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FILE NO. 330-200501

SERVICE MANUAL

TDP- T80, TDP-T90, TDP-T91, TDP-TW90 TDP-S80,TDP-S81, TDP-SW80 TDP-MT200

Document Created in Japan Jan., 2005

Preface
This manual is applied to T80/T90/T91/TW90/MT200 / S80 / S81 / SW80 DMD Projector with digital imaging functionality based on Digital Micro-mirror Device (DMD) technology. Its the mode of single Panel, 200 watt Lamp. The manual gives you a brief description of basic technical information to help in service and maintaining the product. Your customers will appreciate the quick response time when you immediately identify problems that occur with our products. We expect your customers will appreciate the service that you offer them. This manual is for technicians and people who have an electronic background. Send the product back to the distributor for repairing and do not attempt to do anything that is complex or is not mentioned in the troubleshooting.

NOTICE : The information found in this manual is subject to change without prior notice. Any subsequent changes made to the data herein will be incorporated in further edition. Copyright 2005, January All Rights Reserved Manual Version 5.0 Document # 80S-G04-01A Manual Version 1.0 Document # 80S-G04-01A

I

Table of Contents
Chapter 1 Introduction ...................................................................... 1-1
Product Highlights .................................................................................. 1-1 Machanical Specifications ...................................................................... 1-2 Display Panel Specifications ................................................................... 1-2 Electrical Specifications .......................................................................... 1-2 Optical Specifications ............................................................................. 1-3 Environmental Specifications .................................................................. 1-4 Firmware................................................................................................. 1-4

Chapter 2

Disassembly Procedure .................................................. 2-1
Tools Needed .......................................................................................... 2-1 Removing Lamp Module ......................................................................... 2-1 Removing Front Cover, Option Cover and Rear Cover Module .............. 2-2 Removing Top Cover, Keypad Board, Speaker and Select Button Module ...................................................................... 2-4 Removing Main Board, LVPS Module, Lamp Driver Module and Fan Module ...................................................................................... 2-6 Removing Interrupter Switch, Engine Module, Fan Module and DMD Board ...................................................................................... 2-8 Removing DMD Chip, Color Wheel and Photo Sensor Board .............. 2-10 Removing Thermal Board, IR Sensor Board and Fan Duct .................. 2-11 Removing Wireless Board (For TW90 Only) ......................................... 2-12

Chapter 3

Troubleshooting ............................................................... 3-1
Equipment Needed ................................................................................. 3-1 Main Procedure ...................................................................................... 3-2 Main Procedure Description ................................................................... 3-7 Factory Mode ........................................................................................ 3-10

Chapter 4

Function Test and Alignment Procedure ....................... 4-1
Product ................................................................................................... 4-1 Test Equipment ....................................................................................... 4-1 Test Condition ......................................................................................... 4-1 Test Display Modes & Pattern ................................................................. 4-2 Inspection Procedure ............................................................................ 4-10 Wireless Testing Procedure (For TW90 and SW80) ............................. 4-13 Camera Setup Procedure (For T91 and S81) ....................................... 4-25
II

Chapter 5

Firmware Upgrade Procedure ........................................ 5-1
Equipment Needed ................................................................................. 5-1 Setup Procedure ..................................................................................... 5-1 Firmware Upgrade Procedure ................................................................ 5-6

Chapter 6

EDID Upgrade Procedure (For MT200 Only) .................. 6-1
Equipment Needed ................................................................................. 6-1 Setup Procedure ..................................................................................... 6-2 EDID Upgrade Procedure ....................................................................... 6-2

Chapter 7

Exploded View and Replacement Parts List .................. 7-1
Packing Assembly (TDP-T80/T90/T91/TW90) ....................................... 7-1 Chassis Assembly (TDP-T80/T90/T91/TW90) ....................................... 7-3 Packing Assembly (TDP-S80/S81/SW80) .............................................. 7-6 Chassis Assembly (TDP-S80/S81/SW80) .............................................. 7-8 Packing Assembly (TDP-MT200).......................................................... 7-11 Chassis Assembly (TDP-MT200) ......................................................... 7-13

III

Chapter 1

Introduction
1-1
Ite m 1

Product Highlights
De s cription O ne panel 0.7 XGA / 12o DDR DMD projection system O ne panel 0.55" WVGA / 12o DDR DMD projection system T80 V T90 V T91 V TW90 V V V V V V V V V V V V V V V V V V M T200 S 80 S 81 SW80

2

200 Watt compact P- VIP Lamp (user replaceable, Lamp is driven by 200 Watt lamp driver) Phoenix X66 200W SHP Lamp (user replaceable) High efficiency cooling system with low system acoustic noise level (35 dB(A) in 160W ecomode) High efficiency cooling system with low system acoustic noise level (35 dB(A) in 150W ecomode)

3

V V V V V V V V V V V V V V V V V V V V V V V V V V V V V V V

V V V

V V V

4 5 6

Light weight Approx. 2.8K gs. Manual focus projection, 1:1.2 mechanical zoom lens True 1024 x 768 resolution, 16.7M True colors True 854 x 480 resolution, 16.7M True colors True 800 x 600 resolution, 16.7M True colors

V V V

V V V

7 8

With up, down, left, and right screen reverse Build- in full screen N TSC / PAL / SECAM video capability with S- video / Composite / component through D- sub SXGA / XGA / SVGA / VGA / MAC compatibility with two D- Sub 15 pin VGA connector input terminal Auto image re- sizing to 1024 x 768 full screen Auto image re- sizing to 854 x 480 full screen Auto image re- sizing to 800 x 600 full screen

9 10

V V

V V

V V

V V

V

V

V

V

V V V V V V V V V V V V V V V V V V V V V V V V V V V V V V V V V V V V V V V V V V V V V V V V V V V V V V V V V V V V V V V V V V V V V V V V

11 12 13 14 15 16 17 18 19 20

Auto detection of computer signal input Auto Image synchronization (Auto- tracking / frequency / position adjustment) by Auto- setting key. Freeze function. Automatically saves adjustments for future use IR remote control function Adaptive voltage control fan speed Auto & Manual Digital Vertical K eystone Correction Built- in one 1W speaker Built- in one 2W speaker Camera Wireless

1-1

1-2
Ite m 1 2 Weight

Mechanical Specifications
Spe cification Dimensions (WxHxD) De s cription 298x267x100.5 mm (main body) Approx. 6.3 lbs. (2.86kg) - Advanced air flow - Two fans with low system acoustic noise level - Temperature control circuits with adaptive voltage control fan speed - Maximum touch temperature follows UL 60950 regulation 6.8 degree with elevator mechanism +/- 16 degree Vertical Lamp power supply shut off automatically when door open T80 V V T90 V V T91 TW90 M T200 S80 S81 SW80 V V V V V V V V V V V V

