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SERVICE HANDBOOK
e-STUDIO163/166/203/206
MULTIFUNCTIONAL DIGITAL SYSTEMS
File No. SHE050005N0 R05092196301-TTEC Ver14_2009-05
Trademarks
· · · · · · The official name of Windows 95 is Microsoft Windows 95 Operating System. The official name of Windows 98 is Microsoft Windows 98 Operating System. The official name of Windows Me is Microsoft Windows Millennium Edition Operating System. The official name of Windows 2000 is Microsoft Windows 2000 Operating System. The official name of Windows XP is Microsoft Windows XP Operating System. Microsoft, Windows, Windows NT, Windows Vista and the brand names and product names of other Microsoft products are trademarks or registered trademarks of Microsoft Corporation in the U.S. and/or other countries. Molykote is a registered trademark of Dow Corning Corporation. Other company names and product names in this manual are the trademarks of their respective companies.
· ·
© 2005 - 2009 TOSHIBA TEC CORPORATION All rights reserved Under the copyright laws, this manual cannot be reproduced in any form without prior written permission of TOSHIBA TEC CORPORATION. No patent liability is assumed, however, with respect to the use of the information contained herein.
07/06
GENERAL PRECAUTIONS REGARDING THE SERVICE FOR e-STUDIO163/166/203/206
The installation and service should be done by a qualified service technician.
1) Transportation/Installation - When transporting/installing the equipment, remove the drawer, employ two persons and be sure to hold the positions as shown in the figure. The equipment is quite heavy and weighs approximately 32 kg (70.55 lb), therefore pay full attention when handling it.
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Be sure not to hold the movable parts or units when transporting the equipment. Be sure to use a dedicated outlet with AC 110 V / 13.2 A, 115 V or 127 V / 12 A, 220-240 V or 240 V / 8 A for its power source. The equipment must be grounded for safety. Select a suitable place for installation. Avoid excessive heat, high humidity, dust, vibration and direct sunlight. Provide proper ventilation since the equipment emits a slight amount of ozone. To insure adequate working space for the copying operation, keep a minimum clearance of 80 cm (32") on the left, 80 cm (32") on the right and 10 cm (4") on the rear. The equipment shall be installed near the socket outlet and shall be easily accessible. Be sure to fix and plug in the power cable securely after the installation so that no one trips over it.
07/02
2) General Precautions at Service - Be sure to turn the power OFF and unplug the power cable during service (except for the service should be done with the power turned ON). - Unplug the power cable and clean the area around the prongs of the plug and socket outlet once a year or more. A fire may occur when dust lies on this area. - When the parts are disassembled, reassembly is the reverse of disassembly unless otherwise noted in this manual or other related documents. Be careful not to install small parts such as screws, washers, pins, E-rings, star washers, harnesses in the wrong places. - Basically, the equipment should not be operated with any parts removed or disassembled. - The PC board must be stored in an anti-electrostatic bag and handled carefully using a wristband since the ICs on it may be damaged due to static electricity. Caution: Before using the wristband, unplug the power cable of the equipment and make sure that there are no charged objects which are not insulated in the vicinity. Avoid expose to laser beam during service. This equipment uses a laser diode. Be sure not to expose your eyes to the laser beam. Do not insert reflecting parts or tools such as a screwdriver on the laser beam path. Remove all reflecting metals such as watches, rings, etc. before starting service. Be sure not to touch high-temperature sections such as the exposure lamp, fuser unit, damp heater and areas around them. Be sure not to touch high-voltage sections such as the chargers, developer, high-voltage transformer and power supply unit. Especially, the board of these components should not be touched since the electric charge may remain in the capacitors, etc. on them even after the power is turned OFF. Make sure that the equipment will not operate before touching potentially dangerous places (e.g. rotating/operating sections such as gears, belts pulleys, fans and laser beam exit of the laser optical unit). Be careful when removing the covers since there might be the parts with very sharp edges underneath. When servicing the equipment with the power turned ON, be sure not to touch live sections and rotating/operating sections. Avoid exposing your eyes to laser beam. Use designated jigs and tools. Use recommended measuring instruments or equivalents. Return the equipment to the original state and check the operation when the service is finished.
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3) Important Service Parts for Safety - The breaker, door switch, fuse, thermostat, thermofuse, thermistor, batteries, IC-RAMs including lithium batteries, etc. are particularly important for safety. Be sure to handle/install them properly. If these parts are short-circuited and their functions become ineffective, they may result in fatal accidents such as burnout. Do not allow a short-circuit or do not use the parts not recommended by Toshiba TEC Corporation. 4) Cautionary Labels - During servicing, be sure to check the rating plate and cautionary labels such as "Unplug the power cable during service", "CAUTION. HOT", "CAUTION. HIGH VOLTAGE", "CAUTION. LASER BEAM", etc. to see if there is any dirt on their surface and if they are properly stuck to the equipment.
07/06
5) Disposal of the Equipment, Supplies, Packing Materials, Used Batteries and IC-RAMs - Regarding the recovery and disposal of the equipment, supplies, packing materials, used batteries and IC-RAMs including lithium batteries, follow the relevant local regulations or rules.
Caution: Dispose of used batteries and IC-RAMs including lithium batteries according to this manual. Attention: Se débarrasser de batteries et IC-RAMs usés y compris les batteries en lithium selon ce manuel. Vorsicht: Entsorgung der gebrauchten Batterien und IC-RAMs (inclusive der Lithium-Batterie) nach diesem Handbuch.
CONTENTS
e-STUDIO163/166/203/206
1. SPECIFICATIONS / ACCESSORIES / OPTIONS / SUPPLIES ................................... 1-1
1.1 Specifications....................................................................................................................... 1-1 1.2 Accessories ......................................................................................................................... 1-4 1.2.1 e-STUDIO163/203.................................................................................................... 1-4 1.2.2 e-STUDIO166/206.................................................................................................... 1-5 1.3 Options ................................................................................................................................ 1-6 1.4 Supplies ............................................................................................................................... 1-7 1.5 System List .......................................................................................................................... 1-8
2. ERROR CODE AND SELF-DIAGNOSTIC MODE........................................................ 2-1
2.1 Error Code List..................................................................................................................... 2-1 2.1.1 Jam........................................................................................................................... 2-1 2.1.2 Service call ............................................................................................................... 2-2 2.2 Self-diagnosis Modes .......................................................................................................... 2-3 2.2.1 Input check (Test mode 03)...................................................................................... 2-5 2.2.2 Output check (Test mode 04) ................................................................................... 2-8 2.2.3 Test print mode (Test mode 07) ............................................................................. 2-10 2.2.4 List Print Mode (9S)................................................................................................ 2-11 2.2.5 Access code mode (8S) ......................................................................................... 2-13 2.2.6 Function Setting Mode (1*)..................................................................................... 2-15 2.2.7 Adjustment mode (05) ............................................................................................ 2-17 2.2.8 Setting mode (08) ................................................................................................... 2-33 2.2.9 Test Mode (13) ....................................................................................................... 2-61 2.2.10 Country/Region code (02) ...................................................................................... 2-63
3. ADJUSTMENT .............................................................................................................. 3-1
