback to start reverse scanning. While playback is paused, press for step reverse playback. Press and hold while playback is paused for reverse slow motion playback. / / ­ Press during playback to start forward scanning. While playback is paused, press for step forward playback. Press and hold while playbackis paused for forward slow motion playback.

TOP MENU

ENTER

HOME MENU

RETURN

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PLAY

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PREV PAUSE STOP NEXT

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RED

GREEN

BLUE

YELLOW

VIDEO ADJUST

13 RED/GREEN/BLUE/YELLOW Use these to navigate BD-ROM menus. 14 VIDEO ADJUST Press to display/hide the Video Adjust menu. 15 OPEN/CLOSE Press to open and close the disc tray.
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BD PLAYER

1 STANDBY/ON Press to turn the power on and off. 2 TV CONTROL Your TV can be controlled using the player's remote control. ­ Press to turn the TV's power on and off. INPUT SELECT Press to switch the TV's input. ­ CH +/­ ­ Press to select the TV channel. VOL +/­ ­ Press to adjust the volume.
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16 FL DIMMER Press to switch the brightness of the front panel display. The FL OFF indicator lights when Off is selected. 17 ANGLE Press to switch the BD-ROM or DVD-Video camera angles. 18 OUTPUT RESOLUTION Use these to switch the output video resolution from the HDMI OUT or COMPONENT VIDEO output terminals. 19 PLAY MODE Press to display/hide the Play Mode screen. 20 POP UP MENU/MENU Press to display the BD-ROM or DVD-Video menus. 21 DISPLAY Press to display disc information. 22 TOOLS Press to display/hide the TOOLSmenu. 23 RETURN Press to return to the previous screen.

3 AUDIO Press to switch the audio streams/channels. 4 SUBTITLE Press to switch the subtitles. 5 Number buttons ­ Use these to select and play the title/ chapter/track you want to watch or listen to and to select items from menus. CLEAR ­ Press to clear the numeric number, etc. ENTER ­ Press to execute the selected item or enter a setting that has been changed, etc. SECONDARY AUDIO­ When playing a BD-ROM on which secondary audio is recorded, press to switch to the secondary audio. SECONDARY VIDEO When playing a BD-ROM on which ­ secondary video (Picture-in-Picture) is recorded, press to switch to the secondary video.

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Front Panel Display
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PQLS 24HZ CONTROL 50HZ 60HZ

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1 Lights during playback. 2 Lights when the pause mode is set.

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4 Counter display Displays the title/chapter/track number, elapsed time, etc. 5 24HZ/50HZ/60HZ The frequency of the video frame or field being output lights. 6 CONTROL Lights when the "HDMI Control" function is activated.
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3 PQLS Lights when the PQLS function is activated.

Rear Panel
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FRONT SURROUND L R L R AUDIO OUT (2 ch) DIGITAL OUT COAXIAL CONTROL IN OPTICAL

SURROUND CENTER BACK

AUDIO OUT (7.1 ch)

SUB WOOFER

VIDEO OUT COMPONENT VIDEO Y

AC IN

HDMI OUT

PB

VIDEO

PR

S-VIDEO

7
1 DIGITAL OUT (COAXIAL/OPTICAL) Connect with the digital audio input terminal on an AV receiver or amplifier, etc. 2 AUDIO OUT (2 ch) terminals Connect with the audio input terminals on a TV, AV receiver or amplifier, etc. 3 AUDIO OUT (7.1 ch) terminals Connect with the multi-channel (7.1- or 5.1-channel) audio input terminals on an AV receiver or amplifier, etc. 4 VIDEO OUT terminals VIDEO ­ Connect with the video input terminal on a TV, AV receiver or amplifier, etc. S-VIDEO ­ Connect with the S-Video input terminal on a TV, AV receiver or amplifier, etc. COMPONENT VIDEO ­ Connect with the component video input terminals on a TV, AV receiver or amplifier, etc. 5 AC IN Connect the power cord here. 6 HDMI OUT terminal Connect with an HDMI-compatible TV, AV receiver or amplifier, etc. 7 CONTROL IN terminal Use to control this player from the remote sensor of another Pioneer component with a CONTROL OUT terminal and bearing the mark. Connect the CONTROL OUT of the other component to the CONTROL IN of this player using a mini-plug cord.

6
D

Caution · Be sure to connect cables for outputting the audio and video signals. · When connected via System Control, point the remote control toward the connected component (such as an AV receiver or amplifier). The remote will not work correctly when pointed at this player. · You cannot use System Control with components that do not have a System Control terminal or with components manufactured by companies other than Pioneer.
E

F

BDP-05FD
5 6 7 8

15

1

2

3

4

3. BASIC ITEMS FOR SERVICE
3.1 CHECK POINTS AFTER SERVICING
A

Items to be checked after repair (BD players)
To ensure the quality of the product after repair, check the recommended items shown below: No.
1

Procedures
Check the version of the firmware in Service mode.

Item to be checked
The version must be the latest. If the version is not the latest, update the firmware.

