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EVENT ELECTRONICS ASP6 & ASP8 SERIES
Service Manual
Event Electronics P.O. Box 4189 Santa Barbara, California 93140 USA
8
NOTES: UNLESS OTHERWISE SPECIFIED 1. 1 2. 3. 4.
7
6
5
4
3
ZONE ECO No. E05-0106 REV. A
2
REVISIONS DESCRIPTION RELEASE FOR PRODUCTION REVISED G. ESCOBAR DATE 11/01/2005
1
APPROVED DATE
APPLY THERMAL PASTE BETWEEN ANGLE & IC AMPS CONDUCTORS. ALL HARDWARE TO BE TORQUED A MIN. OF 7 TO 9 PSI. REFERENCE KSC SPECIFICATION QA-SOP-011 FOR ADDITIONAL ELECTRICAL REQUIREMENTS. COMPONENT LEADS MUST SHOW THROUGH SOLDER SIDE OF BOARD. COMPONENT LEADS MUST BE TRIMMED TO 1.6mm MAX. COMPONENT LEADS MUST SHOW GOOD SOLDER FLOW ON BOTH SIDES OF THE PCB. NO SOLDER VOIDS OR PIN HOLES. SOLDERED CONNECTIONS MUST BE SMOOTH AND SHINY WITH EVEN WETTING. (NOTE: COLD SOLDER JOINTS ARE CAUSE FOR REJECTION). BOTH SIDES OF BOARD SHALL BE CLEAN AND FREE OF ANY DEBRIS. PARTS TO BE PROPERLY PROTECTED DURING SHIPPING TO PREVENT DEFORMATION, SCRATCHES OR DEFECTS. PARTS TO BE BULKED PACKED. 4X 4X
1 11 14 8 15
1
7
12
13
D
5. 6. 7. 8. 9.
D
4
2
10. SHIPPING CARTON TO BE MARKED AS SPECIFIED PER KSC SPECIFICATION No 956-4000. 11. 11 ATTACH PRODUCT ID/DATE LABEL TO BACK OF AMPLIFIER AS SHOWN ON SHEET 2, DETAIL "A". LABEL TO HAVE BLACK TEXT ON WHITE BACKGROUND WITH PSA ONE SIDE ONLY. 12. 12 NEOPRENE FOAM MUST FIT AIR TIGHT, NO AIR LEAKS. 13 13. APPLY THREADLOCKER, LOCTITE #270 OR EQUIVALVENT TO SCREW THREADS. 14. ALL KNOBS MUST ROTATE FREELY WITHOUT BINDING OR OBSTRUCTION. 14 15 15. CONNECTOR AND POWER SWITCH TO BE SEALED FOR AIR LEAKS USING CP MOYEN#RS-3167B OR KSC APPROVED EQUIVALENT.
C
NUT & WASHER REF. 750-0024
C
8
2X
12
B
15 14 2X 320-0043 210-0451 160-0551 210-0445 750-0024
PART 0R ID No.
B
LABEL "MADE IN CHINA " LABEL ASP6, PRODUCT ID & DATE LED WIRE ASSY 26AWG w/3mmGreen LED TR SERIES SCREW, 4-40 X 3/8" PH PHILLIPS, STEEL BLACK ZINC FLAT WASHER #6 PLASTIC SCREW CAP, BLACK CLIP WASHER SCREW, PH 6-32 X 1/2" TORX DRIVE (T-15) STEEL BLACK ZINC NEOPRENE FOAM IEC PLUG CONNECTOR ASSEMBLY (3 PIN) POWER SWITCH, ROCKER ANGLE BRACKET, ALUMINUM LABEL_LEXAN ASP6/8 BACK PANEL_ASP SERIES PCB ASSEMBLY_ASP6 AMPLIFIER
NOMENCLATURE OR DESCRIPTION
1 1 1 2 4 4 4 11 1 1 1 1 1 1 1
QTY
8
15
6
13 12 11
15
5
10 9 8 7 6 5 4 3 2
A
4X
1
ITEM NO.
