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MCM238
Service AIDS & CD playability ...........................1-1...1-4 Specifications ................................................................2 Connection & Controls ...................................................3 Disassembly Instructions ...............................................4 Block & Wiring diagrams ................................................5 C-MUSIC & USB BOARD ..............................................6 KEY & USB JACK BOARD ............................................7 POWER & AMP JACK BOARD ......................................8 EXPLODE DIAGRAM .....................................................9 SERVICE PARTLIST ....................................................10 FACTORY PARTLIST ...................................................11
3141 785 32000
1-1
SERVICE AIDS
Service Tools: Universal Torx driver holder .................................4822 395 91019 Torx bit T10 150mm ...........................................4822 395 50456 Torx driver set T6-T20 .........................................4822 395 50145 Torx driver T10 extended .....................................4822 395 50423 Compact Disc: SBC426/426A Test disc 5 + 5A ...........................4822 397 30096 SBC442 Audio Burn-in test disc 1kHz .................4822 397 30155 SBC429 Audio Signals disc .................................4822 397 30184 Dolby Pro-logic Test Disc ....................................4822 395 10216
GB
WARNING
ESD
All ICs and many other semi-conductors are susceptible to electrostatic discharges (ESD). Careless handling during repair can reduce life drastically. When repairing, make sure that you are connected with the same potential as the mass of the set via a wrist wrap with resistance. Keep components and tools also at this potential.
GB
Safety regulations require that the set be restored to its original condition and that parts which are identical with those specified, be used Safety components are marked by the symbol
!
CLASS 1 LASER PRODUCT
.
Lead free
1-2
CD PLAYABILITY CHECK
Customer complaint
"CD related problem"
Set remains closed!
check playability
1
playability ok ?
Y
N
"fast" lens cleaning check playability
3
For flap loaders (= access to CD drive possible) cleaning method 4 is recommended
Standard repair procedure
playability ok ?
Y N clean the lens
4
check playability Play a CD for at least 10 minutes check playability
playability ok ?
N
Y
playability ok ?
Y
N check "EYE-Pattern"
5
return set
add Info for customer "SET OK" 2
EYE-Pattern ok ?
Y
N
replace CD Drive
return set
check Laser current
6
return set
1 - 7 For description - see following pages
Laser current ok ?
Y
N
replace CD Drive
check CD Drive offsets
7
return set
Y
CD Drive offsets ok ?
N
replace Signal Processor
replace CD Drive
return set
return set
1-3
CD PLAYABILITY CHECK
1
PLAYABILITY CHECK LIQUID LENS CLEANING
4
Before touching the lens it is advised to clean the surface of the lens by blowing clean air over it. This to avoid that little particles make scratches on the lens. Because the material of the lens is synthetic and coated with a special anti-reflectivity layer, cleaning must be done with a non-aggressive cleaning fluid. It is advised to use "Cleaning Solvent B4-No2", available with codenumber 4822 389 10026. The actuator is a very precise mechanical component and may not be damaged in order to guarantee its full function. Clean the lens gently (don't press too hard) with a soft and clean cotton bud moistened with the special lens cleaner. The direction of cleaning must be in the way as indicated in the picture below.
For sets which are compatible with CD-RW discs use CD-RW Printed Audio Disc ....................7104 099 96611 TR 3 (Fingerprint) TR 8 (600µ Black dot) maximum at 01:00 · playback of these two tracks without audible disturbance playing time for: Fingerprint 10seconds Black dot from 00:50 to 01:10 · jump forward/backward (search) within a reasonable time
For all other sets use CD-DA SBC 444A..................................4822 397 30245 TR 14 (600µ Black dot) maximum at 01:15 TR 19 (Fingerprint) TR 10 (1000µ wedge)
· playback of all these tracks without audible disturbance playing time for: 1000µ wedge 10seconds Fingerprint 10seconds Black dot from 01:05 to 01:25 · jump forward/backward (search) within a reasonable time
2
CUSTOMER INFORMATION
It is proposed to add an addendum sheet to the set which informs the customer that the set has been checked carefully - but no fault was found. The problem was obviously caused by a scratched, dirty or copy-protected CD. In case problems remain, the customer is requested to contact the workshop directly. The lens cleaning (method 3) should be mentioned in the addendum sheet. The final wording in national language as well as the printing is under responsibility of the Regional Service Organizations.
3
FAST LENS CLEANING (dry brush)
Use lens cleaning CD SBC AC300 ...........................................9082 100 00043 Insert the lens cleaning CD, press PLAY and follow the voice guide´s instructions on the CD.
1-4
CD PLAYABILITY CHECK
5
EYE-PATTERN SIGNAL JITTER MEASUREMENT
Measure the signal on the input of the Signal processor using an analog oscilloscope. Please find the exact measuring point in your Service Manual.
11 D4
EYE-PATTERN
6
CD DRIVE LASER CURRENT MEASUREMENT
The laser current can be measured as a voltage drop on a resistor. The resistor is marked in every Service Manual. The value depends on the type of CD drive. typical value most probably defect VAMxxxx : 150-230mV 350mV MCDxx : 170-230mV 300mV DA1x : 210-250mV 350mV 250mV DA2x : 175-200mV Use SBC444A (CD-DA) for measurement.
D3 10 D3 D2 9 D2
800mVpp
D1 8 D1 3893 2818 470R 47n
TB = 0.5µs/div
VrefCD10
7 VRIN 3895 27K 6 IREF
VREF GE
HF-Amplifier
+5V_HF 100R 680R 3920 3905 +3.3V
3896 2887 2817 4u7 100R
47n
5 VDDA1 4 VSSA1
Laser power control
U >250mV ->Laser damaged ! 3820 +5V_HF 2876 470n 4R7 +5V
2814
3n3
3897
33K
3 ISLICE 2 HFIN 1 HFREF LDON 64 3909
2885
220u
3902
1K5
2813 4n7 3903 3K3 2884 3904 3K3 470n
3898 220R HFIN
2816 2815
(A-D)
3901 1,8V 560R 2882 82p
470n 1,2V
2841 100n 3822 10K
3817
3818
3819
47R
47R
47R
470R 3906 2,6V 3899 2K7 7878 BC847B
2877
2881 820R 2K2 560p 3907 3908
0,65V 7877 BC847B
CD_DA: 0V / CD_RW: 3V 3923 +3.3V 10K Sanyo DA12T3 Drive detection
47u 2878
100n
LDON to 3826,3827
22n
7876 BC847B
2,4V 2883
100p
4,6V 7811-A 8 LM358D 3823 1 3V 1K 4 3 2880 2 2879 0,17V 33p 0,17V 1n
3821 3,3V 7879 BC807-40
3,9V
2869
47n
See below examples of the signal. Amplitude should read at least 700mVpp using SBC444A.
LASER DIODE
2V
CD DRIVE OFFSET MEASUREMENT
The photodiodes of the CD-drive may have an offset. These offsets have to be compensated by the signal processor. High offsets can lead to poor playability of some CDs (skipping tracks). To measure the offset values, start the Service Test Program - section "Focus Test" without a CD. The offsets can be measured with a DC Millivoltmeter directly on the connector (see drawing below). Pin numbering varies from drive to drive.
good
The values from diode A-D should read 0±10mV. Diodes E and F are less critical.
CD Drive Sanyo DA12T3
1800 VREF VCC E
E B C D F A
16 VrefCD10 15 14 13 12 11 10 9 8
E D A B C F
1R
7
+5V_HF E D A B C F
D A B C F GND
bad If the oscilloscope shows a signal like the `bad' one, and/or the amplitude decreases within 1 minute - the CD drive has to be replaced.
If one of the offsets is higher than ±10mV the CD drive has to be replaced. Otherwise replace the Signal Processor.