3

Cooling System

V

V

V

V

V

V

V

V

4 5 6

Tilt Angle K eystone correction Lamp Door Protection

V V V

V V V

V V V

V V V

V V V

V V V

V V V

V V V

1-3
Ite m 1 Type

Display Panel Specifications
Spe cification D e s cription DMD (0.7 12 degree DDR XGA Digital Mirror Device) DMD (0.55" 12 degree DDR WVGA Digital Mirror Device) T80 V T90 V T91 V TW90 M T200 S80 V V V V V V V V V V V V V S 81 SW80

2

N umber of active dots 1024(H) x 768 (V) 854(H) x 480(V) 800(H) x 600(V)

1-4
Ite m 1

Electrical Specifications
Spe cification Power Supply De s cription - Input AC 100- 240V~, 3A, 50- 60 Hz with PFC - Variance FAN speed control (Depend on temperature variant) - Computer Input (VGA) - Composite Video Input (x 1) - S- Video Input (Standard x 1) Computer Analog Input (VGA x 1) Component Video Input (RCAx 3) S Video Input (Mini- Din 4- Pin x 1) Composite Video Input (RCA x 1) RS232 (Mini- Din 8pin x 1) T80 V T90 V T91 V TW90 V M T200 V S 80 V S 81 V SW80 V

2

Terminals

V

V

V

V

V

V

V

V

3- 1

Terminals & I/O connector Terminals & I/O connector

V

V

V

V

V

V

V

V

3- 2

- Digital Video with HDCP Input (DVI- D)

V

1-2

Ite m

Spe cification

De s cription - Hsync Frequency 15~100 kHz - Vsync Frequency 43~85 Hz - Video Signal RGB (PC) 1.) Analog RGB : 0.7 Vp- p, 75 ohm 2.) Analog RGB : 1Vp- p, 75 ohm 3.) Sync. Signal Separate Sync : (HV) TTL level (bi- polarity) Composite Sync : TTL level (bi- polarity) Sync- on- green : negative sync. 0.3Vp- p - Video 1.) Composite video : 1Vp- p, 75 ohm 2.) S- video Luminance : 0.714Vp- p, 75 ohm 3.) Chrominance : 0.286Vp- p, 75 ohm - Standards : N TSC : M(3.58 MHz), 4.43 MHz PAL : B, D, G, H, I, M, N SECAM : B, D, G, K , K 1, L HDTV : 480i / 576i ; 480p / 576p ; 720p ; 1080i By using DDP2000 Chips to compress SXGA image into XGA display By using "DDP2000" Chips to compress SXGA image into WVGA display

T80

T90

T91 TW90 M T200 S80 S81 SW80

4

Input signal spec.

V

V

V

V

V

V

V

V

5

Video Compatibility

V

V

V

V

V

V

V

V

6

XGA / Compression SVGA / Compression

V

V

V

V V

V

V

V

1-5
Ite m 1

Optical Specifications
Spe cification Projection lens D e s cription F#2.4- 2.65 @ 2.4m, f=28.04~35.59mm @ 2.4m. 1.2X Manual Zoom Lens. F#2.4- 2.81 @ 2.4m, f=22.34~26.59mm @ 2.4m. 1.2X Manual Zoom Lens. T80 V T90 V T91 V TW90 M T200 S80 S81 SW80 V V V V V V V V V V V V V V V V V V V V V V V V V V V V V V V V V V V V V V V V V V V V V V V V V V V V V V V V V V V V V

2 3 4 5

Projection Image Size Throw Distance Throw Ratio Brightness

Adjustable from 24.6" to 246" (Diagonal) 1.2m~10m 2 .0 ~ 2 .4 ; 1 0 0 " / 4 .0 6 m ~ 4 .8 8 m 1850(Typical) ; 1600 (Minimum) 650(Typical) ; 510 (Minimum) Full on / off 1600:1 (Typical) 1000 : 1 (Minimum) JBMA 1600 : 1 (Typical) 1000 : 1 (Minimum) Full on / off 2500:1 (Typical) 1500 : 1 (Minimum) JBMA 75% (Typical) 60% (Minimum) JBMA 80% (Typical) 65% (Minimum) O SRAM E17.5 200W P- VIP Lamp Phoenix X66 200W SHP Lamp Philips E19 200W UHP Lamp

6

Contrast

7 8

Uniformity Lamp

1-3

1-6
Ite m 1 2 3

Environmental Specifications
Spe cification Temperature Maximum Humidity Acoustic noise level
o

De s cription O perating : 0~35 C, 80% humidity, non- condensing Storage : - 20~60oC, 80% humidity, non- condensing O perating : 0~35oC, 80%RH (Max.), non- condensing Storage : - 20~60oC, 80%RH (Max.), non- condensing 39 dB(A) (in 216W mode, at 23+/- 2oC) 35 dB(A) (in 160W eco mode, at 23 +/- 2oC) while color wheel are running with 7200 rpm 38 dB(A) (in 200W mode, at 23+/- 2oC) 35 dB(A) (in 160W eco mode, at 23 +/- 2oC) while color wheel are running with 7200 rpm 39 dB(A) (in 200W mode, at 23+/- 2oC) 35 dB(A) (in 150W eco mode, at 23 +/- 2oC) while color wheel are running with 7200 rpm O perating : 0oC~35oC for height : 0~2,500 ft 0oC~30oC for height : 2,500~5,000 ft 0oC~30oC for height : 5,000~10,000 ft fan speed adjusted by O SD menu Storage : 0~40,000 ft O perating more than 10,000 hours 12,000 hours

T80 V V V

T90 V V V

T91 TW90 M T200 S80 S81 SW80 V V V V V V V V V V V V V V

V

V

V

V

4

Altitude

V

V

V

V

V

V

V

V

5 6

MTBF Reliability Test

V V

V V

V V

V V

V V

V V

V V

V V

1-7
Ite m 1 2 3 4

Firmware
D e s cription Firmware A Firmware B Firmware C Firmware D T80 V V V V V V V V T90 T91 TW90 M T200 S 80 S 81 SW80

1-4

Chapter 2

Disassembly Procedure
Tool Needed

Screw Bit (+) : 107 (Size : 100mm) Hex Sleeves 5mm Ball-endhex-key 2mm

Screw Bit (+) : 102 (Size : 75mm) Hex Sleeves 8mm

2-1
1.

Removing Lamp Module
Loosen one screw to remove Lamp Cover, and then loosen 2 screws to remove Lamp Module.

Screw Bit (+) : 107

Lamp Module

2-1

2-2
1.