2

Check if all the symptoms pointed out by the customer have been The symptoms in question must not be reproduced. addressed. If a symptom pointed out by the customer is Video, audio, and operations must be normal. attributable to a particular disc, that disc must be played back. Measure playback error rates at the innermost and outermost tracks, by playing back the following discs: BD-ROM test disc (GGV1308) DVD test disc (GGV1025) Check playback of a CD disc (track search). Check playback of a DVD disc (menu operations, title/chapter search). Check playback of a BD disc (menu operations, title/chapter search). Check the cabinet. The error rates must be 1.0e-3 or less. This procedure can determine if the drive is degraded. Audio and operations, such as a search, must be normal. Video, audio, and operations, such as a search, must be normal. Video, audio, and operations, such as a search, must be normal. Check for any scratches or dirt that have been made or attached on the cabinet after receiving the product for repair.

B

3

4 5 6 7

C

See the table below for the items to be checked regarding video and audio: Item to be checked regarding video
Block noise Horizontal noise Dot noise Disturbed image (video jumpiness) Too dark Too bright
D

Item to be checked regarding audio
Distortion Noise Volume too low Volume too high Volume fluctuating Sound interrupted

Color disappearance Mottled color

Cleaning
Before shipping out the product, be sure to clean the following positions by using the prescribed cleaning tools: Position to be cleaned Pickup lenses
E

Cleaning tools Cleaning liquid : GEM1004 Cleaning paper : GED-008

Position to be cleaned Fans

Cleaning tools Cleaning paper : GED-008

F

16
1 2

BDP-05FD
3 4

5

6

7

8

3.2 PCB LOCATIONS
A

G SYPS ASSY

D AUJB ASSY

SERVICE MAIN ASSY
B

A MAIN ASSY
ATAB ASSY

DRIVE ASSY BDV-103
C

F

CAPK ASSY

D

BDP-05FD ONLY

B

FLKY ASSY

PSWB ASSY

C

NOTES:

-

Parts marked by "NSP" are generally unavailable because they are not in our Master Spare Parts List. The > mark found on some component parts indicates the importance of the safety factor of the part. Therefore, when replacing, be sure to use parts of identical designation.

Mark No.

Description

Part No.
VWG2614 VWG2615 VWG2632 VWM2463 VWM2481 VWG2612 VWG2625 VWG2613

Mark No.

Description

Part No.
VXX3326 VXX3328 VWV2315 VWV2375 VWV2360 VWR1415 VXX3325

E

LIST OF ASSEMBLIES
1..CAPK ASSY (BDP-05FD only) NSP NSP NSP NSP 1..AUJB ASSY (BDP-05FD) 1..AUJB ASSY (BDP-51FD) 1..FLKB ASSY (BDP-05FD) 1..FLKB ASSY (BDP-51FD) 2..FLKY ASSY (BDP-05FD) 2..FLKY ASSY (BDP-51FD) 2..PSWB ASSY NSP NSP 1..SERVICE MAIN ASSY (BDP-05FD) 1..SERVICE MAIN ASSY (BDP-51FD) 2..MAIN ASSY (BDP2.0)(BDP-05FD) 2..MAIN ASSY (BDP2.0)(BDP-51FD) 2..ATAB ASSY (BDP2.0) 1..SYPS ASSY 1..DRIVE ASSY BDV-103

>

F

BDP-05FD
5 6 7 8

17

1

2

3

4

3.3 JIGS LIST
Jigs List
A

Name Service Remote Control Unit DVD Test Disc (DVD-Video) BD-ROM Test Disc ID Data Disc for Blu-ray player Type 2 Vol 1.0 Disc Ejection Rod

Jig No. GGF1067 GGV1025 GGV1308 GGV1324 GGF1529

Remarks Adjustment, diagnosis Check of DVD-Video Check of BD-ROM Diagnosis (ID data setting) Emergency Disc Ejection

B

C

D

E

F

18
1 2

BDP-05FD
3 4

5

6

7

8

A

B

C

D

E

F

BDP-05FD
5 6 7 8

19

1

2

3

4

4. BLOCK DIAGRAM
4.1 OVERALL WIRING DIAGRAM
A

BD/DVD/CD DRIVE
CN401(3/3)
SW+12V_W GND GND
DKN1285-A 1 2 3 4

BDV-103-XP/5

B
VKP2408-A

SW+5V_W

ATAPI CONNECTOR
DKN1285-A

CN401(1/3)
40 39 38 37 36
27 26 25 24 22 12 11 35 34 33 32 31 30 29 23 21 20 19 17 16 15 14 13 28 18 10 8 7 4 3 2 2 9 6

RESERVED

DMACK#

5

40

39

38

37

36

16

15

13

17

14

12

31

30

25

24

23

22

21

20

33

32

29

27

35

34

26

19

28

11

18

10

8

7

6

5

4

3

CN9003

VKN1816-A

ATAB
CN9001
11 12 13 14 15 16 17 20 10

VWV2360
VKN1818-A

9

37

38

36

RESERVED

VDA2182-A

DMACK#

C

39
2

39

38

37

40

36

35

34

33

32

31

30

25

24

23

22

21

20

19

17

16

15

29

27

26

14

12

13

28

11

10

18

1

3

2

4

5

4

3

8

7

CN203
B4B-EH -A

CN202
B11B-PH-K-S 1 2 3 4 5 6 7 8

PF11PP6D25

CN7002
AKM1282-A 1 2 3 4 5 6 7 8 9 10 11

CN1501
VKN2050-A

GND SW-23V GND SW+12V GND P_ON EV+6V GND SW+5V SW+5V GND

D

9

G
CN201 SYPS ASSY (VWR1415)
B13B-PH-K-S

10 11

A A 1/10 - A 10/10
AKM1284-A

PF13PP-D32 1 2 3 4 5 6 7 8 9 10

CN7001
1 2 3 4 5 6 7 8 9 10 11 12 13

GND SW+2.5V SW+2.5V GND GND SW+1.5V SW+1.5V GND GND GNDA SW+12A GNDA SW-12A

MAIN ASSY (VXX3326 : BDP-05FD) (VXX3328 : BDP-51FD)