2-1
( MCM238 & MCM239 & MCM239D )
AMPLIFIER Output power .......................................... 2 x 5 W RMS Signal-to-noise ratio ....................................... 65 dBA Frequency response ............. 100 18kHz, ± 3 dB Input sensitivity AUX ....................... 0.5 V (max. 1 V) Impedance loudspeakers ..................................... 4 Impedance headphones .................... 32 -1000 ..................................................................................... <15mW CD PLAYER Frequency range ....................................... 100 18kHz Signal-to-noise ratio ............................................ 65 dBA TUNER FM wave range ................................... 87.5 108 MHz MW wave range ................................ 531 1602 kHz Number of presets ........................................................ 40 Antenna FM .................................................................... 75 wire MW ......................................................... Loop antenna SPEAKERS Bass reflex system Dimensions (w x h x d) .. 158 x 250x 118 (mm) GENERAL INFORMATION AC Power ..................................... 220 240 V / 50 Hz Dimensions (w x h x d, with/without the stand) ............... 211 x 250 x 160/211 x 250 x 126 (mm) Weight(with/without speakers) ......... 2.9 / 1.23 kg Standby power consumption ............................ <2 W Eco power standby ............................................... <1 W
Specifications and external appearance are subject to change without notice.
USB PLAYER ( FOR MCM239/MCM239D only ) USB ................................................................... 12Mb/s, V1.1 ......................................... support MP3 and WMA files Number of albums/ folders ................ maximum 99 Number of tracks/titles ...................... maximum 999
Connection
Position the antenna as far as possible from a TV, VCR or other radiation source.
Connection
Connecting an additional appliance
It is possible to use an additional appliance, e.g. TV, VCR or CD recorder with the set. On MCM238, you can playback music from an external source.
MW loop antenna
FM antenna The wire antenna supplied can only be used to receive nearby stations. For better reception we recommend using a cable antenna system or an outdoor antenna.
1 Extend the wire antenna and fit it to FM
ANTENNA as shown below
1 Insert one plug of the audio cable (not supplied)
to the socket AUX IN at the rear panel of the main set.
CONNECTION AND CONTROLS
Speaker (right)
Speaker (left)
2 Connect the other end of the audio cable to the
AUDIO OUT terminal of the additional appliance.
3 Select AUX mode on the set.
FM wire antenna
Helpful hints: Always refer to the owner's manual of other equipment for complete connection.
Power adaptor
3-1
Rear connections
Note: If you are using a cable antenna system or an outdoor antenna, fit the antenna plug, instead of the wire antenna, to FM ANTENNA .
2 Move the antenna in different positions for
optimal reception (as far away as possible from the TV, VCR or other radiation sources)
Warning: Never make or change connections with the mains supply switched on. Install your set near the AC outlet and where the AC power plug can be reached easily.
B Antenna connections
3 Fix the antenna's end to the wall.
Helpful hints: To receive optimal radio reception, put the main unit and the antennas as far away as possible from the power adaptor.
A Speaker connections
Use the supplied speakers only. Using other speakers can damage the set or the sound quality will be negatively affected.
MW antenna Connect the supplied MW loop antenna to the "AM aerial" terminal. Adjust the position of the antenna for optimal reception.
Connect the cable of the left speaker to LEFT (red and black) and the cable of the right speaker to RIGHT (red and black) as follows: a. Press the clip of the red terminal and fully insert the stripped portion of the colored (or marked) speaker cable into the socket, then release the clip b. Press the clip of the black terminal and fully insert the stripped portion of the black (or unmarked) speaker cable into the socket, then release the clip
Polarity insensitive
Controls Controls
Controls on the set 0 DBB (Dynamic Bass Boost) 1 DOOR OPEN
press to open the CD door. turns the bass enhancement on/off switches the sound off temporarily
9 MUTE
! SOURCE
selects sound source CD,TUNER, or AUX In standby or Eco Power mode: switches the set on and selects sound source CD,TUNER or AUX CD: stops playback; erase a program
2 PROGRAM
8
3 @ STOP
CONNECTION AND CONTROLS
6
1
4 DISPLAY/CLOCK
Clock: - displays the set time - In standby mode: enters the clock setting mode (press and hold for more than 2 seconds) TUNER/Audio CD/AUX: switches between clock display and playback display
CD: programs tracks Tuner: programs preset radio stations VOLUME adjusts the volume level Clock/Timer: adjusts the hours and minutes
3-2
5
MP3/WMA files: displays disc information during playback ALBUM/ PRESET + /CD: selects albums (for MP3/WMA only) TUNER: selects a preset radio station
2
7 8 3
9 0 ! @ 4
6
5
7
8
4 / ¢ CD: skips or searches CD tracks/titles backwards/forwards Tuner: tunes to radio stations ÉÅ CD: starts or pauses playback IR sensor for the infrared remote control Helpful hints: Always point the remote control towards this sensor. DSC (Digital Sound Control) selects predefined sound settings: ROCK, JAZZ, POP, CLASSIC, OPTIMAL STANDBY-ON/ ECO POWER press briefly to switch the set on or off (standby/ ECO POWER); In standby or Eco Power mode: press and hold to toggle between Standby and ECO POWER mode (power-saving mode) Red indicator: lights up red when the set is switched to ECO POWER mode
Controls
# PROG
CD: programs tracks Tuner: programs preset radio stations 9 CD: stops playback; erase a program selects continuous playback selects random playback switches the sound off temporarily
Controls
Remote control
54 / ¢
1
2
8 9 0 !
3 4
$
@
% REPEAT
5
CD: skips or searches CD tracks backwards/ forwards Tuner: tunes to radio stations 3 / 4 CD: selects the next/previous album (for MP3/ WMA only) TUNER: selects a preset radio station ÉÅ CD: starts or pauses playback
CONNECTION AND CONTROLS
# $ %
6
6 RDS
^ SHUFFLE & MUTE
7
^ &
Tuner: selects RDS (Radio Data System) information sets RDS clock
7 VOL +/-
adjusts the volume level
Clock/Timer: adjusts the hours and minutes
8 Source buttons
3-3
CD selects CD source In standby/Eco-power mode: switches the set on and selects CD source.
Notes for remote control: First select the source you wish to control by pressing one of the source select keys on the remote control (for example CD,TUNER). Then select the desired function (for , example ÉÅ, í ë).
TUNER selects TUNER source and toggles between the wavebands: FM and MW In standby/Eco-power mode: switches the set on and selects TUNER source
1B
AUX
selects the audio input from an additional connected appliance
press briefly to switch the set on or off (standby/ ECO POWER); In standby or Eco Power mode: press and hold to toggle between Standby and ECO POWER mode (power-saving mode)
2 DISPLAY
In standby/Eco-power mode: switches the set on and selects the audio input from an additional connected appliance
Clock: - displays the set time
9 TIMER
TUNER/Audio CD/AUX: switches between clock display and playback display
enters the timer setting mode (press and hold for more than 2 seconds)
0 CLOCK
MP3/WMA files: displays disc information during playback
3 SLEEP
set the sleep timer
Clock: - displays the set time - In standby mode: enters the clock setting mode (press and hold for more than 2 seconds)
4 DBB (Dynamic Bass Boost)
! DSC (Digital Sound Control)
turns the bass enhancement on/off
selects predefined sound settings: ROCK, JAZZ, POP, CLASSIC, OPTIMAL
@ TIMER ON/OFF
switches the timer on/off
4-1
4-1
DISASSEMBLY DIADRAMS A. Remove stand
Rlease click and pull it out.
C. Remove Amplifier board C1: Remove screws 2 pcs. C2: Remove screws 2 pcs.
D. Remove Main board D1:Remove screws MP 3x10 - 3 pcs.
E. Remove Key board E1:Remove screws MP 2x8 - 8 pcs.
Then remove lens frame cosmetic botom_right&left
C1
C1
E1
D2:Remove screws MP 2x8 - 6 pcs.
