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ORDER NO.
ARP3179
PDP-R04E
MEDIA RECEIVER
PDP-R04E
THIS MANUAL IS APPLICABLE TO THE FOLLOWING MODEL(S) AND TYPE(S).
Model
PDP-R04E PDP-R04E WYVI6 WYVI6XK
Type
AC220-240V AC220-240V
Power Requirement
Remarks
Please connect this model to the PLASMA DISPLAY PDP-504PE or PDP-434PE, for adjustment and operation inspection.
Confirm it
Serial No.
WYVI6 For details, refer to "Important symbols for good services". WYVI6XK
SS UK
PIONEER CORPORATION
4-1, Meguro 1-chome, Meguro-ku, Tokyo 153-8654, Japan PIONEER ELECTRONICS (USA) INC. P.O. Box 1760, Long Beach, CA 90801-1760, U.S.A. PIONEER EUROPE NV Haven 1087, Keetberglaan 1, 9120 Melsele, Belgium PIONEER ELECTRONICS ASIACENTRE PTE. LTD. 253 Alexandra Road, #04-01, Singapore 159936
PIONEER CORPORATION 2003
T-ZZK NOV. 2003 printed in Japan
1
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SAFETY INFORMATION
A
This service manual is intended for qualified service technicians; it is not meant for the casual do-it-yourselfer. Qualified technicians have the necessary test equipment and tools, and have been trained to properly and safely repair complex products such as those covered by this manual. Improperly performed repairs can adversely affect the safety and reliability of the product and may void the warranty. If you are not qualified to perform the repair of this product properly and safely, you should not risk trying to do so and refer the repair to a qualified service technician.
B
WARNING This product contains lead in solder and certain electrical parts contain chemicals which are known to the state of California to cause cancer, birth defects or other reproductive harm. Health & Safety Code Section 25249.6 Proposition 65
NOTICE (FOR CANADIAN MODEL ONLY) Fuse symbols (fast operating fuse) and/or (slow operating fuse) on PCB indicate that replacement parts must be of identical designation. REMARQUE (POUR MODČLE CANADIEN SEULEMENT)
C
Les symboles de fusible
(fusible de type rapide) et/ou
(fusible de type lent) sur CCI indiquent que
les pičces de remplacement doivent avoir la męme désignation.
(FOR USA MODEL ONLY) 1. SAFETY PRECAUTIONS
The following check should be perfor med for the continued protection of the customer and ser vice technician.
LEAKAGE CURRENT CHECK
D
Measure leakage current to a known ear th ground (water pipe, conduit, etc.) by connecting a leakage current tester such as Simpson Model 229-2 or equivalent between the ear th ground and all exposed metal par ts of the appliance (input/output terminals, screwheads, metal overlays, control shaft, etc.). Plug the AC line cord of the appliance directly into a 120V AC 60 Hz outlet and turn the AC power switch on. Any current measured must not exceed 0.5 mA.
ANY MEASUREMENTS NOT WITHIN THE LIMITS OUTLINED ABOVE ARE INDICATIVE OF A POTENTIAL SHOCK HAZARD AND MUST BE CORRECTED BEFORE RETURNING THE APPLIANCE TO THE CUSTOMER. 2. PRODUCT SAFETY NOTICE
Many electrical and mechanical parts in the appliance have special safety related character istics. These are often not evident from visual inspection nor the protection afforded by them necessarily can be obtained by using replacement components rated for voltage, wattage, etc. Replacement par ts which have these special safety character istics are identified in this Service Manual. Electr ical components having such features are identified by marking with a on the schematics and on the parts list in this Service Manual. The use of a substitute replacement component which does not have the same safety characteristics as the PIONEER recommended replacement one, shown in the parts list in this Service Manual, may create shock, fire, or other hazards. Product Safety is continuously under review and new instructions are issued from time to time. For the latest infor mation, always consult the current PIONEER Service Manual. A subscription to, or additional copies of, PIONEER Ser vice Manual may be obtained at a nominal charge from PIONEER.
E
Device under test Test all exposed metal surfaces
Leakage current tester
Reading should not be above 0.5 mA
Also test with plug reversed (Using AC adapter plug as required)
Earth ground
AC Leakage Test
F
2
1 2
PDP-R04E
3 4
5
6
7
8
[ Important symbols for good services ]
In this manual, the symbols shown-below indicate that adjustments, settings or cleaning should be made securely. When you find the procedures bearing any of the symbols, be sure to fulfill them:
A
1. Product safety
You should conform to the regulations governing the product (safety, radio and noise, and other regulations), and should keep the safety during servicing by following the safety instructions described in this manual.
2. Adjustments
To keep the original performances of the product, optimum adjustments or specification confirmation is indispensable. In accordance with the procedures or instructions described in this manual, adjustments should be performed.
3. Cleaning
For optical pickups, tape-deck heads, lenses and mirrors used in projection monitors, and other parts requiring cleaning, proper cleaning should be performed to restore their performances.
B
4. Shipping mode and shipping screws
To protect the product from damages or failures that may be caused during transit, the shipping mode should be set or the shipping screws should be installed before shipping out in accordance with this manual, if necessary.
5. Lubricants, glues, and replacement parts
Appropriately applying grease or glue can maintain the product performances. But improper lubrication or applying glue may lead to failures or troubles in the product. By following the instructions in this manual, be sure to apply the prescribed grease or glue to proper portions by the appropriate amount.For replacement parts or tools, the prescribed ones should be used.
C
D
E
F
PDP-R04E
5 6 7 8
3
1
2
3
4
A
B
C
D
E
F
SAFETY INFORMATION ..................................................................................................................................... 2 1. SPECIFICATIONS ............................................................................................................................................ 5 2. EXPLODED VIEWS AND PARTS LIST ............................................................................................................ 6 2.1 PACKING ................................................................................................................................................... 6 2.2 EXTERIOR SECTION................................................................................................................................ 8 2.3 FRONT SECTION.................................................................................................................................... 10 3. BLOCK DIAGRAM AND SCHEMATIC DIAGRAM .......................................................................................... 12 3.1 BLOCK DIAGRAM AND SCHEMATIC DIAGRAM ................................................................................... 12 3.1.1 SIGNAL ROUTE ................................................................................................................................ 12 3.1.2 MR MAIN BOARD ASSY................................................................................................................... 14 3.1.3 AV BOARD ASSY.............................................................................................................................. 16 3.1.4 POWER SUPPLY UNIT ..................................................................................................................... 18 3.1.5 PC CARD MODULE .......................................................................................................................... 19 3.2 OVERALL WIRING DIAGRAM................................................................................................................. 20 3.3 MR MAIN BOARD ASSY (1/13)............................................................................................................... 22 3.4 MR MAIN BOARD ASSY (2/13)............................................................................................................... 24 3.5 MR MAIN BOARD ASSY (3/13)............................................................................................................... 26 3.6 MR MAIN BOARD ASSY (4/13)............................................................................................................... 28 3.7 MR MAIN BOARD ASSY (5/13)............................................................................................................... 30 3.8 MR MAIN BOARD ASSY (6/13)............................................................................................................... 32 3.9 MR MAIN BOARD ASSY (7/13)............................................................................................................... 34 3.10 MR MAIN BOARD ASSY (8/13)............................................................................................................. 36 3.11 MR MAIN BOARD ASSY (9/13)............................................................................................................. 38 3.12 MR MAIN BOARD ASSY (10/13)........................................................................................................... 40 3.13 MR MAIN BOARD ASSY (11/13)........................................................................................................... 42 3.14 MR MAIN BOARD ASSY (12/13)........................................................................................................... 44 3.15 MR MAIN BOARD ASSY (13/13)........................................................................................................... 46 3.16 AV BOARD ASSY (1/8).......................................................................................................................... 48 3.17 AV BOARD ASSY (2/8).......................................................................................................................... 50 3.18 AV BOARD ASSY (3/8).......................................................................................................................... 52 3.19 AV BOARD ASSY (4/8).......................................................................................................................... 54 3.20 AV BOARD ASSY (5/8).......................................................................................................................... 56 3.21 AV BOARD ASSY (6/8).......................................................................................................................... 58 3.22 AV BOARD ASSY (7/8).......................................................................................................................... 60 3.23 AV BOARD ASSY (8/8).......................................................................................................................... 62 3.24 MDR ASSY ............................................................................................................................................ 64 3.25 SR ASSY ............................................................................................................................................... 66 3.26 FRONT ASSY (1/2)................................................................................................................................ 68 3.27 FRONT ASSY (2/2)................................................................................................................................ 70 3.28 LED ASSY ............................................................................................................................................. 71 3.29 REG ASSY............................................................................................................................................. 72 3.30 AC SW ASSY and POWER SUPPLY UNIT ........................................................................................... 74 3.31 WAVEFORMS ........................................................................................................................................ 76 3.32 VOLTAGES ............................................................................................................................................. 77 4. PCB CONNECTION DIAGRAM ..................................................................................................................... 80 4.1 AC SW and MDR ASSYS ........................................................................................................................ 80 4.2 REG ASSY............................................................................................................................................... 81 4.3 MR MAIN BOARD ASSY ......................................................................................................................... 82 4.4 AV BOARD and SR ASSYS..................................................................................................................... 86 4.5 FRONT and LED ASSY ........................................................................................................................... 90 5. PCB PARTS LIST ........................................................................................................................................... 92 6. ADJUSTMENT ............................................................................................................................................. 100 6.1 HOW TO ENTER SERVICE FACTORY MODE...................................................................................... 100 6.2 POSSIBLE CASES WHERE READJUSTMENT IS REQUIRED ........................................................... 100 6.3 USING RS-232C COMMANDS.............................................................................................................. 101 6.4 ADJUSTMENT ITEMS ........................................................................................................................... 102 6.5 TRAP SWITCH ...................................................................................................................................... 105 6.6 SERVICING USING ONLY THE MEDIA RECEIVER ............................................................................. 106 6.7 SERVICE FACTORY MODE .................................................................................................................. 107 6.8 LIST OF RS-232C COMMANDS ........................................................................................................... 121 6.9 OUTLINE OF COMMANDS ................................................................................................................... 124 7. GENERAL INFORMATION ........................................................................................................................... 129 7.1 DIAGNOSIS ........................................................................................................................................... 129 7.1.1 TROUBLE SHOOTING .................................................................................................................... 129 7.1.2 DISASSEMBLY................................................................................................................................ 140 7.2 EXPLANATION ...................................................................................................................................... 142 7.2.1 PROCESSING IN ABNORMALITY (TRAP SW).............................................................................. 142 7.2.2 PROCESSING IN ABNORMALITY ................................................................................................. 143 7.3 PARTS.................................................................................................................................................... 146 7.3.1 IC ..................................................................................................................................................... 146 7.4 CLEANING............................................................................................................................................. 180 8. PANEL FACILITIES ...................................................................................................................................... 181 PDP-R04E 4
1 2 3 4
CONTENTS
5
6
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8
1. SPECIFICATIONS
Item Colour System TV Function Receiving System Tuner VHF/UHF CATV Auto Channel Preset STEREO Terminals Rear INPUT 1 INPUT 2 INPUT 3 Antenna Front MONITOR OUTPUT Terminal PHONES OUTPUT Terminal Power Requirement Dimensions Weight INPUT 4 PC Media Receiver, Model: PDP-R04E PAL/SECAM/NTSC 3.58/NTSC 4.43/PAL 60 B/G, D/K, I, L/L' E2E69ch, F2F10ch, I21I69ch, IR AIR Jch Hyper-band, S1S41ch 99 ch, Auto Preset, Auto Label, Auto Sort NICAM/A2 SCART (AV in, RGB in, TV out) SCART (AV in/out, S-VIDEO in, AV link*1 ) SCART (AV in/out, S-VIDEO in, RGB in, AV link* 1 ), Component Video in, HDMI in 75 Din Type for VHF/UHF in S-VIDEO, AV in 15 Pin mini D-Sub, Audio in (Rear) S-VIDEO out, AV out (Front) 1632 recommended 220240 V AC , 50/60 Hz, 38 W (0.4 W Standby) 420 (W) × 90 (H) × 297 (D) mm 5.0 kg
C B A
SUB WOOFER OUTPUT Terminal (Rear) Variable
· accessories
Power cord (2 m)
D
(For Europe, except U.K. and Eire) (ADG1214)
(For U.K. and Eire) Remote control unit (AXD1481)
Only the power code that is appropriate in your country or region is supplied.