E

11 12 13

RS232C
RKN1052-A

10

SH_UART1RXD

SH_UART1RTS

M32_UARTRXD

SH_UART1TXD

SH_UART1CTS

GND

M32_UARTTXD

NC

SCIFTXD

AC INLET ASSY
ADX7723-A

AC POWER CORD

/KU/CA:ADG7061-B

F

When ordering service parts, be sure to refer to "EXPLODED VIEWS and PARTS LIST" or "PCB PARTS LIST". The > mark found on some component parts indicates the importance of the safety factor of the part. Therefore, when replacing, be sure to use parts of identical designation. : The power supply is shown with the marked box.
BDP-05FD

20
1 2

SCIFRXD

V+3E

11

1

2

3

4

5

6

7

8

9

L

N

CN101
3-176976-4

CN1601

3

9

6

4

1

RESET#

DMARQ

KEYPIN

PDIAG#

DIOW#

DASP#

INTRQ

IORDY

DIOR#

CSEL

DD15

DD14

DD13

DD12

DD11

DD10

CS1#

CS0#

GND

GND

GND

GND

GND

GND

GND

DD0

DD1

DD2

DD3

DD4

DD5

DD9

DD6

DD8

DD7

DA2

DA0

DA1

40

26

27

29

30

31

32

21

22

23

24

25

33

19

18

34

35

28

1

3

6

7

8

2

4

5

9

1

RESET#

DMARQ

KEYPIN

PDIAG#

DIOW#

DASP#

INTRQ

IORDY

DIOR#

CSEL

DD15

DD14

DD13

DD12

DD11

DD10

CS1#

CS0#

GND

GND

GND

GND

GND

GND

GND

DD0

DD1

DD2

DD3

DD4

DD5

DD9

DD6

DD8

DD7

DA2

DA0

DA1

1

5

6

7

8

A

BDP-05FD Only

F

CAPK ASSY (VWG2614)
VKN1374-A

C

PSWB ASSY (VWG2613)
VKN1236-A

CN1
1 5 5 4 3 2

CN991
4 3 2 1

KEY_SENSE

V+12SW

VDA2186-A

VDA2186-A

LED_PON

GND

GND

KEY1

KEY0

V3EV

GND

GND

B

2

3

4

5

2

3

4 26

1

VKN1236-A

CN2

1

B
10 7 8 9

VKN1236-A

CN3

CN1
VKN1290-A 2 3 4 5 1 6

FLKY ASSY (VWG2612 : BDP-05FD) (VWG2625 : BDP-51FD)
23 14 15 19 20 21 22 24 25 27 29 11 12 13 16 17 30 18 28

LED_HD/DOOR_OPEN

LED_FLOFF

LED_HDMI

LED_BLUE

V+12SW

VDA2185-A

LED_PON

5

V-23SW

FLDATA

FLCLK

FLSTB

KEY1

KEY0

V+3D

V+5E

V+3E

GND

GND

GND

GND

GND

GND

GND

GND

GND

GND

GND

GND

GND

GND

C

IR

20

19

17

16

15

14

13

12

11

26

25

24

23

22

29

30

27

28

21

10

18

VDA2183-A

6

5

4

3

2

9

8

CN4401
VKN1620-A

7

1

CN8901
VKN1617-A

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27

V-12A V-12A GNDA V+12A V+12A GNDA XAMUTE V+5E ADATA0 GND ADATA2 GND ADATA3 GND ADATA1 GND BCLK GND LRCK GND AMCLK DAC_ML2 DAC_MDO DAC_MC DAC_ML GND V+3D

27 26 25 24 23 22 21 20 19 18 17 16 15 14 13 12 11 10 9 8 7 6 5 4 3 2 1

CN1
VKN1617-A

D D 1/2 - D 2/2
AUJB ASSY (VWG2615 : BDP-05FD) (VWG2632 : BDP-51FD)
AUDIO OUT
7.1ch 2ch
VKB1160 (VWG2615) VKB1159 (VWG2632) VKB1160 (VWG2615) VKB1159 (VWG2632) VKB1129 (VWG2615) VKB1130 (VWG2632) VKB1138 (VWG2615) VKB1265 (VWG2632)

D

JA3

JA4
E

JA2

JA1

R

L

FL SL SBL FR SR SBR

Center Lfe

DIGITAL AUDIO OUT
CN8801
AKM1273-A VKX1023 VKX1024 (VWV2375)

VIDEO OUT HDMI OUT
VKB1198 VKB1165 (VWV2375) AKB7159 AKB7145 (VWV2375)