A
ASSEMBLY BOM LIST
10
4X
8
THIS PRINT DISCLOSES SUBJECT MATTER IN WHICH KSC INDUSTRIES INC. HAS PROPRIETARY RIGHTS. THE RECEIPT OR POSSESSION OF THIS PRINT DOES NOT CONFER, TRANSFER OR LICENSE THE USE OF THE DESIGN OR TECHNICAL INFORMATION SHOWN HEREIN, REPRODUCTION OF THIS PRINT OR ANY INFORMATION CONTAINED HEREIN OR MANUFACTURE OF ANY ARTICLE HEREFROM, FOR DISCLOSURE TO OTHERS, IS FORBIDDEN, EXCEPT BY SPECIFIC WRITTEN PERMISSION FROM KSC INDUSTRIES INC.
4X
9
3
THIRD PLANE PROJECTION
USED ON: UNLESS OTHERWISE SPECIFIED DIMENSIONS AND TOLERANCES ARE IN MM:
METRIC X.X± 0.5 X.XX± 0.20 X.XXX± 0.050 ANG. ± 0° 30'
DATE
TITLE:
DRAWN BY:
G. ESCOBAR
CHECKED BY
9/14/2005
DATE SIZE
AMPLIFIER ASP6 EVENT
DWG. NO:
J. HUANG
APP. BY:
11/14/2005
DATE
D
SCALE:
650-0047
CUST. NO:
REV
A
SHEET
REF. NO:
D. BELANGER
11/23/2005
NTS
----
2398
1 OF 2
8
7
6
5
4
3
2
1
8
7
6
5
4
25.0000 PRODUCT MODEL
3
2
1
CUSTOMER No.
DATE CODE MM/DD/YY
D
10.0000
D
15
CUSTOMER REV. 3X 14
A DETAIL A SCALE 2 : 1
11
13 9X
C
C
B
A K
B
BACK VIEW
LED ASSY
J2 HF 0UT
FRONT VIEW
0.205" / RED 0.110" / BLK TWEETER
J4 LF 0UT
A K
A
0.205" / RED
HF U1-7 LF U2-7 GRND
WOOFER
A
0.110" / BLK GRN/YEL
GROUND
THIS PRINT DISCLOSES SUBJECT MATTER IN WHICH KSC INDUSTRIES INC. HAS PROPRIETARY RIGHTS. THE RECEIPT OR POSSESSION OF THIS PRINT DOES NOT CONFER, TRANSFER OR LICENSE THE USE OF THE DESIGN OR TECHNICAL INFORMATION SHOWN HEREIN, REPRODUCTION OF THIS PRINT OR ANY INFORMATION CONTAINED HEREIN OR MANUFACTURE OF ANY ARTICLE HEREFROM, FOR DISCLOSURE TO OTHERS, IS FORBIDDEN, EXCEPT BY SPECIFIC WRITTEN PERMISSION FROM KSC INDUSTRIES INC.
AMPLIFIER
WIRING DIAGRAM
TITLE:
DWG. NO:
REV
SCALE:
SHEET
AMPLIFIER ASP6
650-0047
A
NTS
2 OF 2
8
7
6
5
4
3
2
1
8
NOTES: UNLESS OTHERWISE SPECIFIED 1. 1 2. 3.
7
6
5
4
3
ZONE ECO No. E05-0106 REV. A
2
REVISIONS DESCRIPTION RELEASE FOR PRODUCTION REVISED G. E. DATE 11/01/2005
1
APPROVED DATE
APPLY THERMAL PASTE BETWEEN ANGLE & IC AMPS CONDUCTORS. ALL HARDWARE TO BE TORQUED A MIN. OF 7 TO 9 PSI. REFERENCE KSC SPECIFICATION QA-SOP-011 FOR ADDITIONAL ELECTRICAL REQUIREMENTS. COMPONENT LEADS MUST SHOW THROUGH SOLDER SIDE OF BOARD. COMPONENT LEADS MUST BE TRIMMED TO 1.6mm MAX. COMPONENT LEADS MUST SHOW GOOD SOLDER FLOW ON BOTH SIDES OF THE PCB. NO SOLDER VOIDS OR PIN HOLES. SOLDERED CONNECTIONS MUST BE SMOOTH AND SHINY WITH EVEN WETTING. (NOTE: COLD SOLDER JOINTS ARE CAUSE FOR REJECTION). BOTH SIDES OF BOARD SHALL BE CLEAN AND FREE OF ANY DEBRIS. PARTS TO BE PROPERLY PROTECTED DURING SHIPPING TO PREVENT DEFORMATION, SCRATCHES OR DEFECTS. PARTS TO BE BULKED PACKED.