E
AA size battery x 2 (Manganese battery)
Screw x 4 (PMB40P120FZK) (for stand)
Screw hole cap x 4 (AMR3363)
Stand (AXG1013)
System cable (3 m) (ADF1021)
Two operating instructions
F
PDP-R04E
5 6 7 8
5
1
2
3
4
2. EXPLODED VIEWS AND PARTS LIST
NOTES:
A
Parts marked by "NSP" are generally unavailable because they are not in our Master Spare Parts List. The mark found on some component parts indicates the importance of the safety factor of the part. Therefore, when replacing, be sure to use parts of identical designation. Screws adjacent to mark on product are used for disassembly. For the applying amount of lubricants or glue, follow the instructions in this manual. (In the case of no amount instructions, apply as you think it appropriate.)
2.1 PACKING
18
B
8 21 10, 11, 28 7
4 23
C
23
1, 2, 3, 27 24 5 12
x4 6 25 9 24 14 16
15 13 19 13
D
26
17 17 22
E
16
F
20
6
1 2
PDP-R04E
3 4
5
6
7
8
PACKING parts List
Mark No. 1 2 3 Description Part No. Mark No. 16 17 18 19 20 NSP 21 22 23 24 25 26 27 28 Description Protector Cardboard Spacer Top Pad Accessory Box Carton E Literature Bag Laminated Sheet Bag Vinyl Bag Vinyl Bag Screw Caution Card (10L) Caution Card User Card C Part No. AHA2305 AHB1246 AHB1247 AHC1051 See Contrast table(2) AHG1303 AHG1332 AHG1337 AHG1340 PMB40P120FZK ARM1234 ARM1223 ARY1142
B A
4 5 NSP 6 > 7 > 8 9 10 11 12 NSP 13 NSP 14 15
Operating Instructions ARE1368 (English/French/Spanish) Operating Instructions ARC1520 (Italian/Dutch/Swedish/Spanish) Operating Instructions ARE1375 about HDMI (English/French/Spanish/ Italian/Dutch/Swedish/Spanish) Remote Control Unit AXD1481 Battery Cover AZN7919 Battery (R6P/AA) (2P) System-cable (3m) Power Cord Screw Hole Cap User Card A User Card B Stand Assy Stand Cushion Stand Laminated Sheet Bag AEX1026 ADF1021 ADG1214 AMR3363 ARY1139 ARY1140 AXG1013 AEB1390 AMR3352 AHG1334
C
(2) CONTRAST TABLE PDP-R04E/WYVI6 and PDP-R04E/WYVI6XK are constructed the same except for the following:
Mark NO 20 Carton E Symbol and Description PDP-R04E/ WYVI6 AHD3171 PDP-R04E/ WYVI6XK AHD3231
D
E
F
PDP-R04E
5 6 7 8
7
1
2
3
4
2.2 EXTERIOR SECTION
80
A
79
37 79 79 42 85 71 85 24 22
K
67 21
G
25 44 70
80
G
79 68
B
11 79
J
H
9
I
7 68
P
42 59 66 79 N
L M
82
31 79 57 50 52
E Db
68
20
77
35
J
35 27 60 61 35 56 57
J
65 34 69
H
C
3 16 14
83 76 79 79
10
81 81 81 76 79
B O
35 12
79 79
C
D a
62 13 51 79
K
19 79
M
L
A
79
G
C
77 64 63 55 30
79 41
A
I
79
49 8 79
D
1
N
I
17
B
74
P Db
72 47 79 79
O
D
2
18
79 79 29 79 39 50 48
E
36 49 23
C
15 33
4
58 84 A
E
79
B
E
48
D a
45 5 54 79 43 79 46
28
NON-CONTACT SIDE CONTACT SIDE
F
26 79 79 6 86 78 40 84 81
53
79 80 76
84
78
79
75 Refer to "2.3 FRONT PANEL SECTION".
F
32 84 77 38 80 32 77
8
1 2
PDP-R04E
3 4
5
6
7
8
EXTERIOR SECTION parts List
Mark No. 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 Description MR MAIN BOARD Assy AV BOARD Assy MDR Assy SR Assy FRONT Assy LED Assy REG Assy POWER SUPPLY Unit PC Card Module AC INLET (CN1) TRAP Switch Fan Motor 60 x 25L Flexible Cable (J202) Flexible Cable (J203) Flexible Cable (J206) Flexible Cable (J207) Flexible Cable (J208) Flexible Cable (J205) Wire Harness (J103) Earth Wire (J104) 15P Housing Wire (J105) 3P Housing Wire (J107) 3P Housing Wire (J108) 6P Housing Wire (J111) 16P Housing Wire (J112) 7P Housing Wire (J113) Heatsink HDMI Base Chassis Front Chassis E Terminal Panel E Center Stay Leg Assy SR Holder E Fan Holder Insulation Rubber Barrier A Metal Bonnet Top Metal Bonnet Bottom Front Shield A Front Shield C E Gasket A Gasket B Gasket C Gasket D Part No. AWV2041 AWZ6813 AWZ6778 AWZ6817 AWZ6832 AWZ6816 AWZ6814 AXY1065 AXY1073 AKP1249 ASG1089 AXM1041 ADD1209 ADD1210 ADD1213 ADD1214 ADD1226 ADD1245 ADX2831 ADX2832 ADX2833 ADX2836 ADX2837 ADX2852 ADX2859 ADX2860 ANH1618 ANA1771 ANB1864 See Contrast table(2) ANG2564 AXG1012 ANG2581 ANG2568 AEB1377 AEC1936 ANE1615 ANE1616 ANG2615 ANG2640 ANK1717 ANK1718 ANK1719 ANK1720 Mark No. 45 46 47 48 49 50 51 52 53 54 55 > 56 57 58 59 60 61 62 63 64 65 66 67 68 69 70 71 72 73 74 75 76 77 78 79 80 81 82 83 84 85 86 Description PCB Holder Spacer Locking Card Spacer Wire Saddle Reuse Wire Saddle Edge Saddle Mini Card Spacer Reuse Clamp Mini Clamp Card Spacer A FFC Cushion DVI Shield S DVI Cushion Front Earth Plate Gasket F Circuit Board Spacer Silicon Sheet HDMI Scart Shield S Scart Shield W Shield Plate SF PC Shield HDMI Shield HL28 Circuit Board Spacer Clamp Mini Card Spacer PC Guide Nyron Rivet ······ Label (BLUE 16) Eye Catching Label Hexagonal Head Screw Screw Screw Screw Screw Screw Screw Screw Screw Screw Screw Part No. AEC1097
A
AEC1256 AEC1429 AEC1745 AEC1945 AEC1946 AEC1959 AEC1963 AEC1971 BEC1120 AEB1395 ANG2639 AEB1396 ANG2657 ANK1722 AEC1964 AEB1379 ANG2636 ANG2643 ANG2649 ANG2578 ANG2646 AEC1982 AEC1960 AEC1884 AEC1983 AMR3393 AEC1671 AAX2787 AAX3011 BBA1051 ABZ30P080FZK BBB30P080FMC BBZ30P060FZK BMZ30P060FNI BPZ30P100FZK CBZ30P080FZK PMZ26P060FZK ABZ30P060FMC ABZ30P180FMC BMZ30P060FMC
E
> > >
B
>
> > > > >
C
D
> > > > > >
(2) CONTRAST TABLE PDP-R04E/WYVI6 and PDP-R04E/WYVI6XK are constructed the same except for the following:
Mark NO 30 Symbol and Description Terminal Panel E
5 6 F
PDP-R04E/ WYVI6 ANC2353
PDP-R04E/ WYVI6XK ANC2359
7
PDP-R04E
8
9
1
2
3
4
2.3 FRONT SECTION
A
1 25 6 26 25
B
H
29 11 19 11 9 23 2 10 27 8 20 23 10 7
3
11 22
5 18 4
21 24
C
28 12 14 12 12 12
17
15 13
D
16
E
F
10
1 2
PDP-R04E
3 4
5
6
7
8
FRONT SECTION parts List
Mark No. 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 Description AC SW Assy PC Spring SW Holder SW Spring Power Button Front Panel Assy E Magnet Holder Magnet Dumper Special Screw 3x8 Screw Screw Panel A (EGC) Panel B (EGC) Door Inner Cover E Door Front Panel A E Front Panel B Door Cap L Door Cap R Sealing Sheet E Pioneer Badge Door Cushion Lens for LED Screw Screw PC Card Door Serial Sheet Power Switch (S1) Part No. AWZ6783 ABH1112 ANG2565 ABH1109 AAD4124 AXG1004 ANG2579 AMF1003 AXA1017 ABA1309
B A
BPZ30P080FZK JPZ20P035FNI AAK2816 AAK2805 AAK2808 AAN1469 AMB2772 AMB2767 AMR3360 AMR3361 AAL2449 VAM1124 AEB1391 AMR3353 APZ30P080FMC BMZ30P060FMC AMR3365 AAX2609 ASG1093
C
>
D
E
F
PDP-R04E
5 6 7 8
11
1
2
3
4
3. BLOCK DIAGRAM AND SCHEMATIC DIAGRAM
3.1 BLOCK DIAGRAM AND SCHEMATIC DIAGRAM
A
3.1.1 SIGNAL ROUTE
B AV BOARD ASSY
Antenna Input IC7501 AXF1119 U7501 IC8002
TDA9818TS
A MR MAIN BOARD ASSY
TTX_R/G/B_DIG
IC7502
MSP3417G
B
V/Y C IC8904 IC8906 TA1287
R_TXT_MAIN G_TXT_MAIN B_TXT_MAIN R_DA_MAIN G_DA_MAIN B_DA_MAIN HD_TXT_MAIN VD_TXT_MAIN
Video1
SLOW_SW_1
SDA6000 CXA 2069Q IC8901 PST9230N
Video2
SLOW_SW_2
TA1287 IC9106
Video3
SLOW_SW_3 HD_TXT VD_TXT
HD_TXT
TC74V HC126 FT
Y/Pb/Pr R/G/B
HD_TXT
SM5301 BS-TFB IC6401
BA7078AF MAINC_Y IC6404 PCA_H
TC74VHC126FT IC6405
Video4
C
PCin
HP
E
FRONT ASSY
SW
BH3544AFS BH3540AFS
IC8007 IC8008 IC9108
V/Y C
SUB WOOFER
RAPID_SW_3
IC9105 TL4051BF
TC4052BFT
TA1287 Y/Pb/Pr R/G/B SM5301 BS-TFB IC6601
D
IC9101 TL4051BP
RAPID_SW_1
IC8003
IC8004
TC4052RFT
PCA_H_SUV BA7078AF IC6604
Mon.Out IC8005 Video3 comp AN15852A AV_SW0 AV_SW1 REM KEY HDMI_LCH HDMI_RCH
SUBC_Y
H/V
IC6803
PCM1742KE
SII9993CTG100
E
RESET HD64F368 7FP 24LC01B IC8705 SCL SDA IC8702
PST3630UR IC8703 SDA_AV SCL_AV
IC6881 IC7207 MB91F355PMTG
RELAY
TXD_IF RXD_IF REQ_IF CE_IF BUSY_IF
RESET