FAN_DRIVE GND

1 2

JA8001
DKP3748

JA6002
Y Pb Pr

JA6001

AKP7220

JA3701
RKN1004

JA5001

JA4351

F

FAN MOTOR
VXM1122

SR
5

Co-Axial optical

SD CARD

COMPONENT

COMPOSITE S-VIDEO

BDP-05FD
6 7 8

21

F

E

B

A

D

C

22
IC3501
NOR FLASH
S29GL512P11TFI020

BDP-05FD and BDP-51FD

A MAIN ASSY

4.2 BLOCK DIAGRAM

1
512Mb Digital Audio HDMI Audio SH BUS 32b HDMI Video Others 32b Analog Video JA3701 SD card connector Analog Audio PATA IC8101 audio DAC W M8740 AMCLK, ABCLK, ALRCK ADATA0 ,ADATA1 ADATA2, ADATA3 CN8901 AUDIO to BOARD

1

BD DRIVE

IC3101 DDR2 - 1 EDE5116AJ IC3202 DDR2 - 1 BG 512Mb EDE5116AJ BG 512Mb IC2301 DDR2 - 0 EDE5108AJ IC2401 DDR2 - 0 BG 512Mb EDE5108AJ BG 512Mb

IC2101 DDR2 - 0 EDE5108AJ IC2201 DDR2 - 0 BG 512Mb EDE5108AJ BG 512Mb

ATAB

BD DRIVE

CN 1501

JA8101 Lch,Rch

2

2

IC1001 MAIN LSI R8A34019BG
Audio Out

JA8102 FL,FR SPDIF SPDIF,SHGPIO0 5 PXDATA IC5001 HDMI IC SII9134CTU JA5001 HDMI output JA8001 Digital Audio output

F CAPK ASSY

IC8201 audio DAC W M8740

JA8201 Ls,Rs

BDP-05FD Only

BDP-05FD
PXDATA, SDPXDATA
VMCLK 27MHz

IC8301 audio DAC W M8740

JA8301 C,LFE

D AUJB ASSY

IC1 Touch key CY8C2043412LKXI I2C
CN1301 SH+M32 JTAG
AMCLK1 36MHz for ICE AMCLK2 33MHz AMCLK for HDMI 33/ 36MHz

VIDEO Y,C, Yp.Cb,Cr OUT I2C IC6301 Video ENC ADV7340
AMCLK for DAC 33/ 36MHz

IC6001 Video AMP NJM2566A

JA6001 Composite/ S Video out

IC8401 audio DAC W M8740

JA8401 Lsb,Rsb

3
12MHz
CERALOCK

3

IC4001 Sub microcomputer PDC178A8 IC3801 PLL PDJ015A Regulator

B FLKY ASSY
27MHz X'tal
SR

CN 4401

JA6002 Component Video out

CN8801

IC2 FL Driver PDC182A CN7001 CN7002

JA4351 SR
FAN

G SYPS ASSY

C PSWB ASSY

4

4

5

6

7

8

4.3 POWER BLOCK DIAGRAM
BDP-05FD POWER BLOCK DIAGRAM
A
M A I N to AUJB CN8901 27 V+3D TR:Q8181 AUDIO Digital:IC8101 TR:Q8171 8 V+5E 5 V+12A 4 2 V-12A 1 IC1001 SKY V+3S V+3PLL V+3VS from MAIN A U J B CN001 1 V+3D V+3D IC6, IC7, IC14, IC15 VDD3R3 AUDIO DAC 20 V+5E V+5E MUTE V+12A 23 V+12A 24 V-12A 26 V-12A 5VREG:IC005 27 V+12 VCC5 V-12 IC8~13, IC16~21 LPF

from SYPS CN7001 13 SW-12A V-12ASW 11 SW+12A V+12ASW

V+3D V+5E V+12A V-12A

7 SW+1.5V V+1R5SW 6 3 SW+2.5V V+2R5SW 2

RESET:IC4201 1.1VREG:IC7101 V+1R1D BIAS V+5SW ON/OFF V+1R1S V+1R1PLL V+1R1VS

B

ON/OFF V+3D V+2R5SW 1.8VREG:IC7201

V+1R8D

V+1R8S

V+1R8ch0-1
V+2R5SW

V+1R8CH0 1.8VREG:IC2151

DDR2 ch0:IC2101

DDR2 ch0:IC2201

ON/OFF DDR_PSW V+2R5SW IC2601

1.8VREG:IC3151 VTT-ch0 DDR2 ch0:IC2301 DDR2 ch0:IC2401

V+1R8ch1-1 V+1R8CH1

DDR2 ch1:IC3101

V+2R5SW

1.8VREG:IC2351 V+1R8ch0-2

ON/OFF DDR_PSW VTT-CH1 IC3301 V+1R8ch1-2 V+2R5SW

DDR2 ch1:IC3201

ON/OFF DDR_PSW

C

to IC7201 ON/OFF from SYPS to IC7101_6pin(BIAS) CN7002 10 SW+5V V+5SW 3.3V REG:IC7301 9 7 EV+6V V+6E FLASH MEMORY 4 SW+12V V+12SW IC3501 2 SW-23V V+3SD V-23SW

