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ORDER NO.
RRV2224
PDR-509
PDR-509-G
Model Type PDR-509
SDBW SDBWL
COMPACT DISC RECORDER
THIS MANUAL IS APPLICABLE TO THE FOLLOWING MODEL(S) AND TYPE(S).
Power Requirement PDR-509-G
AC110V/120127V/220230V/240V AC110V/120127V/220230V/240V
The voltage can be converted by the following method.
With the voltage selector With the voltage selector
¶ This service manual should be used together with the following manual(s):
Model No.
PDR-509/KU/CA PDR-509
Order No.
RRV2167 RRV2055 Service guide
Remarks
PIONEER CORPORATION
4-1, Meguro 1-chome, Meguro-ku, Tokyo 153-8654, Japan PIONEER ELECTRONICS SERVICE, INC. P.O. Box 1760, Long Beach, CA 90801-1760, U.S.A. PIONEER ELECTRONIC (EUROPE) N.V. Haven 1087, Keetberglaan 1, 9120 Melsele, Belgium PIONEER ELECTRONICS ASIACENTRE PTE. LTD. 253 Alexandra Road, #04-01, Singapore 159936
PIONEER CORPORATION 1999
T ZZE OCT. 1999 Printed in Japan
PDR-509, PDR-509-G
1. CONTRAST OF MISCELLANEOUS PARTS
NOTES : ÷ Parts marked by " NSP " are generally unavailable because they are not in our Master Spare Parts List. mark found on some component parts indicates the importance of the safety factor of the part. ÷ The Therefore, when replacing, be sure to use parts of identical designation. ÷ Reference Nos. indicate the pages and Nos. in the service manual for the base model. ÷ When ordering resistors, first convert resistance values into code form as shown in the following examples. Ex. 1 When there are 2 effective digits (any digit apart from 0), such as 560 ohm and 47k ohm (tolerance is shown by J = 5%, and K = 10%). 560 = 56 × 10 1 = 561 ................................................... RD1/4PU 5 6 1 J 47k = 47 × 10 3 = 473 .................................................. RD1/4PU 4 7 3 J 0.5 = R50 ...................................................................... RN2H Â 5 0 K 1 = 1R0 ......................................................................... RS1P 1 Â 0 K Ex. 2 When there are 3 effective digits (such as in high precision metal film resistors). 5.62k = 562 × 10 1 = 5621 ........................................... RN1/4PC 5 6 2 1 F
7 CONTRAST TABLE
PDR-509/SDBW, PDR-509-G/SDBWL and PDR-509/KU/CA are constructed the same except for the following:
Part No. Ref. No. Mark Symbol and Description KU/CA
NSP P6 - 2 P6 - 3 P7 - 3 P6 - 4 PCB ASSEMBLIES MAIN ASSY AUDIO ASSY DIGITAL I/O ASSY OPERATING ASSY POWER SUPPLY ASSY PACKING AC Power Cord Warranty Card Operating Instructions (English) Operating Instructions (English/Spanish/Trad-Chinese) Packing Case Caution 220-230V Optical Fiber Cable Power Plug Adapter EXTERIOR SECTION Power Transformer (T1) Bonnet Rear Base Tray Panel Power Button Screw Disc Caution Label Switch PWM2282 PWZ3996 PWZ4020 PWZ3977 PWZ4008
PDR-509 SDBW
PWM2285 PWZ3999 PWZ4023 PWZ3980 PWZ4011
PDR-509-G SDBWL
PWM2285 PWZ3999 PWZ4023 PWZ3980 PWZ4011
Remarks
P4 - 1 P4 - 2 P4 - 4 P4 - 4 P4 - 9
NSP
ADG7021 ARY7023 PRB1296 Not used PHG2382 Not used Not used Not used