Then remove lens frame cosmetic top_right&left
E1
B. Remove Top Cabinet Remove screws MP 3x10 - 6 pcs.
D2
D2
C2
C2
5-1
5-1
SET BLOCK DIAGRAM
5-2
5-2
SET W IRING DIAGRAM
6-1
6-1
CIRCUIT DIAGRAM - C-music & USB BOARD - part1
6-2
6-2
CIRCUIT DIAGRAM - C-music & USB BOARD - part2
6-3
6-3
LAYOUT DIAGRAM - C-music & USB BOARD
7-1
7-1
KEY & USB JACK BOARD
8-1
8-1
CIRCUIT DIAGRAM - POWER & AMP JACK BOARD
8-2
8-2
LAYOUT DIAGRAM - POWER & AMP BOARD
9-1
9-1
EXPLODE DIAGRAM
10-1
ACCESSORY PARTS
39 40 41 42 43 44 9965 100 06998 9965 100 06999 9965 100 00131 9965 100 00308 9965 100 07000 REMOTE CONTROL "PHILIPS" SPK BOX 8OHM 75W FOR MCM238 AM LOOP ANT 18.1uH 8T FM ANT WIRE 75R L1.0M SMPS ADAPTOR 15V 1.2A FOR EU
!
9965 100 07001 STAND PORTION OF MCM238/12
MECHNICAL&MISCELLANEOUS PARTS
10 15 16 17 18 19 20 21 22 23 24 25 26 28 29 30 31 32 33 34 35 36 37 CDMECHA FFC TUNER 9965 100 06972 9965 100 06977 9965 100 06978 9965 100 06979 9965 100 06980 9965 100 06981 9965 100 06982 9965 100 06983 9965 100 06984 9965 100 06985 9965 100 06986 9965 100 06987 9965 100 06988 9965 100 07029 9965 100 06990 9965 100 06991 9965 100 06992 9940 000 01664 9965 100 06993 9965 100 06994 9965 100 06995 9965 100 06996 9965 100 06997 9965 100 06482 9965 100 01359 CABINET - FRONT FOR MCM238/12 LENS - CD DOOR FOR 12V CABINET - REAR LENS - DISPLAY FOR 12V BRACKET PLAY BUTTON COVER POWER BUTTON BUTTON SET FUNCTION-A BUTTON SET FUNCTION-B BUTTON SET NAVIGATION BUTTON POWER BUTTON OPEN OPEN-BUTTON-FIX OPEN-BUTTON-SOLID DOOR - CD CONTROL PANNEL FOR MCM238/12V COVER PLAY BUTTON COVER NAVIGATION BUTTON DAMPER GEAR ASSEMBLY LENS - CD AMBI LIGHT GUIDE L LENS - CD AMBI LIGHT GUIDE R SPRING FOR OPEN-BUTTON-1 SPRING FOR OPEN-BUTTON-2 SPRING FOR DOOR CD CD MECHANISM CMS-M93BGPJ FFC CABLE 10P L=200MM C TYPE
9965 100 00946 TUNER MODULE AM/FM ENG07821QF
ELECTRICAL PARTS - MAIN BOARD
IC601 IC601 IR1 JK802 LCD1 Q105 Q185 Q186 Q201 Q202 Q204 Q205 Q501 9965 000 41892 9965 000 40080 9965 000 41893 9940 000 03318 9965 100 06960 9965 100 06952 9965 100 06951 9965 100 06953 9965 100 00939 9965 100 06953 IC AZ1117H-3.3 REGULATOR IC AP1117E33LA REGULATOR IR RECEIVER BRM-4050-8-FB2.2 HP JACK D3.6MM LCDVD70256AHTH(VBEST)60x31.5x2 CH-TRANSISTOR NPN BCV49 SOT89 CH-TRANSISTOR, BC857C CH-TRANSISTOR, BC847C SOT-23 TRANSISTOR BC807-25 PNP CH-TRANSISTOR, BC847C SOT-23
9965 000 41700 CH-TRANS. DTC114YKA NPN 9965 100 00939 TRANSISTOR BC807-25 PNP 9965 100 06954 CH-TRANSISTOR,BC817-25
10-2
ELECTRICAL PARTS - MAIN BOARD
Q605 Q606 Q607 Q608 Q610 Q611 Q701 Q702 Q703 TS357 U101 U102 U103 U104 U201 U401 X101 X102 9965 100 00285 9965 100 06954 9965 000 41699 9965 000 41700 9940 000 05691 9965 100 06953 9965 000 41700 9940 000 05652 9965 000 41700 9965 100 06959 9965 100 06957 9940 000 05674 9965 100 06955 9965 100 06956 9965 100 06958 TRANSISTOR 2SB1132R CH-TRANSISTOR,BC817-25 CH-TRANS. DTA114YKA SMT3 CH-TRANS. DTC114YKA NPN TRANSISTOR PNP BC869SOT-89 CH-TRANSISTOR, BC847C SOT-23 CH-TRANS. DTC114YKA NPN TRANSISTOR PBSS5140S CH-TRANS. DTC114YKA NPN 28UH CORE:T9X5X3 6TURNS 715OHM IC SAA7838H/N3 MCU+MP3/WMA IC BR24L02F-WE2 IC, D9258 MOTOR DRIVERCD IC RESET AAT60028AS5 SOT23-5 IC, ET8861S(SSOP48) LCD DRIVER
9965 100 01347 IC ET2314 SOUND SO28 9965 100 06950 CRYSTAL 8.4672MHZ+/-20PPM 30PF 9940 000 05671 XTAL 32.768KHZ +/-20PPM 12PF
ELECTRICAL PARTS - TUNER PORTION
R940 U902 U904 X901 9940 000 04221 9965 100 01350 9965 100 06962 9965 100 06961 FUSE RES 2.2R 1/4W +/-5% IC LM78L05 3-TERMINAL TO-92 IC SAA6581T RDS (PHILIPS)SO16 CRYSTALHC-49/U4.332MHZ+/-20PPM
ELECTRICAL PARTS - POWER BOARD
D801 D802 JK801 JK802 JK803 K101 L810 L811 L812 L813 ML813 ML814 Q801 Q802 Q803 Q804 Q805 Q806 Q807 Q808 Q809 Q810 Q811 Q812 9965 100 06964 9965 100 06964 9940 000 01619 9940 000 03318 9965 100 06969 9965 100 06970 9965 100 06968 9965 100 06968 9965 100 06968 9965 100 06968 9940 000 04264 9940 000 04264 9965 100 06954 9965 000 41725 9965 000 41726 9965 000 41700 9965 100 00939 9965 100 06954 9965 100 06954 9965 100 06966 9965 000 41700 9965 100 06966 9965 100 06953 9965 100 06954 DIODE 1N5819 DO-41 DIODE 1N5819 DO-41 SP TERMINAL MSP-134V-05 HP JACK D3.6MM DC JACK 3PIN DC-005 DIA6.3MM SWITCH OPEN/CLOSEDTS-031P1T2.4 INDUCTOR 3A1868N8UH+/-20%0.06R INDUCTOR 3A1868N8UH+/-20%0.06R INDUCTOR 3A1868N8UH+/-20%0.06R INDUCTOR 3A1868N8UH+/-20%0.06R MULT. VAR. 10.6-15.4V MULT. VAR. 10.6-15.4V CH-TRANSISTOR,BC817-25 TRANS. 2SB1370PNP TO-220FP TRANS. 2SC5343 NPN TO-92 CH-TRANS. DTC114YKA NPN TRANSISTOR BC807-25 PNP CH-TRANSISTOR,BC817-25 CH-TRANSISTOR,BC817-25 MOSFET P-CH APM2301 SOT-23 CH-TRANS. DTC114YKA NPN MOSFET P-CH APM2301 SOT-23 CH-TRANSISTOR, BC847C SOT-23 CH-TRANSISTOR,BC817-25
10-3
ELECTRICAL PARTS - POWER BOARD
Q813 Q814 R825 U801 U803 U804 ZD803 ZD804 9965 100 06954 9965 100 06953 9965 100 06963 9965 100 01348 9965 000 41716 CH-TRANSISTOR,BC817-25 CH-TRANSISTOR, BC847C SOT-23 FUSE RES, 10R 1W +/-5% IC POWER AMPLIFIER TFA9842BJ. IC, CMOS RESET BD4844G SSOP5
9965 100 06967 IC AZ1117-3.3E1 VOLTAGE REG 9965 000 41721 ZENER DIODE BZX79-C10 9965 100 06965 CH-ZENER DIODE RLZ12B LL-34
ELECTRICAL PARTS - KEY BOARD
LED801 TACTSW 9965 100 06971 LED 3MM XY-030RDL10 9940 000 04259 SWITCH TACT TSA-06430-150
Note: Only these parts mentioned in the list are normal service parts.