3.1 Adjustment of Auto-Toner Sensor ....................................................................................... 3-1 3.2 Image Dimensional Adjustment ........................................................................................... 3-3 3.2.1 General description .................................................................................................. 3-3 3.2.2 Paper alignment at the registration roller ................................................................. 3-5 3.2.3 Printer related adjustment ........................................................................................ 3-7 3.2.4 Scanner related adjustment ................................................................................... 3-11 3.3 Image Quality Adjustment (Copying Function) .................................................................. 3-19 3.3.1 Density adjustment ................................................................................................. 3-19 3.3.2 Gamma slope adjustment ...................................................................................... 3-20 3.3.3 Sharpness adjustment............................................................................................ 3-21 3.3.4 Setting range correction ......................................................................................... 3-22 3.3.5 Setting range correction (Adjustment of background peak) ................................... 3-22 3.3.6 Setting range correction (Adjustment of text peak) ................................................ 3-23 3.3.7 Adjustment of smudged/faint text ........................................................................... 3-23 3.3.8 Adjustment of image density .................................................................................. 3-24 3.4 Image Quality Adjustment (Printing Function) ................................................................... 3-25 3.4.1 Adjustment of smudged/faint text ........................................................................... 3-25 3.4.2 Adjustment of image density .................................................................................. 3-26 3.5 Image Quality Adjustment (Scanning Function) ................................................................ 3-27 3.5.1 Density adjustment ................................................................................................. 3-27 3.5.2 Sharpness adjustment............................................................................................ 3-28 3.5.3 Setting range correction ......................................................................................... 3-29 3.5.4 Setting range correction (Adjustment of background peak) ................................... 3-29 3.5.5 Setting range correction (Adjustment of text peak) ................................................ 3-30 3.6 Adjustment of High-Voltage Transformer .......................................................................... 3-31 3.6.1 Adjustment ............................................................................................................. 3-31 3.6.2 Precautions ............................................................................................................ 3-37
© 2005 - 2009 TOSHIBA TEC CORPORATION All rights reserved e-STUDIO163/166/203/206 CONTENTS
1
3.7 Adjustment of the Scanner Section ................................................................................... 3-39 3.7.1 CIS unit................................................................................................................... 3-39 3.7.2 CIS unit drive belt-1 ................................................................................................ 3-39 3.7.3 Scan motor (CIS unit drive belt-2) .......................................................................... 3-40 3.8 Adjustment of the Paper Feeding System ......................................................................... 3-41 3.8.1 Sheet sideways deviation caused by paper feeding .............................................. 3-41 3.9 Adjustment of Developer Unit ............................................................................................ 3-42 3.9.1 Doctor-to-sleeve gap .............................................................................................. 3-42 3.10 Adjustment of the ADF (MR-2017) .................................................................................... 3-45 3.10.1 Adjustment of ADF Position ................................................................................... 3-45 3.10.2 Adjustment of ADF Height ...................................................................................... 3-50 3.10.3 Adjustment of Skew................................................................................................ 3-52 3.10.4 Adjustment of the Leading Edge Position .............................................................. 3-54 3.10.5 Adjustment of Horizontal Position .......................................................................... 3-55 3.10.6 Adjustment of Copy Ratio....................................................................................... 3-56 3.10.7 Adjustment of ADF Opening/Closing Sensor ......................................................... 3-57
4. PREVENTIVE MAINTENANCE (PM)............................................................................ 4-1
4.1 4.2 4.3 4.4 4.5 4.6 4.7 General Descriptions for PM Procedure .............................................................................. 4-1 Operational Items in Overhauling ........................................................................................ 4-2 Preventive Maintenance Checklist....................................................................................... 4-3 PM KIT............................................................................................................................... 4-12 Jig List ............................................................................................................................... 4-13 Grease List ........................................................................................................................ 4-14 Precautions for Storing and Handling Supplies ................................................................. 4-15 4.7.1 Precautions for storing TOSHIBA supplies ............................................................ 4-15 4.7.2 Checking and cleaning of photoconductive drum................................................... 4-16 4.7.3 Checking and cleaning of drum cleaning blade...................................................... 4-17 4.7.4 Checking and cleaning of fuser roller and pressure roller ...................................... 4-17
5. TROUBLESHOOTING .................................................................................................. 5-1
5.1 Diagnosis and Prescription for Each Error Code ................................................................. 5-1 5.1.1 Paper transport jam .................................................................................................. 5-1 5.1.2 Paper misfeeding ..................................................................................................... 5-4 5.1.3 Cover open jam ........................................................................................................ 5-7 5.1.4 Transport jam (ADF)............................................................................................... 5-10 5.1.5 Drive system related service call ............................................................................ 5-13 5.1.6 Scanning system related service call ..................................................................... 5-14 5.1.7 Fuser unit related service call................................................................................. 5-15 5.1.8 ADF related service call ......................................................................................... 5-18 5.1.9 Laser optical unit related service call ..................................................................... 5-18 5.1.10 Service call for others ............................................................................................. 5-19 5.1.11 Optional communication related service call .......................................................... 5-20 5.2 Troubleshooting for the Image........................................................................................... 5-21 5.3 Replacement of PC Boards ............................................................................................... 5-43 5.3.1 Replacing MAIN board ........................................................................................... 5-43 5.3.2 Replacing SRAM board .......................................................................................... 5-43
6. FIRMWARE UPDATING ............................................................................................... 6-1
6.1 Firmware Updating with Download Jig ................................................................................ 6-1 6.1.1 PWA-DWNLD-350-JIG ............................................................................................. 6-3 6.1.2 Writing the data to the download jig (PWA-DWNLD-350-JIG) ................................. 6-6 6.1.3 K-PWA-DLM-320...................................................................................................... 6-7 6.2 Firmware Updating with TOSHIBA Viewer (e-STUDIO163/203 only)6-9 6.3 Firmware Updating with Software Update Tool ................................................................. 6-13 6.3.1 General Description................................................................................................ 6-13
e-STUDIO163/166/203/206 CONTENTS © 2005 - 2009 TOSHIBA TEC CORPORATION All rights reserved
2 07/05
6.3.2 System Requirements ............................................................................................ 6-13 6.3.3 Preparation and Precaution.................................................................................... 6-13 6.3.4 Update Procedure .................................................................................................. 6-13
7. POWER SUPPLY UNIT ................................................................................................ 7-1
7.1 Output Channel ................................................................................................................... 7-1 7.2 Fuse..................................................................................................................................... 7-2 7.3 Configuration of Power Supply Unit..................................................................................... 7-3
8. WIRE HARNESS CONNECTION.................................................................................. 8-1
8.1 AC Wire Harness ................................................................................................................. 8-1 8.2 DC Wire Harness....................................................................................................... Appendix 8.2.1 e-STUDIO163/203 ............................................................................................ Appendix 8.2.2 e-STUDIO166/206 ............................................................................................ Appendix 8.3 Electric Parts Layout.................................................................................................. Appendix
© 2005 - 2009 TOSHIBA TEC CORPORATION All rights reserved
e-STUDIO163/166/203/206 CONTENTS
3
e-STUDIO163/166/203/206 CONTENTS
© 2005 - 2009 TOSHIBA TEC CORPORATION All rights reserved
4
1.
SPECIFICATIONS / ACCESSORIES / OPTIONS / SUPPLIES
1
2.
ERROR CODE AND SELF-DIAGNOSTIC MODE
2
3.
ADJUSTMENT 3
4.
PREVENTIVE MAINTENANCE (PM) 4
5.
TROUBLESHOOTING 5
6.
FIRMWARE UPDATING 6
7.
POWER SUPPLY UNIT 7
8.
WIRE HARNESS CONNECTION 8
1.
