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DVD Mini System
FWD831
all versions
TABLE OF CONTENTS
Measurement Setup ..................................................................... 1-2 Service Aids & Leadfree & Safety Information ............................. 1-3 CD Playability Check ......................................................... 1-4 to 1-6 Technical Specification .................................................................. 2-1 Connections and Controls ..................................................... 3-1...3-2 Firmware Upgrading and Reprogram Region Code ..................... 3-3 Software version and upgrading ................................................... 4-1 Block Diagram ............................................................................... 5-1 Wiring diagram ............................................................................. 6-1 Display Board circuit diagram ................................................................. 7-1...7-2 layout diagram ................................................................. 7-3...7-4 Main Board circuit diagram. ................................................................. 8-1...8-2 layout diagram .................................................................. 8-3...8-4 DVD MPEG Board circuit diagram. ......................................................................... 9-1 layout diagram .......................................................................... 9-2 DC Power Board circuit diagram. ....................................................................... 10-1 layout diagram ........................................................................ 10-1 Exploded View Diagram ...............................................................11-1 Mechanical partslist ......................................................................11-2 Electrical Partslist .............................................................. 12-1...12-5 Revision List ................................................................................ 13-1
© Copyright
2007 Philips Consumer Electronics B.V. Eindhoven, The Netherlands
All rights reserved. No part of this publication may be reproduced, stored in a retrieval system or transmitted, in any form or by any means, electronic, mechanical, photocopying, or otherwise without the prior permission of Philips. Published by SL 0727 Service Audio Subject to modification
CLASS 1 LASER PRODUCT
© 3141 785 31491
Version 1.1
1-2
MEASUREMENT SETUP
Tuner FM
DUT RF Generator
e.g. PM5326
Bandpass 250Hz-15kHz
e.g. 7122 707 48001
LF Voltmeter
e.g. PM2534
Ri=50
S/N and distortion meter
e.g. Sound Technology ST1700B
Use a bandpass filter to eliminate hum (50Hz, 100Hz) and disturbance from the pilottone (19kHz, 38kHz).
Tuner AM (MW,LW )
DUT Bandpass 250Hz-15kHz
e.g. 7122 707 48001
LF Voltmeter
e.g. PM2534
RF Generator
e.g. PM5326
S/N and distortion meter
e.g. Sound Technology ST1700B
Ri=50
Frame aerial
e.g. 7122 707 89001
To avoid atmospheric interference all AM-measurements have to be carried out in a Faraday´s cage. Use a bandpass filter (or at least a high pass filter with 250Hz) to eliminate hum (50Hz, 100Hz).
CD
Use Audio Signal Disc SBC429 4822 397 30184 (replaces test disc 3)
DUT
L R
S/N and distortion meter
e.g. Sound Technology ST1700B
LEVEL METER
e.g. Sennheiser UPM550 with FF-filter
1-3
SERVICE AIDS
Service Tools: Universal Torx driver holder .................................4822 395 91019 Torx bit T10 150mm ...........................................4822 395 50456 Torx driver set T6-T20 .........................................4822 395 50145 Torx driver T10 extended .....................................4822 395 50423 Compact Disc: SBC426/426A Test disc 5 + 5A ...........................4822 397 30096 SBC442 Audio Burn-in test disc 1kHz .................4822 397 30155 SBC429 Audio Signals disc .................................4822 397 30184 Dolby Pro-logic Test Disc ....................................4822 395 10216
GB
WARNING
ESD
All ICs and many other semi-conductors are susceptible to electrostatic discharges (ESD). Careless handling during repair can reduce life drastically. When repairing, make sure that you are connected with the same potential as the mass of the set via a wrist wrap with resistance. Keep components and tools also at this potential.
GB
Safety regulations require that the set be restored to its original condition and that parts which are identical with those specified, be used Safety components are marked by the symbol
!
CLASS 1 LASER PRODUCT
.
Lead free
1-4
INSTRUCTIONS ON CD PLAYABILITY
Customer complaint
"CD related problem"
Set remains closed!
check playability
1
playability ok ?
Y
N
"fast" lens cleaning check playability
3
For flap loaders (= access to CD drive possible) cleaning method 4 is recommended
Standard repair procedure
playability ok ?
Y N clean the lens
4
check playability Play a CD for at least 10 minutes check playability
playability ok ?
N
Y
playability ok ?
Y
N check "EYE-Pattern"
5
return set
add Info for customer "SET OK" 2
EYE-Pattern ok ?
Y
N
replace CD Drive
return set
check Laser current
6
return set
1 - 7 For description - see following pages
Laser current ok ?
Y
N
replace CD Drive
check CD Drive offsets
7
return set
Y
CD Drive offsets ok ?
N
replace Signal Processor
replace CD Drive
return set
return set
1-5
INSTRUCTIONS ON CD PLAYABILITY
1
PLAYABILITY CHECK LIQUID LENS CLEANING
4
Before touching the lens it is advised to clean the surface of the lens by blowing clean air over it. This to avoid that little particles make scratches on the lens. Because the material of the lens is synthetic and coated with a special anti-reflectivity layer, cleaning must be done with a non-aggressive cleaning fluid. It is advised to use "Cleaning Solvent B4-No2", available with codenumber 4822 389 10026. The actuator is a very precise mechanical component and may not be damaged in order to guarantee its full function. Clean the lens gently (don't press too hard) with a soft and clean cotton bud moistened with the special lens cleaner. The direction of cleaning must be in the way as indicated in the picture below.