11-1 FACTORY BOM
Level 0 .1 ..2 ...3 ...3 ....4 ....4 ....4 ....4 ....4 ....4 ....4 ....4 ....4 ....4 ....4 ....4 ....4 ....4 ....4 ....4 ....4 ....4 ....4 ....4 ....4 ....4 ....4 ....4 ....4 ....4 ....4 ....4 ....4 ....4 ....4 ....4 ....4 ....4 ....4 ....4 ....4 ....4 ....4 ....4 ....4 Item 0010 0010 0010 0010 0020 0010 0020 0030 0040 0050 0060 0070 0080 0090 0100 0110 0120 0130 0140 0150 0160 0170 0180 0190 0195 0200 0205 0210 0215 0220 0230 0240 0250 0260 0270 0290 0300 0310 0320 0330 0340 0350 0360 0365 0370 0380 Component 9008-023800012 8900-061100500 8901-061100300 3702-023900130 8901-061100400 1001-000327200 1001-084672220 1112-226033020 1112-477053220 1112-107053100 1112-108043290 1121-220081020 1121-330081020 1121-470081020 1121-101081020 1121-221081020 1121-820081020 1121-102081020 1121-222082020 1121-152081020 1121-472082020 1121-223082020 1121-103082020 1121-683082020 1121-333082020 1121-104084020 1121-124084020 1121-105041020 1121-225041020 1132-105083060 1132-475083060 1132-226063060 1132-476043060 1132-476063060 1132-227053060 1213-022012000 1221-000062020 1221-047062020 1221-100062020 1221-180062020 1221-220062020 1221-101062020 1221-221062020 1221-271062020 1221-331062020 1221-471062020 Desc PHILIPS MCM238//12 ELECTRICAL SECTION OF MCM238/12 MAIN/TUNER PWB ASSEMBLY OF MCM238/12 MAIN PWB 204.2X196X1.2MM FR4 MCM239D-01V1.2 MAIN BOARD ASSEMBLY OF MCM238/12 CRYSTAL, 32.768KHZ +/-20PPM 12PF CRYSTAL, 8.4672MHZ +/-20PPM 30PF 3x8 CAP, ELECT, 22UF6.3V+/-20%4X5MM CAP,ELECT, 470UF16V+/-20%8X12 CAP, ELECT, 100UF16V+/-20%6.3X11 CAP,ELECT, 1000UF10V+/-20%8X14 CH-CAP, CER22PF50V+/-5%0603 NPO CH-CAP, CER33PF50V+/-5%0603 CH-CAP, CER47PF50V+/-5%0603 CH-CAP, CER100PF50V+/-5%0603 CH-CAP, CER220PF50V+/-5%0603 CH-CAP, CER82PF50V+/-5%0603 NPO CH-CAP, CER 1000PF50V+/-5%0603 CH-CAP, CER 2200PF50V+/-10%0603 CH-CAP, CER1500PF50V+/-5%0603 CH-CAP, CER4700PF50V+/-10%0603 CH-CAP, CER 0.022UF 50V +/-10% 0603 CH-CAP, CER0.01UF50V+/-10%0603 CH-CAP,0.068UF50V+/-10%0603 CH-CAP, CER0.033UF50V+/-10%0603 CH-CAP, CER0.1UF50V+80%-20%0603 CH-CAP, CER 0.12UF 50V +80%/-20%0603 CH-CAP, CER 1UF 10V +/-5% 0603 CH-CAP, CER 2.2UF 10V +/-5% 0603 CAP, ELECT 1UF 50V +/-20% 5X11 TAPING CAP ELECT, 4.7UF 50V +/-20% 5X11 TAPING CAP ELECT, 22UF 25V +/-20% 5X11 TAPING CAP, ELECT, 47UF10V+/-20%5X11 TAPING CAP ELECT,47UF 25V +/-20% 5X11 TAPING CAP ELECT, 220UF 16V +/-20% 5X11 TAPING FUSE RES, 2.2R 1/2W +/-5% CH-RES,0 OHM1/16W+/-5%0603 CH-RES,4.7R1/16W+/-5%0603 CH-RES,10R1/16W+/-5%0603 CH-RES,18R1/16W+/-5%0603 CH-RES,22R1/16W+/-5%0603 CH-RES,100R1/16W+/-5%0603 CH-RES,220R1/16W+/-5%0603 CH-RES,270R1/16W+/-5%0603 CH-RES,330R1/16W+/-5%0603 CH-RES,470R1/16W+/-5%0603 Unit SET SET SET PC SET PC PC PC PC PC PC PC PC PC PC PC PC PC PC PC PC PC PC PC PC PC PC PC PC PC PC PC PC PC PC PC PC PC PC PC PC PC PC PC PC PC Qty 1.000 1.000 1.000 1.000 1.000 1.000 1.000 5.000 2.000 6.000 1.000 2.000 2.000 2.000 3.000 1.000 2.000 5.000 5.000 2.000 3.000 11.000 7.000 1.000 1.000 22.000 4.000 1.000 2.000 8.000 2.000 7.000 3.000 1.000 3.000 1.000 X102 X101 C117,C125,C128,C131,C135 C323,C401 C140,C142,C214,C219,C606,C627 C153 C113,C114 C111,C112 C426,C427 C138,C406,C417 C139 C428,C429 C121,C122,C190,C437,C438 C116,C119,C150,C439,C440 C404,C405 C151,C403,C414 C106,C108,C109,C115,C126,C127,C1 32,C134,C136,C147,C148 C145,C156,C186,C187,C189,C539,C7 02 C152 C174 C103,C104,C118,C129,C137,C141,C1 54,C155,C160,C176,C200,C210,C217 ,C324,C328,C402,C408,C412,C607,C 616,C628,C629 C419,C420,C421,C422 C177 C123,C124 C409,C410,C411,C413,C415,C416,C4 23,C424 C407,C418 C102,C105,C107,C149,C146,C133,C4 25 C199,C336,C540 C130 C120,C613,C701 R603 Location
R101,R102,R103,R104,R105,R106,R1 17.000 07,R108,R109,R110,R111,R112,R192 ,R195,R281,R409,R411 1.000 10.000 1.000 2.000 4.000 4.000 2.000 1.000 5.000 R231 R113,R132,R285,R286,R287,R291,R2 92,R293,R294,R296 R233 R234,R235 R237,R288,R707,R708 R116,R117,R514,R689 R801,R808 R145 R137,R146,R158,R159,R225
....4
0400
1221-102062020
CH-RES,1K1/16W+/-5%0603
PC
R115,R126,R127,R128,R129,R133,R1 35,R147,R178,R179,R226,R232,R238 26.000 ,R239,R241,R410,R416,R419,R420,R 702,RD105,RD106,RD107,RD108,RD10 9,RD110 1.000 1.000 1.000 9.000 1.000 8.000 3.000 2.000 R183 R703 R242 R114,R130,R131,R175,R176,R177,R1 99,R704,R705 R160 R138,R164,R204,R244,R245,R251,R6 38,R711 R187,R188,R222 R417,R418
....4 ....4 ....4 ....4 ....4 ....4 ....4 ....4
0410 0420 0430 0440 0450 0460 0470 0480
1221-152062020 1221-222062020 1221-272062020 1221-332062020 1221-392062020 1221-472062020 1221-512062020 1221-562062020
CH-RES,1.5K1/16W+/-5%0603 CH-RES,2.2K1/16W+/-5%0603 CH-RES,2.7K1/16W+/-5%0603 CH-RES,3.3K1/16W+/-5%0603 CH-RES,3.9K1/16W+/-5%0603 CH-RES,4.7K1/16W+/-5%0603 CH-RES,5.1K 1/16W+/-5%0603 CH-RES,5.6K1/16W+/-5%0603