12 4X 4X 1 7 10 15 13 1 6 14
12
D
4. 5. 6. 7. 8. 9.
D
3
10. SHIPPING CARTON TO BE MARKED AS SPECIFIED PER KSC SPECIFICATION No 956-4000. 11. 11 ATTACH PRODUCT ID/DATE LABEL TO BACK OF AMPLIFIER AS SHOWN ON SHEET 2, DETAIL "A". LABEL TO HAVE BLACK TEXT ON WHITE BACKGROUND WITH PSA ONE SIDE ONLY. 12. NEOPRENE FOAM MUST FIT AIR TIGHT, NO AIR LEAKS. 12 13 APPLY THREADLOCKER, LOCTITE #270 OR EQUIVALVENT TO SCREW THREADS. 13. 14 14. ALL KNOBS MUST ROTATE FREELY WITHOUT BINDING OR OBSTRUCTION. 15. 15 CONNECTOR AND POWER SWITCH TO BE SEALED FOR AIR LEAKS USING CP MOYEN#RS-3167B OR KSC APPROVED EQUIVALENT.
C
NUT & WASHER REF. 750-0025 7
C
2X 11
B
B
2X
7
15 14 13 12
750-0025 320-0043 210-0451 160-0551 210-0445
PART 0R ID No.
LABEL ASP8, PRODUCT ID & DATE PCB ASSEMBLY_ASP8 AMPLIFIER LABEL "MADE IN CHINA " LED WIRE ASSY 26AWG w/3mmGreen LED TR SERIES SCREW, 4-40 X 3/8" PH PHILLIPS, STEEL BLACK ZINC FLAT WASHER #6 PLASTIC SCREW CAP, BLACK CLIP WASHER SCREW, PH 6-32 X 1/2" TORX DRIVE (T-15) STEEL BLACK ZINC NEOPRENE FOAM IEC PLUG CONNECTOR ASSEMBLY (3 PIN) POWER SWITCH, ROCKER ANGLE BRACKET, ALUMINUM LABEL_LEXAN ASP6/8 BACK PANEL_ASP SERIES
NOMENCLATURE OR DESCRIPTION
1 1 1 1 2 4 4 4 11 1 1 1 1 1 1
QTY
15
4
11 10 9 8 7 6 5 4 3 2 1
ITEM NO.
A
4X 9 4X 7 4X 8
A
ASSEMBLY BOM LIST
THIS PRINT DISCLOSES SUBJECT MATTER IN WHICH KSC INDUSTRIES INC. HAS PROPRIETARY RIGHTS. THE RECEIPT OR POSSESSION OF THIS PRINT DOES NOT CONFER, TRANSFER OR LICENSE THE USE OF THE DESIGN OR TECHNICAL INFORMATION SHOWN HEREIN, REPRODUCTION OF THIS PRINT OR ANY INFORMATION CONTAINED HEREIN OR MANUFACTURE OF ANY ARTICLE HEREFROM, FOR DISCLOSURE TO OTHERS, IS FORBIDDEN, EXCEPT BY SPECIFIC WRITTEN PERMISSION FROM KSC INDUSTRIES INC.
5
15
2
THIRD PLANE PROJECTION
USED ON: UNLESS OTHERWISE SPECIFIED DIMENSIONS AND TOLERANCES ARE IN MM:
METRIC X.X± 0.5 X.XX± 0.20 X.XXX± 0.050 ANG. ± 0° 30'
DATE
TITLE:
DRAWN BY:
G. ESCOBAR
CHECKED BY
9/14/2005
DATE SIZE
AMPLIFIER ASP8 EVENT
DWG. NO:
J. HUANG
APP. BY:
11/14/2005
DATE
D
SCALE:
650-0046
CUST. NO:
REV
A
SHEET
REF. NO:
D. BELANGER
11/23/2005
NTS
----
1831
1 OF 2
8
7
6
5
4
3
2
1
8
7
6
5
4
25.0000
3
2
1
PRODUCT MODEL
CUSTOMER No.