NJM12904V IC7301
PST3628UR IC7203
SCL SDA
F
PC CARD MODULE
IC7302 M5291FP
I
12
1 2
POWER SUPPLY UNIT
HDMI
FAN
PDP-R04E
3 4
5
6
7
8
A
Video signal Audio signal Composite signal Component/RGB signal Separate signal Digital Video signal Digital Audio signal Synchronized signal Data signal Control signal RF signal
IC7001 HV57V6432 20CT-7
IC7002 HV57V6432 20CT-7 5 13 32
IC6107 A/D 3DY/C FOMAT Decoder
PCA_H PCA_V
32
B
24 24 PE5362A CN7401 PLASMA DISPLAY WHITE TMDS IC7404 TC74VCX 08FT
PD0278A
AD9883A IC6402 PD6435A
CK_MAIN HD_MAIN VD_MAIN DE_MAIN
IC7004 HD1_MAIN VD1_MAIN
HD2_MAIN VD2_MAIN IC6951
HD_MAIN VD_MAIN HD_SUB VD_SUB
TC74VHC126FT
IC6408 IC6607
TC74VHC126FT
48
H_IC2 V_IC2 DE_IC2 FILM_IC2 CYCLE_IC2 PHASE_IC2 DCLK_IC2 CLK0 VD0 HD0 DE0
C
IC6255
PCA_H_SUB PCA_V_SUB
CK_SUB HD_SUB VD_SUB DE_SUB
HD1_SUB VH_1SUB
IC7403 TC74VCX 574FT IC7401
24 PD0278A
24
24 PD5855A
IC6602 AD9883A KST-110 HD2_SUB VD2_SUB TC74VHC126FT IC6603 SCL_MA SDA_MA 16 CLK_IC3 TXD_IC3 RXD_IC3 IC3_CE IC3_BUSY IC3_REQ 21 MBM29PL320 0BE70PFV IC7152 MBM29PL320 0BE70PFV IC7151 24 IC7101
Sii170BC L54
D
Buff CN9301 PLASMA DISPLAY BLACK
CLK_IC2 TXD_IC2 RXD_IC2 IC2_OE IC2_CE
REM KEY
E
C
SDA_HDCP SDL_HDCP
MDR ASSY
IC7202 TC74VHC125FT
UARTRXD UARTTXD
24LC128(I)SN IC7205 RDV2 GDV2 BDV2 CKDV2 DEDV2 VDV2 HDV2
F
PDP-R04E
5 6 7 8
13
1
2
3
4
3.1.2 MR MAIN BOARD ASSY
A
CN7455 AKM1201 SP_R/L,STB_MT CST1,KEYSCAN,,SR_OUT HDMI_RCH/LCH RDV1/GDV1/BDV1[0:7], CKDV1,DEDV1 CLAMP_MAIN HDMI Rx IC6881 SII9993CTG100 IC6803 PCM1742KE IC6101 TC7W126FU X6101 DCT115 SYSCLK1S
A MR MAIN BOARD ASSY
B
JA6881 AKP1232 CN7454 AKM1201
RDV2/GDV2/BDV2[0:7], CKDV2,DEDV2,VDV2,HDV2
MAIN_Y/C R/G/B_DA_MAIN TD0_IC1M
Y/C SEP. CHROMA DEC. MAIN IC6107 PD0278A
RA/GA/BA/CK/DE/FLD_MAIN HD/VD_MAIN HD/VD_TXT_MAIN
MAINC_Y
C
PCA_H/V MAINC_Y/PB/PR R/G/B_TXT_MAIN LPF MAIN IC6401 SM5301BS R/G/B_OUT AD MAIN HD_MAIN IC6402 AD9883AKST-110
RESETX
IC7451 TC74VHC08FT
RESETX2 TRST RESETX1 SEL IC6951 PD6435A RESETX3 HD/VD_MAIN
D
HD/VD_TXT CLAMP_SUB
BUFFER IC7452 TC74VHC126FT
HD/VD_SUB
R/G/B_TXT_SUB SUBC_Y/PB/PR,R/G/B_TXT_SUB PCA_H/V_SUB
LPF SUB IC6601 SM5301BS
R/G/B_OUT
AD SUB HD_SUB IC6602 AD9883AKST-110
E
SUB_Y/C SUBC_Y
CN7453 AKM1232
SYSCLK1S Y/C SEP. CHROMA DEC. SUB IC6255 PD0278A
TD0-ICIS
HD/VD_TXT_SUB HD/VD_SUB
TRST,RST TCK,TMS UARTTXD
R/G/B_DA_SUB
F
DBI,SDIJTAG,TRST_IC3,TDI,UARTRXD
14
1 2
PDP-R04E
3 4
5
6
7
8
A
CN7402 AKM1234
MAIN_UCOM[1:176]
FLD_MAIN
MAIN UCOM
IC7207 RST_ASIC, MB91F35APMTGE1 RST2 IC7209 TC74VHC08FT
RESETX
B
SYNC SEL IC6405 TC74VHC126FT SYNC SEP.MAIN IC6404 BA7078AF
IC7202 TC74VHC125FT UARTTXD UARTRXD
RESET IC
IC7210 PST3612UR
HD2/VD2_MAIN
SDRAM IC7001 HY57V643220CT-7
SYNC SEL IC6408 TC74VHC126FT RA/GA/BA/CK_MAIN
C
HD1/VD1_MAIN I/P IC7004 PE5326A PLLHD/PLLHOLD/CLAMP_MAIN TD0-IC2 SYSCLK_2 IC7003 TC74LCX125FT SD RAM IC7002 HY57V643220CT-7
FIELD2
RA/GA/BA/CK/DE_MAIN RA/GA/BA/CK/DE_SUB
TD0_IC3
RA/GA/BA/ RB/GB/BB_IC2 FIELD
SYSCLK_3
D
PLLHD/PLLHOLD/CLAMP_SUB RA/GA/BA/CK_SUB
SDRAM IC7151 MBM20PL3200BE70PFV
SYNC SEL IC6607 TC74VHC126FT
HD1/VD1_SUB SDRAM IC7152 MBM20PL3200BE70PFV DVI TX IC7401 SII170BCLG64 H,V CLK0
RESIZE MIX
SYNC SEP.SUB IC6604 BA7078AF SYNC SEL IC6603 TC74VHC126FT RA/GA/BA/CK/DE/FLD_SUB IC7101 PE5855A RA/GA/BA VD0 HD2/VD2_SUB
CN7401 AKP1216
E
TMDS[0:7]
LOGIC
IC7404 TC74VCX08FT
DE0,HD0
LOGIC
IC7403 TC74VCX574FT
F
PDP-R04E
5 6 7 8
15
1
2
3
4
3.1.3 AV BOARD ASSY
A
B AV BOARD ASSY
ANTENNA IN U7501 AXF1119 IC7501 TDA9818TS AIR_HS/AFT AIR_V AIR_R/L V1_RED/GRN/BLE V1_V/R/L SLOW_SW1 RAPID_SW SLOW_SW2 V2_V/Y/C/R/L VOUT AUDIO_R/L VOUT3 RAPID_SW3 SLOW_SW3 V3_V/Y/C DVD_RCH/LCH AUDIO_R/L V3_RED/GRN/BLE Y VIDEO3 COMPONENT PB PR CN9502 CN8653 AKM1201 AKM1201 V4_Y V4_C VIDEO4 V4_V V4_R V4_L HP_L H.P. HP_R 32 30 25 20 22 38 36 19 21 26 31 29 13 15 33 35 38 40 42 44 46 V4_Y V4_C V4_V V4_R V4_L HP_L HP_R PC_LCH PC_RCH PC_R PC_G PC_B PC_H PC_V IC8008 BH3540AFS IC8007 BH3544F IC8901 PST9230N IC9104 HY57V641620HG T-7 SM6K2 MAIN_Y IC8904 SDA6000 AIR_V AIR_R/L IC8002 CXA2069Q IC7502 MSP3417G
B
VIDEO1
VIDEO2
VIDEO3
C
TELETEXT UCOM
D
PC_LCH 18
FRONT ASSY
PC_RCH 16 PC_R PC_G PC PC_B PC_H PC_V 13 11 9 7 5
E
6dB AMP
E
PC CARD MODULE
CN501
CN8660 HFW12S-2STE1 12 YUVD1_R 10 YUVD1_G 8 YUVD1_B 4 CARD_V 5 CARD_H 2 TXD_CARD 1 RXD_CARD
VOL.IC
F
16
1 2
PDP-R04E
3 4
5
6
7
8
A
IC8705 24LC01B AUDIO_L AUDIO_R IC8003 TC4052BFT VOUT COUT YOUT MONITOR OUT
IC8704 TC72128FU
IC8701 TC74VHC08FT
IC8703 PST8231N
AUDIO SW
IC8702 HD64F3687FP
CN8654 AKM1201 UIF_UCOM 28-30,33-38, 48,50 AUDIO_R AUDIO_L HDMI_RCH HDMI_LCH SCL_AV SDA_AV AIR_HS AIR_AFT HP_VOL TXT_RGB_DIG 1 3 5 7 32 31 25 26 47 10-25 9
UIF UCOM
B
IC8004 NJM12904V
TXT WKP
IC8902 TC7W126FU
C
44
MAIN_SW_A/C IC9105 TC4051BF
IC8907 TC7SH04FU
PIXEL_CLK_IN
CLAMP_MAIN CN8652 AKM1201
IC9107 TC4051BF SUB_SW_A/C IC9106 TA1287
IC8906 TA1287
IC9101 MBM29LV160TE -90FTN
IC9108 TA1287
IC8005 AN1585 MAINC_Y/PB/PR SUBC_Y/PB/PR
SUB WOOFER HP_VOL PC_V IC8001 TC72H124FU IC7702 TC74VHC125FT IC7701 TC74VHC125FT
PN2 MAIN_Y MAIN_C SUB_Y SUB_C WE_TXT VD_TXT_MAIN HD_TXT_MAIN R_TXT_MAIN G_TXT_MAIN B_TXT_MAIN R_DA_MAIN G_DA_MAIN B_DA_MAIN CLAMP_SUB R_DA_SUB G_DA_SUB B_DA_SUB R_TXT_SUB G_TXT_SUB B_TXT_SUB MAINC_Y MAINC_PB MAINC_PR SUBC_Y SUBC_PB SUBC_PR DSUB_DET PCA_V PCA_H PCA_V_SUB PCA_H_SUB TXD_CARD RXD_CARD
3 49 47 39 37 2 4 5 29 30 31 45 43 41 12 35 34 33 19 20 21 25 27 23 15 17 13 1 6 7 8 9 11 10
D
E
F
PDP-R04E
5 6 7 8
17
F
E
B
A
D
C
18
I
3.1.4 POWER SUPPLY UNIT
POWER SUPPLY UNIT
1
RECTIFICATION CIRCUIT RELAY SWITCH POWER FACTOR CONTROL CIRCUIT RECTIFICATION CIRCUIT FILTER CIRCUIT INPUT DETECTION OUTPUT CONNECTOR 7, 8 6 .5V 9, 10 GND SWITCHING DEVICE RECTIFICATION CIRCUIT OVERCURRENT DETECTOR RECTIFICATION CIRCUIT FILTER CIRCUIT FILTER CIRCUIT 1 2 17V GND 3, 4 12V 5, 6 GND PWM CONTROL IC OUTPUT VOLTAGE CONTROL CIRCUIT OVER VOLTAGE DETECTION RECTIFICATION CIRCUIT POWER SUPPLY (SIGNAL SYSTEM) SIGNAL OUTPUT CIRCUIT 16 INPUT DETECTION SIGNAL OUTPUT CIRCUIT AC- DET RECTIFICATION CIRCUIT 15 RECTIFICATION CIRCUIT FILTER 12 3 . 3V 13 GND SWITCHING DEVICE OUTPUT VOLTAGE CONTROL CIRCUIT ON / OFF CIRCUIT 14 POWER ON
1
INPUT CONNECTOR
INRUSH CURRENT LIMITER
AC IN
INPUT FILTER CIRCUIT
2
2
PDP-R04E
3
PD . TRIGGER
3
4
4
5
6
7
8
3.1.5 PC CARD MODULE
J
PC CARD MODURE
A
IC100 (CPU)
IC300 (FLASH)
IC301 (SDRAM)
IC302 (SDRAM)
CN501 TxD RxD Hsync CN501 1 YUVD1_R 2 GND 3 YUVD1_G 4 GND 5 YUVD1_B 6 GND 7 YGND 8 CARD_H 9 CARD_V 0 NC - TXD_CARD = RXD_CARD
B
IC400 (PCMCIA)
IC603 (VRAM)
IC600 (GDC)
IC600 (GDC)
Vsync Rout Gout Bout
CN401, 2 (PCMCIA)
1.9V 2.5V
IC1 IC1
CN1 3.3V CN501 1 3.3V 2 3.3V 3 GND 4 GND 5 5V 6 GND
PC-card
1.7V 3.3V 3.3V 1.7V
IC3
C
IC4
5V
D
E
F
PDP-R04E
5 6 7 8
19
1
2
3
4
3.2 OVERALL WIRING DIAGRAM
A
J E E 1/2 - E 2/2
FRONT ASSY (AWZ6832) PC CARD MODULE (AXY1073)
B
C
G
REG ASSY (AWZ6814)
D
B B 1/8 - B 8/8
AV BOARD ASSY (AWZ6813)
E
D
F
F
LED ASSY (AWZ6816)
SR ASSY (AWZ6817)
I
20
1 2
POWER SUPPLY UNIT (AXY1065)
4
PDP-R04E
3
5
6
7
8
NOTES: · When ordering service parts, be sure to refer to "EXPLODED VIEWS and PARTS LIST" or "PCB PARTS LIST". · The > mark found on some component parts indicates the importance of the safety factor of the part. Therefore, when replacing, be sure to use parts of identical designation. · : The power supply is shown with the marked box.