to DDR_PSW CLK GEN IC3801

V+3D V+3CG V+3FM

CLK BUFFER

V+3SPDIF IC8001

SD card connetcor JA3701 4 SD Card

P W S B from FLKY CN91 LED V+12 V+12 5

V+12

C A P K from FLKY CN1 1 V3EV V3EV IC 1 SENCE IC IC6301

D

V+5SW

3.3V REG:IC7311

V+3VA

V+3AAD V+1R8DAD

V+3DAD VIDEO DAC

V+5SW

1.8V REG:IC7331 ON/OFF V+3D

V+1R8VD V+1R8DPD

V+3E V+5SW CLK BUFFER:IC5401 V+3ICS V+5SW 3.3V REG:IC5311 V+3H V+1R8HDMI V+5SW 1.8V REG:IC5301 V+1R8H ON/OFF V+5SW 5V REG:IC7421 V+5V V+1R8LHA to FLKB V+6E VIDEO AMP:IC6001 CN4401 28 V+5E 17 V+3E V+6E 5V REG:IC7501 V+5E 13 V+12SW V+12SW 18 V+12 V+12 RESET:IC4002 SR IN:IC4351 V+6E 3.3V REG:IC4101 V+3E SUB-COM IC4001 11 V+3D 1 V-23SW V+3D V-23SW 20 SW3 R3 30 V-23 V SW3R3 V-23V T R Q 1 FLDC-(-22V) F A N T R Q 2 F- F F+ L FLDC+(-18V) IC 2 FL DRIVER V+5E V+3E from MAIN CN1 3 V5EV V5EV 14 V3EV V3EV LED to PWSB CN3 1 V+12 IC5001 18 +5V IC 1 IR V+3HDMI H D M I HDMI JA5001 21 DUMMY2 F L K Y to CAPK CN2 1 V3E

(KEY0), (KEY1)

E

V+6E V-23SW V+12SW

5V REG:IC5321 V+5HD FAN Q8801 CN8801 1 V+12SW

F

BDP-05FD
5 6 7 8

23

1

2

3

4

BDP-51FD POWER BLOCK DIAGRAM
A
M A I N to AUJB CN8901 27 V+3D TR: Q8181 AUDIO Digital: IC8101 TR: Q8171 8 V+5E 5 V+12A 4 2 V-12A 1 IC1001 SKY V+3S V+3PLL V+3VS from MAIN A U J B CN001 1 V+3D IC6, IC7, IC14, IC15 V +3D VDD3R3 AUDIO DAC 20 V+5E V+5E MUTE V+12A 23 V+12A 24 V-12A 26 V-12A 5vREG : IC005 27 V+12 VCC5 V-12 IC8~13, IC16~21 LPF

from SYPS CN7001 13 SW-12A V-12ASW 11 SW+12A V+12ASW

V +3D V+5E V+12A V-12A

7 SW+1.5V V+1R5SW 6 3 SW+2.5V V+2R5SW 2

RESET : IC4201 1.1vREG:IC7101 V+1R1D BIAS V+5SW ON/OFF V+3D 1.8vREG : IC7201 ON/OFF V+1R1S V+1R1PLL V+1R1VS

B
V+2R5SW

V+1R8D

V+1R8S

V+1R8ch0-1 V+1R8CH0 V+2R5SW 1.8vREG : IC2151 ON/OFF DDR_PSW V+2R5SW IC2601 DDR2 ch0 : IC2101 DDR2 ch0 : IC2201

1.8vREG : IC3151 VTT-ch0 DDR2 ch0 : IC2301 DDR2 ch0 : IC2401

V+1R8ch1-1 DDR2 ch1 : IC3101 V+1R8CH1

V+2R5SW 1.8vREG : IC2351 V+1R8ch0-2 ON/OFF DDR_PSW

ON/OFF DDR_PSW VTT-CH1 IC3301 V+1R8ch1-2 V+2R5SW

DDR2 ch1 : IC3201

C

to IC7201 ON/OFF to DDR_PSW from SYPS to IC7101_6pin(BIAS) CN7002 CLK GEN 10 SW+5V V+5SW V+3D IC3801 3.3v REG : IC7301 9 V+3CG 7 EV+6V V+6E FLASH MEMORY V+3FM CLK BUFFER 4 SW+12V V+12SW IC3501 V+3SPDIF IC8001 2 SW-23V V+3SD V-23SW

SD card connetcor JA3701 4 SD Card

P W S B from FLKY CN91 LED V+12 V+12 5

V+12

D
V+5SW 3.3v REG : IC7311 V+3VA

V+5SW CLK BUFFER: IC5401 V+3HDMI V+3ICS H D M I 3.3v REG: IC5311 V+3H IC5001 V+1R8HDMI 1.8v REG: IC5301 V+1R8H V+1R8LHA HDMI JA5001 21 DUMMY2 18 +5V F L K Y

V+5SW

(KEY0), (KEY1) IC 1 IR from MAIN V+5E V+3E CN1 3 V5EV V5EV 14 V3EV V3EV LED to PWSB CN3 1 V+12

E

V+5SW

to FLKB ON/OFF V+5SW V+6E 5v REG: IC7421 V+5V VIDEO AMP : IC6001 CN4401 28 V+5E 17 V+3E V+6E 5v REG: IC7501 V+5E

13 V+12SW V+12SW 18 V+12 V+12 RESET : IC4002 SR IN: IC4351 V+6E 3.3v REG: IC4101 V+3E SUB-COM IC4001 11 V+3D 1 V-23SW V+3D V-23SW 20 SW3 R3 30 V-23 V SW3R3 V-23V

IC 2 FL DRIVER

V+6E

5V REG: IC5321

V+5HD FAN Q8801 CN8801 1 V+12SW F A N

F

T R Q 1 FLDC-(-22V) F- F F+ L T R Q 2 FLDC+(-18V)

V-23SW V+12SW

24
1 2

BDP-05FD
3 4

5

6

7

8

5. DIAGNOSIS
5.1 POWER ON SEQUENCE
Power On Sequence
A

Pressing of the POWER key is detected by the IC4001 Submicrocomputer on the MAIN Assy. The IC4001 then outputs a POWER_ON signal to the SYPS Assy.