Removing Front Cover, Option Cover and Rear Cover Module
Unscrew 4 screws to remove Front Cover.

Ball-endhex-key 2mm

Front Cover

2.

Loosen 2 screws to remove Option Cover.

Screw Bit (+) : 107

Option Cover (Blank) PC + ABS - CAOLA

2-2

3.

Unscrew 6 hex screws and 2 screws to remove Rear Cover Module.

Screw Bit (+) : 102

Rear Cover Module

2-3

2-3

Removing Top Cover, Keypad Board, Speaker and Select Button Module
1. Press A point first and then press B point to separate Top Cover and Main Body carefully.

A

B

2.

Unplug FFC cable to remove Top Cover.

2-4

3.

Unscrew 6 screws to remove Keypad Board, Speaker and Select Button Module.

Speaker Keypad Board Screw Bit (+) : 107

Select Button Module

2-5

2-4
1.

Removing Main Board, LVPS Module, Lamp Driver Module and Fan Module
Unplug all cables from Main Board and Unscrew 5 screws to remove Main Board.

Screw Bit (+) : 107

2.

Tear off Mylar and then unscrew 5 screws to remove LVPS Module.

Screw Bit (+) : 107

Mylar

LVPS Module

2-6

3.

Unscrew 3 screws to remove Lamp Driver Module.

Lamp Driver Module Screw Bit (+) : 107 4. Unscrew 2 screws to remove Fan Module.

Screw Bit (+) : 107

Axial Fan Module (70x70x20mm)

Note : TW90-Add one cable to link wireless function from Main Board of TW90. (As the picture display)

2-7

2-5
1.

Removing Interrupter Switch, Engine Module, Fan Module and DMD Board
Unscrew 2 screws to remove Interrupter Switch. Screw Bit (+) : 102

Interrupter Switch

2.

Tear off Deflector Tinplate and then unscrew 5 screws to remove Brackets. Screw Bit (+) : 102

3.

Unscrew 6 screws of the red rectangle area and then remove Engine Module.

Engine Module Screw Bit (+) : 107

2-8

4.

Remove Fan Module.

Fan Module (50x50x20mm)

5.

Unscrew 4 screws to remove Heat Sink. Screw Bit (+) : 107

Heat Sink

6.

Unscrew 4 hex screws to remove DMD Board. DMD Board

Hex Sleeves 8mm

2-9

2-6
1.

Removing DMD Chip, Color Wheel and Photo Sensor Board
Remove DMD Chip from Engine Module.

DMD Chip 2. Unscrew one screw to remove Color Wheel and Photo Sensor Board. Color Wheel

Photo Sensor Board 3. Unscrew 3 screws to remove Zoom Ring and Focus Ring from Engine Module.

Zoom Ring

Focus Ring

2-10

2-7
1.

Removing Thermal Board, IR Sensor Board and Fan Duct
Unscrew one screw to remove Thermal Sensor Board.

Screw Bit (+) : 107

Thermal Board

2.

Turn over Bottom Cover Module and then unscrew one screw to remove IR Sensor Board.

IR Sensor Board Screw Bit (+) : 107 3. Unscrew one screw to remove Fan Duct from Bottom Module.

Fan Duct

one screw

Screw Bit (+) : 107

2-11

2-8
1.

Removing Wireless Board (For TW90 Only)
Unscrew 2 screws to remove Option Cover.

Option Cover

2.

Pull out the Wireless Board.

2-12

Chapter 3

Troubleshooting
3-1
-

Equipment Needed
T80 / T90 / T91 / TW90 / MT200 / S80 / S81 / SW80 Projector PC (Personal Computer) CD Player, DVD Player VGA to VGA Cable Chroma

After changing parts, check the below information. For example : Change the M/B, then check the Version Update, Color Wheel Delay, RGB Level, Frequency, Phase, Reset Lamp Use Time and Reset All.
Update Change Parts

Version Update V V

Color Wheel Delay V V V V

RGB Level V V V

Frequency

Phase

Reset Lamp Use Time

Keystone Calibration Reset All (For T90 & S80 Seri es) V V V V V

M/B Firmware DMD Board Engine Lamp Module LVPS Lamp Driver

V V

V V

V

1.) Version Update : Refer Chapter 3-4 Hot Key, item 5 2.) Color Wheel Delay : Refer Chapter 3-4 Hot Key, item 7 3.) RGB Level : a. Press "Menu" button on the keypad to enter OSD function. b. Press "UP" or "Down" button to select Image Adjustment Menu. 4.) Frequency : Press "Setup" button, then adjustment from "Frequency" mode. 5.) Phase : Press "Setup" button, then adjustment from "Phase" mode. 6.) Reset Lamp Use Time : Refer Chapter 3-4 Hot Key, item 3 7.) Reset All : Press "Menu" --> Default Setting Menu.

3-1

3-2

Main Procedure
Start

Connect Power Cord, PC, Video, S-video, & Audio Signal, and then press on/standby button.(Lamp LED will flicker)

Is on LED Light On? Yes Is Image OK ? Yes Is OSD function OK ? Yes Is Audio OK ? Yes Is Remote Control OK? Yes Is Camera OK? Yes Is Wireless OK? Yes No Fault Found

No

A. Power Troubleshooting

No

B. Image Performance Troubleshooting

No

C. OSD Function Troubleshooting

No

D. Audio Troubleshooting

No

E. Remote Control Troubleshooting

No

F. Camera Troubleshooting (For T91 and S81)

No

G. Wireless Troubleshooting (For TW90 and SW80)

End

3-2

3-2.1

A. Power Troubleshooting
Start

Is Power LED indicator ?

No

Lamp Cover assembly OK ? Yes

No

Reassemble lamp Cover

No

Change Main Board

Yes

No Change Lamp Driver No Change LVPS

Is Lamp LED indicator OK ? Yes Is Fan LED indicator OK ? Yes No

No

Change Lamp Module

No

Change Main Board

No

Change DMD Board

Is System Fan working ? No

Yes

Is Optical Fan working ? No

Yes

Change Main Board

Change System Fan

Change Optical Fan No Change Thermal Board

Is Temp LED indicator OK ?

No

Is Intake Thermal sensor working ? Yes Is System Fan working ? No Yes

Is Optical Fan working ? No

Yes

Change Main Board

Change System Fan No Change Lamp Driver

Change Optical Fan No Change No Change DMD Board Main Board

Yes Is Lamp lit ? Yes End No

Change Lamp Module

No

Change LVPS

3-3

3-2.2

B. Image Performance Troubleshooting
Start

Have image ? Yes

No

Cable connections are OK?