1.1
SPECIFICATIONS / ACCESSORIES / OPTIONS / SUPPLIES
Specifications
1
Values in [ ] are for e- STUDIO203/206 in case that the specification is different among e-STUDIO163/166 and e-STUDIO203/206. Copy process Type Original table Accepted originals Indirect electrophotographic process (dry) Desktop type Fixed type (the left rear corner used as guide to place originals) Sheet, book and 3-dimensional object. The automatic document feeder (ADF) only accepts paper which are not pasted or stapled. (Single-sided originals: 50 to 127 g/m2/13 to 34 lb. Bond) Carbon paper are not acceptable either. Maximum size: A3/LD
Copy speed (Copies/min.) e-STUDIO163/166
Paper size A4, B5, LT A5-R, ST-R A4-R, B5-R, LT-R B4, LG, FOLIO, COMPUTER A3, LD Drawer 16 15.5 13 11 Bypass feed Size specified Size not specified 16 11 16 11 15.5 11 13 11 11 11 Bypass feed Size specified Size not specified 20 11 20 11 15.5 11 13 11 11 11 PFU 16 15.5 13 11
e-STUDIO203/206
Paper size A4, B5, LT A5-R, ST-R A4-R, B5-R, LT-R B4, LG, FOLIO, COMPUTER A3, LD Drawer 20 15.5 13 11 PFU 20 15.5 13 11
* * *
"" means "Not acceptable". The copy speed in the above table are available when originals are manually placed for single side, multiple copying. When the ADF is used, the copy speed of 16[20] sheets per minute is only available under the following conditions: · Original/Mode: Single side original/A4/LT size. APS/automatic density are not selected. · Number of sheets: 16[20] or more. · Reproduction ratio: 100%
© 2005 - 2009 TOSHIBA TEC CORPORATION All rights reserved
e-STUDIO163/166/203/206 SPECIFICATIONS / ACCESSORIES / OPTIONS / SUPPLIES
1-1 07/02
Copy speed for thick paper (Copies/min.) e-STUDIO163/166/203/206 Thick 1 (81 g/m2 to 105 g/m2, 21.3 lb. Bond to 28 lb. Bond): Bypass feed on a sheet by sheet basis only Thick 2 (106 g/m2 to 163 g/m2, 28 lb. Bond to 90 lb. Index): Bypass feed on a sheet by sheet basis only Copy paper
Size Drawer PFU A3, A4, A4-R, B4, B5, B5-R, LD, LG, LT, LT-R, FOLIO, COMPUTER, 13"LG, 8.5" x 8.5", 8K, 16K, 16K-R 64 to 80 g/m2 Bypass copy A3 to A5-R, LD to ST-R, FOLIO, COMPUTER, 13"LG, 8.5" x 8.5", 8K, 16K, 16K-R (Non-standard or user-specified sizes can be set.) 50 to 163 g/m2(Single paper feeding) 64 to 80 g/m2(Continuous feeding) Tracing paper, labels, OHP film (thickness: 80 µm or thicker), Remarks
Weight Special paper
These special papers recommended by Toshiba Tec
First copy time ..................... Approx. 7.6 sec. (A4, 100%, original placed manually) Approx. 7.7 sec. (LT, 100%, original placed manually) Warming-up time.................. Approx. 25 sec. (temperature: 20°C) Multiple copying ................... Up to 999 copies; Key in set numbers Reproduction ratio ............... Actual ratio: 100±0.5% Zooming: 25 to 200% in increments of 1% Resolution/Gradation ........... Scanning: 600 dpi x 600 dpi Printing: Equivalent to 2400 dpi x 600 dpi Gradation: 256 steps Eliminated portion ................ Leading edges: 3.0±2.0 mm, Side/trailing edges: 2.0±2.0 mm (copy) Leading / trailing edges: 5.0±2.0 mm, Side edges: 5.0±2.0 mm (print) Paper feeding ......................... Standard drawer: 1 drawer (stack height 28 mm, equivalent to 250 sheets; 64 to 80 g/m2 (17 to 22 lb. Bond)) Bypass feeding: Stack height 11.8 mm: equivalent to 100 sheets; 64 to 80 g/m2 (17 to 22 lb. Bond) Paper Feed Unit (PFU): Option (One drawer: stack height 28 mm, equivalent to 250 sheets; 64 to 80 g/m2 (17 to 22 lb. Bond)) Capacity of originals in the automatic document feeder (Option) .................................................. A3 to A5-R, LD to ST-R: 100 sheets / 80 g/m2 (Stack height 16 mm or less) Toner supply ........................... Automatic toner density detection/supply Toner cartridge replacing method (There is a recovered toner supply mechanism.)
e-STUDIO163/166/203/206 SPECIFICATIONS / ACCESSORIES / OPTIONS / SUPPLIES
© 2005 - 2009 TOSHIBA TEC CORPORATION All rights reserved
1-2 07/02
Density control ..................... Automatic density mode and manual density mode selectable in 7 steps Weight.................................. Approximately 32 kg (70.55 lb.) (excluding the developer material and toner) Power requirements............. AC 110 V / 13.2 A, 115 V or 127 V / 12 A 220-240 V or 240 V / 8 A (50/60 Hz) * The acceptable value of each voltage is ±10%. Power consumption ............. 1.5 kW or less (100 V series) 1.6 kW or less (200 V series) * The electric power is supplied to the ADF and PFU through the equipment. Total counter ........................ Electronical counter Dimensions of the equipment .................................................. W 600 x D 643 x H 462.5 (mm): See the figure below
D
1
H
W
Fig. 1-1
© 2005 - 2009 TOSHIBA TEC CORPORATION All rights reserved
e-STUDIO163/166/203/206 SPECIFICATIONS / ACCESSORIES / OPTIONS / SUPPLIES
1-3 07/02
1.2
1.2.1
Accessories
e-STUDIO163/203
1 set 1 pc. 1 pc. 1 pc. 2 pcs. 6 pcs. 1 pc. 1 pc. 1 pc. 1 pc. 1 pc. 1 pc. (for NAD and CND) 1 set (for NAD, MJD and CND) 1 pc. (for MJD) 1 pc. (for CND) 1 pc. (for CND) 1 pc. (for CND)
Unpacking/setup instruction Operator's manual Operator's manual pocket Power cable CD-ROM Rubber plug Transfer charger wire cleaner (installed inside of the transfer cover) Drum (installed inside of the equipment) Developer material Nozzle Toner cartridge Warranty sheet Setup report Customer satisfaction card Packing list Customer survey sheet Certificate of conformance
*
Machine version NAD: North America ASD: Hong Kong / Latin America AUD: Australia MJD: Europe ASU: Asia / Saudi Arabia SAD: Saudi Arabia ARD: Latin America CND: China TWD: Taiwan KRD: Korea JPD: Japan
e-STUDIO163/166/203/206 SPECIFICATIONS / ACCESSORIES / OPTIONS / SUPPLIES
© 2005 - 2009 TOSHIBA TEC CORPORATION All rights reserved
1-4 07/02
1.2.2
e-STUDIO166/206
1 set 1 pc. 1 pc. (for NAD) 1 pc. 2 pcs. 6 pcs. (for MJD, ASD, ASU and SAD) 2 pcs. (for NAD, CND, AUD, TWD, KRD and ARD) 1 pc. 1 pc. 1 pc. 1 pc. (for NAD) 1 pc. 1 pc. (for NAD and CND) 1 set (for NAD, MJD and CND) 1 pc. (for MJD) 1 pc. (for CND) 1 pc. (for CND) 1 pc. (for CND)
Unpacking/setup instruction Operator's manual Operator's manual pocket Power cable CD-ROM Rubber cap Transfer charger wire cleaner (installed inside of the transfer cover) Drum (installed inside of the equipment) Developer material Nozzle Toner cartridge Warranty sheet Setup report Customer satisfaction card Packing list Customer survey sheet Certificate of conformance
1
*
Machine version NAD: North America ASD: Hong Kong / Latin America AUD: Australia MJD: Europe ASU: Asia / Saudi Arabia SAD: Saudi Arabia ARD: Latin America CND: China TWD: Taiwan KRD: Korea JPD: Japan
© 2005 - 2009 TOSHIBA TEC CORPORATION All rights reserved
e-STUDIO163/166/203/206 SPECIFICATIONS / ACCESSORIES / OPTIONS / SUPPLIES
1-5 07/03
1.3
Options
KA-1640 PC / C MR-2017 / C MY-1027 / C GC-1240 / C KK-1660 / C (e-STUDIO166/206 : except for NAD) MF-1640 U / E MH-1640
Platen Cover Automatic Document Feeder (ADF) Paper Feed Unit (PFU) Expansion Memory Operator's manual pocket Damp Heater Desk
e-STUDIO163/166/203/206 SPECIFICATIONS / ACCESSORIES / OPTIONS / SUPPLIES
© 2005 - 2009 TOSHIBA TEC CORPORATION All rights reserved
1-6 07/02
1.4
Drum
Supplies
OD-1600 (except for China) OD-2320 (for China) PS-ZT1640 (4) (for North America) PS-ZT1640D (4) (for Asia, Central and South America) PS-ZT1640D5K (4) (for Asia, Central and South America) PS-ZT1640C (4) (for China) PS-ZT1640C5K (4) (for China) PS-ZT1640T (4) (for Taiwan) PS-ZT1640T5K (4) (for Taiwan) PS-ZT1640E (1) (for Europe) PS-ZT1640E5K (1) (for Europe) D-2320 (except for China) D-2320C (for China)
1
Toner cartridge
Developer material
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e-STUDIO163/166/203/206 SPECIFICATIONS / ACCESSORIES / OPTIONS / SUPPLIES
1-7 07/02
1.5
System List
Platen Cover KA-1640PC
Automatic Document Feeder (ADF) MR-2017
Expansion Memory GC-1240
Paper Feed Unit (PFU) MY-1027
Desk MH-1640
Fig. 1-2
e-STUDIO163/166/203/206 SPECIFICATIONS / ACCESSORIES / OPTIONS / SUPPLIES
© 2005 - 2009 TOSHIBA TEC CORPORATION All rights reserved
1-8 07/02
2.