After receiving the POWER_ON signal, the SYPS Assy activates, secondary Power[SW+12 V], setting it to ON.
B

The R8A34019BG (IC1001), the core LSI, starts up. {RS-232C connectorCN1601, log it to ON}

Communication between the R8A34019BG and the DDR2 SDRAM starts.

C

Communication between the R8A34019BG and the FLASH_IC starts.

It takes about 1 minute to complete the startup process.

D

Troubleshooting
Are the pins at CN7001 and CN7002 supplied with voltages? MAIN ASSY(1/8) V+3S, V+3PLL with 3.3 voltages? MAIN ASSY(1/8) V+1R8S with 1.8 voltages? MAIN ASSY(1/8) V+1R1S with 1.1 voltages? Is the reset signal H? (R1161) Is the 27 MHz CLK oscillating? (R1141)
E

Power ON, and log of R8A34019BG stops with [DRAM failed]. R8A34019BG and communication failure of DDR memory.

Power ON, and log of R8A34019BG stops with [zboot failed]. R8A34019BG and communication failure of FLASH memory.
F

BDP-05FD
5 6 7 8

25

1

2

3

4

5.2 RESET ON SEQUENCE
A

Drive

NOR FLASH

R1133 R8A34019BG

Main_LSI

RESET_SKY#

NOR FLASH

C

MAIN LSI

D

0

RESET2#

E

IC4001

Subcon

[detect 1.1 V Reset] After detecting 1.1 V ON/OFF, Transit ResetG "L", then instantly to ResetG "H".

0

HDMI SiI9134 3.3V(E)

R5034

B

3.3V 1.1V 1.8V

HDMI_RESET

ATIRESET

3.3V

SCON_XRESET After detecting 3.3 V(E) ON/OFF, hold 200ms SCON_XRESET "L" and turn to SCON_XRESET "H". By main reset release "H", Subcon conducts operation.
3.3V ResetIC

10k

IC4201 1.1V ResetIC

F

26
1 2

BDP-05FD
3 4

IC4002

1.1V

22k

5

6

7

8

1.Reset specification
[On start-up] Receiving Power ON key, sub-microcomputer turns Power_ON signal to "H". Receiving Power ON signal, power turns each SW power to "ON". 1.1 V turns ON. Sub-microcomputer is (after 200ms) to Reset_SKY#, Reset 2#, Reset 3# "L" turn to "H".

A

Power_ON IN

PON key

B
200ms

Reset_SKY#,2#,3# [At normal end] Sub-microcomputer detects the pushing of Power key, then notifies PowerOFF to R8A34019BG by I2C. Receiving PowerOFF notification, R8A34019BG conducts end processing. R8A34019BG instructs PowerOFF to sub-microcomputer by I 2 C. Sub-microcomputer turns Reset_SKY#, Reset 2#,Reset 3#,to "L", and after 200msec, PowerON signal to "L". After 50msec, power turns each SW power to OFF.
C

Reset_SKY#,2#,3# Power_ON
200ms

[Power abnormality] *Reset operation in the case of 1.1 V drop. Determine if ResetG becomes "L", then turn Reset# - Reset3# to "L".

D

[At abnormal end] ACOFF By turning V+1R1D to OFF, ResetG# turns to "L" by ResetIC.

Power_ON V+1R1D Reset (IC4201 OUT)

E

Reset_SKY#, Reset 2#, Reset 3#

F

BDP-05FD
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2

3

4

6. SERVICE MODE
6.1 OSD
A

Indication items for the OSDs for debugging
Remote Control Unit Command [ESC]+[DISP] Screen Indication Items for the OSDs Remarks 1st screen Service Indication (software information) Product serial No./destination Model No. Released version No. Revision No. Submicrocomputer version data Drive model No. Drive version No. Drive serial No. DVD-Video region No. BD-ROM region No. CPRM ID MAC address 2nd screen OSD Filter Setup value of the OSD FILTER [ESC]+[SIDE-B] 1st screen Specifications 1 for error rate measurement (with OK/NG judgment)
To see the result, press ESC then SIDE-B. Results of error rate measurement OK/NG 1st screen Specifications 2 for error rate measurement (for continuous playback)

B

The data must be displayed on the subpage of the software information screen.

C

[ESC]+[DISP]+[2]

Title/Chapter data Playback duration data LgcSct address data Error rate data (error rate value) [ESC]+[DISP]+[3] 1st screen ATA/ATAPI DEBUG OSD-Command history (ALL) Packet command from the host Error data from the status register 2nd screen ATA/ATAPI DEBUG OSD-Command history (ERROR)
D

Packet command that has been failed Error Code Command-specific information 3rd screen ATA/ATAPI DEBUG OSD-Drive maintenance data Power ON/accumulated power-on duration LD read power-on duration for the BD LD read power-on duration for the DVD Serial No. of the PU 4th screen ATA/ATAPI DEBUG OSD-Judgment of LD degradation Judgment of degradation of the LD for the BD (OK/NG) Judgment of degradation of the LD for the DVD (OK/NG) Judgment of degradation of the LD for the CD (OK/NG) Temperature inside the writer [ESC]+[DISP]+[4] Results of self-diagnosis Version/Revision Nos. of the SKY chip HDMI transmitter IC check Communication check of the submicrocomputer PLL synthesizer check DRIVE check

E

F

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BDP-05FD
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6

7

8

A

Remote Control Unit Command [ESC]+[DISP]+[5]

Screen AV output data Video data

Indication Items for the OSDs

Remarks

*These data are to be used merely as a guide, as they were designed to be used for product development.