DATE CODE MM/DD/YY
D
10.0000
D
13
CUSTOMER REV.
A DETAIL A SCALE 2 : 1
11
3X 14
13 9X
C
C
B
A K
B
BACK VIEW
FRONT VIEW
J2 HF 0UT
0.205" / RED 0.110" / BLK TWEETER LED ASSY
J4 LF 0UT
A K
A
0.205" / RED
HF U1-7 LF U2-7 GRND
WOOFER
A
0.110" / BLK GRN/YEL
GROUND
THIS PRINT DISCLOSES SUBJECT MATTER IN WHICH KSC INDUSTRIES INC. HAS PROPRIETARY RIGHTS. THE RECEIPT OR POSSESSION OF THIS PRINT DOES NOT CONFER, TRANSFER OR LICENSE THE USE OF THE DESIGN OR TECHNICAL INFORMATION SHOWN HEREIN, REPRODUCTION OF THIS PRINT OR ANY INFORMATION CONTAINED HEREIN OR MANUFACTURE OF ANY ARTICLE HEREFROM, FOR DISCLOSURE TO OTHERS, IS FORBIDDEN, EXCEPT BY SPECIFIC WRITTEN PERMISSION FROM KSC INDUSTRIES INC.
AMPLIFIER
WIRING DIAGRAM
TITLE:
DWG. NO:
REV
SCALE:
SHEET
AMPLIFIER ASP8
650-0046
A
NTS
2 OF 2
8
7
6
5
4
3
2
1
TITLE: ASP8 BOM PART NO.: 750-0025 PREPARED BY: JASMINE H CHECKED BY: APPROVED BY:
USED ON:
REV.: B 650-0062 DATE: 2/8/2006 DATE: DATE:
EVENT ASP8 AMP 26-OCT-05
ITEM # 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49 50 51 52 53 54 55 56 57 58 59 60 61 62 63 64 65 66 67 68 69 70 71 72 73 74 75 76 77 78 79 80
TYPE
DIODE DIODE DIODE IC IC IC IC MOV CAP CAP CAP CAP CAP CAP CAP CAP CAP CAP CAP CAP CAP CAP RES RES RES RES RES RES RES RES RES RES RES RES RES RES RES RES RES RES RES RES RES RES RES RES RES RES RES RES RES RES RES POT POT SWITCH SWITCH CONN CONN CONN CONN CONN CONN FUSE FUSE PCB LABOR PCB Cable Cable Cable Hardware Hardware Hardware Hardware Enclosure Enclosure Misc Misc Knob Knob
DESCRIPTION
Bridge rectifier, 6A 400PIV Zener diode, 15V Diode, 1A 400PIV, SMD SMA IC, power amp, National Semi IC, dual op amp, SMD SOIC8 IC, dual op amp, SMD SOIC8 IC, dual op amp, SMD SOIC8 275VAC MOV 5.6 pF 5% 50 V Capacitor, ceramic, C0G, SMD 0805 33 pF 5% 50 V Capacitor, ceramic, C0G, SMD 0805 47 pF 5% 50 V Capacitor, ceramic, C0G, SMD 0805 470 pF 5% 50 V Capacitor, ceramic, C0G, SMD 0805 0.1 uF 50 V Capacitor, ceramic, X7R, SMD 0805 0.0047 uF 5% 63V capacitor, film, radial 0.01 uF 5% 63V capacitor, film, radial 0.022 uF 5% 63V capacitor, film, radial 0.22 uF 5% 63V capacitor, film, radial 0.68 uF 5% 63V capacitor, film, radial 1 uF 5% 63V capacitor, film, radial 0.01 uF 250VAC UL capacitor, film, radial 100 uF 50 V Capacitor, radial electrolytic, 85C, 8mmDia x 11mmH 10000 uF 50 V Capacitor, radial electrolytic, 105C, 30mmDia x 40mmH 0R22 5% 2W axial resistor 1.40K 1% Resistor, 1/10W, SMD 0805 2.00K 1% Resistor, 1/10W, SMD 0805 2.26K 1% Resistor, 1/10W, SMD 0805 2.43K 1% Resistor, 1/10W, SMD 