2.1
· · ·
ERROR CODE AND SELF-DIAGNOSTIC MODE
Error Code List
One of the following error codes is displayed with "7-segment LED" while pressing the [CLEAR/ STOP] button and the digital key [8] simultaneously when the "CLEAR PAPER" or "CALL SERVICE" symbol is blinking. "CALL SERVICE" symbol blinks: A service call occurs. "CALL SERVICE" symbol lights: PM cycle (This symbol lights at the time of preventive maintenance. Copying can be performed.)
2
2.1.1
Jam
Classification Paper exit jam Contents Jam not reaching the exit sensor: The paper which has passed through the fuser unit does not reach the exit sensor. Stop jam at the exit sensor: The trailing edge of the paper does not pass the exit sensor after its leading edge has reached this sensor. Power-ON jam: The paper is remaining on the paper transport path when power is turned ON. Jam at the registration area due to registration timeout error Bypass misfeeding (Paper not reaching the registration sensor): The paper fed from the bypass tray does not reach the registration sensor. Drawer misfeeding (Paper not reaching the registration sensor): The paper fed from the drawer does not reach the registration sensor. PFU drawer misfeeding (Paper not reaching the PFU feed sensor): The paper fed from the PFU drawer does not reach the PFU feed sensor. PFU drawer transport jam (Paper not reaching the registration sensor): The paper does not reach the registration sensor after it has passed the PFU feed sensor. Transfer cover open jam: The transfer cover has opened during printing. Front cover open jam: The front cover has opened during printing. PFU cover open jam: The PFU cover has opened during printing. Troubleshooting P. 5-1
Error code E01
E02
P. 5-1
E03 E09 E12
Other paper jam
P. 5-2 P. 5-4
Paper misfeeding
E13
P. 5-5
E14
P. 5-6
E21
Paper transport jam
P. 5-3
E40 E41 E44
Cover open jam
P. 5-7 P. 5-8 P. 5-9
© 2005 - 2009 TOSHIBA TEC CORPORATION All rights reserved
e-STUDIO163/166/203/206 ERROR CODE AND SELF-DIAGNOSTIC MODE
2-1 06/11
Error code E71
Classification ADF jam
Contents Jam not reaching the original registration sensor: The original fed from the original feeding tray does not reach the original registration sensor. Jam not reaching the read sensor: The original does not reach the read sensor after it has passed the registration sensor. Stop jam at the exit sensor: The trailing edge of the original does not pass the exit sensor after its leading edge has reached this sensor. ADF jam access cover open: The ADF jam access cover has opened during ADF operation. ADF open jam: ADF has opened during ADF operation.
Troubleshooting P. 5-10
E72
P. 5-10
E73
P. 5-11
E86 E87
P. 5-11 P. 5-12
2.1.2
Service call
Contents Troubleshooting Main motor abnormality: The main motor is not rotating P. 5-13 normally. CIS unit initialization error P. 5-14 Peak detection error: Lighting of the exposure lamp P. 5-14 (white reference) is not detected when power is turned ON. P. 5-15 Thermistor or heater abnormality at power-ON: Abnormality of service call the thermistor is detected when power is turned ON or the temperature of the fuser roller does not rise in a specified period of time after power is turned ON. Thermistor abnormality during warming up or in ready P. 5-16 status after abnormality judgment Heater abnormality after abnormality judgment: The temP. 5-17 perature of the fuser roller has exceeded the range of control (in this case, the main switch turns OFF automatically) or does not even reach the range. Thermistor abnormality during printing: Abnormality of the P. 5-17 thermistor is detected during printing. ADF I/F error: Communication error has occurred P. 5-20 between the ADF and the scanner Firmware update error: An error message appears when firmware for e-STUDIO166/206 is updated on eSTUDIO163/203 by mistake, and the power is turned OFF and then back ON after the update. High-voltage transformer abnormality: Leakage of the main charger is detected. Polygonal motor abnormality: The polygonal motor is not rotating normally. H-Sync detection error: H-Sync detection PC board cannot detect laser beams. Invalid backup counter: The value of the total counter is inconsistent with that of the backup counter. P. 5-19
Error code Classification C01 Drive system related service call C21 Scanning system related service call C26 C41 Fuser unit related service call
C43 C44
C45 C55 F11 C94 Optional communication related service call Other service call
C97 CA1 CA2 F14
Process related service call Laser optical unit related service call
P. 5-19 P. 5-18 P. 5-18 P. 5-19
Other service call
e-STUDIO163/166/203/206 ERROR CODE AND SELF-DIAGNOSTIC MODE
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2-2 07/06
2.2
Self-diagnosis Modes
For start [0]+[3]+ [POWER] [0]+[4]+ [POWER] [0]+[7]+ [POWER] [0]+[5]+ [POWER] [0]+[8]+ [POWER] [9]+[START] +[POWER] [8]+[START] +[POWER] [1]+[*]+ [POWER] [1]+[3]+ [POWER] Contents Checks the status of input signals. For exit [POWER] OFF/ON [POWER] OFF/ON [POWER] OFF/ON [POWER] OFF/ON [POWER] OFF/ON [POWER] OFF/ON [POWER] OFF/ON [POWER] OFF/ON [POWER] OFF/ON Display
Mode Input check mode Output check mode Test print mode Adjustment mode Setting mode
Checks the status of output signals.
2
Outputs the test patterns.
Adjusts various items.
Sets various items.
List print mode
Prints out the data lists of the codes 05/08 and pixel counter. Registers / deletes the access code.
Access code mode Function setting mode Test mode
Sets the function table.
Checks the operation of the equipment.
Note: To enter the desired mode, turn ON the power while two digital keys designated to each mode (e.g. [0] and [5]) are pressed simultaneously.
[POWER] ON Normal
[0][3] Warming up Input check mode
[0][4] Output check mode
[0][7] Test print mode
[0][5] Adjustment mode
[0][8] Setting mode
[9][START] List print mode
[8][START]
[1][*]
Access code mode
Function setting mode
Ready
[POWER] OFF *1 To user
State transition diagram of self-diagnosis modes
Fig. 2-1
*1 Turn OFF the power after using the self-diagnosis modes, and leave the equipment to the user.