For sets which are compatible with CD-RW discs use CD-RW Printed Audio Disc ....................7104 099 96611 TR 3 (Fingerprint) TR 8 (600µ Black dot) maximum at 01:00 · playback of these two tracks without audible disturbance playing time for: Fingerprint 10seconds Black dot from 00:50 to 01:10 · jump forward/backward (search) within a reasonable time
For all other sets use CD-DA SBC 444A..................................4822 397 30245 TR 14 (600µ Black dot) maximum at 01:15 TR 19 (Fingerprint) TR 10 (1000µ wedge)
· playback of all these tracks without audible disturbance playing time for: 1000µ wedge 10seconds Fingerprint 10seconds Black dot from 01:05 to 01:25 · jump forward/backward (search) within a reasonable time
2
CUSTOMER INFORMATION
It is proposed to add an addendum sheet to the set which informs the customer that the set has been checked carefully - but no fault was found. The problem was obviously caused by a scratched, dirty or copy-protected CD. In case problems remain, the customer is requested to contact the workshop directly. The lens cleaning (method 3) should be mentioned in the addendum sheet. The final wording in national language as well as the printing is under responsibility of the Regional Service Organizations.
3
FAST LENS CLEANING (dry brush)
Use lens cleaning CD SBC AC300 ...........................................9082 100 00043 Insert the lens cleaning CD, press PLAY and follow the voice guide´s instructions on the CD.
1-6
INSTRUCTIONS ON CD PLAYABILITY
5
EYE-PATTERN SIGNAL JITTER MEASUREMENT
Measure the signal on the input of the Signal processor using an analog oscilloscope. Please find the exact measuring point in your Service Manual.
11 D4
EYE-PATTERN
6
CD DRIVE LASER CURRENT MEASUREMENT
The laser current can be measured as a voltage drop on a resistor. The resistor is marked in every Service Manual. The value depends on the type of CD drive. typical value most probably defect VAMxxxx : 150-230mV 350mV MCDxx : 170-230mV 300mV DA1x : 210-250mV 350mV DA2x : 175-200mV 250mV Use SBC444A (CD-DA) for measurement.
D3 10 D3 D2 9 D2
800mVpp
D1 8 D1 3893 2818 470R 47n
TB = 0.5µs/div
VrefCD10
7 VRIN 3895 27K 6 IREF
VREF GE
HF-Amplifier
+5V_HF 100R 680R 3920 3905 +3.3V
3896 2887 2817 4u7 100R
47n
5 VDDA1 4 VSSA1
Laser power control
U >250mV ->Laser damaged ! 3820 +5V_HF 2876 470n 4R7 +5V
2814
3n3
3897
33K
3 ISLICE 2 HFIN 1 HFREF LDON 64 3909
2885
220u
3902
1K5
2813 4n7 3903 3K3 2884 3904 3K3 470n
3898 220R HFIN
2816 2815
(A-D)
3901 1,8V 560R 2882 82p
470n 1,2V
2841 100n 3822 10K
3817
3818
3819
47R
47R
47R
470R 3906 2,6V 3899 2K7 7878 BC847B
2877
2881 820R 2K2 560p 3907 3908
0,65V 7877 BC847B
CD_DA: 0V / CD_RW: 3V 3923 +3.3V 10K Sanyo DA12T3 Drive detection
47u 2878
100n
LDON to 3826,3827
22n
7876 BC847B
2,4V 2883
100p
4,6V 7811-A 8 LM358D 3823 1 3V 1K 4 3 2880 2 2879 0,17V 33p 0,17V 1n
3821 3,3V 7879 BC807-40
3,9V
2869
47n
See below examples of the signal. Amplitude should read at least 700mVpp using SBC444A.
LASER DIODE
2V
CD DRIVE OFFSET MEASUREMENT
The photodiodes of the CD-drive may have an offset. These offsets have to be compensated by the signal processor. High offsets can lead to poor playability of some CDs (skipping tracks). To measure the offset values, start the Service Test Program - section "Focus Test" without a CD. The offsets can be measured with a DC Millivoltmeter directly on the connector (see drawing below). Pin numbering varies from drive to drive.
good
The values from diode A-D should read 0±10mV. Diodes E and F are less critical.
CD Drive Sanyo DA12T3
1800 VREF VCC E
E B C D F A
16 VrefCD10 15 14 13 12 11 10 9 8
E D A B C F
1R
7
+5V_HF E D A B C F
D A B C F GND
bad If the oscilloscope shows a signal like the `bad' one, and/or the amplitude decreases within 1 minute - the CD drive has to be replaced.
If one of the offsets is higher than ±10mV the CD drive has to be replaced. Otherwise replace the Signal Processor.