Video encoder data Component output resolution HDMI output resolution Frame rate Content resolution Content aspect ratio Data on VBID and WSS CGMS-A/Copyright APS MacroVision Aspect Audio data Sampling frequency Category code (Number of Bits & definition) Word Length C/L bit: Indications on number of bits & status (Free/Once/Disable) Audio muting status LPCM/BitStream output Number of output channels HDMI ACP Type [ESC]+[DISP]+[6] [ESC]+[DISP]+[7] HDMI data Connection status
* No data because screen specifications are to be designed by engineers for the HDMI modules.

B

C

* Two screens are to be used for HDMI data.

[ESC]+[DISP]+[8]

User Interface data Logs for received keys
* No data because screen specifications are to be designed by engineers for the UI modules.
D

[ESC]+[DISP]+[9]

Contents data BD-ROM HDMV BD-J Authoring maker Total number of titles BD-R/RE BDMV BDAV AVCHD Authoring maker Total number of titles DVD BDMV AVCHD DVD-Video DVD VR Authoring maker Total number of titles CD Total number of titles PC-FILES Total number of files

E

F

BDP-05FD
5 6 7 8

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1

2

3

4

A

Remote Control Unit Command [ESC]+[DISP]+[10]

Screen

Indication Items for the OSDs Playback data (BD-ROM) Title No. Chapter No. Elapsed time within a title Video data Primary Video Stream Secondary Video Stream Resolution Source video aspect ratio Frame rate AACS data CPI CCI APS ICT DOT Audio data Primary Audio Stream Secondary Audio Stream

Remarks

B

C

[ESC]+[DISP]+[11]

Playback data (BD-R/RE) Title No. Chapter No. Elapsed time within a title Navigation data Playback stream format SESF ISDB Video data Video stream data Playlist data (Virtual/Real-PlayList) Playlist No. Resolution Source video aspect ratio Frame rate AACS data CPI CCI APS ICT DOT Audio data Audio Stream data

D

E

F

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BDP-05FD
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A

Remote Control Unit Command [ESC]+[DISP]+[12]

Screen

Indication Items for the OSDs

Remarks

1st screen Playback data (DVD) Playback status data (PLAY, PAUSE, etc.) Navigation data Title No. Chapter No. Numbers of all chapters in a title Elapsed time within a title Elapsed time within a chapter Number of multi-angles Number of the selected multi-angle Number of audio streams Number of selected audio Number of sub-pictures No. of the selected sub-picture or OFF 2nd screen Video data Frame rate Resolution Aspect ratio Progressive frame data Repeat first field data Maximum quantity/current quantity of video stream buffer Audio data Codec type Sampling frequency Number of channels (With LPCM) Quantization bit rate Maximum quantity/current quantity of audio stream buffer

B

C

[ESC]+[DISP]+[13]

1st screen Playback data (A/V decoder) Primary A/V decoder data for DVD and BD Error data of the video decoder Error data of the audio decoder 2nd screen Secondary A/V decoder data for BD Error data of the video decoder Error data of the audio decoder
D

[ESC]+[DISP]+[14]

Playback data (CD) Audio data Playback track/all tracks Playback duration of the track Playback duration of the disc Total duration of the track Total duration of the disc

E

F

BDP-05FD
5 6 7 8

31

1

2

3

4

A

Remote Control Unit Command [ESC]+[DISP]+[15]

Screen

Indication Items for the OSDs

Remarks

1st screen Playback data (PC Files) Movie Format (MPEG1/MPEG2-PS/MPEG2-TS/WMV...) Resolution NTSC/PAL Aspect File name 2nd screen Music Format (MP3,WMA,WAV ...) Fs Bitrate Channel number Track name 3rd screen Photo Format (JPEG/GIF/PNG ...) Resolution (Pixel) Aspect Date File name

B

C

[ESC]+[AMON]+[TEST] [ESC]+[STEREO]

Destination setting screen Input/setting of destination CPRM ID Registration screen ID registration CPRM ID Clearing screen Clearing of the registered ID This screen is displayed when the ID has been set. This screen is displayed when no ID is set.

* For details on how to shift screens, see "Service Indication Screens".
D

E

F

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BDP-05FD
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8

Service Indication Screens
1. Overview On Service Indication screens, data that are retained by the System Controller are displayed with the aid of the remote control unit for service (GGF1067). (Not for use by general users) The maximum display area for on-screen displays is 64 one-byte characters (widthwise) × 17 lines (lengthwise).

A

2. How to Operate
To display indications for servicing, use the remote control unit for service. · How to enter Service Indication mode The following key input can be accepted either in Normal Startup mode or Service mode. (1) Without any GUI displayed, press the ESC key.

B

ESC

(2) Then press the DISP key. The 1st screen (version data, etc.) is displayed.

1st screen (version data, etc.)