No

Change M/B

No

Change DMD Board

No

Change DMD Chip

Have garbage pattern ? No Have bar at the right & left side of image ? No

Yes

Change M/B

No

Change DMD Board

Yes

Change DMD Board

Uniformity OK ? Yes

No

Change Engine Module

No Is color OK ? Yes Dot defect isn't compliant with the spec.? No

Color wheel index delay Adjustment Procedure *Refer to Chapter 3-4, item 7

No

Change M/B

No

Change No DMD Board

Change Engine Module

Yes

Change DMD Chip

Have line bar ? No

Yes

Adjust frequency

No

Change M/B

Have noise ? No End

Yes

Adjust phase

No

Change M/B

3-4

3-2.3

C. OSD Function Troubleshooting

Start Yes

Does OSD show up ? Yes

No

Is Keypad FFC OK ? Yes Is Keypad OK? Yes

No

Change Keypad FFC

No

E. Remote Control Troubleshooting

No

Change Keypad BD

No

Main BD

Can OSD function be adjusted ? Yes Can OSD data be saved ? Yes End

No

Keypad

No

Change Main board

No

Change Main board

3-5

3-2.4

D. Audio Troubleshooting
Start

Can hear sound ? Yes

No

Change Keypad Board

No

Change Main Board

No

Change Speaker

Sound is clear without noise ?

No

Change Speaker

No

Change Main Board

Yes End

3-2.5

E. Remote Control Troubleshooting
Start

Replace the battery No Change Remote Controller No Change IR Receiver Board No Change M/B

Yes

Yes

Yes

Yes End

3-6

3-3
A.

Main Procedure Description
Power Troubleshooting 1.) No Power Check the Power Cord. Check the Lamp door. Ensure the keypad cable is well connected. Judge Change LVPS or Main BD 2.) No Light Lamp LED Indicator Fail Check all wires are well connected inside. Check Lamp Module Temp LED Indicator Fail Turn on Main Power again. Check the Fan Module. Check the Thermal BD. Check the Thermal Switch. Judge Change Lamp Driver or Main BD. Image Troubleshooting 1.) No image on the screen. Ensure the signal cable and source are working fine. Press Input button to re-catch the signal again.. Judge Change Main BD or DMD BD or DMD Chip 2.) The image displayed with color issue Ensure the signal cable and source are working fine. Check the I/O connector Check Main BD if the image displayed without color abnormal issue when you input the signal with other ports. Check the photo sensor BD if the image displayed with color flicking issue. Judge Adjust the RGB offset. *Note Adjust the color wheel index delay. (Refer to 3-4.5 CW index delay menu) Change Main board. Note : Press Menu button to enter setting display. Adjust the R-level, G-level, B-level. 3-7

B.

3.) The image displayed with picture noise issue. Press INPUT button to re-catch the signal again. Check the signal cable. Check Main BD if there is no picture noise issue when you input the signal with the other connector. Judge Change Main board. 4.) The image displayed with Dead Pixel/Line issue. Check the DMD chip if the bright dot issue when you input the signal. Judge Change DMD board or DMD chip. 5.) The image displayed with focus issue. Adjust the focus ring. Ensure the projection distance is in spec. Judge Change Optical Engine Module 6.) The image displayed with flicker issue. Check the Lamp Module Ensure the signal cable works well. Press INPUT button to re-catch the signal again. Judge Change Main board or DMD board. 7.) The image displayed with uniformity issue. Ensure the projection lens is clean. Replace the lamp if the brightness is less than spec. Judge Change the Optical Engine Module. 8.) The image displayed with line bar issue. Check if the line bar issue that can be fixed by Frequency function of OSD menu or not. Judge Change Main board.

3-8

C.

Audio Troubleshooting 1.) No Sound Press VOL- or VOL+ button on the keypad and check if the mute function is enabled. Check Main BD if there is audio sound output when you input the audio signal with other ports. Check the speaker Judge Change Keypad BD 2.) The audio sound is output with noise Check the sound volume. Check the speaker. Judge Change Main Board.

D. Remote Control Troubleshooting 1.) The OSD menu cannot show on the screen when you press the menu button on the remote controller. Replace the new battery if there is no laser output when you press the laser button on the remote controller. Replace a new remote controller if there is OSD menu showing on the screen when you press the menu button on the keypad. Check the Main BD if there is no function when you press the function button on the keypad. E. Wireless Troubleshooting (for TW90 and SW80) 1.) Execute Reset all (in OSD menu) if the wireless function is not activated. Note: Normally the background color is blue when the projectors are in standby mode (no any input source) 2.) Check the PC settings. 3.) Check the Projector setting. (Refer to Chapter 4, P4-10 Wireless Testing Procedure) Judge Change Wireless Card and Wireless BD. F. Camera Troubleshooting (for T91 and S81 ) 1.) Check if the Projector is normal. (Note : Dont connect Camera for testing.) 2.) Check if VGA Cable is OK. Judge Change Camera Module. 3-9

3-4

Factory Mode

Hot Keys to enter Factory Mode (T90 Series and S80 Series) (For TW90, it should have signal input) [Press Volume button, set value to 9 and press On/Standby, Input and Setup button simultaneously.] Repeat the above-mentioned procedure in the bracket three times. Hot Keys to enter Factory Mode (MT200) [Press the ON/STANDBY button and then press Set up, Input and Up ( simultaneously.] Repeat the above-mentioned procedure in the bracket three times. ) buttons

1. Press INPUT and Up button simultaneously to enter the keystone calibration menu. 2. Press INPUT and Down button to enter Burn-in mode menu. 3. Press INPUT and Right button to enter test pattern menu. 4. Press Return and Up button to enter Display the service status. 5. Press Return and Left button to enter Display the CW index delay menu.

3-4.1

Keystone calibration menu (For TDP-T90 and S80)
(Press "INPUT" and "UP" button simultaneously to enter the keystone calibration menu)

KC0 KC1 KC2 KC3 Note :

xxx xxx xxx xxx

xxxxx xxxxx xxxxx xxxxx

xxxxx xxxxx xxxxx xxxxx

There should be values in keystone calibration menu; otherwise Auto keystone and Auto setting will not function. Key : Up/Down Enter Setup
a.)

Choose an item with cursor Execute automatic calibration Initialize adjustment values

Horizontal calibration Requirement: Put the projector on the stand which is horizontally and is not tipped (0 +/- 0.1 degree) Procedure: Choose KC0.

3-10

b.)

c.)

d.)

e.)