PC PC PC PC PC PC PC PC
11-2 FACTORY BOM
Level Item Component Desc Unit Qty Location
....4
0490
1221-103062020
CH-RES,10K1/16W+/-5%0603
PC
R120,R121,R123,R124,R125,R139,R1 40,R148,R157,R161,R163,R172,R174 ,R201,R202,R216,R217,R240,R250,R 37.000 270,R271,R272,R277,R282,R283,R28 4,R289,R297,R404,R414,R429,R430, R637,R639,R701,RD103,RD104 1.000 1.000 3.000 1.000 1.000 4.000 3.000 1.000 1.000 2.000 1.000 2.000 1.000 1.000 1.000 1.000 1.000 2.000 1.000 4.000 3.000 2.000 1.000 1.000 1.000 1.000 1.000 1.000 1.000 1.000 3.000 1.000 3.000 1.000 1.000 1.000 2.000 1.000 4.000 3.000 1.000 1.000 1.000 1.000 2.000 1.000 1.000 2.000 1.000 2.000 2.000 1.000 1.000 1.000 1.000 1.000 3.000 1.000 1.000 X901 2-BRACKETLCD-IR,1-BRACKETIR R122 R162 R180,R405,R415 R185 R189 R224,R236,R640,R700 R182,R186,R190 ZD601 ZD501 LED2,LED3 LED1 D602,D658 Q702 Q607 Q185 Q610 Q605 Q201,Q205 Q105 Q204,Q608,Q701,Q703 Q186,Q202,Q611 Q501,Q606 U401 U103 U104 U101 U102 IC601 IC601 U201 FB801,FB802,FB803 L202 L101,L309,R341 L102 TS357 IR1 FB306,FB401 LCD1 FB201,FB202,FB241,FB242 FB102,FB103,FB210 CN101 CN102 CN104 FB110 CN202,CN601 CN602 CND103 CN603,CN701 JK802 PAD601,PAD701 J1,J2
....4 ....4 ....4 ....4 ....4 ....4 ....4 ....4 ....4 ....4 ....4 ....4 ....4 ....4 ....4 ....4 ....4 ....4 ....4 ....4 ....4 ....4 ....4 ....4 ....4 ....4 ....4 ....4 ....4 ....4 ....4 ....4 ....4 ....4 ....4 ....4 ....4 ....4 ....4 ....4 ....4 ....4 ....4 ....4 ....4 ....4 ....4 ....4 ....4 ....4 ....4 ....4 ....4 ....4 ....4 ....4 ....4 ...3 ....4
0510 0520 0530 0540 0550 0560 0570 0580 0590 0600 0610 0620 0630 0640 0650 0660 0670 0680 0690 0700 0710 0720 0730 0740 0750 0760 0770 0780 0790 0800 0810 0820 0850 0855 0860 0870 0880 0890 0900 0910 0920 0930 0940 0945 0950 0960 0970 0980 0990 1000 1005 1010 1020 1030 1040 1050 1060 0030 0010
1221-153062020 1221-183062020 1221-223062020 1221-333062020 1221-473062020 1221-683062020 1221-104062020 1313-000620010 1313-000750010 1316-030300000 1316-048300000 1321-041480020 1411-051400020 1421-001140000 1421-008570020 1421-008690000 1421-211320010 1421-807250010 1422-000490000 1422-001140000 1422-008470010 1422-817250000 1502-002314010 1503-009258000 1508-060028000 1509-007838000 1511-002402030 1512-001117100 1512-001117130 1513-008861000 1606-047090000 1606-100185000 1614-330094000 1606-330125000 1703-000000090 1801-000000150 2105-000000030 2403-000000710 2721-101020000 2721-300020010 3106-101621040 3101-150621010 3101-200221010 2721-601020020 3101-200421010 3101-200511010 3106-100921010 3106-121021000 3202-070236000 8016-000000100 3005-000000000 5603-061100100 5603-061100200 5502-061100100 6214-061100100 6214-061100200 6011-220080300 8902-071100100 1003-043320200
CH-RES,15K1/16W+/-5%0603 CH-RES,18K1/16W+/-5%0603 CH-RES,22K1/16W+/-5%0603 CH-RES,33K1/16W+/-5%0603 CH-RES,47K1/16W+/-5%0603 CH-RES, 68K1/16W+/-5%0603 CH-RES,100K1/16W+/-5%0603 ZENER DIODE 6.2V 1/2W TAPING ZENER DIODE 7V5 1/2W TAPING LED 3x3.6MM BLUE XY-030BL40 LED 4.8X4.4MM ROUND BLUE XY-048BLL30 CH-DIODE RLS4148 LL-34 TRANSISTOR, PBSS5140S (BLUE ROCKET) CH-TRANSISTOR DTA114YKA SMT3 CH-TRANSISTOR, BC857C CH-TRANSISTOR PNP BC869 SOT-89 CH-TRANSISTOR,2SB1132RSOT-89 CH-TRANSISTOR, BC807-25 PNP SOT23 CH-TRANSISTOR NPN BCV49 SOT89 CH-TRANSISTOR, DTC114YKA NPN SMT3 CH-TRANSISTOR, BC847C SOT-23. CH-TRANSISTOR,BC817-25 IC ET2314 SOUND SO28 IC, D9258 MOTOR DRIVERCD IC RESET AAT60028AS5 SOT23-5 IC SAA7838H/N3 MCU+MP3/WMA DECODER QFP100 IC, BR24L02F-WE2 IC AP1117E33LA REGULATOR SOT223 IC, AZ1117H-3.3TRE1 REGULATOR SOT-223 IC, ET8861S(SSOP48) LCD DRIVER CH-INDUCTOR4.7UH+/-10% DCR=0.9R Q=45 CMI3216-4R7K CHOCK COIL 10UH Q=30 DCR=1.85OHM 0603 INDUCTOR 33UH+/-10% 0.94OHM CH-INDUCTOR SDFL2012T330KT 33UH Q=30 DCR=1.25OHM 0805 28UH CORE:T9X5X3 6TURNS 715OHM 1.2A (TX2409033628LF) IR RECEIVER BRM-4050-8-FB2.2 FILTER BEAD RH3.5X6X0.8 TAPING LCD VD70256AHTH (VBEST) 60x31.5x2.8MM PH1.8 FERRITE BEAD SMD 100OHM +/-25%/100MHZ 0603 GZ1608D101 FERRITE BEAD SMD 30OHM +/-25%/100MHZ 0603 PZ1608D3003R0T FFC CONNECTOR PH=1.0MM 16P HORIZONTALWHITE 1.0S-12X-16PW HEADER 6PIN 1.5MM STRAIGHT HEADER 2PIN 2.0MM STRAIGHT FERRITE BEAD 100MHz/600 OHM 0603. HEADER 4PIN 2.0MM STRAIGHT HEADER 5PIN 2.0MM 90ANGLE WHITE FFC CONNECTOR 9PIN P=1.0MM STRAIGHT CONNECTOR FFC 10PIN P=1.25MM 180DEGREE HP JACK MSJ2000 (ST) 7P DIA.3.6MM 1800 FM ANT CONTACT PIN JUMPER WIRE BRACKET - LCD /IR BRACKET IR LENS - DISPLAY LIGHT GUIDE LCD DIFFUSION SHEET LCD REFLECT SHEET SCREW, ST P B 2X8 S A222008003 TUNER PORTION OF MCM239/12 W/RDS CRYSTAL HC-49/U 4.332MHZ +/-20PPM TAPING
PC PC PC PC PC PC PC PC PC PC PC PC PC PC PC PC PC PC PC PC PC PC PC PC PC PC PC PC PC PC PC PC PC PC PC PC PC PC PC PC PC PC PC PC PC PC PC PC PC PC PC PC PC PC PC PC PC SET PC