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2-3 07/11
· Input check mode (03): Refer to · · · · · · · Output check mode (04): Refer to Test print mode (07): Refer to Adjustment mode (05): Refer to Setting mode (08): Refer to List print mode (9S):Refer to Access code mode (8S): Function setting mode (1*):
P. 2-5 "2.2.1 Input check (Test mode 03)". P. 2-8 "2.2.2 Output check (Test mode 04)".
P. 2-10 "2.2.3 Test print mode (Test mode 07)". P. 2-17 "2.2.7 Adjustment mode (05)".
P. 2-33 "2.2.8 Setting mode (08)". P. 2-11 "2.2.4 List Print Mode (9S)" P. 2-13 "2.2.5 Access code mode (8S)" P. 2-15 "2.2.6 Function Setting Mode (1*)"
The numbers are displayed on a 7-segment LED. A number of more than 3 digits long is separated as follows, and is displayed from the high-order position. Press the reproduction ratio button ([200%] or [25%]) to shift the display to the 3 digits of the next lower/higher order. E.g.1) Displaying 1,000,000
Fig. 2-2
E.g. 2) Displaying 80,000
Fig. 2-3
e-STUDIO163/166/203/206 ERROR CODE AND SELF-DIAGNOSTIC MODE
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2-4
2.2.1
Input check (Test mode 03)
The status of each input signal can be checked by pressing the [INTERRUPT] button, and the digital keys in the test mode (03).
[0][3] [POWER] Group [INTERRUPT] Number [Digital keys] LED ON
2
END [FUNCTION CLEAR]
LED OFF
[POWER] OFF/ON
Group is displayed by ON/OFF of the [INTERRUPT] LED, and the number keyed in is displayed with the 7-segment LED. Each status is indicated by ON/OFF of the 7 [DENSITY LED] s.
6 5 4 3 2 1 0
Fig. 2-4 Display position of the density LED
[INTER Number RUPT] [Digital LED keys]
OFF
[1]
OFF
[4]
Display position of the density LED 0 1 2 3 4 5 6 0 1 2 3 4 5 6 0 1 2 3 4 5 6
Items to check
ON
OFF
Bypass paper sensor Bypass unit connection Paper empty sensor Drawer detection switch PFU paper empty sensor -
OFF
[6]
No paper Not connected No paper Drawer not installed No paper -
Paper present Connected Paper present Drawer installed Paper present -
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e-STUDIO163/166/203/206 ERROR CODE AND SELF-DIAGNOSTIC MODE
2-5
[INTER Number RUPT] [Digital LED keys]
OFF
[7]
Display position of the density LED 0 1 2 3 4 5 6 0 1 2 3 4 5 6 0 1 2 3 4 5 6 0 1 2 3 4 5 6
Items to check
ON
OFF
PFU feed sensor PFU drawer detection switch Polygonal motor rotation status (Open the platen cover) PFU board connection 24 V power supply (Front cover opening/closing) PFU cover opening/closing switch Front cover opening/closing switch Exit sensor Registration sensor Developer unit switch Fuser unit switch Externally counter connection
OFF
[8]
Paper present No drawer Abnormal rotation Not connected 24 V OFF Cover opened Cover opened Paper present Paper present Not connected Connected Not connected
No paper Drawer present Normal rotation Connected 24 V ON Cover closed Cover closed No paper No paper Connected Not connected Connected
OFF
[9]
OFF
[0]
e-STUDIO163/166/203/206 ERROR CODE AND SELF-DIAGNOSTIC MODE
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2-6 06/11
[INTER Number RUPT] [Digital LED keys]
ON
[1]
ON
[2]
Display position of the density LED 0 1 2 3 4 5 6 0 1 2 3 4 5 6 0 1 2
Items to check
ON/Blinking
OFF
High-voltage transformer error CIS home position sensor Platen sensor ADF connection ADF read sensor ADF exit sensor ADF opening/closing sensor ADF cover opening/closing sensor ADF empty sensor ADF tray sensor ADF original width sensor-2 ADF original width sensor-1 ADF original length sensor ADF registration sensor
Normal Home position Cover opened Connected Original present Original present ADF opened Cover opened Original present Original present Original present Original present Original present Original present Error
Other than home position Cover closed Not connected No original No original ADF closed Cover closed No original No original No original No original No original No original
2
ON
[4]
3 4 5 6 0 1 2 3
ON
[5]
4 5 6
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e-STUDIO163/166/203/206 ERROR CODE AND SELF-DIAGNOSTIC MODE
2-7 06/11
2.2.2
Output check (Test mode 04)
Status of the output signals can be checked by keying in the following codes in the test mode 04. Procedure 1
[0][4] [POWER] Code [Digital keys] [START] Operation ON
Stop code [Digital keys]
[START]
Operation OFF
[POWER] OFF/ON
Procedure 2
[0][4] [POWER] Code [Digital keys] [START] [POWER] OFF/ON
Procedure 3
[0][4] [POWER] Code [Digital keys] [START] Operation ON [CLEAR]
Operation OFF
[FUNCTION CLEAR]
[POWER] OFF/ON
e-STUDIO163/166/203/206 ERROR CODE AND SELF-DIAGNOSTIC MODE
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2-8
Code 101 102 103 108 110 118 201 202 203 204 205 218 235 236 237 249 252 253 255 256 261 267 281 282 283 411
Function Main motor ON (operational without developer unit) Toner motor ON (normal rotation) Polygonal motor ON (600 dpi) Registration clutch ON ADU motor ON (low speed) Laser ON Pickup solenoid ON/OFF PFU pickup solenoid ON/OFF
Code 151 152 153 158 160 168
Function Code No. 101 function OFF Code No. 102 function OFF Code No. 103 function OFF Code No. 108 function OFF Code No. 110 function OFF Code No. 118 function OFF
Procedure 1 1 1 1 1 1 3 3 3 3 3 2 3 3 3 3 3 3 3 3 2 3 3 3 3 3
2
PFU transport clutch (high speed) ON/OFF Bypass pickup solenoid ON/OFF PFU transport clutch (low speed) ON/OFF Key copy counter count up Discharge LED ON/OFF Exhaust fan ON/OFF (low speed) Exhaust fan ON/OFF (high speed) Developer bias [-DC] ON/OFF Main charger ON/OFF Separation bias ON/OFF Transfer guide bias ON/OFF Transfer transformer ON/OFF Scan motor ON (Automatically stops at limit position) Contact image sensor (CIS) Unit ON/OFF ADF feed motor ON/OFF (normal rotation) ADF feed motor ON/OFF (reverse rotation) ADF read motor ON/OFF (normal rotation) Switching regulator cooling fun high speed rotation/low speed rotation
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e-STUDIO163/166/203/206 ERROR CODE AND SELF-DIAGNOSTIC MODE
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2.2.3
Test print mode (Test mode 07)
The embedded test pattern can be printed out by keying in the following codes in the test print mode (07).
[0][7] [POWER] Code [Digital keys] [START] Drawer number [Digital keys] 0: Bypass 1: Drawer 2: PFU Operation Continuous Test Printing [START] [START]
Stop [CLEAR]
[POWER] OFF/ON
Notes: 1. Test printing is set by default to continue until the [CLEAR] button is pressed, or an error occurs. Note that printing may therefore continue until the paper set in the specified drawer completely runs out. 2. When an error occurs, it is indicated on the panel, but the recovery operation is not performed. Turn OFF the power and then back ON to clear the error. 3. During test printing, all button operations are disabled when the Message lamps on the control panel light.