Execute automatic calibration. If adjustment is successfully completed, values will change from default value 0. If it failed, values dont change. Upward calibration Requirement: Put the projector on the stand which is tipped at upward more than 30 degree. Procedure: Choose KC1. Execute automatic calibration. If adjustment is successfully completed, values will change from default value 0. If it failed, values dont change. Downward calibration Requirement: Put the projector on the stand which is tipped at downward more than 30 degree. Procedure: Choose KC2. Execute automatic calibration. If adjustment is successfully completed, values will change from default value 0. If it failed, values dont change. Horizontal calibration after heat-run Requirement: Put the projector on the stand which is horizontally and is not tipped (0 +/- 0.1 degree) Procedure: Choose KC3. Execute automatic calibration. If adjustment is successfully completed, values will change from default value 0. If it failed, values dont change. Save data to E2PROM Procedure: Push Up/Down/Left/Right at the same time. If these key inputs are accepted, all LEDs light orange.

3-11

3-4.2

Burn in mode menu
(Press Hot Keys, then press "Input"+"Down" key simultaneously

Burn-in mode On time Off time Cycle Elapsed time Error count Error log Key : Up/Down Left/Right Setup

On xxxxM xxxxM Setting xxx xxxxxH xxx xx xx Shut down xx xx

Off

xxM xx xx xx xx

Elapsed xxx xxS xxx

xx xx

Choose an item with cursor Adjust a value / Choose a setting Initialize adjustment values

a.) Burn in mode setting Procedure : Choose the burn-in mode. Select a setting. b.) Burn in on time setting Procedure : Choose the on time. Adjust a value. Range is from 0 to 1275 minutes (5 minutes step). 0 means no on-time in the burn in mode. c.) Burn in off time setting Procedure : Choose the off time. Adjust a value. Range is from 0 to 1275 minutes (5 minutes step). 0 means no off-time in the burn in mode. d.) Burn in cycle setting Procedure : Choose the cycle. Adjust a value. Range is from 1 to 255 and INF which means infinity.

3-12

e.) Save setting to EEPROM Procedure : Push Up / Down / Left / Right at the same time. If there key inputs are accepted, all LEDs light orange. Besides, these settings are saved automatically when turning off the projector. Notes : If settings are valid, the burn in mode will start when the projector becomes the standby mode. Test patterns during the burn in mode are rotated on white, black, red, green and blue solid fields. The On LED blinks during the burn in mode. Pushing the return key will cancel execution of the burn in mode. When the burn in mode finishes, the projector becomes the standby mode automatically.

3-13

3-4.3

Test pattern menu
(Press Hot Keys, then press "Input"+"Right" key simultaneously

Start-up White Black Red 255 Green 255 Blue 255 Blue 60 Gray 60 Gray 30 Gray 10 Gray 7 Yellow Magenta Cyan Two Zone Blue 60 Two Zone Gray 60 Cross Hatch Focus V-Ramp Key : Up / Down Enter Return Choose an item with cursor Display a test pattern Return to the test pattern menu

Notes : This menu is for test use. No value will be saved.

3-14

3-4.4
Version

Service status
(Press Hot Keys, then press "Return"+"Up" key simultaneously

xxxx-xxxx xxxxxH-xxM-xxS xxxxxH-xxM-xxS xxxxxH-xxM-xxS xxx-xxx-xxx Sub C xxx-xxxxx-xxxxx KC1 xxx-xxxxx-xxxxx KC3 xxxxxRPM xxxdeg xxxxxxxxxxxx Temp2 Altitude xxx xxx xxx-xxx-xxx xxx-xxxxx-xxxxx xxx-xxxxx-xxxxx Fan3 xxxxxRPM Temp3 xxxdeg xxxdeg x

User lamp time Paneltime Total time Sub B KC0 KC2 Fan1 Temp1 Engine No. Error count Error log Notes :

Fan2 xxxxxRPM

C/W delay index xxx

DMD bias xxx

xxx Shut down xxx xx-xx-xx-xx-xx-xx-xx-xx-xx-xx

The service status OSD is displaying factory settings. There is no item which can be operated. Right side numbers of the user lamp time and the panel lamp time mean reset counters of them. The altitude is a setting of the fan high mode (Range is from 0 to 6). The error count is the sum of all error counts. A number in the error log means an error ID.

3-15

3-4.5

CW index delay menu (includes the DMD bias voltage)
(Press Hot Keys, then press "Return"+"Left" key simultaneously

C/W index delay DMD bias voltage White peaking Gamma table CSC table GAM CSC Key : Up / Down Left / Right Setup On On

x x x x x Off Off

Choose an item with cursor Adjust a value / Choose a setting Initialize adjustment values

a.) CW index adjustment Procedure : Choose the C/W index delay. Adjust a value. Range is from 0 to 719. Default value is 200. Test Pattern : RGBW 64 scale. b.) DMD bias voltage adjustment Procedure : Choose the DMD bias voltage. Adjust a value. Range is from B to E. DMD Chip Default value is E. c.) Save data to EEPROM Procedure : Push Up / Down / Left / Right at the same time. If these key inputs are accepted, all LEDs light orange.

3-16

3-17

Chapter 4

Function Test & Alignment Procedure
4-1 4-2 Product
T80 / T90 / T91 / TW90 / MT200 / S80 / S81 / SW80

Test Equipment
IBM PC with SXGA resolution (Color Video Signal & Pattern Generator) DVD player with component video(Y, Pb, Pr) and Multi-system(NTSC / PAL / SECAM) HDTV Tuner or Source (480i, 480p, 720p, 1080i)

4-3

Test Condition
Circumstance Brightness : a. Dark room less than 10 lux for functional inspection. b. Circumstance brightness over than 500 lux for external inspection. Inspection Distance : About 2.44m for functional inspection (The projection distance has to be based on the screen size of 60 inches) Screen Size : 60 inches diagonal (wide) Each model should be cooling for 1 minutes after the run-in test. 1.) In room temperature 2.) With cycled display color (R,G,B,White) Test Display Mode & Pattern (Refer to 4-4.1 & 4-4.2) Function test and alignment procedure Run-in Time : After changing all materials 1.) For LVPS and Lamp Driver, it will run-in 2 hours. 2.) For DMD BD, Main BD, Thermal BD and Engine, it will run-in 4 hours.