11-3 FACTORY BOM
Level ....4 ....4 ....4 ....4 ....4 ....4 ....4 ....4 ....4 ....4 ....4 ....4 ....4 ..2 ...3 ...3 ....4 ....4 ....4 ....4 ....4 ....4 ....4 ....4 ....4 ....4 ....4 ....4 ....4 ....4 ....4 ....4 ....4 ....4 ....4 ....4 ....4 ....4 ....4 ....4 ....4 ....4 ....4 ....4 ....4 ....4 ....4 ....4 ....4 ....4 ....4 ....4 ....4 ....4 ....4 ....4 ....4 ....4 ....4 ....4 ....4 ....4 Item 0020 0030 0040 0050 0060 0070 0080 0090 0100 0110 0120 0130 0140 0020 0010 0020 0010 0020 0030 0040 0050 0060 0070 0080 0090 0100 0110 0120 0130 0140 0150 0160 0170 0180 0190 0200 0210 0220 0230 0240 0250 0260 0270 0280 0290 0300 0310 0320 0330 0340 0350 0360 0370 0380 0390 0400 0410 0420 0430 0440 0450 0460 Component 1121-330081020 1121-331081020 1121-561081020 1121-104084020 1121-225044020 1132-107044040 1221-102062020 1221-222062020 1221-103062020 1221-224062020 1233-022022000 1501-006581000 1512-007805030 8905-061100500 3701-023900210 8905-061100600 1112-106063100 1112-226063060 1112-337053060 1112-108053140 1112-108063141 1112-228063180 1121-101081020 1121-102081020 1121-103082020 1121-104084020 1132-105083061 1132-475083060 1132-227063220 1132-227053061 1132-477053220 1138-104082110 1211-047072000 1211-561052000 1231-393042000 1211-152042000 1211-104042000 1221-000062020 1221-022062020 1213-100072000 1221-102062020 1221-222062020 1221-332062020 1221-472062020 1221-682062020 1221-103062020 1221-561062020 1221-153062020 1221-223062020 1221-393062020 1221-473062020 1221-683062020 1221-104062020 1312-158190000 1313-079100000 1321-041480020 1323-001200020 1424-023010010 1411-213700000 1412-253430000 1421-807250010 1422-001140000 Desc CH-CAP, CER33PF50V+/-5%0603 CH-CAP, CER330PF50V+/-5%0603 CH-CAP, CER560PF50V+/-5%0603 CH-CAP, CER0.1UF50V+80%-20%0603 CH-CAP, CER2.2UF10V+80%-20%0603 CAP ELECT 100UF10V+80%-20% 5X5(TAPING PH=2.5MM) CH-RES,1K1/16W+/-5%0603 CH-RES,2.2K1/16W+/-5%0603 CH-RES,10K1/16W+/-5%0603 CH-RES, 220K1/16W+/-5%0603 FUSE RES, 2.2 1/4W +/-5% TAPING IC SAA6581T RDS (PHILIPS) (935268605118)SO16 IC LM78L05 3-TERMINAL POSITIVE REGULATORS TO-92 KEY/POWER PWB ASSEMBLY OF MCM238/12 PWB 214X185.6X1.6MM/2(POWER/KEY) 94V0 MCM239D-02 POWER PWB ASSEMBLY OF MCM238/12 CAP, ELECT, 10UF25V+/-20%6.3X11 CAP, ELECT, 22UF25V+/-20%5X11 CAP ELECT, 330UF16V+/-20%5X11 CAP, ELECT, 1000UF16V+/-20%10X16 CAP ELECT 1000UF25V+/-20%10X16 105DEGREE CAP, ELECT, 2200UF25V+/-20%12X25 CH-CAP, CER100PF50V+/-5%0603 CH-CAP, CER 1000PF50V+/-5%0603 CH-CAP, CER0.01UF50V+/-10%0603 CH-CAP, CER0.1UF50V+80%-20%0603 CAP, ELECT 1UF 50V +/-20% 5X11 105DEGREE TAPING CAP ELECT, 4.7UF 50V +/-20% 5X11 TAPING CAP ELECT, 220UF 25V +/-20% 8X12 TAPING CAP ELECT, 220UF 16V +/-20% 5X11 105DEGREE TAPING CAP ELECT,470UF 16V +/-20% 8X12 TAPING CAP MMF HMFS 0.1UF 50V +/-10% 6.8x5.0 TAPING RES,4.7R1W+/-5% RES,560R1/10W+/-5% RES, 39K 1/8W +/-5% TAPING RES,AI1.5K OMH+/-5% 1/8W RES, AI100K OMH+/-5% 1/8W CH-RES,0 OHM1/16W+/-5%0603 CH-RES,2.2R1/16W+/-5%0603 FUSE RES, 10R 1W +/-5% CH-RES,1K1/16W+/-5%0603 CH-RES,2.2K1/16W+/-5%0603 CH-RES,3.3K1/16W+/-5%0603 CH-RES,4.7K1/16W+/-5%0603 CH-RES,6.8K1/16W+/-5%0603 CH-RES,10K1/16W+/-5%0603 CH-RES,560R1/16W+/-5%0603 CH-RES,15K1/16W+/-5%0603 CH-RES,22K1/16W+/-5%0603 CH-RES,39K1/16W+/-5%0603 CH-RES,47K1/16W+/-5%0603 CH-RES, 68K1/16W+/-5%0603 CH-RES,100K1/16W+/-5%0603 DIODE 1N5819 DO-41 ZENER DIODE BZX79-C10 TAPING CH-DIODE RLS4148 LL-34 CH-ZENER DIODE RLZ12B LL-34. MOSFET P-CHANNEL APM2301 SOT-23 TRANSISTOR,2SB1370PNP TO-220FP TRANSISTOR, 2SC5343 NPN TO-92 CH-TRANSISTOR, BC807-25 PNP SOT23 CH-TRANSISTOR, DTC114YKA NPN SMT3 Unit PC PC PC PC PC PC PC PC PC PC PC PC PC SET PC SET PC PC PC PC PC PC PC PC PC PC PC PC PC PC PC PC PC PC PC PC PC PC PC PC PC PC PC PC PC PC PC PC PC PC PC PC PC PC PC PC PC PC PC PC PC PC Qty 2.000 1.000 1.000 2.000 1.000 1.000 2.000 1.000 3.000 1.000 1.000 1.000 1.000 1.000 1.000 1.000 1.000 1.000 1.000 2.000 1.000 1.000 2.000 3.000 3.000 11.000 3.000 1.000 1.000 1.000 1.000 2.000 1.000 1.000 1.000 1.000 1.000 7.000 2.000 1.000 8.000 1.000 4.000 5.000 1.000 8.000 1.000 1.000 3.000 1.000 3.000 1.000 1.000 2.000 1.000 6.000 1.000 2.000 1.000 1.000 1.000 2.000 C805 C845 C869 C852,C853 C802 C861 C811,C812 C815,C880,C881 C165,C886,C887 C801,C803,C804,C806,C809,C810,C8 13,C814,C851,C883,C885 C831,C832,C833 C882 C846 C808 C807 C858,C859 R801 R885 R819 R882 R886 R890,R891,R892,R893,R894,R895,R8 98 R849,R850 R825 R804,R805,R814,R820,R821,R833,R8 34,R887 R811 R806,R807,R824,R876 R810,R822,R838,R875,R879 R877 R809,R815,R816,R823,R880,R881,R8 99,R900 R802 R837 R835,R836,R878 R812 R817,R818,R846 R803 R813 D801,D802 ZD803 D803,D804,D805,D806,D807,D809 ZD804 Q808,Q810 Q802 Q803 Q805 Q804,Q809 Location C927,C928 C925 C926 C929,C930 C924 C901 R934,R935 R936 R181,R184,R957 R937 R940 U904 U902