A
FAN MOTOR 60X25L
A A 1/13 - A 13/13
MR MAIN BOARD ASSY (AWV2041)
B
C
D
E
C MDR ASSY (AWZ6778) H AC SW ASSY (AWZ6783)
AKP1249 POWER CORD ADG1214
F
PDP-R04E
5 6 7 8
21
1
2
3
4
3.3 MR MAIN BOARD ASSY (1/13)
A
A 1/13 MR MAIN BOARD ASSY (AWV2041)
¶ GR BLOCK
B
NOT USED
C SYNC SEP.
C
V SYNC SEP.
D
A 13/13
E
A 13/13
F
A 1/13
22
1 2
PDP-R04E
3 4
5
6
7
8
A
NOT USED
A 2/13-9/13, 11/13-13/13
B
C
(Ghosts Reduce IC)
D
E
A 2/13, 3/13
F
A 1/13
PDP-R04E
5 6 7 8
23
1
2
3
4
3.4 MR MAIN BOARD ASSY (2/13)
A
A 2/13 MR MAIN BOARD ASSY (AWV2041)
¶ MICHAEL MAIN BLOCK
A 8/13, 11/13 A 7/13, 8/13 A 4/13, 7/13, 8/13
B
+polality
C
D
E
F
A 1/13, 3/13
A 2/13
24
1 2
PDP-R04E
3 4
A 4/13, 13/13
5
6
7
8
A
A 7/13
B
A 3/13
C
A 13/13
A 13/13
D
A 13/13
E
A 3/13, 8/13, 13/13 A 13/13 A 3/13 A 3/13, 8/13, 9/13, 13/13 A 1/13, 3/13-9/13, 11/13-13/13
F
A 3/13, 6/13, 7/13, 13/13
A 2/13
PDP-R04E
5 6 7 8
25
1
2
3
4
3.5 MR MAIN BOARD ASSY (3/13)
A
+polality
A 9/13 A 7/13, 9/13 A 5/13, 7/13, 9/13
A 5/13, 13/13
B
C
D
E
F
A 3/13
26
1 2
A 1/13, 2/13
PDP-R04E
3 4
A 2/13
5
6
7
8
A 3/13 MR MAIN BOARD ASSY (AWV2041)
¶ MICHAEL SUB BLOCK
A
B
A 13/13
C
A 13/13
D
A 13/13
E
A A A A A 1/13, 2/13, 4/13-9/13, 11/13-13/13 A 2/13, 6/13, 7/13, 13/13
2/13, 8/13, 13/13 2/13 8/13 2/13, 8/13, 9/13, 13/13
F
A 3/13
PDP-R04E
5 6 7 8
27
1
2
3
4
3.6 MR MAIN BOARD ASSY (4/13)
A
A 4/13 MR MAIN BOARD ASSY (AWV2041)
¶ AD MAIN BLOCK
H : Ch B (TEXT RGB) L : Ch A (COMPONENT / PC RGB) H : FILTER THROUGH L : FILTER ON
A 13/13 A 13/13
B
A 13/13
C
A 13/13
D
E
SELECTOR
A 13/13
A 2/13, 4/13, 7/13, 8/13 A 2/13, 7/13, 8/13
F
A 4/13
28
1 2
A 8/13
PDP-R04E
3 4
5
6
7
8
A
1
B
2
3
A 2/13, 7/13, 8/13
C
A 8/13 A 8/13, 13/13 A 2/13, 7/13, 8/13 A 2/13, 4/13, 7/13, 8/13
D
5 3.3V CONVERTER or SYNC. SELECTOR
A 1/13-3/13, 5/13-9/13, 11/13-13/13
H : FILTER THROUGH L : FILTER ON
A 2/13, 13/13
E
4
A 8/13
5
L : COMPONENT / PC RGB
F
A 4/13
PDP-R04E
5 6 7 8
29
1
2
3
4
3.7 MR MAIN BOARD ASSY (5/13)
A
A 5/13 MR MAIN BOARD ASSY (AWV2041)
¶ AD SUB BLOCK
H : Ch B (TEXT RGB) L : Ch A (COMPONENT / PC RGB) H : FILTER THROUGH L : FILTER ON
A 13/13
B
6
A 13/13 A 13/13
7
8
C
A 13/13
D
E
A 13/13 A 3/13, 5/13, 7/13, 9/13 A 13/13
F
A 3/13, 7/13, 9/13
A 5/13
30
1 2
A 9/13
PDP-R04E
3 4
5
6
7
8
A
B
C
A 3/13, 7/13, 9/13
A 9/13
A 3/13, 7/13, 9/13 A 3/13, 5/13, 7/13, 9/13
5 + 3.3V CONVERTER or SYNC. SELECTOR
A 1/13-4/13, 6/13-9/13, 11/13-13/13
H : FILTER THROUGH L : FILTER ON
D
A 3/13, 13/13
A 3/13, 13/13
9
E
A 9/13
10
L : COMPONENT / PC RGB
F
A 5/13
PDP-R04E
5 6 7 8
31
1
2
3
4
3.8 MR MAIN BOARD ASSY (6/13)
A
A 6/13 MR MAIN BOARD ASSY (AWV2041)
¶ HDMI RX BLOCK
B
C
D
E
F
A 6/13
32
1 2
PDP-R04E
3 4
5
6
7
8
A
B
A 12/13
A 7/13
A 13/13 A 7/13
C
A 2/13, 3/13, 7/13, 13/13 A 1/13-5/13, 7/13-9/13, 11/13-13/13
D
A 7/13
E
A 13/13 A 7/13 A 13/13
F
A 6/13
PDP-R04E
5 6 7 8
33
1
2
3
4
3.9 MR MAIN BOARD ASSY (7/13)
A
A 7/13 MR MAIN BOARD ASSY (AWV2041)
¶ ROZ BLOCK
B
A 2/13, 3/13, 6/13, 13/13 A 1/13-6/13, 8/13, 9/13, 11/13-13/13
C
D
E
F
A 6/13
A 7/13
34
1 2
PDP-R04E
3 4
5
6
7
8
A
A 2/13, 4/13, 8/13 A 2/13, 8/13 A 3/13, 5/13, 9/13
A 3/13, 9/13
B
C
D
A 6/13
E
F
A 7/13
PDP-R04E
5 6 7 8
35
1
2
3
4
3.10 MR MAIN BOARD ASSY (8/13)
A
A 8/13 MR MAIN BOARD ASSY (AWV2041)
¶ CELIA BLOCK
B
C
D
E
A 9/13 A 12/13 A 9/13
A 2/13, 4/13, 7/13
F
A 8/13
36
1 2
PDP-R04E
3 4
5
6
7
8
A
A 9/13
A 9/13
B
A 1/13-7/13, 9/13, A 9/13 11/13-13/13
C
A 2/13, 3/13, 9/13, 13/13 A 9/13 A 3/13 A 2/13, 3/13, 13/13 A 13/13 A 4/13
D
A 4/13
A 2/13, 4/13, 7/13
E
A 2/13, 4/13, 7/13, 11/13
F
A 8/13
PDP-R04E
5 6 7 8
37
1
2
3
4
3.11 MR MAIN BOARD ASSY (9/13)
A
A 9/13 MR MAIN BOARD ASSY (AWV2041)
¶ MIKE BLOCK
A 12/13
Flash Address, Data
A 10/13
B
C
D
E
A 8/13
A 8/13
F
A 9/13
38
1 2
PDP-R04E
3 4
5
6
7
8
A 11/13, 13/13
A 8/13, 13/13 A 13/13 A 2/13, 3/13, 8/13, 13/13 A 1/13-8/13, 11/13-13/13
A
B
A 13/13
A 5/13
C
A 5/13 A 3/13, 5/13, 7/13 A 8/13 A 3/13
D
E
A 3/13, 5/13, 7/13
F
A 9/13
PDP-R04E
5 6 7 8
39
1
2
3
4
3.12 MR MAIN BOARD ASSY (10/13)
A
A 10/13 MR MAIN BOARD ASSY (AWV2041)
¶ MIKE FLASH BLOCK
B
C
D
E
A 9/13
F
A 10/13
40
1 2
PDP-R04E
3 4
5
6
7
8
A
B
C
D
E
F
PDP-R04E
5 6 7 8
41
1
2
3
4
3.13 MR MAIN BOARD ASSY (11/13)
A
A 11/13 MR MAIN BOARD ASSY (AWV2041)
¶ MAIN UCOM BLOCK
E
CN9601
B
TRAP SW
C
D
E
F
A 13/13
A 11/13
42
1 2
PDP-R04E
3 4
A 2/13, 8/13
5
6
7
8
A
A 1/13-9/13, 12/13, 13/13 A 9/13, 13/13
B
C
D
E
FAN MOTOR
F
A 11/13
PDP-R04E
5 6 7 8
43
1
2
3
4
3.14 MR MAIN BOARD ASSY (12/13)
A
A 12/13 MR MAIN BOARD ASSY (AWV2041)
¶ MR I/F BLOCK
B
C
D
A 13/13 A 6/13
E
C
CN9302
A 8/13
A 13/13
F
A 12/13
44
1 2
PDP-R04E
3 4
5
6
7
8
A
A 9/13
B
A 9/13
C
D
E
A 1/13-9/13, 11/13, 13/13
F
A 12/13
PDP-R04E
5 6 7 8
45
1
2
3
4
3.15 MR MAIN BOARD ASSY (13/13)
A
A 13/13 MR MAIN BOARD ASSY (AWV2041)
¶ REGULATOR BLOCK
G
CN8651
B
12 11
13 14
B 5/8
CN8652
A 2/13 A 2/13 A 3/13
C
A 3/13 A 5/13, 9/13 A 4/13 A 5/13 A 6/13, 13/13 A 4/13 A 5/13
D
A 1/13 A 12/13 A 1/13-9/13, 11/13, 12/13 A 4/13,8/13
E
B 5/8
CN8654
A 6/13
A 12/13
F
A 13/13
46
1 2
A 6/13 A 6/13
PDP-R04E
3 4
5
6
7
8
A
A 8/13, 9/13 A 9/13 A 2/13 A 2/13, 3/13, 8/13, 9/13 A 9/13
B
A 11/13