-

-

-

4-1

4-4

Test Display Modes & Pattern
4-4.1 Compatible Modes
T80/T90/T91/TW90 Computer Compatibility (Analog)
Compatibility Resolution V-Sync(Hz ) H-Sync(KHz )

VGA VGA VGA VGA VGA VGA VGA VGA VGA SVGA SVGA SVGA SVGA SVGA XGA XGA XGA XGA XGA SXGA SXGA SXGA SXGA SXGA SXGA SXGA SXGA

640*350 640*350 640*400 640*480 640*480 640*480 640*480 720*400 720*400 800*600 800*600 800*600 800*600 800*600 10 2 4 * 7 68 10 2 4 * 7 68 10 2 4 * 7 68 10 2 4 * 7 68 10 2 4 * 7 68 1152*864 1152*864 1152*864 12 8 0 * 9 6 0 12 8 0 * 9 6 0 12 8 0 * 10 2 4 12 8 0 * 10 2 4 12 8 0 * 10 2 4

70 85 85 60 72 75 85 70 85 56 60 72 75 85 4 3 .4 60 70 75 85 70 75 85 60 75 43 60 75

3 1.5 3 7 .9 3 7 .9 3 1.5 37.9 37.5 43.3 3 1.5 3 7 .9 3 5 .2 3 7 .9 48.1 4 6 .9 5 3 .7 35.5 48.4 56.5 60.0 6 8 .7 63.8 67.5 7 7 .1 60 75 4 6 .4 6 3 .9 8 7 9 .9 8

4-2

Compatibility

Resolution

V-Sync(Hz )

H-Sync(KHz )

MAC 16" MAC 19" MAC MAC G4 MAC G4 MAC G4 i Mac DV i Mac DV i MAC DV i MAC DV i MAC DV

832*624 10 2 4 * 7 6 8 1152*870 640*480 640/480 10 2 4 * 7 6 8 640*480 800*600 10 2 4 * 7 6 8 1152*870 12 8 0 * 9 6 0

7 4 .5 5 75 7 5 .0 6 60 12 0 12 0 117 95 75 75 75

4 9 .7 2 5 6 0 .2 4 6 8 .6 8 3 1.3 5 6 8 .0 3 9 7 .0 9 60 60 60 6 8 .4 9 75

4-3

4-4.2

Compatible Modes
MT200 Computer Compatibility (Analog / DVI with HDCP)
Compatibility Resolution V-Sync(Hz ) H-Sync(KHz )

VGA VGA VGA VGA VGA VGA VGA VGA VGA SVGA SVGA SVGA SVGA SVGA XGA XGA XGA XGA SXGA SXGA SXGA SXGA SXGA SXGA

640*350 640*350 640*400 640*480 640*480 640*480 640*480 720*400 720*400 800*600 800*600 800*600 800*600 800*600 10 2 4 * 7 68 10 2 4 * 7 68 10 2 4 * 7 68 10 2 4 * 7 68 1152*864 1152*864 1152*864 12 8 0 * 9 6 0 12 8 0 * 9 6 0 12 8 0 * 10 2 4

70 85 85 60 72 75 85 70 85 56 60 72 75 85 60 70 75 85 70 75 85 60 75 60

3 1.5 3 7 .9 3 7 .9 3 1.5 37.9 37.5 43.3 3 1.5 3 7 .9 3 5 .2 3 7 .9 48.1 4 6 .9 5 3 .7 48.4 56.5 60.0 6 8 .7 63.8 67.5 7 7 .1 60 75 6 3 .9 8

4-4

Compatibility

Resolution

V-Sync(Hz )

H-Sync(KHz )

WVGA MAC 16" MAC 19" MAC MAC G4 i MAC DV i MAC DV i MAC DV

854*480 832*624 10 2 4 * 7 6 8 1152*870 640*480 10 2 4 * 7 6 8 1152*870 12 8 0 * 9 6 0

60 7 4 .5 5 75 7 5 .0 6 60 75 75 75

3 2 .2 4 9 .7 2 5 6 0 .2 4 6 8 .6 8 3 1.3 5 60 6 8 .4 9 75

4-5

4-4.3

Compatible Modes
S80 Series Computer Compatibility (Analog )
C ompatibility R esolution V-Sync(H z ) H -Sync(K H z )

VGA VGA VGA VGA VGA VGA VGA VGA VGA SVGA SVGA SVGA SVGA SVGA SVGA SVGA SVGA SVGA SVGA SVGA SVGA SVGA SVGA SVGA SVGA SVGA MAC 16" MAC 19" MAC MAC G4 i Mac DV i Mac DV i Mac DV

640*350 640*350 640*400 640*480 640*480 640*480 640*480 720*400 720*400 800*600 800*600 800*600 800*600 800*600 10 2 4 * 7 6 8 10 2 4 * 7 6 8 10 2 4 * 7 6 8 10 2 4 .7 6 8 1152*864 1152*864 1152*864 12 8 0 * 9 6 0 12 8 0 * 9 6 0 12 8 0 * 10 2 4 12 8 0 * 10 2 4 12 8 0 * 10 2 4 832x624 1024x768 1152x870 640x480 1024x768 1152x870 1280x960

70 85 85 60 72 75 85 70 85 56 60 72 75 85 60 70 75 85 70 75 85 60 75 43 60 75 7 4 .5 5 75 7 5 .6 60 75 75 75

3 1.5 3 7 .9 3 7 .9 3 1.5 37.9 37.5 43.3 3 1.5 3 7 .9 3 5 .2 3 7 .9 48.1 4 6 .9 5 3 .7 48.4 56.5 60.0 6 8 .7 63.8 67.5 7 7 .1 60 75 4 6 .4 6 3 .9 8 7 9 .9 8 4 9 .7 2 5 6 0 .2 4 6 8 .6 8 3 1.3 5 60 6 8 .4 9 75

4-6

4-4.4

Function Test Display Pattern

PC Signal :
Ite m Te s t Conte nt Patte rn Spe cification Re mark

1 2

Frequency & Tracking Fine Line Moire Contrast/Brightness
32 Gray Scale / 64 RGBW scale

Eliminate visual wavy noise byRe- sync, Frequency or Tracking selection.
Gray level should be distinguishable and without color abnormal.

Figure 1 Figure 2, 3 Figure 4~7 Figure 7

3 4

R, G, B and White Color Performance
Screen Uniformity

R, G, B and White Color
Full White

Each R, G, B color should be normal without color abnormal issue.
Should be compliant with 65%. (Minimum)

5

Dead Pixel (Bright pixel) Dead Pixel (Dark pixel) Blemish (Bright)

Full Black Full White

Cannot accept any bright pixel. The numbers of dead pixel should be smaller or amount to 8 pixels.

Figure 8 Figure 7

6

The bright blemish cannot be accepted if Figure 8, Full Black / Gary the problem appears with Gary 30 9 30 pattern. Full white / Blue 60 Text Pattern Boundary Frame The dark blemish cannot be accepted if Figure 7, the problem appears with Blue 60 10 pattern. The text in the corner should be clear after adjusting the focus ring. Figure 11

7 8 9

Blemish (Dark) Focus Boundary

Horizontal and Vertical position of video should be adjustable to be the screen Figure 12 frame.