ADG1127 ARY7025 Not used PRE1286 PHG2409 PRM1064 ADE7024 VKX1007
ADG1127 Not used Not used PRE1286 PHG2410 PRM1064 ADE7024 VKX1007 No. 1 No. 2 No. 3
P6 - 7 P6 -14 P6 -16 P6 -19 P6 -20 P6 -27 P6 -36
PTT1356 PYY1147 PNA2525 PNW2932 RAC2207 FBT40P080FZK PRW1532 Not used
PTT1359 PYY1147 PNA2528 PNW2932 RAC2207 FBT40P080FZK Not used RSB1028
PTT1359 REA1282 PNA2539 PNW2933 RAC2205 FBT40P080FNI Not used RSB1028
No. 4
2
PDR-509, PDR-509-G
Part No. Ref. No. Mark Symbol and Description KU/CA
FRONT PANEL SECTION Front Panel Display Window REC Ring REC Button Manual Button L Manual Button R Mode Button Play Button Sub Panel Headphone Knob Name Plate VOL Knob L VOL Knob R JOG Knob Getter Label PNW2928 PAM1804 PNW2795 PAC1876 PAC1974 PAC1975 PAC1873 RAC2204 PNW2797 PAC1707 PAM1776 PAC1902 PAC1903 RAC2210 PRW1548
PDR-509 SDBW
PNW2950 PAM1804 PNW2795 PAC1876 PAC1974 PAC1975 PAC1873 RAC2204 PNW2797 PAC1707 PAM1776 PAC1902 PAC1903 RAC2210 PRW1555
PDR-509-G SDBWL
PNW2951 PAM1805 PNW2896 PAC1921 PAC1976 PAC1977 PAC1919 PAC1850 PNW2889 PAC1862 PAM1779 PAC1924 PAC1925 RAC2209 PRW1555
Remarks
P7 - 4 P7 - 5 P7 - 7 P7 - 8 P7 - 9 P7 -10 P7 -11 P7 -12 P7 -13 P7 -15 P7 -16 P7 -17 P7 -18 P7 -19 P7 -22
¶ The numbers in the remarks column correspond to the numbers on the "EXPLODED VIEWS". ¶ For PCB ASSEMBLIES, Refer to "CONTRAST OF PCB ASSEMBLIES", "2. SCHEMATIC DIAGRAM" and "3. PCB CONNECTION DIAGRAM".
7 EXPLODED VIEWS ÷ PACKING
Polyethylene bag
Polyethylene bag Remote Control Unit Dry Cell Battey (R6P, AA)
No. 2
Battery Cover
No. 1 Warranty Card (SDBW Type Only) Operating Instructions
AC Power Cord
Audio Cable
No. 3
÷ EXTERIOR
No.4 Screw (BBZ30P080FZK)
Rear Panel
3
PDR-509, PDR-509-G
7 CONTRAST OF PCB ASSEMBLIES
EF
Mark
AUDIO ASSY
Part No. Symbol and Description PWZ3996
IC401 IC451 L451 CHIP SOLID INDUCTOR C431, 432 C451 C452 C453 R454R456 R457 PCM1716E Not used Not used CQMBA472J50 Not used Not used Not used RS1/10S0R0J RS1/10S473J
PWZ3999 and PWZ3996 are constructed the same except for the following:
Remarks PWZ3999
PE8001A PD0236AM OTL1040 CQMBA152J50 CKSQYB104K25 PCH1142 (220µF/25V) CKSQYB103K25 Not used Not used
DIGITAL I/O ASSY
Although PWZ4023 and PWZ4020 are different in part number, they consist of the same components.
I
F
OPERATING ASSY
Part No.
PWZ3980 and PWZ3977 are constructed the same except for the following:
Mark Symbol and Description PWZ3977
R706, R707 R721, R722 RS1/10S473J Not used
Remarks PWZ3980
Not used RS1/10S473J
JF
Mark
POWER SUPPLY ASSY
Part No. Symbol and Description PWZ4008
CN1 J41 J42 J43 J44 J45 1P AC INLET BOARD IN WIRE BOARD IN WIRE BOARD IN WIRE BOARD IN WIRE BOARD IN WIRE AKP1122 Not used Not used Not used Not used Not used
PWZ4011 and PWZ4008 are constructed the same except for the following:
Remarks PWZ4011
AKP7005 DB715BB0 DB815BB0 DB215BB0 DB315BB0 DB415BB0
NSP NSP NSP NSP NSP
COLOR: VIOLET COLOR: GLAY COLOR: RED COLOR: ORANGE COLOR: YELLOW
4
1
2
3
4
PDR-509, PDR-509-G
2. SCHEMATIC DIAGRAM
Note : When ordering service parts, be sure to refer to "EXPLODED VIEWS and PARTS LIST" or "PCB PARTS LIST".