2-1
SPECIFICATIONS
AMPLIFIER Output power ....................................... 2 x 75 W RMS Signal-to-noise ratio ....................................... 60 dBA Frequency response63 20000 Hz, +0.5 / -1 dB Input sensitivity AUX ....................... 1.0 V (max. 2 V) Impedance loudspeakers ......................................... 6 Impedance headphones .................... 32 -1000 DVD PLAYER Laser Type ................................................ Semiconductor Disc Diameter .............................................. 12cm / 8cm Video Decoding ........................... MPEG-2 / MPEG-1 Video DAC ................................................................ 10 Bits Signal System ............................................... PAL / NTSC Video Format ..................................................... 4:3 / 16:9 Video S/N ........................................... 56 dB (minimum) Composite Video Output ................ 1.0 Vp-p, 75 S-Video Output ............................. Y - 1.0 Vp-p, 75 ........................................................... C - 0.286 Vp-p, 75 Audio DAC .......................................... 24 Bits / 96 kHz Frequency Response .... 4 Hz - 20 kHz (44.1kHz) ...................................................... 4 Hz - 22 kHz (48kHz) ...................................................... 4 Hz - 44 kHz (96kHz) Digital Output ......................................................................... ....... SPDIF (Sony Philips digital interface) Coaxial Number of programmable tracks ......................... 16 Signal-to-noise ratio ....................................... 65 dBA Channel separation .......................... 40 dB (1 kHz) Total harmonic distortion ............... < 0.1% (1 kHz)
TUNER FM wave range ................................... 87.5 108 MHz MW wave range (9 kHz) ............. 531 1602 kHz MW wave range (10 kHz) ........... 530 1700 kHz Tuning grid ............................................................ 9/10 kHz Sensitivity at 75 mono, 26 dB signal-to-noise ratio ............ 2.8 µV stereo, 46 dB signal-to-noise ratio ........ 61.4 µV Selectivity ................................................................. 28 dB Total harmonic distortion ..................................... 5% Frequency response ............ 63 5500 Hz (-6 dB) Signal-to-noise-ratio ...................................... 50 dBA SPEAKERS 2-way bass reflex system Woofer ................................................................ 2 x 13 cm Tweeter ................................................................... 1 x 5 cm Dimensions (w x h x d) .................................................... ...................................................... 165 x 410 x 285 (mm) GENERAL INFORMATION AC Power .......................... 110 127 / 220 240 V; ....................................................... 50/60 Hz Switchable Dimensions (w x h x d) ..................................................... ...................................................... 177 x 292 x 341 (mm) Weight(with/without speakers) .......... 17.7 /5.9 kg Standby power consumption ............................ 7W
1 4
DISC AUX MUTE TUNER MODE TIMER SYSTEM MENU DISC MENU OSD REPEAT A-B SLEEP DISPLAY
9
8
CONNECTION AND CONTROLS
( ) 5
^ * & 6
1 @ 2 3
%
AUDIO SUBTITLE
7
OK
7 8
3-1
! 6 7 6 8 4 0
1
$ @
+
VOL
5
0
#
2 4 7 5 8
GOTO
3 6 9
PROG
ZOOM KEY
2
ECHO
! ¡ TM
SOUND IS
£
0
ANGLE DBB
# %
$
3
$
8 34
(
1
4
y
2 ) ¡ TM £ ! 9 @ 2; #
3
%
3 9 0 íë
1y
4
2
CONNECTION AND CONTROLS
3
5
íë
4
6
22
22
5
6
3-2
7 $ %
ÉÅ
7 22 22
8
9
Notes for remote control: First, select the source you wish to control by pressing one of the source select keys on the remote control (DISC or TUNER, for example). Then select the desired function ( 2; í ë for example).
9 ^ & *
ç
0
!
@
#n
* = Press and hold the button for more than three seconds. * = Press and hold the button for more than three seconds.
3-3
1. Firmware Upgrading
1.1. Preparation to upgrade firmware
Download the latest software release package. Extract the files from ZIP archive and rename with "dvdrom.bin". Start the CD Burning Software and create a new CD project (data disc) with the following settings: · File System: Joliet · Format: MODE 1 · Recording Mode: SINGLE SESSION (TRACK-AT-ONCE), FINALIZE CD Note: Long file name is necessary for the preparation of the upgrade disc. · Place the extracted file into the root directory of the new CD project. · Burn the data onto the CDRs or CD-RWs. Notes: Burn ALL the extracted files (backend ". CUB" and Front End ". BIN") onto a blank CD-R or CD-RW disc for firmware upgrade · · ·
1.2.
Procedures to apply the System Software Upgrade and Loader Software Upgrade
· · · · · Open the tray and load the Upgrade CDROM with Software upgrade file. The tray will close and set will display: "SW UPGD"
Click on the button. The set will display: " UPGRADING SW" After finished, open door and take out the update disc.
The whole process may take up to 5 minutes. Note: Do not press any button or interrupt the mains supply during the upgrading process, otherwise the set may become defective.
2. Reprogram Region Code
· · · · Under NO DISC state, press num key "9735" in sequence to enter customer config UI. Select "REGION" option using direction key. Select different region code using direction key. Select "EXIT SETUP" using direction key, and press "OK"
4-1
4-1
SOFTWARE VERSION AND UPGRADING
To enter Service Test program, hold PLAY & STOP buttons depressed,and then plug in
LCD shows "Service"
DISPLAY TEST
VERSION CHECK
MACROVISION CHECK
FACTORY RESET
N
DISPLAY button pressed?
Y
N
PLAY button pressed?
Y
N
CLOCK SET button pressed?
Y
STOP button pressed?
N
Y
Display shows all segments and flags for checking open circuits.
Display shows software version.
D831 V0.02
Mpeg board super menu is also display on the TV screen.
Macrovision version number is display on the TV screen.
Display shows
D831_55_V004
EEPROM is cleared and default values are stored.
V0.02 is the software version,
The model number is FWD831. Software version is V0.04. Sale region is 55. SO3SO3-SLM-791
D831_55_V004 :
This test should be done at the end of the production process so that every set is customised before leaving factory.