Code 111 113 142 149 Types of test pattern Primary scanning direction 33 gradation steps Secondary scanning direction 33 gradation steps Grid pattern Solid black pattern (Whole area) Remarks Error diffusion Error diffusion Pattern width: 2 dots, Pitch: 10 mm A3/LD
e-STUDIO163/166/203/206 ERROR CODE AND SELF-DIAGNOSTIC MODE
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2 - 10 06/04
2.2.4
List Print Mode (9S)
Lists of the function setting, adjustment mode (05), setting mode (08), system setting, memory dump, etc. can be output in this mode. ROM versions of the System firmware and scanner (ADF) are printed on the top right of each list. · T280SY0Wxxx: System firmware ROM version (The "xxx" part is displayed as "0xx" in e-STUDIO163/203 and "1xx" in e-STUDIO166/206.) · Vxxxx: Scanner ROM version (ADF ROM version) 101: FUNC (FUNC, 05/08) data list 102: System setting list
List starts to be printed [START]
2
[9][START] [POWER]
List code [Digital keys]
[POWER] OFF/ON
101:FUNC (FUNC,05/08) Data list 102:FUNCTION list
103: Memory dump list
[9][START] [POWER] List code [START] [Digital keys] 103:Memory dump list Address specification [Digital keys] (6 digits) Size specification [Digital keys] (4 digits)
[START]
[START]
[POWER] OFF/ON
Outputs a memory dump list of a specified size from a specified address. Notes: · Key in 6 digits for the address specification and 4 digits for the size specification. · Key in using the digital keys as in the table below to enter the letters A to F.
Letter of alphabet Digital keys A [*] [0] B [*] [1] C [*] [2] D [*] [3] E [*] [4] F [*] [5]
E.g.)When outputting an 80 size dump list from the address 0x0000A0
Address specification (6 digits) Size specification (4digits) Display 0000A0 0080 Key-in order [0] -> [0] -> [0] -> [0] -> [*] -> [0] -> [0] [0] -> [0] -> [8] -> [0]
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e-STUDIO163/166/203/206 ERROR CODE AND SELF-DIAGNOSTIC MODE
2 - 11 07/02
Output sample (103: Memory dump list)
Fig. 2-5
e-STUDIO163/166/203/206 ERROR CODE AND SELF-DIAGNOSTIC MODE
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2 - 12 06/04
2.2.5
Access code mode (8S)
Storing/deleting of the access code, and confirming and changing of the counter value can be done in the access code mode (8S). Note: Department management must be enabled in FUNC-18 (bit-2) before you can use a registered access code. Registering the access code
Stores value in RAM [START] [8][START] [POWER] Access code [Digital keys] (3 digits) Confirm [START] Access code (blinks) Does not store value in RAM [CLEAR] [POWER] OFF/ON
2
Notes: · Register up to 99 access codes in 3-digit numbers from 001 to 999. · If the [START] button is pressed with an access code which has been already registered, a beep sounds and the display returns to the initial screen. Deleting the access code
Auto search [INTERRUPT] [8][START] [POWER] Access code [Digital keys] Access code Confirm [FUNCTION CLEAR] "---" (blinks)
Deleting [FUNCTION CLEAR] Cancel [CLEAR]
[POWER] OFF/ON
Notes: · Auto search for the access code: Every time the [INTERRUPT] button is pressed, registered access codes are displayed in order. · If the [START] button is pressed with an access code which has not been registered previously, the display returns to the initial screen.
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e-STUDIO163/166/203/206 ERROR CODE AND SELF-DIAGNOSTIC MODE
2 - 13
Confirming and changing of the access code counter value
Auto search [INTERRUPT] [8][START] [POWER] Access code [Digital keys] Displays higher digits [200%] Displays lower digits [25%] Displays higher digits [200%] Displays lower digits [25%] Access code Confirm [200%]
Displaying 3 digits
Displaying 3 digits
Displaying 3 digits
Correct [Digital keys]
Correct [Digital keys]
Correct [Digital keys] Stores value in RAM [START]
Confirm [25%]
[POWER] OFF/ON
Notes: · A counter value is separated as follows: 1 000 280 070, and is displayed from the high-order position. Press the reproduction ratio button ([200%] or [25%]) to shift the counter value display to the 3 digits of the next lower/higher order. · Change of the counter value can be registered only after the [START] button is pressed. If the [CLEAR] button is pressed before the registration is completed, the changed value is also canceled. · Only the total counter value for each access code can be confirmed. Follow the procedure bellow to key in an access code when the access code mode is set.
When an access code which has already been registered is entered "Displays number of copies" Normal operation
"Displays the access code mode" Key in access code [POWER] [Digital keys] Cancel [CLEAR]
[START]
When an access code which has not been registered previously is entered
*: Apply the same procedure when the equipment enters the interruption mode.
e-STUDIO163/166/203/206 ERROR CODE AND SELF-DIAGNOSTIC MODE
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2 - 14 06/04
2.2.6
Function Setting Mode (1*)
The function tables can be set in the function setting mode (1*). Each function table consists of 8 bits, and each bit is assigned to one function. To set a function, place a 0 or 1 in the bit which enables the function you want to set.
[1][*] [POWER] FUNC type [Digital keys] Code [Digital keys]
2
[START]
[START]
[FUNCTION CLEAR] Displaying bit-7, -6 [200%] Displaying bit-5, -4, -3 [200%] Displaying bit-2, -1, -0
Correct [0] or [1]
Correct [0] or [1] Stores value in RAM [INTERRUPT]
Correct [0] or [1]
[POWER] OFF/ON
Notes: · Place a 0 or 1 in the bit you want to set in the function table. · Press the [CLEAR] button in the middle of the setting to return to the initial screen.
100 101 102 Code Bit 7 6 5 4 3 2 1 0 Default 0 1 0 0 1 0 0 0 FUNC Type FUNC PCFUNC HOME FUNC (100) Items Undefined Undefined Undefined Undefined Undefined Department Code 0: No setting 1: Yes Undefined Undefined Contents This bit setting determines whether or not the department control function is available. -
18
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e-STUDIO163/166/203/206 ERROR CODE AND SELF-DIAGNOSTIC MODE
2 - 15
Code
Bit 7 6
Default 0 1
FUNC (100) Items Energy saving mode switching 00: Sleep Mode 01: Super Sleep Mode 10-11: Undefined
Contents Sets the Energy saving mode.
30 5 4 3 2 1 0 0 1 1 0 0 0 Undefined Undefined Undefined Undefined Undefined Undefined
e-STUDIO163/166/203/206 ERROR CODE AND SELF-DIAGNOSTIC MODE
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2 - 16 09/05
2.2.7
Adjustment mode (05)
Items in the adjustment mode list in the following pages can be corrected or changed in the adjustment mode (05). Turn ON the power with pressing the digital keys [0] and [5] simultaneously in order to enter this mode. Classification List of Adjustment Mode (05)
ADF Classification [Aligning amount] [Transporting] [Printer density] [Image density] [Gamma table] [Gamma slope] [Background adjustment] [Sharpness] [Smudged/Faint text] [Margin] [Range correction] [Paper pushing amount] [Aligning amount] [Exit motor] [Main motor] [Auto-toner] [Developer bias] [Temperature] [Relative humidity] [Drum temperature] [LED] [Position] [Carriage position] [Shading position] [Reproduction ratio] [Peak] [Main charger bias] [Transfer bias] [Separation bias] [Toner recycle] [Write starting] [Polygonal motor] [Laser power] [Sideways deviation] Adjustment Mode (05) 354 357,358,365 667-0 to 4,672-0 to 4 501,503,504,505,506,507,508,509,510,512,514,515,532,533,534,845, 846,847,850,851,852,855,856,857,860,861,862 609 593,594,595 600,601,602,869,870,871 620,621,622,623,865-0 to 2,866-0 to 2,867-0 to 2 648,654,655,664,665 430,431,432,433,435,436,437,438 535,536,537,570,571,572,693,694,695,820,821,822,825,826,827,830, 831,832,835,836,837 466-0 to 7 450-0 to 2,451-0 to 2,458-0 to 2,460-0 to 2,461-0 to 2,462-0 to 3, 463-0 to 2,464-0 to 2 424 421 200,201 205 270 247 248 311,312,313 305,306 359 350,351 340 310 210 220,221,222 233,234,235 280 410,411,440,441,442 401,405 286 497-0 to 5
2
Image
Paper feeding
Drive
Development
Scanner
Charger Transfer Separation Process
Laser
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e-STUDIO163/166/203/206 ERROR CODE AND SELF-DIAGNOSTIC MODE
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Note: The density LED blinks while performing adjustment for the items which take time. Be sure not to turn the power OFF nor perform any other operations while the density LED is blinking. Procedure 1
Stores value in RAM [INTERRUPT] Does not store value in RAM [FUNCTION CLEAR]
[0][5] [POWER]
Code [Digital keys]
[START]
Adjust a value [Digital keys] *
[POWER] OFF/ON
* Press [#] to enter minus (-).