A 9/13
C
A 8/13 A 2/13, A 2/13, 3/13, 6/13 A 9/13 3/13, 8/13 A 9/13, 11/13
D
A 2/13, 4/13 A 2/13, 4/13 A 3/13, 5/13 A 3/13, 5/13 A 6/13
A 1/13-9/13, 11/13, 12/13
E
F
A 13/13
PDP-R04E
5 6 7 8
47
1
2
3
4
3.16 AV BOARD ASSY (1/8)
A
B 1/8
AV BOARD ASSY (AWZ6813)
¶ TUNER BLOCK
B
C
B 3/8-5/8
B 2/8-8/8
D
E
F
B 1/8
48
1 2
PDP-R04E
3 4
5
6
7
8
A
1
B 2/8 B 3/8
B
2
B 5/8
C
B 5/8
D
B 2/8, 3/8
E
F
B 1/8
PDP-R04E
5 6 7 8
49
1
2
3
4
3.17 AV BOARD ASSY (2/8)
A
B 2/8
AV BOARD ASSY (AWZ6813)
¶ AV I/O BLOCK
B 3/8, 8/8 B 3/8, 5/8 B 3/8, 7/8
B
B 1/8 B 1/8, 3/8-8/8
C
B 1/8, 3/8
B 3/8, 7/8 B 3/8, 7/8 B 3/8, 5/8 B 1/8, 3/8-8/8
B 1/8, 3/8-8/8
D
B 3/8
B 3/8, 5/8
B 3/8, 8/8 B 3/8, 7/8 B 3/8
E
B 1/8, 3/8-8/8 B 3/8
F
B 3/8, 7/8
B 2/8
50
1 2
PDP-R04E
3 4
5
6
7
8
A
B 3/8, 7/8
B
B 3/8 B 3/8, 5/8 B 3/8 B 3/8, 5/8 B 1/8, 3/8-8/8 B 3/8
C
B 3/8 B 3/8
B 3/8, 5/8
D
B 3/8, 5/8 B 3/8, 5/8
B 3/8
B 1/8, 3/8-8/8 B 3/8, 5/8
E
B 3/8, 5/8 B 1/8, 3/8-8/8
F
B 2/8
PDP-R04E
5 6 7 8
51
1
2
3
4
3.18 AV BOARD ASSY (3/8)
A
B 3/8
AV BOARD ASSY (AWZ6813)
¶ SW BLOCK
B 2/8, 5/8
B 2/8, 5/8
B
B 2/8, 5/8 B 2/8
4
3
B 1/8, 4/8, 5/8
C
B 2/8 B 2/8, 5/8
B 2/8
B 2/8, 7/8 B 1/8, 2/8, 4/8-8/8
D
B 2/8, 7/8 B 2/8, 8/8 B 1/8, 2/8
E
B 5/8
B 5/8, 7/8, 8/8 B 5/8, 8/8
F
B 3/8
52
1 2
B 5/8, 8/8
PDP-R04E
3 4
5
6
7
8
A
B 5/8 B 1/8, 2/8 B 5/8 B 2/8, 5/8
B
B 5/8
C
B 5/8 B 2/8 B 5/8
B 2/8 B 5/8
D
B 2/8
E
B 2/8 B 1/8, 2/8, 4/8-8/8 B 5/8
B 5/8
F
B 3/8
PDP-R04E
5 6 7 8
53
1
2
3
4
3.19 AV BOARD ASSY (4/8)
A
B 4/8
AV BOARD ASSY (AWZ6813)
¶ AV_REG BLOCK
B 5/8
B
C
D
E
F
B 4/8
54
1 2
PDP-R04E
3 4
5
6
7
8
A
B
G
CN8505
G
CN8506
C
B 5/8
B 1/8-3/8, 5/8-8/8
D
E
B 1/8, 3/8, 5/8 B 7/8
B 7/8
F
B 4/8
PDP-R04E
5 6 7 8
55
1
2
3
4
3.20 AV BOARD ASSY (5/8)
A
B 5/8
AV BOARD ASSY (AWZ6813)
¶ IF BLOCK
E 1/2 CN9502
B 3/8 B 6/8 B 7/8 B 2/8, 3/8 B 3/8, 8/8 B 8/8 B 3/8, 8/8 B 3/8 B 7/8 B 8/8 B 3/8 B 8/8 B 3/8 B 3/8, 7/8
B
C
B 2/8, 3/8 B 3/8 B 2/8, 3/8
B 3/8 B 7/8 B 7/8
D
B 1/8 B 1/8, 3/8, 4/8 B B B B 7/8 4/8 3/8 6/8
B 1/8-4/8, 6/8-8/8
E
F
CN9651
B 6/8
F
B 6/8
D
CN9452
B 5/8
56
1 2
PDP-R04E
3 4
5
6
7
8
A
B 7/8 B 2/8, 3/8 B 8/8
B
B 8/8
B 7/8 B 8/8
A 13/13
CN7454
C
A 13/13
CN7455
B 1/8 B 1/8, 3/8, 4/8
D
B 4/8 B 7/8, 8/8 B 2/8, 3/8
E
PC CARD MODULE
B 3/8 B 2/8, 3/8 B 2/8, 3/8
F
B 5/8
PDP-R04E
5 6 7 8
57
1
2
3
4
3.21 AV BOARD ASSY (6/8)
A
B 6/8
AV BOARD ASSY (AWZ6813)
¶ UCOM BLOCK
B
C
B 5/8
D
E
B 5/8
F
B 1/8-5/8, 7/8, 8/8
B 6/8
58
1 2
PDP-R04E
3 4
5
6
7
8
A
B
C
D
B 5/8
E
F
B 6/8
PDP-R04E
5 6 7 8
59
1
2
3
4
3.22 AV BOARD ASSY (7/8)
A
B 7/8
AV BOARD ASSY (AWZ6813)
¶ TELE TEXT BLOCK
B 5/8
B
B 2/8, 3/8 B 3/8, 5/8 B 5/8
C
B 5/8 B 4/8 B 5/8 B 1/8-6/8, 8/8
D
E
B 2/8, 3/8
B 5/8, 8/8
F
B 7/8
60
B 5/8
PDP-R04E
1 2 3 4
5
6
7
8
A
B
C
D
E
B 8/8
F
B 7/8
PDP-R04E
5 6 7 8
61
1
2
3
4
3.23 AV BOARD ASSY (8/8)
A
B 8/8
AV BOARD ASSY (AWZ6813)
¶ MEMORY_SW BLOCK
B
B 7/8
B 5/8
B 5/8
C
B 5/8, 7/8 B 5/8
B 3/8, 5/8
D
E
B 1/8-7/8 B 2/8, 3/8
F
B 8/8
62
1 2
PDP-R04E
3 4
5
6
7
8
A
B
C
D
E
F
B 8/8
PDP-R04E
5 6 7 8
63
1
2
3
4
3.24 MDR ASSY
A
C MDR ASSY (AWZ6778)
B
C
D
E
F
C
64
1 2
PDP-R04E
3 4
5
6
7
8
A
B
C
A 12/13 CN7402
D E F
C
PDP-R04E
5 6 7 8
65
1
2
3
4
3.25 SR ASSY
A
D SR ASSY (AWZ6817)
B
C
D
E
F
D
66
1 2
PDP-R04E
3 4
5
6
7
8
A
B
C
D
B 5/8
CN8658
E
F
D
PDP-R04E
5 6 7 8
67
1
2
3
4
3.26 FRONT ASSY (1/2)
A
B
C
D
E
F
E 1/2
68
1 2
PDP-R04E
3 4
5
6
7
8
E 1/2
FRONT ASSY (AWZ6832)
¶ FRONT BLOCK
A
B
B 5/8
CN8653
C
D
E
F
E 1/2
PDP-R04E
5 6 7 8
69
1
2
3
4
3.27 FRONT ASSY (2/2)
A
E 2/2
FRONT ASSY (AWZ6832)
¶ SENSOR BLOCK
B
A 11/13
CN7202
C
D
E
F
E 2/2
70
1 2
PDP-R04E
3 4
5
6
7
8
3.28 LED ASSY
F
LED ASSY (AWZ6816)
A
B
B 5/8
CN8656
C
D
E
F
F
PDP-R04E
5 6 7 8
71
1
2
3
4
3.29 REG ASSY
A
G REG ASSY (AWZ6814)
B
C
I
CP51
D
E
A 13/13
CN7451
F
G
72
1 2
PDP-R04E
3 4
5
6
7
8
A
B
C
D
E
PC CARD MODULE
B 4/8
CN8503
B 4/8
CN8504
F
G
PDP-R04E
5 6 7 8
73
1
2
3
4
3.30 AC SW ASSY and POWER SUPPLY UNIT
A
I
POWER SUPPLY UNIT (AXY1065)
LIVE
B
NEUTRAL
C
D
H AC SW ASSY (AWZ6783)
E
LIVE
NEUTRAL
AC IN CN1 AC INLET (AKP1249)
F
H I
74
1 2
PDP-R04E
3 4
5
6
7
8
A
B
C
G
CN8501
D
E
F
I
PDP-R04E
5 6 7 8
75
1
2
3
4
3.31 WAVEFORMS
Note : The encircled numbers denote measuring point in the schematic diagram.
A
A
1
MR MAIN BOARDASSY
TP6402 (Component B) V: 500mV/div. H: 20µsec/div.
7
TP6605 (Component G) V: 500mV/div. H: 20µsec/div.
13
TP7456 (SUB_Y) V: 1V/div. H: 20µsec/div.
14
TP7457 (SUB_C) V: 1V/div. H: 20µsec/div.
B
2
TP6403 (Component G) V: 500mV/div. H: 20µsec/div.
8
TP6606 (Component R) V: 500mV/div. H: 20µsec/div.
B
3
C
TP6404 (Component R) V: 500mV/div. H: 20µsec/div.
AV BOARD ASSY
9
TP6607 (HD2_SUB) V: 500mV/div. H: 20µsec/div.
1
TP7502 (AIR_V) V: 1V/div. H: 10µsec/div.
4
TP6405 (HD2_MAIN) V: 1V/div. H: 20µsec/div.
10
TP6608 (VD2_SUB) V: 500mV/div. H: 4msec/div.
2
R7253 - R7534 (AIR_HS) V: 1V/div. H: 10µsec/div.
D
5
TP6406 (VD2_MAIN) V: 1V/div. H: 400msec/div.
11
TP7451 (MAIN_Y) V: 1V/div. H: 20µsec/div.
3
IC8002-pin 63 (AIR_V) V: 1V/div. H: 10µsec/div.
E
6
TP6604 (Component B) V: 500mV/div. H: 20µsec/div.
12
TP7452 (MAIN_C) V: 1V/div. H: 20µsec/div.
4
IC8002-pin 44 (MAIN_Y) V: 1V/div. H: 10µsec/div.