servo code version:
5-1
5-1
SET BLOCK DIAGRAM
6-1
6-1
SET WIRING DIAGRAM
7-1
7-1
CIRCUIT DIAGRAM - DISPLAY BOARD PART 1
7-2
7-2
CIRCUIT DIAGRAM - DISPLAY BOARD PART 2
7-3
7-3
LAYOUT DIAGRAM - DISPLAY BOARD COMPONENT SIDE
7-4
7-4
LAYOUT DIAGRAM - DISPLAY BOARD COPPER SIDE
8-1
8-1
CIRCUIT DIAGRAM - MAIN BOARD PART 1
8-2
8-2
CIRCUIT DIAGRAM - MAIN BOARD PART 2
8-3
8-3
LAYOUT DIAGRAM - MAIN BOARD COMPONENT SIDE
8-4
8-4
LAYOUT DIAGRAM - MAIN BOARD COPPER SIDE
9-1
9-1
CIRCUIT DIAGRAM - DVD MPEG BOARD
9-2
9-2
LAYOUT DIAGRAM -DVD MPEG BOARD
10 - 1
10 - 1
CIRCUIT DIAGRAM - AC POWER BOARD
LAYOUT DIAGRAM - AC POWER BOARD
11-1
11-1
SET MECHANICAL EXPLODED VIEW
11-2A
ACCESSORIE
996500041694 ! 994000003386 994000002597 994000002598 994000002596 996510000306 994000003618 996510000308 996510000309 REMOTE CONTROL "PHILIPS" POWER CORD VDE 230V RCA CABLE VIDEO (YELLOW) RCA CABLE AUDIO (RED/WHITE) RCA CABLE COMP VIDEO (R/B/G) AM LOOP ANT 18.1uH 8T CONVERSION MAINS PLUG ADAPTOR FM ANT WIRE 75R L1.0M SINGLE SPEAKER BOX 6ohm 75W
MECHANICAL PARTS LIST
1 2 4 3 5 7 8 9 11 12 13 14 15 16 17 18 19 20 21 22 24 25 26 39 996500041666 996510000302 996500041668 996500041669 996500041670 996500041671 996510000303 996500041673 996510000304 996500041675 996500041676 996500041677 996500041678 996500041680 996500041681 996500041679 996500041682 996500041683 996500041684 996500041685 996500041687 996510000305 996500041689 994000002094 CABINET-REAR CABINET TOP PANEL-LEFT PANEL-RIGHT FOOT BOTTOM CDM LOADER WXD-8213 CD TRAY CABINET FRONT LENS DISPLAY BUTTON-STANDBY CHROME KNOB-VOLUME BUTTON-SET-PLAY-PAUSE CAP-OCLINK-CHROME CAP-BROWSE-CHROME CAP-SOURCE-CHROME BUTTON-SET-SOURCE LENS-LIGHT GUIDE-SOURCE-2 LENS-LIGHT GUIDE-SOURCE-3 LENS-LIGHT GUIDE-SOURCE-A BUTTON EJECT CHROME CD DOOR COVER FRONT MIC KNOB RUBBER-FOOT 4MM
Note:
Only these parts mentioned in the list are normal service parts.
11-2B
MECHANICAL & ACCESSORIES PARTS LIST FOR VERISON /12
1 2 3 4 5 6 7 8 9 11 12 13 14 15 16 17 18 19 20 21 22 24 25 26 39 CND004 CND007 CNM003 CNM005 CNM006 CNM007 CNM010 CNM011 FAN A B C D E F G H I Note: 996510000947 996510000302 996500041669 996500041668 996500041670 996510000946 996500041671 996510000303 996500041673 996510000948 996500041675 996500041676 996500041677 996500041678 996500041680 996500041681 996500041679 996500041682 996500041683 996500041684 996500041685 996500041687 996510000305 996500041689 994000002094 996500041742 996510000299 996500041741 996500041736 996500041736 996500041740 996500041737 996500041736 994000005607 996500041694 996510000300 996510000306 996510000308 996510000949 ! 994000002082 994000002597 994000002598 994000002596 CABINET-REAR FOR FWD831/12 CABINET TOP PANEL-RIGHT PANEL-LEFT FOOT BOTTOM TUNER MODULE AM/FM ENG07821QF CDM LOADER WXD-8213 CD TRAY CABINET FRONT LENS DISPLAY FOR FWD831/12 BUTTON-STANDBY CHROME KNOB-VOLUME BUTTON-SET-PLAY-PAUSE CAP-OCLINK-CHROME CAP-BROWSE-CHROME CAP-SOURCE-CHROME BUTTON-SET-SOURCE LENS-LIGHT GUIDE-SOURCE-2 LENS-LIGHT GUIDE-SOURCE-3 LENS-LIGHT GUIDE-SOURCE-A BUTTON EJECT CHROME CD DOOR COVER FRONT MIC KNOB RUBBER-FOOT 4MM FFC CABLE 24P P0.5MM FFC CABLE 8P P1.25MM L240MM FFC CABLE 23P P1.25MM FFC CABLE 4P WHITE FFC CABLE 4P WHITE FFC CABLE 13P P1.25MM FFC CABLE 6P P1.25MM WHITE FFC CABLE 4P WHITE FAN 12VDC 0.1A REMOTE CONTROL "PHILIPS" FFC CABLE 10P P1.25MM L130MM AM LOOP ANT 18.1uH 8T FM ANT WIRE 75R L1.0M SPEAKER BOX SYSTEM 6R 75W AC CORD VDE 2C L=1.5M RCA CABLE VIDEO (YELLOW) RCA CABLE AUDIO (RED/WHITE) RCA CABLE COMP VIDEO (R/B/G)
Only these parts mentioned in the list are normal service parts.