11-4 FACTORY BOM
Level ....4 ....4 ....4 ....4 ....4 ....4 ....4 ....4 ....4 ....4 ....4 ....4 ....4 ....4 ....4 ....4 ....4 ....4 ....4 ....4 ....4 ....4 ....4 ....4 ...3 ....4 ....4 ....4 ....4 ....4 ....4 ....4 ....4 ....4 ....4 ....4 ....4 .1 ..2 ..2 ..2 ..2 ..2 ..2 .1 ..2 ...3 ...3 ...3 ...3 ...3 ...3 ...3 ...3 ...3 ...3 ...3 ...3 ...3 Item 0470 0480 0490 0500 0510 0520 0530 0535 0540 0550 0560 0570 0580 0590 0600 0610 0620 0630 0640 0650 0660 0670 0680 0690 0030 0010 0020 0030 0040 0050 0060 0070 0080 0090 0100 0110 0120 0020 0005 0015 0015 0020 0030 0040 0030 0010 0010 0020 0030 0040 0050 0060 0070 0080 0090 0100 0110 0120 0130 Component 1422-008470010 1422-817250000 1502-009842010 1508-004844000 1512-001117160 1614-080006010 2721-101020000 3001-000180130 3005-000000000 3503-050322000 3503-040152000 3106-121021000 3501-020122010 3201-030163000 3202-070236000 3312-010124030 3401-000000010 3601-106000010 6600-061100200 6211-050700100 6013-230080400 8035-000000500 6011-230060400 8016-000000100 8910-061100200 1121-102081020 1221-000062020 1221-152062020 1221-182062020 1221-222062020 1221-332062020 1221-472062020 1221-682062020 1316-033470000 3005-000000000 3505-040082010 3302-010143020 8900-071100600 2712-000020000 3001-000100160 3002-100200900 3001-000150120 3801-000000090 4401-120009320 8940-061100200 8941-061100200 5001-061100200 5506-061100100 5506-061100200 5506-061100300 5506-061100400 5503-061100200 5002-061100100 5501-061100200 5618-061100300 5902-061100400 5403-061100200 5404-061100200 5417-061100100 Desc CH-TRANSISTOR, BC847C SOT-23. CH-TRANSISTOR,BC817-25 IC POWER AMPLIFIER TFA9842BJ. IC, CMOS RESET BD4844G SSOP5 IC AZ1117-3.3E1 VOLTAGE REGULATOR TO-220. INDUCTOR 3A1868N 8UH +/-20% 0.06R (ONE SHORT PIN) FERRITE BEAD SMD 100OHM +/-25%/100MHZ 0603 GZ1608D101 WIRE 1P UL1007 AWG#22 L=180MM BALCK. JUMPER WIRE HOUSING 5PIN P=2.0MM AWG#22 L=320MM PLUG TO BOARD IN HOUSING 4P UL1007 AWG#26 P=2.0MM L=150MMPLUG TO BOARD IN (180 DEGREE) CONNECTOR FFC 10PIN P=1.25MM 180DEGREE HOUSING 2PIN P=2.0MM L=120MM AWG#30 UL1571 SINGLE PLUG (RED/BLACK) DC JACK 3PIN DC-005 DIA6.3MM 90DEGREE. HP JACK MSJ2000 (ST) 7P DIA.3.6MM 1800 SWITCH, OPEN/CLOSE DTS-03 1P1T 2.4MM SP TERMINAL MSP-134V-05 LF CH-MULT.VAR.EZJZ1V120KA 10.6-15.4V 0603 HEATSINK PLATE FOR IC SCREW, PTTB M 3X8 A223008000 MICACEOUS PLATE SCREW, STTP M 3X6 A013006000 FM ANT CONTACT PIN KEY PWB ASSEMBLY OF MCM238/12 CH-CAP, CER 1000PF50V+/-5%0603 CH-RES,0 OHM1/16W+/-5%0603 CH-RES,1.5K1/16W+/-5%0603 CH-RES,1.8K1/16W+/-5%0603 CH-RES,2.2K1/16W+/-5%0603 CH-RES,3.3K1/16W+/-5%0603 CH-RES,4.7K1/16W+/-5%0603 CH-RES,6.8K1/16W+/-5%0603 LED 3MM 3R4HD-7(RED) TAPING JUMPER WIRE HOUSING 4PIN P=2.0MM AWG#28 L=80MM PLUGTO BOARD IN SWITCH TACT TSA-06430-150 LUP FUNG ELECTRICAL ENCASING ASSY. OF MCM239/12. FERRITE CORE T16X12X8 WIRE 1P UL1007 AWG#24 L=100MM BLACK FFC CABLE 10P P=1.25MM L=200MM C TYPE WHITE WIRE 1P UL1007 AWG#24 L=150MM BLACK. TUNER MODULE AM/FM ENG07821QF (EUROPE). CD MECHANISM CMS-M93BGPJ (SAMSUNG, FORROHM SOLUTION) MECHANICAL PART OF MCM238/12 PLASTIC PART OF MCM238/12 CABINET - FRONT FOR MCM238/12 LENS FRAME COSMETIC TOP_LEFT LENS FRAME COSMETIC TOP_RIGHT LENS FRAME COSMETIC BOTTOM_LEFT LENS FRAME COSMETIC BOTTOM_RIGHT LENS - CD DOOR FOR 12V CABINET - REAR LENS - DISPLAY FOR 12V BRACKET PLAY BUTTON COVER POWER BUTTON BUTTON SET FUNCTION-A BUTTON SET FUNCTION-B BUTTON SET NAVIGATION Unit PC PC PC PC PC PC PC PC PC PC PC PC PC PC PC PC PC PC PC PC PC PC PC PC SET PC PC PC PC PC PC PC PC PC PC PC PC SET PC PC PC PC PC PC SET SET PC PC PC PC PC PC PC PC PC PC PC PC PC Qty 2.000 5.000 1.000 1.000 1.000 4.000 6.000 1.000 18.000 1.000 1.000 1.000 1.000 1.000 1.000 1.000 1.000 2.000 1.000 1.000 1.000 1.000 2.000 1.000 1.000 2.000 1.000 2.000 2.000 2.000 4.000 2.000 2.000 1.000 5.000 1.000 C220,C221 R221 R208,R214 R209,R215 R210,R216 R207,R211,R213,R217 R212,R218 R219,R223 LED801 JW201,JW202,JW203,JW205,JW206 CN201 2-IC&HEATSINK PAD802 Location Q811,Q814 Q801,Q806,Q807,Q812,Q813 U801 U803 U804 L810,L811,L812,L813 FB804,FB805,FB806,FB807,FB808,FB 809 PAD801 JW801,JW802,JW803,JW804,JW805,JW 806,JW807,JW808,JW809,JW810,JW81 1,JW812,JW813,JW814,JW815,JW817, JW823,R825 CN801 CN804 CN802 CN105 JK803 JK802 K101 JK801 ML813,ML814
SW201,SW202,SW203,SW204,SW205,SW 15.000 206,SW207,SW208,SW209,SW210,SW21 1,SW212,SW213,SW214,SW216 1.000 1.000 1.000 2.000 1.000 1.000 1.000 1.000 1.000 1.000 1.000 1.000 1.000 1.000 1.000 1.000 1.000 1.000 1.000 1.000 1.000 1.000 CDMECHA TUNERTOPAD701 CN802TOCN603,CN701TOTUNER