F
76
1 2
PDP-R04E
3 4
5
6
7
8
3.32 VOLTAGES
A
No. 16 15 14 13 12 11 10 9 8 7 6 5 4 3 2 1
MR MAIN BOARD ASSY
CN7402 (AKM1234) Name GND SP_L V+3ACT SP_R V+3COM V+3STB SP_MUTE MTXD FIELD MRXD REM CST2 CST1 REQ KEY STB_MT Voltage (V) 0.00 0.00 3.32 0.00 3.34 3.36 3.36 3.33 0.01 3.34 3.34 0.00 0.00 0.00 3.36 0.39
C
Name GND SP_L V+3ACT SP_R V+3COM V+3STB SP_MUTE MTXD FIELD MRXD REM CST2 CST1 REQ KEY STB_MT
MDR ASSY
No. 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16
B
No. 50 49 48 47 46 45 44 43 42 41 40 39 38 37 36 35 34
AV BOARD ASSY
CN8653 (AKM1201) Name V+9V_A V+5V_A V+3COM WE_ROM_B PC_V GND PC_H GND PC_B GND PC_G GND PC_R GND GND PC_RCH GND PC_LCH GND V4_R GND V4_L GND GND V4_V GND V4_S2 V4_SPLUG GND V4_C GND V4_Y GND GND HP_PLUG HP_R GND HP_L GND GND Y_COMP4 GND GND PB_COMP4 GND GND PR_COMP4 GND GND COMP_PLUG 0.00 0.00 0.00 0.00 0.00 0.00
E
Voltage (V) 8.96 5.00 3.35 0.01 0.00 0.00 0.00 0.00 1.76 0.00 1.77 0.00 1.77 0.00 0.00 4.45 0.00 4.45 0.00 4.44 0.00 4.44 0.00 0.00 4.36 0.00 0.12 4.93 0.00 4.41 0.00 3.93 0.00 0.00 0.03 2.07 0.00 2.07 0.00 0.00
FRONT ASSY
CN9502 (AKM1201) Name V+9V_A V+5V_A V+3COM WE_ROM_B PC_V GND PC_H GND PC_B GND PC_G GND PC_R GND GND PC_RCH GND PC_LCH GND V4_R GND V4_L GND GND V4_V GND V4_S2 V4_SPLUG GND V4_C GND V4_Y GND GND HP_PLUG HP_R GND HP_L GND GND Y_COMP4 GND GND PB_COMP4 GND GND PR_COMP4 GND GND COMP_PLUG No. 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49 50
CN9302 (VKN1220)
A
B
B
No. 1 2 3 4 5 6 7 8 9 10 11 12
AV BOARD ASSY
CN8660 (AKM1233) Name RXD_CARD TXD_CARD NC CARD_V CARD_H GND GND YUVD1_B GND YUVD1_G GND YUVD1_R 3.31 3.31 0.00 0.00 0.51 0.00 0.56 0.00 0.52 Voltage (V) 3.32 3.33
PC CARD MODULE
CN501 Name RXD_CARD TXD_CARD NC CARD_V CARD_H GND GND YUVD1_B GND YUVD1_G GND YUVD1_R No. 12 11 10 9 8 7 6 5 4 3 2 1
33 32 31 30 29 28 27 26 25 24 23 22 21 20 19 18
C
G
No. 1 2 3 4 5 6
REG ASSY
CN8502 (KM200NAB) Name 3.3V 3.3V GND GND 5V GND Voltage (V) 3.35 3.35 0.00 0.00 5.00 0.00
PC CARD MODULE
CN1 Name 3.3V 3.3V GND GND 5V GND No. 1 2 3 4 5 6
17 16 15 14 13 12 11 10 9 8
D
A
No. 1 2 3
MR MAIN BOARD ASSY
CN7203 (AKM1213) Name TRAP_SW NC V+3V_UCOM 3.34 Voltage (V) 3.34 Name
TRAP SW
No.
7 6 5 4 3 2 1
E
F
PDP-R04E
5 6 7 8
77
1
2
3
4
B
No.
AV BOARD ASSY
CN8652 (AKM1201) Name DSUB_DET WE_TXT PN2 VD_TXT HD_TXT PCA_V PCA_H PCA_V_SUB PCA_H_SUB RXD_DT TXD_DT CLAMP_SUB SUBC_PR GND SUBC_Y GND SUBC_PB GND R_TXT_SUB G_TXT_SUB B_TXT_SUB GND MAINC_PR GND MAINC_Y GND MAINC_PB GND R_TXT_MAIN G_TXT_MAIN B_TXT_MAIN GND B_DA_SUB G_DA_SUB R_DA_SUB GND SUB_C GND SUB_Y GND B_DA_MAIN GND G_DA_MAIN GND R_DA_MAIN GND MAIN_C GND MAIN_Y GND
A
Voltage (V) 0.00 0.01 0.00 0.00 0.20 0.00 0.00 3.35 3.35 3.32 3.33 0.20 4.44 0.00 4.44 0.00 4.41 0.00 4.78 4.78 4.78 0.00 4.44 0.00 4.42 0.00 4.43 0.00 4.78 4.78 4.78 0.00 0.68 0.68 0.68 0.00 4.32 0.00 3.20 0.00 1.08 0.00 1.08 0.00 1.08 0.00 4.41 0.00 4.39 0.00
MR MAIN BOARD ASSY
CN7454 (AKM1201) Name DSUB_DET WE_TXT PN2 VD_TXT HD_TXT PCA_V PCA_H PCA_V_SUB PCA_H_SUB RXD_DT TXD_DT CLAMP_SUB SUBC_PR GND SUBC_Y GND SUBC_PB GND R_TXT_SUB G_TXT_SUB B_TXT_SUB GND MAINC_PR GND MAINC_Y GND MAINC_PB GND R_TXT_MAIN G_TXT_MAIN B_TXT_MAIN GND B_DA_SUB G_DA_SUB R_DA_SUB GND SUB_C GND SUB_Y GND B_DA_MAIN GND G_DA_MAIN GND R_DA_MAIN GND MAIN_C GND MAIN_Y GND No. 50 49 48 47 46 45 44 43 42 41 40 39 38 37 36 35 34 33 32 31 30 29 28 27 26 25 24 23 22 21 20 19 18 17 16 15 14 13 12 11 10 9 8 7 6 5 4 3 2 1
B
No. 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49 50
AV BOARD ASSY
CN8654 (AKM1201) Name SP_R GND SP_L GND HDMI_RCH GND HDMI_LCH GND PIXEL_CLK_IN B4 B3 B2 B1 B0 G5 G4 G3 G2 G1 G0 R4 R3 R2 R1 R0 AIR_AFT AIR_HS RST_IF TXD_WR RXD_WR SDA_AV SCL_AV RXD_IF TXD_IF CLK_IF REQ_IF BUSY_IF CE_IF RESET_TXT RELAY SR_OUT PSW1 PD_MAIN CLAMP_MAIN WE_ROM_B MON_MUTE HP_VOL KEYSCAN STB_MT CST1
A
Voltage (V) 0.00 0.00 0.00 0.00 2.50 0.00 2.22 0.00 1.60 0.00 0.00 0.00 0.00 0.00 0.00 0.05 0.05 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 3.08 3.21 3.37 3.33 3.33 4.99 5.00 3.36 3.33 3.33 0.01 0.01 3.33 3.29 3.17 3.34 0.02 0.12 3.35 0.01 0.01 0.13 3.36 0.04 0.00
MR MAIN BOARD ASSY
CN7455 (AKM1201) Name SP_R GND SP_L GND HDMI_RCH GND HDMI_LCH GND PIXEL_CLK_IN B4 B3 B2 B1 B0 G5 G4 G3 G2 G1 G0 R4 R3 R2 R1 R0 AIR_AFT AIR_HS RST_IF TXD_WR RXD_WR SDA_AV SCL_AV RXD_IF TXD_IF CLK_IF REQ_IF BUSY_IF CE_IF RESET_TXT RELAY SR_OUT PSW1 PD_MAIN CLAMP_MAIN WE_ROM_B MON_MUTE HP_VOL KEYSCAN STB_MT CST1 No. 50 49 48 47 46 45 44 43 42 41 40 39 38 37 36 35 34 33 32 31 30 29 28 27 26 25 24 23 22 21 20 19 18 17 16 15 14 13 12 11 10 9 8 7 6 5 4 3 2 1
A
1 2 3 4 5 6 7 8 9 10 11
B
12 13 14 15 16 17 18 19 20 21 22 23
C
24 25 26 27 28 29 30 31 32 33 34
D
35 36 37 38 39 40 41 42 43 44 45
E
46 47 48 49 50
F
78
1 2
PDP-R04E
3 4
5
6
7
8
G
No. 15 14 13 12 11 10 9 8 7 6 5 4 3 2 1
REG ASSY
CN8651 (KM200NA15) Name GND_D V+3V_DD V+3V_DD GND_D V+1V_DD V+1V_DD GND_D V+6V GND V+5V_AV GND V+3V_UCOM GND V+3V_STB GND
A
Voltage (V) 0.00 3.38 3.28 0.00 1.48 1.48 0.00 6.75 0.00 5.00 0.00 3.34 0.00 3.36 0.00
MR MAIN BOARD ASSY
CN7451 (AKM1269) Name GND_D V+3V_DD V+3V_DD GND_D V+1V_DD V+1V_DD GND_D V+6V GND V+5V_AV GND V+3V_UCOM GND V+3V_STB GND No. 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15
B
No. 1 2 3 4 5 6 7 8 9 10 11 12
AV BOARD ASSY
CN8658 (AKM1233) Name V+5V_SR V+3V_SR TXD RXD NC SR_EN_B GND SR_OUT SR_IN GND NC GND 0.00 Voltage (V) 5.06 3.40 3.36 3.36 3.37 3.36 0.00 3.34 3.37 0.00 Name
D
SR ASSY
No. 12 11 10 9 8 7 6 5 4 3 2 1
CN9452 (VKN1216)
V+5V_SR V+3V_SR TXD RXD NC SR_EN_B GND SR_OUT SR_IN GND NC GND
A
B
B
No. 1 2 3 4 5 6 7
AV BOARD ASSY
CN8656 (KM200NA7) Name V+3V_LED LED_G LED_R GND LED_MDM LED_FCT GND Voltage (V) 3.37 0.04 3.37 0.00 0.85 3.37 0.00
F
Name V+3V_LED LED_G LED_R GND LED_MDM LED_FCT GND
LED ASSY
No. 1 2 3 4 5 6 7
CN9651 (S7B-PH-SM3)
C
A
No. 1 2 3
MR MAIN BOARD ASSY
CN7202 (AKM1242) Name 5V TEMP1 STBGND Voltage (V) 5.00 1.74 0.00
E
FRONT ASSY
No. 1 2 3
CN9601 (KM200NA3) Name 5V TEMP1 STBGND
D
G
No. 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16
REG ASSY
CN8501 (KM200NA16) Name V+16.5V GND V+12V V+12V GND GND V+6.5V V+6.5V GND GND NC V+3V_STB GND RELAY PD_TRIGGER AC_DET Voltage (V) 19.33 -0.01 12.23 12.23 -0.01 -0.01 6.80 6.80 -0.01 -0.01 1.18 3.37 -0.01 3.17 0.12 3.35
I
POWER SUPPLY UNIT
CP51 (KM200NA16) Name V+16.5V GND V+12V V+12V GND GND V+6.5V V+6.5V GND GND NC V+3V_STB GND RELAY PD_TRIGGER AC_DET No. 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16
E
F
PDP-R04E
5 6 7 8
79
1
2
3
4
4. PCB CONNECTION DIAGRAM
NOTE FOR PCB DIAGRAMS :
A
1. Part numbers in PCB diagrams match those in the schematic diagrams. 2. A comparison between the main parts of PCB and schematic diagrams is shown below.
Symbol In PCB Diagrams Symbol In Schematic Diagrams B C E B C E Part Name
3. The parts mounted on this PCB include all necessary parts for several destinations. For further information for respective destinations, be sure to check with the schematic diagram. 4. View point of PCB diagrams.