12 - 1
ELECTRICAL PARTSLIST - MAIN BOARD
- MISCELLANEOUS CNA605 JKA604 JKA605 JKA603 JKP601 TC801 9965 000 41704 9965 000 41705 9965 000 41706 9940 000 03315 9940 000 02095 9965 000 41709 HEADER 8PIN P=2.0MM STRAIGHT JACK RCA-107B-02 1PORT(BLACK) JACK RCA-107B-04 1PORT (ORANGE JACK RCA-405A-04 WHITE/RED SPK TERMINAL TC08-412-0 IFT 049K10668 TYPE 7CDA BLACK
- COILS LP601 LP602 LP603 LP604 9940 000 05659 9940 000 05659 9940 000 05659 9940 000 05659 FM COIL AC0377 18.5TX5.6X0.5MM FM COIL AC0377 18.5TX5.6X0.5MM FM COIL AC0377 18.5TX5.6X0.5MM FM COIL AC0377 18.5TX5.6X0.5MM
- IC & TRANSISTORS QA106 QA401 QA203 QA204 QA105 UA101 UA201 UA301 UA105 QP619 QP601 QP602 UP601 UP602 QC808 QC807 QC812 UC802 UC801 9965 000 41697 9965 000 41698 9965 000 41699 9965 000 41699 9965 000 41700 9965 000 41701 9965 000 41702 9965 000 41702 9965 000 41703 9940 000 05652 9965 000 38552 9965 000 38552 9940 000 05655 9940 000 05655 9940 000 05653 9940 000 05652 9940 000 05652 9965 000 41707 9965 000 41708 TRANSISTOR PBSS4140S CH-TRANS. 8050M SOT23 CH-TRANS. DTA114YKA SMT3 CH-TRANS. DTA114YKA SMT3 CH-TRANS. DTC114YKA NPN IC TDA7468D SOUND SO28 IC, AZ4558 OPERATIONALL IC, AZ4558 OPERATIONALL IC, BH4453F TRANSISTOR PBSS5140S MOSFET BUK7535-55A MOSFET BUK7535-55A IC TDA7295 AMPLIFIER 80V-80W IC TDA7295 AMPLIFIER 80V-80W TRANSISTOR PBSS4140T TRANSISTOR PBSS5140S TRANSISTOR PBSS5140S IC BA3126N IC TA8142AP
Note:
Only these parts mentioned in the list are normal service parts.
12-2
ELECTRICAL PARTS LIST - DISPLAY & MIC BOARD
ICM01 ICM02 ICM03 ICM04 IRM001 JKK701 JKK702 JKK703 LEDM1 LEDM2 LEDM4 LEDM5 LEDM7 LEDM8 QK701 QK703 SWM001 SWM003 SWM005 SWM006 SWM007 SWM008 SWM009 SWM010 SWM011 996510000296 994000002671 996500041717 996500041716 996510000294 994000003605 994000003605 994000003605 994000002115 996500041733 996510000293 996510000293 996510000293 996500041733 996500041729 996500041728 994000004259 994000004259 994000004259 994000004259 994000004259 994000004259 994000004259 994000004259 994000004259 IC, VFD DRIVER PT6315 LQFP44 IC, BR24L02F-WE2 IC MICROCONTROLLER UPD780078 IC, CMOS RESET BD4844G SSOP5 IR SENSOR MIM-5383S3F 5V 38KHz MICRO PHONE JACK MICRO PHONE JACK MICRO PHONE JACK LED 3MM 3R4HD-7(RED) CH-LED 67-21SUBC BLUE LED KA-3528SURCK-09 RED LED KA-3528SURCK-09 RED LED KA-3528SURCK-09 RED CH-LED 67-21SUBC BLUE TRANSISTOR, 2SD2144 NPN TRANS 2SC2412 NPN SMT3 SWITCH TACT TSA-06430-150 SWITCH TACT TSA-06430-150 SWITCH TACT TSA-06430-150 SWITCH TACT TSA-06430-150 SWITCH TACT TSA-06430-150 SWITCH TACT TSA-06430-150 SWITCH TACT TSA-06430-150 SWITCH TACT TSA-06430-150 SWITCH TACT TSA-06430-150 SWITCH TACT TSA-06430-150 SWITCH TACT TSA-06430-150 IC, AZ4558 OPERATIONALL KARAOKE ECHO IC BU9253FS IC,HEF4052BT(SOP16) DUAL4-CH VFD, VFD25-1228NA RESISTOR 50K +/-20% F-09KH ROTARY ENCODER XTAL 32.768KHZ +/-20PPM 12PF CRYSTAL 8.38MHZ /-20PPM
SWM014 994000004259 SWM015 994000004259 UK701 996500041702 UK702 UK703 VFDM001 VRK701 VRM001 YM001 YM002 996500041732 996500041731 996500041718 996510000298 996510000297 994000005671 994000003343
Note:
Only these parts mentioned in the list are normal service parts.
12 - 3
ELECTRICAL PARTSLIST - MAIN BOARD(DC POWER PORTION)
- MISCELLANEOUS RS101 ! 9940 000 05648 FUSE RES 22R 1/4W +/-5%
- DIODES DS601 DS003 DS006 DS004 DS002 DS103 DS301 9940 000 05313 9940 000 03599 9940 000 03599 9940 000 04222 9965 000 41720 9965 000 41721 9965 000 41722 RECTIFIER BRIDGE DIODE RS808 DIODE RLS4148 LL-34 DIODE RLS4148 LL-34 ZENER DIODE 9.1V SWITCHING DIODE SDS2838F ZENER DIODE BZX79-C10 SCHOTTKY SS14 SMA/DO-214AC
- IC & TRANSISTORS QS005 QS008 QS103 QS006 QS007 QS104 QS302 QS101 QS303 QS201 QS105 QS106 QS002 QS102 QS301 QS001 QS003 QS202 QS203 US301 9965 000 41699 9965 000 41699 9965 000 41699 9965 000 41700 9965 000 41700 9965 000 41700 9965 000 41700 9965 000 41723 9940 000 02642 9965 000 41724 9965 000 41725 9965 000 41726 9965 000 41727 9965 000 41727 9965 000 41727 9965 000 41728 9965 000 41728 9965 000 41728 9965 000 41728 9965 000 41730 CH-TRANS. DTA114YKA SMT3 CH-TRANS. DTA114YKA SMT3 CH-TRANS. DTA114YKA SMT3 CH-TRANS. DTC114YKA NPN CH-TRANS. DTC114YKA NPN CH-TRANS. DTC114YKA NPN CH-TRANS. DTC114YKA NPN TRANS. 2SD2166-R NPN TO-126FP TRANSISTOR, 3CA8550 TRANS.2SB1260RPNP TO-92 TRANS. 2SB1370PNP TO-220FP TRANS. 2SC5343 NPN TO-92 TRANS. 2SA1037AK PNP SMT3 TRANS. 2SA1037AK PNP SMT3 TRANS. 2SA1037AK PNP SMT3 TRANS.2SC2412 NPN SMT3 TRANS.2SC2412 NPN SMT3 TRANS.2SC2412 NPN SMT3 TRANS.2SC2412 NPN SMT3 IC TD1501 TO220B-5L 5V 3A 150K
Note:
Only these parts mentioned in the list are normal service parts.