E 1/2F AUDIO ASSY (PWZ3999)
A
2.1 AUDIO ASSY (1/2)
CN802
H
J651
A 4/5
CN501
E 2/2
PS80503
E 1/2F AUDIO ASSY (PWZ3999)
· D/A BLOCK
B
D/A CONVERTER
PE8001A
PCH1142
PCH1141
PS80503
C
(R)
PS80503 PS80503 PS80503 PS80503
CN801
E 2/2
PS80503
E 2/2
E 2/2
R2898 0
D
E 2/2
PS80503
1
2
3
E 1/2F
4
5
1
2
3
4
PDR-509, PDR-509-G
2.2 OPERATING ASSY
A
I
F
OPERATING ASSY (PWZ3980)
E 2/2 CN805
CN701
B
MODE CONTROLLER
C
SYSTEM RESET
D
6
I
1
F
2
3
R721
4
1
2
3
4
PDR-509, PDR-509-G
2.3 POWER SUPPLY ASSY
JF
POWER SUPPLY ASSY (PWZ4011)
A
CN1
AC IN AKP7005
JF
POWER SUPPLY ASSY (PWZ4011)
B
10000pF
POWER
POWER TRANSFORMER
C
0.01
0.01
D
1
2
3
JF
4
7
1
2
3
4
PDR-509, PDR-509-G
3. PCB CONNECTION DIAGRAM
3.1 AUDIO, HEADPHONE and VR ASSYS
A
E F AUDIO ASSY
J F J31
Q405-Q408
Q401 Q402
IC404 IC801
B
A CN501
IC401
IC402 Q801
IC451
IC802
A
CN301
IC803
C
IF
CN701
(PNP1474-A)
D (PNP1474-A) (PNP1474-A)
F F HEADPHONE ASSY
8
G F VR ASSY
3 4
SIDE A
EF F F GF
1
2
1
2
3
4
PDR-509, PDR-509-G
E F AUDIO ASSY
A
Q409 Q403
Q404
B
IC406
C
(PNP1474-A)
D (PNP1474-A) (PNP1474-A)
SIDE B
G F VR ASSY
1 2
F F HEADPHONE ASSY
3
EF F F GF
4
9
1
2
3
4
PDR-509, PDR-509-G 3.2 OPERATING ASSY
A
I
F OPERATING ASSY
Q705
IC702
B
E F CN805
I
C
F OPERATING ASSY
D
IC701
10
I
1
F
2 3 4
5
6
7
8
PDR-509, PDR-509-G
A
(PNP1474-A)
B
J F CN51 SIDE A
C
(PNP1474-A)
Q701-Q704
D
SIDE B
5
6
7
I
8
F
11
1
2
3
4
PDR-509, PDR-509-G 3.3 POWER SUPPLY and REG ASSYS
AC IN
A
J F POWER SUPPLY ASSY
IC33
IC31
IC35
IC32 IC36
B
T1 POWER TRANSFORMER
E F CN402
IC1
C
IC25 IC23 IC22
A
CN901
(PNP1474-A)
D
I F J701
K F REG ASSY
SIDE A
IC24 IC21
12
J F KF
1
2
3
4
1
2
3
4
PDR-509, PDR-509-G
J F POWER SUPPLY ASSY
A
B
C
(PNP1474-A)
K F REG ASSY
D
SIDE B
1 2 3
J F KF
4
13
1
2
3
4
PDR-509, PDR-509-G
3.4 DIGITAL I/O ASSY
A
H F DIGITAL I/O ASSY
E F CN802
B
(PNP1474-A)
IC651 IC652
SIDE A
C
H F DIGITAL I/O ASSY
(PNP1474-A) D
Q651
SIDE B 150%
14
HF
1
2
3
4