Connector
Transistor
Capacitor
B C E B B C E D D G S G S D G S C E B C E
SIDE A
Transistor with resistor
B
Field effect transistor
P.C.Board
Chip Part
SIDE B
Resistor array
3-terminal regulator
C
4.1 AC SW and MDR ASSYS
SIDE A SIDE B
C MDR ASSY
C MDR ASSY
D
Q9302 Q9301 Q9303 IC9301
IC9302
(ANP2043-E)
CN9302
CN9302
(ANP2043-E)
A CN7402
E
H AC SW ASSY
CN9341
H AC SW ASSY
I CP1
F
(ANP2043-E)
(ANP2043-E)
C H
80
1 2
C H
PDP-R04E
3 4
5
6
7
8
4.2 REG ASSY
SIDE A
A CN7451 B CN8504 B CN8503
SIDE A I CP51
CN8501
A
G REG ASSY
CN8651
CN8506
CN8505
B
C
Q8505
Q8504
IC8501 Q8508
IC8509
Q8516
IC8503 Q8503 Q8502 Q8515 Q8506
Q8513
IC8507
IC8508
CN8502
(ANP2043-E)
SIDE B
J
SIDE B
G REG ASSY
D
CN8502
E
F
CN8651
CN8506
CN8505
CN8501 (ANP2043-E)
G
PDP-R04E
5 6 7 8
G
81
1
2
3
4
4.3 MR MAIN BOARD ASSY
A
SIDE A
A MR MAIN BOARD ASSY
C CN9302
CN7402
B
C
D
E
CN7203
IC7401 IC7101 Q7407 IC7206 IC7209 Q7201 IC7208 IC7210 IC7203 IC7204 IC7202 IC7205 IC6951 IC6805 IC7001 IC6101 IC6881 IC688 IC6252 Q6251 IC6251 IC6101 IC6103 IC6 IC6107 Q6104 Q7451 IC7451
F
IC7004
A
82
1 2
TRAP SW
PDP-R04E
3 4
5
6
7
8
SIDE A
A
E CN9601 FAN
CN7202 CN7301
B CN8654
CN7455
B
C
CN7454
B
CN8652
D
CN7451
G
CN8651
E
(ANP2052-C)
IC6881 IC6880 Q6881Q6880 IC6806 Q6801 IC6801 Q6802 IC6804 Q7301 IC6802 IC6603 IC6803 IC6607 252 Q6251 IC6251 Q6255 Q6252 IC6254 IC6253 IC7301 Q7301 IC7302 Q7302 Q6601 Q6603 IC7452 C6101 IC6103 IC6102 Q6257 Q6256 Q6254 Q6253 Q6201 Q7305 IC6404 IC6604 Q6401 Q6404 Q6406 Q6604 IC6107 Q6104 Q6101 Q6102 Q6105 Q6109 IC6405 IC6408 Q6006 Q6007 IC7456 IC7454 IC7453 Q7451 IC7451 Q6107 Q6106 IC6001 Q6003 Q6008 Q6005 Q6004 Q6001 Q6002 IC7455
F
A
PDP-R04E
5 6 7 8
83
1
2
3
4
A
SIDE B
A MR MAIN BOARD ASSY
B
C
D
E
Q6884
Q6883 Q6882 Q7408 Q7403 Q6607
IC7207 Q6605 Q6405 Q6402 Q6602 IC6602 IC6402 Q6258 Q6259 Q6110 Q6108
F
A
84
1 2
PDP-R04E
3 4
5
6
7
8
SIDE B
A
B
C
D
E
(ANP2052-C)
IC7207 Q7405 IC7152 Q7404 Q7406 Q7402 Q6103 IC7002 IC7151 IC7404 IC7403 Q7401 IC7003
F
A
PDP-R04E
5 6 7 8
85
1
2
3
4
4.4 AV BOARD and SR ASSYS
A
SIDE A
B
AV BOARD ASSY
A CN7454
CN8652
A CN7455
CN8654
B
C
D
(ANP2043-E)
E
J
B
86
1
CN8660
F
PDP-R04E
2 3 4
5
6
7
8
D
Q7742 Q7736 Q8024 Q7750 Q7723 Q7748 Q7725 Q7748 Q7734 Q7726 Q7718 Q7739 Q8005 Q7751 Q8021 Q7730 Q7735 Q8022 Q7735 IC8005 Q8006 Q7752 IC8002 Q7745 Q7737 Q7740 Q7743 Q7720 Q7728 Q7701 Q7702 Q7707 Q7760 Q7711 Q7721 Q7712 Q7705 Q7704 Q7758 Q7731 Q7722 Q7762 Q7706 Q7732 Q7727 Q7713 Q7709 Q7717
SR ASSY
SIDE A
A
B
CN9452
Q9455 Q9453 Q9456 Q9454
(ANP2043-E)
IC9453 Q9457 IC9451 IC9452 Q9458
CN8658
Q7761 Q7737 Q8019 IC8006 IC9104 IC8007 Q8028 IC8907 IC8003 IC8902 Q8027 Q7716 Q7717
C
CN8656
IC8004 Q8904 Q8905 Q7718 Q7509 IC8904 IC9101 L7504 IC7501
F CN7651
CN8653
E CN9502
VR7502 VR7503
D
CN8504
IC8901 IC8705 IC8701 IC8703 Q8705 Q8704
Q7513 Q7512 Q7520 Q7523 Q7519 Q8512 Q7529 Q8511
CN8503
Q8509 Q8514 IC8703 Q8702 Q7530 Q8707 Q7526 IC7702 IC7504 Q8701 Q7757 Q8907 IC8702 IC7701 Q8908 IC8705 Q8510 IC8001 Q9104 Q9101 Q9105 Q9103 Q9106 IC8506 IC8905 Q8902 Q9909 IC8903 IC8504 IC8505
G CN8506 G CN8505
E
IC7502 Q7533 Q7503 Q7521 Q7528 Q7527 Q7506 IC7503 Q7534 Q7504 Q7509 Q7522 Q7525 Q7507 Q7524
VR7504
F
B D
PDP-R04E
5 6 7 8
87
1
2
3
4
A
SIDE B
D SR ASSY
Q7746 Q7744 Q7716 Q7738 Q7713 Q7536 Q7719 Q7724 Q7703 Q7710 Q7756 Q7711 Q7733 Q7715
B
(ANP2043-E)
CN9452
Q8007 Q8008 Q8025 Q800
C
Q7514
D
IC8906 IC9108 IC9106
Q7501
E
IC9105 IC9107 Q7508 Q7515 Q7531 Q7532
F
Q8903 Q8901
B D
88
1 2
PDP-R04E
3 4
CN8503
CN8504
CN8656
5
6
7
8
SIDE B
A
B AV BOARD ASSY
B
C
D
(ANP2043-E)
E
F
B
PDP-R04E
5 6 7 8
89
1
2
3
4
4.5 FRONT and LED ASSY
A
SIDE A
SIDE A
E
FRONT ASSY
IC9602 IC9601
F
CN9601
LED ASSY
B
A CN7202
Q9506 Q9507 Q9508
Q9654
C
Q9653 Q9652 Q9651
CN9651
B CN8656
D
(ANP2053-A)
CN9502
B CN8653
Q9505
E
Q9503 Q9502 Q9501 IC9501 IC9502
(ANP2053-A)
F
E F
90
1 2
E F
PDP-R04E
3 4
5
6
7
8
SIDE B
SIDE B
A
F
LED ASSY
CN9601
E
FRONT ASSY
B
C
(ANP2053-A)
D
E
(ANP2053-A)
F
E F
PDP-R04E
5 6 7
E F
91
8
1
2
3
4
5. PCB PARTS LIST
A
NOTES:
Parts marked by "NSP" are generally unavailable because they are not in our Master Spare Parts List. The mark found on some component parts indicates the importance of the safety factor of the part. Therefore, when replacing, be sure to use parts of identical designation. When ordering resistors, first convert resistance values into code form as shown in the following examples. Ex.1 When there are 2 effective digits (any digit apart from 0), such as 560 ohm and 47k ohm (tolerance is shown by J=5%, and K=10%). 560 56 x 10 1 RD1/4PU 5 6 1 J 561 47k RD1/4PU 4 7 3 J 47 x 10 3 473 0.5 RN2H R 5 0 K R50 1 RS1P 1 R 0 K 1R0 Ex.2 When there are 3 effective digits (such as in high precision metal film resistors). 5.62k 562 x 10 1 5621 RN1/4PC 5 6 2 1 F
B
Mark No.
NSP
Description
Part No.
AWV2039 AWZ6813 AWZ6814 AWZ6778 AWZ6817 AWZ6783 AWV2040 AWZ6832 AWZ6816 AWV2041 AXY1073 AXY1065
Mark No.
Description
Part No.
CKSRYB104K16 CKSRYB104K16 CKSRYB105K10 CKSRYB105K10 CKSSYF104Z16 CKSSYF104Z16 CKSSYF104Z16 CKSSYF104Z16 CKSSYF104Z16 CKSSYF104Z16 CKSSYF104Z16 CKSSYF104Z16 CKSSYF104Z16 CKSSYF104Z16 DCH1165
LIST OF ASSEMBLIES
1..MR AV BOARD ASSY 2..AV BOARD ASSY 2..REG ASSY 2..MDR ASSY 2..SR ASSY 2..AC SW ASSY 1..MR FUKUGOU BOARD ASSY 2..FRONT ASSY 2..LED ASSY 1..MR MAIN BOARD ASSY 1..PC CARD MODULE
C6177,C6185,C6265,C6282 C6299,C6300,C6309,C6316,C6324 C6101,C6155,C6169,C6175,C6190 C6201,C6295,C6301,C6310,C6314 C6103,C6104,C6107-C6111,C6113 C6116,C6123-C6125,C6130-C6133 C6140,C6141,C6146-C6148,C6150 C6152,C6160-C6162,C6165-C6167 C6170,C6176,C6178-C6181 C6253-C6257,C6259,C6262 C6269-C6271,C6276-C6279 C6286,C6287,C6292-C6294,C6296 C6298,C6302-C6304,C6307,C6308 C6311,C6315,C6317-C6320,C6331 C6102 (10uF/16V)
NSP
C
>
1..POWER SUPPLY UNIT
RESISTORS
R6101,R6104-R6106,R6120 R6124,R6125,R6251-R6254,R6271 R6275,R6276 R6329-R6331 R6194-R6196,R6321-R6323 R6147,R6291 R6126,R6138,R6277,R6288 R6167,R6168,R6306,R6307 R6102,R6103,R6107-R6111,R6114 R6121,R6127,R6130,R6136,R6137 R6139,R6142-R6145,R6164,R6173 R6179,R6188,R6190,R6191,R6193 R6199,R6209,R6255-R6262,R6265 R6272,R6278,R6279,R6282,R6304 R6312,R6316,R6319,R6324,R6325 R6328,R6338,R6339 Other Resistors RAB4CQ100J RAB4CQ100J RAB4CQ100J RAB4CQ103J RS1/16S1000F RS1/16S1301F RS1/16S2701F RS1/16S8201F RS1/16SS###J RS1/16SS###J RS1/16SS###J RS1/16SS###J RS1/16SS###J RS1/16SS###J RS1/16SS###J RS1/16SS###J RS1/16S###J
Mark No.
D
Description
Part No.
A MR MAIN BOARD ASSY
[MICHAEL BLOCK]
SEMICONDUCTORS
IC6107,IC6255 IC6101 Q6108,Q6258 Q6101,Q6102,Q6251,Q6252 Q6106,Q6107,Q6256,Q6257 PD0278A TC7W126FU 2SA1586 HN1A01FU HN1B04FU
COILS AND FILTERS
E
F6101,F6103,F6105,F6251,F6253 EMI FILTER L6107,L6257 L6101,L6103,L6105,L6106,L6251 L6253,L6255,L6256
ATF1194 LCTAW220J2520 LCTAW6R8J2520 LCTAW6R8J2520
OTHERS
X6101 CRYSTAL OSCILLATOR (27MHz) ASS1175
CAPACITORS
C6188,C6327 C6186 (100uF/6.3V) C6182,C6251,C6321 (100uF/6.3V) C6126,C6142,C6163,C6164 C6171,C6172,C6272,C6288
F
ACH1357 ACH1364 ACH1396 CCSRCH330J50 CCSRCH330J50 CCSRCH330J50 CCSRCH680J50 CKSQYB225K10 CKSRYB102K50 CKSRYB104K16
[AD BLOCK]
SEMICONDUCTORS
IC6402,IC6602 IC6404,IC6604 IC6401,IC6601 IC6405,IC6408,IC6603,IC6607 Q6402,Q6405,Q6602,Q6605 Q6401,Q6601 AD9883AKST-110 BA7078AF SM5301BS TC74VHC126FT HN1B04FU RN1303
4
C6305,C6306,C6312,C6313 C6127,C6143,C6273,C6289 C6151,C6297 C6112,C6114,C6258,C6260 C6119,C6136,C6153,C6154,C6168
92
1 2
PDP-R04E
3
5
6
7
8
Mark No.
Description
Part No.
Mark No.
Description
Part No.