12-4
ELECTRICAL PARTS LIST - SERVO AND MPEG BOARD
DD002 DD003 GD001 GD001 GD002 GD002 GD003 GD003 GD004 GD004 LD011 LD012 QD001 QD002 QD003 QD004 QD005 QD007 QD008 QD009 QD011 QD014 QD015 QD016 QD021 QD022 QD026 QD027 QD028 RND002 RND003 RND004 RND005 UD002 UD003 UD004 UD005 UD007 UD012 UD013 UD013 UD014 994000003599 994000003599 994000004265 996510000291 994000004265 996510000291 994000004265 996510000291 994000004265 996510000291 994000001597 994000001597 996510000283 996510000283 996510000284 996510000284 996510000283 996510000285 996510000285 996510000272 996510000283 996510000281 996510000281 996510000281 996510000272 996510000272 996510000282 996510000282 996510000282 996510000280 996510000280 996510000280 996510000280 996500041905 996500041905 996510000290 994000002671 996510000288 996500041702 996510000286 996510000287 996510000289 DIODE RLS4148 LL-34 DIODE RLS4148 LL-34 PULSE GUARD PULSE GUARDESDA-TR1 PULSE GUARD PULSE GUARDESDA-TR1 PULSE GUARD PULSE GUARDESDA-TR1 PULSE GUARD PULSE GUARDESDA-TR1 CHOCK COIL 10UH CHOCK COIL 10UH TRANSISTOR PNP 3CG9015C TRANSISTOR PNP 3CG9015C MOSFET 2SK3018 UMT3 MOSFET 2SK3018 UMT3 TRANSISTOR PNP 3CG9015C TRANSISTOR 2SB1132R TRANSISTOR 2SB1132R TRANSISTOR, SMBT3904 TRANSISTOR PNP 3CG9015C TRANS. NPN 3DG9014M-C TRANS. NPN 3DG9014M-C TRANS. NPN 3DG9014M-C TRANSISTOR, SMBT3904 TRANSISTOR, SMBT3904 TRANSISTOR SMBT3906 TRANSISTOR SMBT3906 TRANSISTOR SMBT3906 ARRAY-RES 33Rx4 1/16W 5% ARRAY-RES 33Rx4 1/16W 5% ARRAY-RES 33Rx4 1/16W 5% ARRAY-RES 33Rx4 1/16W 5% IC AZ1117D-ADJTRE1 1A IC AZ1117D-ADJTRE1 1A IC AM5669M28-E1 MOTOR DRIVER IC, BR24L02F-WE2 IC MPEG DECODER SPHE8281D-U IC, AZ4558 OPERATIONALL IC W9864G6EH-7 TSOP54L SDRAM IC W9864G6EH-6 TSOP54L SDRAM IC 8M FLASH MX29LV800BTTC-70G
Note:
Only these parts mentioned in the list are normal service parts.
12-5
ELECTRICAL PARTS LIST - AC POWER BOARD FRT507 FRT508 FRT510 FRT511 FST501 FST502 FST503 FST504 JKT501 QT501
! 994000004221 ! 994000004221 ! 994000004221 ! 994000004221 ! 994000005593 ! 994000005594 ! 994000005594 ! 994000001617 ! 994000003327
FUSE RES 2.2R 1/4W +/-5% FUSE RES 2.2R 1/4W +/-5% FUSE RES 2.2R 1/4W +/-5% FUSE RES 2.2R 1/4W +/-5% FUSE T3.15AL 250V 5X20MM FUSE T6.3AL 250V 5X20MM FUSE T6.3AL 250V 5X20MM FUSE UTE002 2A 250V AC POWER SOCKET 2PIN TRANSISTOR PBSS5140S VOLTAGE SELECT 110/220V POWER TRASFO AC127-230V
994000005652
SWT501 ! 994000001674 TT501 ! 996500041743
ELECTRICAL PARTS LIST - MISCELLANEOUS JKV101 JKV102 996500041734 996500041735 994000005607 996500041693 996500041736 996500041737 996500041740 996500041741 996500041742 996500041744 996500041745 996510000299 996510000300 VIDEO JACK RCA-314/PB VIDEO JACK DASW-13 FAN 12VDC 0.1A DVD MECHANISM KHM-313AAA FFC CABLE 4P WHITE FFC CABLE 6P P1.25MM WHITE FFC CABLE 13P P1.25MM FFC CABLE 23P P1.25MM FFC CABLE 24P P0.5MM TUNER MODULE ENG06806QRF SERVO AND MPEG PCB ASSY FFC CABLE 8P P1.25MM L240MM FFC CABLE 10P P1.25MM L130MM
Note:
Only these parts mentioned in the list are normal service parts.