Procedure 2
[0][5] [POWER] Code [Digital keys] [START] Value displayed [FUNCTION CLEAR] [POWER] OFF/ON
Procedure 3
[0][5] [POWER] Code [Digital keys] [START] Adjust a value [Digital keys] * [START]
Set manually [25%] / [200%]
Start [START] Stores value in RAM [INTERRUPT] Does not store value in RAM [FUNCTION CLEAR]
[POWER] OFF/ON
* Press [#] to enter minus (-).
Procedure 4
[0][5] [POWER] Code [Digital keys] [START] Sub code [Digital keys] [START]
Adjust a value [Digital keys] *
Stores value in RAM [INTERRUPT] Does not store value in RAM [FUNCTION CLEAR]
[POWER] OFF/ON
* Press [#] to enter minus (-).
e-STUDIO163/166/203/206 ERROR CODE AND SELF-DIAGNOSTIC MODE
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2 - 18
Procedure 6
Error [FUNCTION CLEAR] Does not store value in RAM [FUNCTION CLEAR] [POWER] OFF/ON
[0][5] [POWER]
Code [Digital keys]
[START]
Automatic adjustment
2
Procedure 7
Error [CLEAR] Stores value in RAM [INTERRUPT] Does not store value in RAM [FUNCTION CLEAR] Start [START]
[0][5] [POWER]
Code [Digital keys]
[START]
Automatic adjustment
[POWER] OFF/ON
Procedure 17
Stores value in RAM [INTERRUPT] Does not store value in RAM [FUNCTION CLEAR] Adjustment [25%] / [200%]
[0][5] [POWER]
Code [Digital keys]
[START]
Automatic adjustment
[POWER] OFF/ON
Set manually
Note: The fuser roller temperature control at the adjustment mode is different from that at the normal state. Therefore, the problem of fusing efficiency may be occurred in the test copy at the adjustment mode. In that case, turn ON the power normally, leave the equipment for approx. 3 minutes after it has become ready state and then start up the adjustment mode again.
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e-STUDIO163/166/203/206 ERROR CODE AND SELF-DIAGNOSTIC MODE
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Test print pattern in Adjustment Mode (05) Procedure
[0][5] [POWER] Test Code [Digital keys] [INTERRUPT] Drawer number [Digital keys] 0: Bypass 1: Drawer 2: PFU
Test code 1 4 Types of test pattern Grid pattern Solid black pattern (whole area) Remarks Pattern width: 2 dots, Pitch: 10mm A3/LD
[START]
[POWER] OFF/ON
e-STUDIO163/166/203/206 ERROR CODE AND SELF-DIAGNOSTIC MODE
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2 - 20 07/02
Notes: · The digit after the hyphen in "Code" of the following table is a sub code. · In "RAM", the SRAM of the board in which the data of each code is stored is indicated. "M" and "SYS" stands for the MAIN board.
Adjustment mode (05) Default Func- Automatic adjustment of ALL auto-toner sensor (Fuser heater ON)
Code 200
Classification Developer
RAM -
Contents As the value increases, the sensor output increases correspondingly. The value starts changing approx. 2 minutes after this adjustment was started and is automatically set in the range of 2.35 to 2.45 V. * Selection is disable when developer unit is not installed. (Chap. 3.1) Corrects the control value of the auto-toner sensor setup in 05-200. * Selection is disable when developer unit is not installed. As the value increases, the transformer output increases correspondingly. Remove the developer unit and install the adjustment jig to make adjustment. (Chap. 3.6)
Procedure 17
2
201
Developer
Correction of auto-toner sensor (Fuser heater ON)
ALL
141 <0-255>
M
3
205 210 220 221 222 233 234 235 247 248 270 280
Developer bias DC output adjustment Main charger grid bias output adjustment Transfer Transfer transformer DC output adjustment (H) Transfer Transfer transformer DC output adjustment (C) Transfer Transfer transformer DC output adjustment (L) Separa- Separation transformer DC tion output adjustment (H) Separa- Separation transformer DC tion output adjustment (C) Separa- Separation transformer DC tion output adjustment (L) Devel- Relative humidity latest oper value Devel- Drum temperature latest oper value Devel- Temperature latest value oper Process Forced performing of idling for toner recycle
Developer Charger
ALL ALL ALL ALL ALL ALL ALL ALL ALL ALL ALL ALL
135 <0-255> 75 <0-255> 117 <0-255> 128 <0-255> 101 <0-255> 65 <0-255> 65 <0-255> 47 <0-255> 50 <0-100> 25 <0-100> 25 <0-50> -
M M M M M M M M M M M M
3 3 3 3 3 3 3 3
286
Laser
Laser power adjustment
ALL
60 <0-255>
M
Displaying of the relative humidity latest value. Displaying of the drum temperature latest value. Displaying of the temperature latest value. Perfom this adjustment before the replacement of the developer material.(The toner is forcibly removed from the cleaner.) When the value increases, the laser output increases correspondingly.
2 2 2 6
3
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e-STUDIO163/166/203/206 ERROR CODE AND SELF-DIAGNOSTIC MODE
2 - 21 07/02
Code 305
Adjustment mode (05) Default ClassiFunc- Scanner Image location adjustment ALL 120 <51-206> of secondary scanning direction (scanner section)
RAM SYS
Contents When the value increases by "1", the image shifts by approx. 0.0640 mm toward the trailing edge of the paper. During this adjustment, the density LED blinks. When the value increases by "1", the image shifts by approx. 0.169 mm toward the front side of the paper. During this adjustment, the density LED blinks. Activates the light intensity adjustment control During this adjustment, the density LED blinks. Displays total of the initial value and light intensity correction value. Displays total of the initial value and light intensity correction value. Displays total of the initial value and light intensity correction value. When the value increases by "1", the reproduction ratio in the secondary scanning direction (vertical to paper feeding direction) increases by approx. 0.0947%. During this adjustment, the density LED blinks. 0.064 mm/step
Procedure 1
306
Scanner Image location adjustment of primary scanning direction (scanner section)
ALL
130 <121136>
SYS
1
310
Scanner Forced performing of peak detection Scanner LED (R) current effective value setting Scanner LED (B) current effective value setting Scanner LED (YG) current effective value setting Scanner Reproduction ratio adjustment of secondary scanning direction (scanner section)
ALL
-
-
7
311 312 313 340
ALL ALL ALL ALL
76 <0-255> 62 <0-255> 160 <0-255> 125 <76-181>
SYS SYS SYS SYS
1 1 1 1
350 351 354
Scanner Shading position adjustment
Original glass ADF
ALL ALL ALL
ADF
Adjustment of ADF paper alignment
128 <118138> 128 <118138> 10 <0-20>
SYS SYS SYS
1 1 1
During this adjustment, the density LED blinks. When the value increases by "1", the aligning amount increases by approx. 0.4 mm. When the value increases by "1", the reproduction ratio of the secondary scanning direction when using the ADF increases by approx. 0.1%. During this adjustment, the density LED blinks.