11-5 FACTORY BOM
Level ...3 ...3 ...3 ...3 ...3 ...3 ...3 ...3 ...3 ...3 ...3 ...3 ..2 ...3 ...3 ...3 ...3 ...3 ...3 ...3 ...3 ...3 ...3 ...3 ..2 ...3 ...3 ...3 ...3 ...3 ...3 ..2 ...3 ...3 ...3 ...3 ...3 ...3 ...3 ...3 ...3 ...3 ...3 ...3 ...3 ...3 ...3 ...3 ...3 ...3 ...3 ...3 ...3 ...3 ...3 ...3 ...3 ...3 .1 ..2 ..2 Item 0140 0160 0170 0180 0210 0220 0250 0260 0270 0280 0290 0300 0020 0010 0020 0030 0040 0050 0055 0060 0070 0080 0090 0100 0030 0010 0030 0040 0050 0060 0070 0040 0010 0020 0030 0040 0050 0060 0070 0080 0090 0100 0110 0120 0130 0140 0150 0160 0170 0180 0190 0200 0210 0220 0230 0240 0250 0260 0040 0010 0020 Component 5408-061100200 5304-061100100 5935-061100100 5935-061100200 5608-061100100 5201-061100100 5105-061100200 5902-061100500 5902-061100600 5703-030600200 5502-071100100 5502-071100200 8942-061100200 6102-061100100 6102-061100200 6105-061100100 6406-050700101 6405-050700100 6405-071100100 6404-061100100 8036-000000200 7902-061100200 7902-061100300 6700-071100100 8946-061100100 6011-230100100 6011-226060100 6021-230060100 6011-220080300 6013-220060100 6012-226100110 8943-061100200 7103-030300100 7107-030600100 7111-061100200 7101-061100200 7112-050700100 7112-050700200 7112-050700300 7202-042600200 7202-042600300 7203-061100400 7203-061100500 7203-061100600 7201-041900200 7603-061100200 7401-061100100 7402-061100200 7801-061100100 7903-061100100 7502-050700100 7502-042200100 7905-030600200 7905-061100100 7907-042500100 7206-030800100 7206-042500100 7206-030500200 8944-071100100 1901-000004400 8919-071100100 Desc BUTTON POWER BUTTON OPEN OPEN-BUTTON-FIX OPEN-BUTTON-SOLID BRACKET CDM DOOR - CD CONTROL PANNEL FOR MCM238/12V COVER PLAY BUTTON COVER NAVIGATION BUTTON DAMPER GEAR ASSEMBLY LENS - CD AMBI LIGHT GUIDE L LENS - CD AMBI LIGHT GUIDE R METAL PART OF MCM238/12 SPRING FOR OPEN-BUTTON-1 SPRING FOR OPEN-BUTTON-2 SPRING FOR DOOR CD CUSHION CD MECHANISM A CD DAMPER (BLACK) 20DEGREE CD DAMPER (BLACK) 30DEGREE RUBBER FOOT FOR FRAME-COSMETIC CABLE TIE NITTO 500 DOUBLE SIDE TAPE 191X47MM NITTO 500 DOUBLE SIDE TAPE 191X125MM FELT SHEET 188x9.0x0.30 SCREW PART OF MCM238/12 SCREW, ST 3.0X10 PB SCREW , ST 2.6X6 PB (BLACK) SCREW, M3.0X6 PB SCREW, ST P B 2X8 S A222008003 SCREW, ST B B 2X6B SCREW, PTTN M 2.6X10 PB(DIA.:12.0) PACKING PART OF MCM238/12 LABEL DON'T TOUCH THE LENS LABEL (QC) LABEL TYPE PLATE 52X35MM (MCM238/12) LABEL CARTON BOX 83x103MM (MCM238/12) LABEL "UWAGA! ......" LABEL "VIGYAZAT! ......" LABEL "CHRANTE SE ......" INSTRUCTION BOOK-5 LANGUAGE INSTRUCTION BOOK-2 LANGUAGE QUICK START GUIDE ENG+FRE LANGUAGE. QUICK START GUIDE SPA+GER LANGUAGES. QUICK START GUIDE DUT+ITA LANGUAGES. GUARANTEE LEAFLET 10/07/2006 (9965 000 38986) DISPLAY BOX W=A. POLYFOAM TOP (MCM238) POLYFOAM BOTTOM (MCM238) INSERT CARDBOARD EPE BAG L370xW330MM W/PE-LD04 MARK POLYBAG FOR I/B 203x305x0.04MM W/PE-LD04. POLYBAG 9 x 14" W/WARNING & RECYCLE MARK POLYBAG FOR AM RING 155X203MM POLYBAG 110x130x0.04MM W/PE-LD04 ACETATE CLOTH ADHESIVE TAPE L95xW9MM SLIP SHEET 1400X1250MM FITTING PALLET 46.125"X38.75" (3140 10638732) WRAP FILM ACCESSORIES OF MCM239/12 REMOTE CONTROL "PHILIPS" (MCM239) SPEAKER BOX 4OHM 5W FOR MCM239/12 W/POS. Unit PC PC PC PC PC PC PC PC PC SET PC PC SET PC PC PC PC PC PC PC PC PC PC PC SET PC PC PC PC PC PC SET PC PC PC PC PC PC PC PC PC PC PC PC PC PC PC PC PC PC PC PC PC PC PC PC PC M SET PC PAA Qty 1.000 1.000 1.000 1.000 3.000 1.000 1.000 1.000 1.000 1.000 1.000 1.000 1.000 1.000 1.000 1.000 2.000 2.000 1.000 2.000 2.000 1.000 1.000 4.000 1.000 11.000 6-CABINETREAR,3-BRACKETCDM,2SPEAKERJACK 1-FORSWITCHPCBFRONTCABINET,811.000 FORLENSFRAMECOSMETIC,2FOROPENFIXFRONT 1.000 10.000 4.000 4.000 1.000 1.000 1.000 1.000 1.000 1.000 1.000 1.000 1.000 1.000 1.000 1.000 1.000 1.000 1.000 1.000 1.000 2.000 1.000 3.000 1.000 2.000 1.000 1.000 0.016 0.016 0.329 1.000 1.000 1.000 1-IFU,1-ACCESSORIES 1-QSG 1-AMANDFMANTENNA,1-STAND 1-STAND STICKONCDDOOR 1-FORRADIOMODULE 6-FOR LENS FRAME COSMETIC,4-FOR KEY PCBFRONT CABINET 4-FORFRONTCABINETCONTROLPANEL 1-FORDAMPERGEAR,2FORPOWERPCBREARCABINET,1FORREARCABINET Location
11-6 FACTORY BOM
Level ..2 ..2 ..2 ..2 ...3 ...3 ...3 ...3 Item 0030 0040 0045 0060 0010 0020 0030 0040 Component 5926-060300100 3009-001000100 4011-060600010 8951-061100100 5912-061100100 6802-061100200 6404-061100200 6023-230040100 Desc AM LOOP ANT 18.1uH 8T FM ANT WIRE 75OHM L=1.0M BLACK W/STV8-1H SMPS ADAPTOR 15V 1.2A FOR EUROPE (IMPORT230~240V)VDE STAND PORTION OF MCM238/12 AND BASE STEEL FOR STAND BASE. RUBBER FOOT FOR STAND BASE SCREW, M B B3X4B(TOYO:A023004002) Unit PC PC PC SET PC PC PC PC Qty 1.000 1.000 1.000 1.000 1.000 1.000 2.000 4.000 4-STEELSTANDBASE Location