12-6
ELECTRICAL PARTS LIST FOR VERISON /12 MAIN BOARD
CP601 CP602 CS103 DA101 DA102 DA103 DL102 DL103 DP601 DP616 DP617 DP618 DP619 DP620 DP621 DS002 DS003 DS006 DS010 DS011 DS101 DS301 DS601 JKA603 JKA604 JKA605 JKP601 LP601 LP602 LP603 LP604 LS301 QA001 QA104 QA105 QA106 QA203 QA204 QA401 QL1 QP601 QP602 QP619 QS001 QS002 996510000274 996510000274 996510000275 994000003599 994000003599 994000003599 994000003599 994000003599 994000003599 994000003599 994000003599 994000003599 994000003599 994000003599 994000003599 996500041720 994000003599 994000003599 994000003599 994000003599 996510000277 996500041722 994000005313 996510000273 996500041705 996500041706 994000002095 994000005659 994000005659 994000005659 994000005659 996510000276 996500041697 994000005652 996500041700 996500041697 996500041699 996500041699 996510000272 994000002707 996500038552 996500038552 994000005652 996500041728 996500041727 CAP ELECT 4700UF63V+/-20% QS003 CAP ELECT 4700UF63V+/-20% QS005 CAP ELECT 4700UF35V+/-20%16X3QS006 DIODE RLS4148 LL-34 QS008 DIODE RLS4148 LL-34 QS101 DIODE RLS4148 LL-34 DIODE RLS4148 LL-34 DIODE RLS4148 LL-34 DIODE RLS4148 LL-34 DIODE RLS4148 LL-34 DIODE RLS4148 LL-34 DIODE RLS4148 LL-34 DIODE RLS4148 LL-34 DIODE RLS4148 LL-34 DIODE RLS4148 LL-34 SWITCHING DIODE SDS2838F DIODE RLS4148 LL-34 DIODE RLS4148 LL-34 DIODE RLS4148 LL-34 DIODE RLS4148 LL-34 QS102 QS103 QS104 QS105 QS106 QS201 QS202 QS203 QS301 QS303 RS101 UA101 UA105 UA201 UA301 996500041728 996510000939 996500041700 996500041699 996500041723 996500041727 996500041699 996500041700 996500041725 996500041726 996500041724 996500041728 996500041728 996500041727 996510000278 996500041901 996500041701 996500041703 996500041702 996500041702 994000005655 994000005655 996500041730 TRANS.2SC2412 NPN SMT3 TRANSISTOR BC807-25 PNP CH-TRANS. DTC114YKA NPN CH-TRANS. DTA114YKA SMT3 TRANS. 2SD2166-R NPN TO-126FP TRANS. 2SA1037AK PNP SMT3 CH-TRANS. DTA114YKA SMT3 CH-TRANS. DTC114YKA NPN TRANS. 2SB1370PNP TO-220FP TRANS. 2SC5343 NPN TO-92 TRANS.2SB1260RPNP TO-92 TRANS.2SC2412 NPN SMT3 TRANS.2SC2412 NPN SMT3 TRANS. 2SA1037AK PNP SMT3 TRANSISTOR PNP BD034 FUSE RES 10R 1/4W /-5% IC TDA7468D SOUND SO28 IC, BH4453F IC, AZ4558 OPERATIONALL IC, AZ4558 OPERATIONALL IC TDA7295 AMPLIFIER 80V-80W IC TDA7295 AMPLIFIER 80V-80W IC TD1501 TO220B-5L 5V 3A 150K
RECTIFIER BRIDGE RS402 UP601 SCHOTTKY SS14 SMA/DO-214AC UP602 RECTIFIER BRIDGE DIODE RS808 US301 RCA JACK RCA-405A(2)-04 4P JACK RCA-107B-02 1PORT(BLACK)
JACK RCA-107B-04 1PORT (ORANGE SPK TERMINAL TC08-412-0 FM COIL AC0377 18.5TX5.6X0.5MM FM COIL AC0377 18.5TX5.6X0.5MMNote: Only these parts mentioned in the list are FM COIL AC0377 18.5TX5.6X0.5MM normal service parts. FM COIL AC0377 18.5TX5.6X0.5MM POWER IND. 1014P-330K 33UH TRANSISTOR PBSS4140S TRANSISTOR PBSS5140S CH-TRANS. DTC114YKA NPN TRANSISTOR PBSS4140S CH-TRANS. DTA114YKA SMT3 CH-TRANS. DTA114YKA SMT3 TRANSISTOR, SMBT3904 SOT23 TRANSISTOR, 3DA8050 MOSFET BUK7535-55A MOSFET BUK7535-55A TRANSISTOR PBSS5140S TRANS.2SC2412 NPN SMT3 TRANS. 2SA1037AK PNP SMT3
12-7
ELECTRICAL PARTS LIST FOR VERISON /12 AC POWER_VIDEO OUTPUT_AC BOARD
FRT507 FRT508 FRT510 FRT511 FST501 FST502 FST503 FST504 JKT501 JKV101 ! ! ! ! ! ! ! ! ! 994000004221 994000004221 994000004221 994000004221 994000005593 994000005594 994000005594 994000001617 994000003327 996500041734 FUSE RES 2.2R 1/4W +/-5% FUSE RES 2.2R 1/4W +/-5% FUSE RES 2.2R 1/4W +/-5% FUSE RES 2.2R 1/4W +/-5% FUSE T3.15AL 250V 5X20MM FUSE T6.3AL 250V 5X20MM FUSE T6.3AL 250V 5X20MM FUSE 2A 250V 5X20MM (T-L) AC POWER SOCKET 2PIN VIDEO JACK RCA-314/PB VIDEO JACK DASW-13 LINE FILTER LFT20A-103 330UH TRANSISTOR PBSS5140S RELAY ME-7-009 HL 9V 10A POWER TRASFO EI-76x50 230V TRANSFORMER EI28 230V
SERVO AND MPEG BOARD
RND004 RND005 UD002 UD003 UD004 UD005 UD007 UD012 UD013 UD014 XTD01 996510000280 996510000280 996500041905 996500041905 996510000290 994000002671 996510000288 996500041702 996510000286 996510000289 996510000943 ARRAY-RES 33Rx4 1/16W 5% 0603 ARRAY-RES 33Rx4 1/16W 5% 0603 IC AZ1117D-ADJTRE1 1A IC AZ1117D-ADJTRE1 1A IC AM5669M28-E1 MOTOR DRIVER IC, BR24L02F-WE2 IC MPEG DECODER SPHE8281D-U IC, AZ4558 OPERATIONALL IC W9864G6EH-7 TSOP54L SDRAM IC 8M FLASH MX29LV800BTTC-70G CRYSTAL27MHZ30PF+/-20PPM
JKV102 996500041735 LT501 996510000940 QT501 994000005652 RLT501 ! 996510000942 TT501 ! 996510000945 TT502 ! 996510000941
Note: Only these parts mentioned in the list are normal service parts.