CCSRCH101J50 CCSRCH101J50 CCSRCH101J50 CCSRCH101J50 CCSRCH221J50 CKSRYF103Z50 CKSRYF473Z50 CKSSYF104Z16 CKSSYF104Z16 CKSSYF104Z16 CKSSYF104Z16 CKSSYF104Z16
B
COILS AND FILTERS
F6401,F6601 EMI FILTER ATF1194
C6880,C6882,C6884,C6886 C6888,C6889,C6892,C6895,C6896 C6899-C6902,C6905,C6906,C6915 C6917,C6919
A
CAPACITORS
C6445,C6644 C6438,C6638 C6404,C6424,C6604,C6624 C6408,C6411,C6412,C6431 C6434,C6435,C6608,C6611,C6612 C6631,C6633,C6634 C6421,C6621 C6442,C6641 C6409,C6414,C6423,C6609,C6614 C6623 C6443,C6642 C6402,C6602 C6401,C6601 C6405-C6407,C6410,C6413 C6415-C6420,C6425,C6427-C6429 C6439,C6440,C6444,C6448 C6605-C6607,C6610,C6613 C6615-C6620,C6625,C6627-C6629 C6639,C6643,C6645,C6647 C6422,C6441,C6622,C6640 (10uF/16V) CCSRCH221J50 CKSRYB103K50 CKSRYB104K16 CKSRYB105K10 CKSRYB105K10 CKSRYB105K10 CKSRYB105K6R3 CKSRYB223K50 CKSRYB473K16 CKSRYB473K16 CKSRYB474K10 CKSRYB822K50 CKSRYB823K16 CKSSYF104Z16 CKSSYF104Z16 CKSSYF104Z16 CKSSYF104Z16 CKSSYF104Z16 CKSSYF104Z16 DCH1165
> C6927,C6928
C6913 C6920 C6831,C6848,C6881,C6883,C6885 C6887,C6890,C6891,C6893,C6894 C6897,C6898,C6903,C6904 C6907-C6910,C6912,C6916,C6918 C6923-C6926
C6802,C6849,C6851,C6914 (10uF/16V) DCH1165
RESISTORS
R6826,R6881-R6883,R6885,R6892 R6896,R6901,R6904 R6914 R6889 R6915 R6917-R6922 R6872 Other Resistors RAB4CQ101J RAB4CQ101J RS1/16S1500F RS1/16S3900F RS1/16S3901F RS1/16S75R0F RS1/16S###J RS1/16SS###J
C
OTHERS
JA6881 HDMI CONNECTOR AKP1232 RAB4CQ101J RAB4CQ330J RAB4CQ330J RAB4CQ330J RS1/16S1000F RS1/16S1000F RS1/16S1101F RS1/16S1500F RS1/16S1500F RS1/16S2701F RS1/16S###J RS1/16S###J RS1/16S###J RS1/16S###J RS1/16SS###J
RESISTORS
R6482,R6489,R6681,R6685 R6405,R6410,R6418,R6424 R6438,R6439,R6608,R6613,R6621 R6627,R6643,R6644 R6409,R6416,R6417,R6612 R6619,R6620 R6422,R6625 R6404,R6408,R6423,R6607,R6611 R6626 R6401,R6601 R6406,R6413,R6414,R6426,R6428 R6429,R6465,R6472,R6478,R6479 R6609,R6610,R6617,R6629,R6631 R6632,R6666,R6673,R6679,R6680 Other Resistors
[ROZ BLOCK]
SEMICONDUCTORS
IC6951 PD6435A
CAPACITORS
C6951 (100uF/6.3V) C6959,C6960 C6952-C6954,C6956-C6958 C6961,C6962,C6964-C6968 ACH1364 CCSRCH150J50 CKSSYF104Z16 CKSSYF104Z16
D
RESISTORS
R6951-R6953,R6956-R6962,R6966 R6968,R6972 R6945,R6946,R6988 Other Resistors RAB4CQ100J RAB4CQ100J RAB4CQ103J RS1/16SS###J
OTHERS
[HDMI RX BLOCK]
X6951 CERAMIC RESONATOR 24LC02B(I)SN PCM1742KE SII9993CTG100 TC74HC4538AFT RN1303 RN1902 SM6K2 1SS302 DAN202U UDZS6.8B ASS1169
SEMICONDUCTORS
IC6880 IC6803 IC6881 IC6806 Q6884 Q6881 Q6880 D6880,D6881 D6806,D6807,D6884 D6883
[CELIA BLOCK]
SEMICONDUCTORS
IC7001,IC7002 IC7004 IC7003 HY57V643220CT-7 PE5362A TC74LCX125FT
E
COILS AND FILTERS
F7001,F7002 EMI FILTER ATF1194
CAPACITORS
C7029,C7041 (100uF/6.3V) C7064 > C7025,C7066,C7067 C7001-C7024,C7026-C7028 C7032-C7040,C7042-C7063 C7031 (10uF/16V) ACH1364 CCSRCH100D50 CCSRCH221J50 CKSSYF104Z16 CKSSYF104Z16 DCH1165
COILS AND FILTERS
F6881,F6882 EMI FILTER ATF1194
F
CAPACITORS
C6911 (22uF/6.3V) C6921,C6922 (100uF/6.3V) ACH1362 ACH1364
PDP-R04E
5 6 7 8
93
1
2
3
4
Mark No. RESISTORS
A
Description
Part No.
RAB4CQ220J RS1/16SS###J
Mark No.
IC7456 IC7454 IC7453 IC7401 IC7404
Description
Part No.
PQ015YZ01ZP PQ050DZ01ZPH PQ3DZ13 SII170BCLG64 TC74VCX08FT TC74VCX574FT TC74VHC08FT 2SA1586 HN1C01FU RN1303 RN1901 RN1902 RN2901 1SS355
R7013-R7018 Other Resistors
OTHERS
X7001 CRYSTAL OSCILLATOR (85MHz) ASS1174
[MIKE BLOCK]
SEMICONDUCTORS
IC7152 IC7101
B
IC7403 IC7451 Q7406 Q7405 Q7403,Q7407,Q7408 Q7451 Q7401 Q7404 D7401-D7406,D7457
MBM29PL3200BE70PFV PD5855A
COILS AND FILTERS
F7101,F7102 EMI FILTER ATF1194
CAPACITORS
C7103,C7120 (100uF/6.3V) C7101,C7102,C7104-C7119 C7121-C7135,C7158,C7160-C7162 ACH1364 CKSSYF104Z16 CKSSYF104Z16
COILS AND FILTERS
F7401-F7404 EMI FILTER L7401 (3.3uH) ATF1194 ATH1132
CAPACITORS
C7474 (330uF/6.3V) C7456,C7460,C7465,C7468 (100uF/6.3V) C7401,C7402 C7475,C7477 C7403,C7404,C7406,C7407 C7410,C7411,C7413,C7414,C7419 C7405,C7412,C7415,C7417,C7418 C7420,C7423,C7451,C7452 C7454,C7455,C7458,C7459 ACH1365 ACH1396 CCSRCH100D50 CCSRCH221J50 CCSRCH820J50 CCSRCH820J50 CKSSYF104Z16 CKSSYF104Z16 CKSSYF104Z16
RESISTORS
R7113,R7115,R7119,R7121 R7123,R7124 R7102,R7105-R7108,R7110,R7111 Other Resistors
C
RAB4CQ101J RAB4CQ101J RAB4CQ330J RS1/16SS###J
[MAIN UCOM BLOCK]
SEMICONDUCTORS
IC7205 IC7207 IC7210 IC7203,IC7206 IC7209 IC7202 Q7201 D7201 24LC128(I)SN MB91F355APMTGE1 PST3612UR PST3628UR TC74VHC08FT TC74VHC125FT 2SJ461A 1SS355
C7466,C7467,C7469,C7473,C7476 CKSSYF104Z16 C7416,C7421,C7424,C7457 (10uF/16V) DCH1165
RESISTORS
R7425,R7449-R7452,R7454 R7496-R7499 R7453 R7394 R7395,R7410 R7456 R7428-R7431 Other Resistors RAB4CQ101J RAB4CQ101J RAB4CQ103J RS1/16S1001F RS1/16S5100F RS2LMFR82J RS1/16S###J RS1/16SS###J
D
CAPACITORS
C7205 (100uF/6.3V)
> C7241-C7243,C7245
C7213,C7218 C7201 C7226,C7237 C7216 C7217 C7209-C7212,C7214,C7215,C7219 C7221-C7225,C7227-C7229 C7232-C7234,C7238,C7240
ACH1364 CCSRCH221J50 CCSRCH7R0D50 CKSRYB103K50 CKSRYB104K16 CKSRYB472K50 CKSRYF103Z50 CKSSYF104Z16 CKSSYF104Z16 CKSSYF104Z16
OTHERS
CN7454,CN7455 50P CONNECTER CN7453 PLUG 15-P CN7402 16P FFC CONNECTOR CN7451 CONNECTOR AKM1201 AKM1232 AKM1234 AKM1269
E
RESISTORS
R7221,R7229,R7241,R7248-R7250 R7201 R7224,R7227,R7252 Other Resistors RAB4CQ101J RAB4CQ472J RS1/16S###J RS1/16SS###J
[REGULATOR BLOCK]
SEMICONDUCTORS
IC7302 IC7151 IC7301 IC7452 Q6104,Q6105,Q6109,Q6253-Q6255 Q7303 Q7302 Q7301 Q7304 Q7305 D7302 D7301 M5291FP MBM29PL3200BE70PFV NJM12904V TC74VHC126FT 2SA1586 2SA1586 2SD1664 HN1C01FU RN1303 TPC6104 1SS355 D1FL20U(S)
3 4
OTHERS
CN7203 3P CONNECTER CN7201 PLUG 8-P CN7202 CONNECTOR X7201 CERAMIC RESONATOR
F
AKM1213 AKM1225 AKM1242 ASS1170
[MR IF BLOCK]
SEMICONDUCTORS
94
1 2
PDP-R04E
5
6
7
8
Mark No.
Description
Part No.
Mark No.
Description
Part No.
LCTAWR22J2520 LCTAWR68J2520 VTF1177 VTF1179 VTF1180 VTF1181 VTF1183 VTL1164
COILS AND FILTERS
F7405-F7408 L7301 ATF1209 ATH1127
L7516,L7519 L7505,L7507 F7506 SAW FILTER F7503 SAW FILTER F7504 IF TRAP FILTER F7505 IF TRAP FILTER F7501 TRAP FILTER L7504 VCO COIL
A
CAPACITORS
C7483 (330uF/6.3V) C7304 (100uF/16V) > C7244 C7301 > C6927,C6928,C7241-C7243,C7245 ACH1365 ACH1394 CCSRCH100D50 CCSRCH102J50 CCSRCH221J50 CCSRCH221J50 CCSRCH681J50 CKSSYF104Z16 CKSSYF104Z16 DCH1165
CAPACITORS
C7507 (220uF/10V) C7552 (3.3uF/50V) C7542 (47uF/16V) C7509,C7525,C7549,C7591,C7599 (100uF/16V) C7596 (33uF/10V) C7501 (10uF/50V) C7564,C7573,C7581 C7515 C7568 C7578 C7532,C7598 C7567 C7556,C7558 C7576 C7569,C7570 C7537,C7539 C7502,C7520,C7522,C7523 C7534,C7535,C7579,C7580 C7514,C7524,C7528,C7536,C7545 C7554,C7572,C7584 C7541 C7503 C7559,C7561,C7588 C7590 C7504,C7505,C7526 C7540 C7518 C7557,C7560,C7583,C7589 C7563,C7571 ACH1368 ACH1385 ACH1391 ACH1394
B
> C7478-C7482
C7303 C6149,C6187,C6189,C6322,C6323 C6325,C7153,C7155-C7157,C7471 C7302,C7453 (10uF/16V)
RESISTORS
R6332-R6334 R7470,R7477 R6834,R6836,R6944,R6947-R6950 R6835,R6839,R6937,R6938 R7319 R7320-R7323 R7318 R7312 R7316 R7309 R7315 R7317 R7459 Other Resistors RAB4CQ0R0J RAB4CQ101J RAB4CQ103J RAB4CQ470J RS1/10S0R0J RS1/10S1R2J RS1/10S681J RS1/16S1101F RS1/16S1201F RS1/16S1501F RS1/16S3901F RS1/16S8201F RS2LMF3R9J R