C

(3) To shift to a subsequent screen, press the corresponding key: [2]: 2nd screen: Error rate measurement 2 (for continuous playback) [3]: 3rd screen: ATA/ATAPI debugging (drive data) · How to exit Service Indication mode Press the ESC key. · How to shift between screens To shift to the next screen, press the DISP key. To shift to the previous screen, press the CX key. · How to shift between subscreens To shift to the next subscreen, press the DIG/ANA key. To shift to the previous subscreen, press the TEST key.
D

3. Overview of Screen Shifting
An overview of screen shifting in Service Indication mode is given below.

Press [DIG/ANA] key.

Press [DIG/ANA] key.

Press [2] key.
E

Packages Data screen

OSD Filter screen

Version Data screen (Press [ESC] key then [DISP] key.)

Press [DISP] key.

Press [CX] key.

Error Rate Measurement 2 screen (for continuous playback) Press [3] key.

Press [DISP] key.

Press [CX] key.

ATA/ATAPI DEBUG OSD command history (ALL)

Press [TEST] key.

Press [TEST] key.

* To exit any screen, press the ESC key. * For details on the Error Rate Measurement 2 screen, see the "Specifications 2 for Error Rate Measurement (for continuous playback)" . * For details on the OSD Filter screen, see the "OSD Filter Setting".

F

BDP-05FD
5 6 7 8

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1

2

3

4

A

4. Specifications of Version Data screen
· 1st screen (version data, etc)
00 01 02 03 04 05 06 07 08 09 10 11 12 13 14 15 16

1 2 3 4 5 6 7 8 9

B

1 Data on the model: Model name/destination 2 MODEL: Model No. 3 VERSION: Release version 4 REVISION: SVN Revision No.
C

5 DRIVE: Data on the built-in drive Drive name: Judged as OK: The name assigned by the application program coincided with that obtained by the command. Judged as NG: The name assigned by the application program did not coincide with that obtained by the command. DRIVE VER: Version of the firmware Judged as OK: The version assigned by the application program coincided with that obtained by the command. Judged as NG: The version assigned by the application program did not coincide with that obtained by the command. DRIVE S/N: Drive serial No. (For details on the drive serial No. indication, see the "Drive Serial No. Indication".) 6 SUBCON: Firmware version of the submicrocomputer (PIC) Judged as OK : The version assigned by the application program coincided with that obtained by the command. Judged as NG+ : The version obtained by the command is newer than that assigned by the application program. Judged as NG- : The version obtained by the command is older than that assigned by the application program. 7 REGION: Region codes for DVD-VIDEO and BD-ROM of the player The above screen example shows that the DVD region code is 1 and the BD region code is A. If a region has not been set, "VIRGIN ROM" is displayed for the DVD, and "F" is displayed for BD. 8 CPRM ID: CPRM key No. If it has not been set, "?????????" is displayed. 9 MAC ADDRESS: MAC ADDRESS value If it has not been set, "?????????????????" is displayed.

D

E

· 2nd screen (OSD Filter Setting)

F

* For details on the OSD Filter screen, see the "OSD Filter Setting".

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BDP-05FD
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8

OSD Filter Setting
* The details of this section are to be determined later after register specifications are determined. To display the Service Indication screen, press the ESC then DISP keys. Then press the DIG/ANA key once to switch to the OSD Filter Setting screen. The above key inputs can be accepted either in Normal Startup mode or Checker mode. · OSD Filter Setting screen

A

1

B

1 OSD Filter Setting value

ON OFF

Key operations of the OSD Filter Setting screen Key
[] [ESC]

Operation
For switching the OSD Filter Setting between ON or OFF For clearing data or exiting the current mode

Setting value (*: Default)
OFF/ON ( * ) -

C

Remarks
[]: To set the OSD Brightness Filter to ON -

* Use the remote control unit for service for key operation. * A setting becomes valid as soon as it is set. The setting value will be stored in nonvolatile memory, as with the setting values of the main unit. Therefore, the changed setting value will be retained upon the next power-on. * About factory preset · If the ESC then CLEAR keys are pressed ("No power off" command) for factory presetting, the setting will be reset to default (ON). · If the STOP and POWER keys on the main unit are pressed simultaneously for factory presetting, the current setting will be retained.

D

E

F

BDP-05FD
5 6 7 8

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1

2

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4

A

Specifications 1 for Error Rate Measurement (with OK/NG judgment)
To measure the error rate for a certain duration, press the ESC then SIDE-B keys only during playback. The result of judgment (OK/NG) will be displayed on the FL display and as an OSD. To exit Error Rate Measurement mode, press the ESC key while the error rate is being measured. After exiting Error Rate Measurement mode, if the ESC then SIDE-B keys are pressed again to reenter Error Rate Measurement mode, measurement of the error rate will start from the beginning. The error rate is measured for up to 5 sessions, and the displayed result is updated after measurement for each session is performed. At the end of 5 sessions, the average error rate for the entire measurement range will be displayed. If measurement sessions are interrupted before 5 sessions, the average error rate up to the point of interruption will be calculated and displayed.

B

A result will be judged as NG if the measured error rate exceeded the reference value. See "OK/NG judgment" below. (Only when the average error rate is judged as NG, the tray will be opened.) Operation Specifications The following specifications must be met: · When calculating an error rate, the denominator groups will be considered as shown below: For DVD: 28-32 ECCs (448-512 sectors) For BD: 95-105 clusters (3040-3360 sectors) Then the measurement result will be displayed. · For calculation of result judgment, the values of the above denominator