SERVO AND MPEG BOARD
DD002 DD003 GD001 GD002 GD003 GD004 QD001 QD002 QD003 QD004 QD005 QD007 QD008 QD009 QD011 QD014 QD015 QD016 QD021 QD022 QD026 QD027 QD028 RND002 RND003 994000003599 994000003599 996510000291 996510000291 996510000291 996510000291 996510000283 996510000283 996510000284 996510000284 996510000283 996510000285 996510000285 996510000272 996510000283 996510000281 996510000281 996510000281 996510000272 996510000272 996510000282 996510000282 996510000282 996510000280 996510000280 DIODE RLS4148 LL-34 DIODE RLS4148 LL-34 PULSE GUARD 0603ESDA-TR1 PULSE GUARD 0603ESDA-TR1 PULSE GUARD 0603ESDA-TR1 PULSE GUARD 0603ESDA-TR1 TRANSISTOR PNP 3CG9015C TO-92 TRANSISTOR PNP 3CG9015C TO-92 MOSFET 2SK3018 UMT3 MOSFET 2SK3018 UMT3 TRANSISTOR PNP 3CG9015C TO-92 TRANSISTOR 2SB1132R TRANSISTOR 2SB1132R TRANSISTOR, SMBT3904 SOT23 TRANSISTOR PNP 3CG9015C TO-92 TRANS. NPN 3DG9014M-C SOT23 TRANS. NPN 3DG9014M-C SOT23 TRANS. NPN 3DG9014M-C SOT23 TRANSISTOR, SMBT3904 SOT23 TRANSISTOR, SMBT3904 SOT23 TRANSISTOR SMBT3906 SOT23 TRANSISTOR SMBT3906 SOT23 TRANSISTOR SMBT3906 SOT23 ARRAY-RES 33Rx4 1/16W 5% 0603 ARRAY-RES 33Rx4 1/16W 5% 0603
12-8
ELECTRICAL PARTS LIST FOR VERISON /12 DISPLAY & MIC BOARD
ICM01 ICM02 ICM03 ICM04 IRM001 JKK701 JKK702 JKK703 LEDM1 LEDM2 LEDM4 LEDM5 LEDM7 LEDM8 LK701 LK702 LK704 LK705 QK701 QK703 SWM001 SWM003 SWM005 SWM006 SWM007 SWM008 SWM009 SWM010 SWM011 SWM014 996510000296 994000002671 996500041717 996500041716 996500041711 994000003605 994000003605 994000003605 994000002115 996500041733 996510000293 996510000293 996510000293 996500041733 996510000944 996510000944 996510000944 996510000944 996500041729 996500041728 994000004259 994000004259 994000004259 994000004259 994000004259 994000004259 994000004259 994000004259 994000004259 994000004259 IC, VFD DRIVER PT6315 LQFP44 IC, BR24L02F-WE2 IC MICROCONTROLLER UPD780078 IC, CMOS RESET BD4844G SSOP5 IR RECEIVER TSOP4836ZC1 MICRO PHONE JACK MICRO PHONE JACK MICRO PHONE JACK LED 3MM 3R4HD-7(RED) CH-LED 67-21SUBC BLUE LED KA-3528SURCK-09 RED LED KA-3528SURCK-09 RED LED KA-3528SURCK-09 RED CH-LED 67-21SUBC BLUE RADIAL AXIALTYPE IND10UH 0.72R RADIAL AXIALTYPE IND10UH 0.72R RADIAL AXIALTYPE IND10UH 0.72R RADIAL AXIALTYPE IND10UH 0.72R TRANSISTOR, 2SD2144 NPN TO-92 TRANS.2SC2412 NPN SMT3 SWITCH TACT TSA-06430-150 SWITCH TACT TSA-06430-150 SWITCH TACT TSA-06430-150 SWITCH TACT TSA-06430-150 SWITCH TACT TSA-06430-150 SWITCH TACT TSA-06430-150 SWITCH TACT TSA-06430-150 SWITCH TACT TSA-06430-150 SWITCH TACT TSA-06430-150 SWITCH TACT TSA-06430-150 SWITCH TACT TSA-06430-150 IC, AZ4558 OPERATIONALL KARAOKE ECHO IC BU9253FS IC,HEF4052BT(SOP16) DUAL4-CH VFD, VFD25-1228NA RESISTOR 50K +/-20% F-09KH ROTARY ENCODER XTAL 32.768KHZ +/-20PPM 12PF CRYSTAL 8.38MHZ /-20PPM
SWM015 994000004259 UK701 996500041702 UK702 996500041732 UK703 996500041731 VFDM001 996500041718 VRK701 VRM001 YM001 YM002 996510000298 996510000297 994000005671 994000003343
Note:
Only these parts mentioned in the list are normal service parts.
13-1
REVISION LIST
1.0 Manual 3141 785 31320 Initial Service Manual released.
1.1 Manual 3141 785 31321 In this version, version /12 has been added. 1) P1-4 to P1-6 the instruction of CD playability check is added. 2) P12-2B Mechanical and Accessories Partslist added. 3) P12-6 to P12-8 Electrical Partslist for version /12 added.