4-7

Figure 1. Fine Line Moire

Figure 2. 32 Gray Scale

Figure 3. 64 RGBW Scale

Figure 4. Red Pattern

Figure 5. Green Pattern

Figure 6. Blue Pattern

4-8

Figure 7. Full White

Figure 8. Full Black

Figure 9. Gary 30 Pattern

Figure 10. Blue 60 Pattern

Figure 11. Text Pattern

Figure 12. Boundary Frame

4-9

Video & Audio Signal :
Ite m Te s t Conte nt Spe cification Re mark

1 2

Composite Video S- Video Component Video HDTV

The input signal has to display without color abnormal. The Video selection of O SD The input signal has to display without color abnormal. The input signal has to display without color abnormal. The input signal has to display without color abnormal.

3 4

4-5

Inspection Procedure

Elevator Function : Please check and ensure the function of elevator works well. If not, please return the unit to repair area. Keypad Function (Including Remote Control) : Please check and ensure the control function of keypad works well. If not, please return the unit to repair area. Reset : Please press Menu button on the projector panel to enter Reset all function. This action will allow you to erase all end users settings and restore the original factory settings. Then choose YES and press Enter to see if it works. Frequency and Tracking : Test Signal : 1280*1024 @ 75Hz Test Pattern : Fine Line Moire Pattern Check and see if image sharpness and focus are well performed. If not, readjust by following steps. 1. Select Frequency function to adjust the total pixel number of pixel clock in one line period. (Refer to Chapter 3-1 Equipment Needed, item 4) 2. Then select Phase function and use right or left button to adjust the value to minimize video flicker. (Refer to Chapter 3-1 Equipment Needed, item 5)

4-10

R, G, B and white color contrast : Test Signal : 1280*1024 @ 75Hz Test Pattern : 64 RGBW scale pattern Please check and ensure if each color is normal and distinguishable. If not, please return the unit to repair area. Screen Uniformity : Test Signal : 1280*1024 @ 75Hz Test Pattern : Full white pattern Please check and ensure the unit is within the spec. (65% Minimum) If not, please return the unit to repair area. Dead pixel (Bright pixel) : Test Signal : 1280*1024 @ 75Hz Test Pattern : Full black pattern Please check and ensure the unit is within the spec. (Cannot accept any bright pixel) If not, please return the unit to repair area. Dead pixel (Dark pixel) : Test Signal : 1280*1024 @ 75Hz Test Pattern : Full white pattern Please check and ensure the unit is within the spec. The number of dark pixels cannot exceed 8 pixels. If not, please return the unit to repair area. Blemish (Bright) : Test Signal : 1280*1024 @ 75Hz Test Pattern : Full black and Gray 30 patterns Please check and ensure the unit is within the spec. (The bright blemish should not be seen under Gray 30 pattern) If out of spec, please return the unit to repair area. Blemish (Dark) : Test Signal : 1280*1024 @ 75Hz Test Pattern : Full white and Blue 60 patterns Please check and ensure the unit is within the spec. (The dark blemish should not be seen under Blue 60 pattern) If out of spec, please return the unit to repair area.

4-11

Focus : Test Signal : 1280*1024 @ 75Hz Test Pattern : Text pattern Please check and ensure the unit is within the spec. (The text in the corner should be shown clearly) If not, please return the unit to repair area. Boundary : Test Signal : 1280*1024 @ 75Hz Test Pattern : Boundary frame pattern Please check and ensure the unit is within the spec. (The horizontal and vertical position of image should be adjustable to be the screen frame.) If not, please return the unit to repair area. Video : Test Signal : Composite video, S-Video and Component video Test Pattern : NTSC, PAL, SECAM Please check and ensure the unit can display the video signal without color abnormal or image abnormal issue. If not, please return the unit to repair area. HDTV : Test Signal : HDTV signal Test Pattern : 480i, 480p, 720p, 1080i Please check and ensure the unit can display the HDTV signal without color abnormal or image abnormal issue. If not, please return the unit to repair area.

4-12

4-6
-

Wireless Testing Procedure (For TW90 and SW80)
Software : Wireless Utility

4-6.1
1.

Wireless Setup Procedure
Press Setup icon to execute the program.

4-13

2.

Press Next icon.

3.

Press Yes icon.

4-14

4.

Press Next icon.

4-15

5.

Choose Yes, I want to restart my computer now, then press Finish icon.

4-16

4-6.2
1.

Projector Setup Procedure
Press Menu twice, then into Wireless setting mode.

2.

Choose Ad hoc function.

4-17

3. Choose Projector name function.

4. Key-in any English name when the Projector name appears on the screen.

Note : 1. Ad hoc function is P to P(Point to Point) transmission. 2. The Projector Name can be keyed in by the Remote Control.

4-18

4-6.3
1.

Network Setup Procedure
Press Wireless Network Connection.

2.

Click Properties.

4-19

3.

Select Wireless Networks.

4.

Click DPJ and then press Ok.

4-20

5.

Click Close.

6.

Select Show all connections.

4-21

7.

Right click Wireless Network Connection and select View Available Wireless Networks.

4-22

8.

Choose DPJ and check the below box Allow me to connect to....., and then press Connect.

9.

If the wireless connection is well established, the below message will appear on the task bar.

4-23

10.

Execute Wireless Utility program.

11.

Choose the Projector name, and then press GO button to link the Projector. Then you will find the projectors and your PC(or laptop) are wireless connected.

The Projection name is the name you keyed in by the romote control previously

4-24

4-7

Camera Setup Procedure (For T91 and S81)
4-7.1
-

Equipment Needed
T91 Projector * 1 Camera * 1 VGA Cable * 1 (Special)

4-7.2
1.

Setup Procedure
Connect Camera to the 2nd VGA port of T91 by VGA Cable.

2. Power on the Projector. Press Input button on the Keypad. Note : Projector will find Image function from Camera automatically.

4-25

Chapter 5

Firmware Upgrade Procedure
5-1 Equipment Needed
Hardware :
­ ­ ­ Firmware Cable PC T80 / T90 / T91 / TW90 / MT200 / S80 / S81/ SW80 Projector Firmware Cable

Software :
­ ­ DLP composer DDP2000~1.img

Environment :
­ Windows 98 / 2000 / XP

5-2
1.

Setup Procedure
Connect Firmware cable to Projector and COM1 or COM2 (Serial port) of PC. Note: If you use DLP Composer Lite V3.2, you have to connect the firmware cable to COM2 of PC. If you use DLP Composer Lite V3.6, you can connect the firmware cable toCOM1 or COM2.

5-1

DLP composer Setup : 1. Execute "DLP Composer Lite Setup.exe" to start the setup procedure.

2.

Press "Next" button.

5-2

3.

Choose the "I accept and agree to be bound by all the terms and conditions of this License Agreement". Then press "Next" button.