0805 2.74K 1% Resistor, 1/10W, SMD 0805 3.16K 1% Resistor, 1/10W, SMD 0805 3.48K 1% Resistor, 1/10W, SMD 0805 3.92K 1% Resistor, 1/10W, SMD 0805 4.22K 1% Resistor, 1/10W, SMD 0805 4.99K 1% Resistor, 1/10W, SMD 0805 5.6K 5% Resistor, 1/4W, SMD 1210 5.76K 1% Resistor, 1/10W, SMD 0805 5.90K 1% Resistor, 1/10W, SMD 0805 6.19K 1% Resistor, 1/10W, SMD 0805 7.68K 1% Resistor, 1/10W, SMD 0805 10.0K 1% Resistor, 1/10W, SMD 0805 12.4K 1% Resistor, 1/10W, SMD 0805 15.4K 1% Resistor, 1/10W, SMD 0805 16.5K 1% Resistor, 1/10W, SMD 0805 18.2K 1% Resistor, 1/10W, SMD 0805 20.0K 1% Resistor, 1/10W, SMD 0805 20.0K 0.1% Resistor, 1/10W, SMD 0805 24.3K 1% Resistor, 1/10W, SMD 0805 24.9K 1% Resistor, 1/10W, SMD 0805 95.3K 1% Resistor, 1/10W, SMD 0805 100K 1% Resistor, 1/10W, SMD 0805 301K 1% Resistor, 1/10W, SMD 0805 330K 1% Resistor, 1/10W, SMD 0805 1.00M 1% Resistor, 1/10W, SMD 0805 330R 5% 10W axial resistor 10K trimpot 20K B 9mm pot, vertical pcb mount Switch, push-push, DPDT, vertical pcb mount Power switch, rocker 1/4" phone jack, stereo, 2P switched, vertical pcb mount XLR jack, female, vertical pcb mount 2-pin Header, Hirose DF3A-2P-2DSA or equivalent Connector, Faston pcb male 0.25" x 0.032" straight Connector, Faston pcb female 0.25" x 0.032" straight IEC socket, pcb Fuse clips T5 AL 250V fuse 6.8" X 3.9" X .062 FR4 Red 16 awg, 0.110" female faston Black 16 awg, 0.205" female faston 24/2 awg, green 0.125" dia LED on one end, Hirose DF3-2S-2C plug & pins on the other end Screws for XLR jack mounting Nut for 1/4" phone jack mounting Washer for 1/4" phone jack mounting Screws for mouning LM3886 IC Aluminum L-shaped extrusion with tapped holes Amp plate Foam gasket, large Foam gasket, small Knob for pots Knob for push switch
MANUFACTURER MFG PART No.
QTY
1 2 4 4 1 1 3 1 1 4 1 4 10 1 1 5 2 2 7 1 9 2 3 3 5 1 1 2 1 1 1 1 1 1 1 3 1 2 3 1 1 2 1 2 4 1 1 1 1 1 3 2 2 2 3 1 1 1 1 1 9 4 1 2 1 1 1 2 2 1 2 1 1 4 1 1 1 1 3 1
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D5 D6 D8 D1 D2 D3 D4 U1 U2 U3 U4 U9 U5 U6 U7 U8 MOV1 C3 C13 C39 C44 C50 C1 C2 C10 C11 C12
C5 C15 C17 C31 C32 C36 C38 C40 C43 C48
C27 C21 C6 C7 C8 C9 C26 C16 C26 C19 C20 C22 C23 C24 C25 C29 C34 C46 C49
C4 C14 C18 C28 C30 C33 C35 C41 C47
C37 C42 R21 R44 R57 R25 R27 R50 R3 R8 R20 R43 R56 R6 R5 R31 R32 R39 R11 R37 R15 R42 R52 R12 R35 R46 R61 R26 R33 R34 R16 R41 R54 R47 R36 R22 R24 R14 R28 R29 R1 R4 R7 R9 R16 R38 R13 R51 R55 R30 R45 R60 R53 R63 R48 R58 R18 R40 R2 R10 R23 SW1 S1 J1 J3 J16 J6 J7 J8 J9 J10 J11 J12 J13 J14 J19 J20 J21 J22 F1 F1