357
ADF
Fine adjustment of ADF transport speed
ALL
50 <0-100>
SYS
1
e-STUDIO163/166/203/206 ERROR CODE AND SELF-DIAGNOSTIC MODE
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2 - 22 09/01
Code 358
Classification ADF
Adjustment mode (05) Default Func- ADF sideways deviation ALL 128 adjustment <121136>
RAM SYS
Contents When the value increases by "1", the image of original fed from the ADF shifts toward the rear side of paper by approx. 0.169 mm. During this adjustment, the density LED blinks. When the value increases by "1", the carriage position when using the ADF shifts by approx. 0.1 mm toward the original feeding side. During this adjustment, the density LED blinks. When the value increases by "1", the copied image of original fed from the ADF shifts toward the trailing edge of paper by approx. 0.2 mm. During this adjustment, the density LED blinks. When the value increases by "1", the reproduction ratio of primary scanning direction increases by approx. 0.07%. (approx. 0.1 mm/ step) When the value increases by "1", the writing start position shifts to the front side by approx. 0.0423 mm. When "1" is set at 08203, the adjustment value set at 05-411 will also be reflected to 05410. When the value increases by "1", the reproduction ratio of secondary scanning direction increases by approx. 0.04%.
Procedure 1
2
359
Scanner Carriage position adjustment during scanning from ADF
ALL
128 <0-255>
SYS
1
365
ADF
ADF leading edge position adjustment
for single sided original
ALL
50 <0-100>
SYS
1
401 405
Laser
Fine adjustment of polygonal motor rotation speed (adjustment of primary scanning direction reproduction ratio) Adjustment of primary scanning laser writing start position.
PRT PPC
130 <0-255> 128 <0-255>
M M
1 1
410 411
Laser
PPC PRT
88 <0-255> 168 <0-255>
M M
1 1
421
Drive
424
Drive
Adjustment of secondary scanning direction reproduction ratio (fine adjustment of main motor speed) Fine adjustment of exit motor speed
PPC/ PRT
125 <0-255>
M
1
PPC/ PRT
160 <0-255>
M
When the value increases by "1", the rotation becomes faster by approx. 0.05%.
1
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e-STUDIO163/166/203/206 ERROR CODE AND SELF-DIAGNOSTIC MODE
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Code 430 431
Classification Image Image
432
Image
433 435 436
Image Image Image
437
Image
438 440 441 442 450-0 450-1 450-2 451-0 451-1 451-2
Image Laser
Paper feeding
Paper feeding
Adjustment mode (05) Default Func- Top margin adjustment PPC 50 <0-255> (blank area at the leading edge of the paper) Left margin adjustment PPC 50 (blank area at the left of the <0-255> paper along the paper feeding direction) Right margin adjustment PPC 50 (blank area at the right of <0-255> the paper along the paper feeding direction) PPC 95 Bottom margin adjustment <0-255> (blank area at the trailing edge of the paper) Top margin adjustment PRT 24 (blank area at the leading <0-255> edge of the paper) Left margin adjustment PRT 0 <0-255> (blank area at the left of the paper along the paper feeding direction) Right margin adjustment PRT 0 <0-255> (blank area at the right of the paper along the paper feeding direction) PRT 0 Bottom margin adjustment <0-255> (blank area at the trailing edge of the paper) Adjustment of Drawer ALL 20 secondary <0-40> scanning PFU ALL 21 laser writing <0-40> start position Bypass ALL 8 feeding <0-15> ALL 22 Paper aligning Long size <0-63> amount adjustment at Middle ALL 22 the registrasize <0-63> tion section Short size ALL 22 (Drawer/Plain <0-63> paper) ALL 14 Paper aligning Long size <0-63> amount adjustment at Middle ALL 14 the registrasize <0-63> tion Short size ALL 14 section (PFU/ <0-63> Plain paper)
RAM M M
Contents When the value increases by "1", the blank area becomes wider by approx. 0.0423 mm.
Procedure 1 1
M
1
M M M
1 1 1
M
1
M M M M M M M M M M When the value increases by "1", the image shifts toward the leading edge of the paper by approx. 0.2 mm. When the value increases by "1", the aligning amount increases by approx. 0.9 mm. Long size: 330 mm or longer Middle size: 220 mm to 329 mm Short size: 219 mm or shorter
1 1 1 1 4 4 4 4 4 4
e-STUDIO163/166/203/206 ERROR CODE AND SELF-DIAGNOSTIC MODE
© 2005 - 2009 TOSHIBA TEC CORPORATION All rights reserved
2 - 24
Code 458-0 458-1 458-2
Classification Paper feeding
460-0 460-1 460-2
Paper feeding
461-0 461-1 461-2
Paper feeding
462-0 462-1 462-2 462-3 463-0 463-1 463-2 464-0 464-1 464-2
Paper feeding
Paper feeding
Paper feeding
Adjustment mode (05) Default Func- ALL 10 Paper aligning Long size <0-63> amount adjustment at Middle ALL 10 the registrasize <0-63> tion section Short size ALL 10 (Bypass feed<0-63> ing/Plain paper) Paper aligning Long size ALL 10 amount <0-63> adjustment at Middle ALL 10 the registrasize <0-63> tion section Short size ALL 10 (Bypass feed<0-63> ing/Thick paper 1) ALL 10 Paper aligning Long size <0-63> amount adjustment at Middle ALL 10 the registrasize <0-63> tion section Short size ALL 10 (Bypass feed<0-63> ing/Thick paper 2) ALL 10 Paper aligning Long size <0-63> amount adjustment at Middle ALL 10 the registrasize <0-63> tion section Short size ALL 10 (Bypass feed<0-63> ing/Thick Postcard ALL 10 paper 3) <0-63> ALL 10 Paper aligning Long size <0-63> amount adjustment at Middle ALL 10 the registrasize <0-63> tion section Short size ALL 10 (Bypass feed<0-63> ing/OHP film) ALL 26 Paper aligning Long size <0-63> amount adjustment at Middle ALL 26 the registrasize <0-63> tion section Short size ALL 26 (Bypass feed<0-63> ing /Envelope)
RAM M M M
Contents When the value increases by "1", the aligning amount increases by approx. 1.4 mm. Long size: 330 mm or longer Middle size: 220 mm to 329 mm Short size: 219 mm or shorter
Procedure 4 4 4
2
M M M
4 4 4
M M M
4 4 4
M M M M M M M M M M
4 4 4 4 4 4 4 4 4 4
© 2005 - 2009 TOSHIBA TEC CORPORATION All rights reserved
e-STUDIO163/166/203/206 ERROR CODE AND SELF-DIAGNOSTIC MODE
2 - 25 06/04
Code 466-0 466-1 466-3 466-4 466-5 466-6 466-7 497-0 497-1 497-5 501 503 504 505 506 507 508 509 510 512 514 515 532 533 534
Classification Paper feeding
Laser
Image
Image
Image
Image
Image
Adjustment mode (05) Default Func- ALL 0 Adjustment of Plain paper <0-255> paper pushing amount/ Postcard ALL 0 Bypass feed<0-255> ing Envelope ALL 0 <0-255> Thick ALL 0 paper 1 <0-255> Thick ALL 0 paper 2 <0-255> Thick ALL 0 paper 3 <0-255> OHP film ALL 0 <0-255> Adjustment of Drawer ALL 128 drawer side<0-255> ways deviaPFU ALL 128 tion <0-255> Bypass ALL 128 feeding <0-255> Photo PPC 128 Densi