4.

Press "Next" button.

5-3

5.

Choose "All" icon and then press "Next" button.

6.

Press "Next" button.

5-4

7.

Press "Next" button.

8.

Press "Yes" button to reboot.

5-5

5-3
1.

Firmware Upgrade Procedure
Press and hold "Input" and "Setup" buttons simultaneously and then power on the Projector to enter the firmware upgrade mode. Note : If the firmware upgrade mode is activated, the LEDs of LAMP, TEMP and FAN will be blinking. 2. Execute "DLP Composer" program.

3.

Choose "Edit-->Preferences" to setup Firmware upgrade status.

5-6

4.

Choose "Output", setting Number of is "2000".

1 2

5.

Choose "Communications", setting Port is "COM2" and then press "Configure" button into the next setup procedure.

1

2

3

5-7

6.

Setup the Baud Rate is "115200", Data Bits is "8", Stop Bits is "1", Parity is "None", RTS is "Disable" and CTS is "Disable", then press "OK" button.

7.

Come back to this layer, and then press "OK" button to execute the program.

5-8

8.

Click "Flash Loader." Choose the Firmware upgrade program from Browser. Then press "Start Download" button to execute upgrade program.

9.

Press "Yes" button.

5-9

10.

After the firmware upgrade is complete, power off projector, and then restart it again.

5-10

Chapter 6

EDID Upgrade Procedure (For MT200 Only)
6-1 Equipment Needed
Hardware :
­ ­ ­ ­ ­ Power Cord DVI To DFP Cable RS-232 Cable MT200 Projector Fixture for MT200

RS-232 Cable

6-pin Power Adapter

Fixture for MT200

DVI To DFP Cable

Software :
­ ­ EDID.exe MT_200_EDID.ini

Environment :
­ Windows 98 / 2000 / XP

6-1

6-2
1. 2. 3.

Setup Procedure
Connect DVI-DFP Cable to MT200. Connect RS-232 of Fixture to COM1 of PC. (Can be connected to COM1 or COM2) Connect Power of Fixture.

Power RS-232

DVI Port

DFP

6-3
1.

EDID Upgrade Procedure
Execute "EDID" icon.

6-2

2.

Press "Model" icon.

3.

Choose the "MT_200_EDID.ini" file then press "open" icon.

6-3

4.

Press Port setting button. Setting the right COM Port.

Select "Digital".

5.

Press "Write" icon.

6-4

6.

The message will shown on the screen.

7.

"OK" means the EDID upgrade is complete.

6-5

8.

Check if EDID is ok, press "Read" botton and then the data will show up as step 2 shows.

1 2

Note : The below information is for English version of Windows.

6-6

Chapter 7

Exploded View and Replacement Parts List
Packing Assembly
TDP-T80/T90/T91/TW90

A33 A4

A8 A2 A3 A22

A23

A5

A7 A12 A6

7-1

CAUTION:
The international hazard symbols " " in the schematic diagram and the parts list designate components which have special characteristics important for safety and should be replaced only with types identicall to those in the original circuit or specified in the parts list. The mounting position of replacements is to be identical with originals. Before replacing any of these comoinents, read carefully the PRODUCT SAFETY NOTICE. Do not degrade the safety of the receiver through improper servicing

NOTICE:
· The parts number must be used when ordering parts, in order to assist in processing, be sure to include the Model number and Description. · The P board assembly with mark is no longer available after the end of the production. .C.

LOCA. NO. A2 A2 A2 A2 A3 A4 A4 A5 A5 A6 A6 A7 A7 A8 A8 A12 A12 A12 A12 A22 A22 A22 A23 A23 A23 A23 A23 A23 A23 A23 A33

PARTS NO. 23587322 23587319 23587320 23587253 23587252 23306561 23306559 23587341 23587285 23587286 23587342 23587344 23587287 23587288 23587343 23587323 23587430 23587250 23587324 23587329 23587393 23587330 23587332 23587335 23587331 23587394 23587334 23587392 23587438 23587437 23587381

DISCRIPTION POWER CORD AC 3M CH POWER CORD AC 3M EU POWER CORD AC 3M UK POWER CORD AC 3M US CABLE VGA 15P REMOTE CONTROLLER REMOTE CONTROLLER (WIRELESS LAN MODEL) HARD CASE (WITH A DOCUMENT CAMERA) HARD CASE (WITH NO DOCUMENT CAMERA) CARTON CARTON PAPER CUSHION F PAPRE CUSHION F PAPER CUSHION R PAPER SUPPORT FOR CABLE ARRANGEMENT LABEL SPEC T91 LABEL SPEC TDP-T80 LABEL SPEC TDP-T90 LABEL SPEC TW90 CD-ROM MANUAL (T90/T91) CD-ROM MANUAL(T80) CD-ROM MANUAL(TW90) USER'S MANUAL 4 LANGUAGE (T90/91) USER'S MANUAL CHINA (T90/91) USER'S MANUAL JAPAN (T90/91) USER'S MANUAL USA+EUR Booklet (T80) USER'S MANUAL USA+EUR Booklet (TW90) USER'S MANUAL, China (T80) USER'S MANUAL, China (TW90) USER'S MANUAL, Japan (TW90) MOUSE REMOTO CONTROLLER

T90

T91

TW90

T80



7-2

Chassis Assembly
TDP-T80/T90/T91/TW90
B1 B3

B2

B7 B38

B11 B14 B20 B15

B21 B18 B28 B17 B19 H14 M3

Q1

H1

B26

7-3

LOCA. NO. B1 B1 B1 B1 B2 B3 B4 B7 B7 B7 B11 B14 B14 B15 B17 B18 B19 B20 B20 B20 B21 B21 B26 B28 B38 D13 F1 F2 F2 F3 F4 F5 F7 F9 G1 G3 G5 G6 G10 G10 G14 G15 G16

PARTS NO. 23587395 23587308 23587338 23587339 23587373 23587259 23587374 23587396 23587327 23587328 23587261 23587354 23587446 23587453 23587306 23587304 23587305 23587309 23587340 23587326 23587270 23587325 23587445 23587317 23587251 23587310 23587266 23587272 23587283 23587294 23587293 23587271 23587276 23587275 23587376 23587377 23587262 23587248 23587466 23587254 23587378 23587255 23587256

DISCRIPTION ASSY TOP COVER & SHIELDING T80 ASSY TOP COVER & SHIELDING T90 ASSY TOP COVER & SHIELDING T91 ASSY TOP COVER & SHIELDING TW90 ASSY SELECT BUTTON MODULE SPEAKER ASSY KEY PAD MODULE PCBA MAIN BOARD (T80) PCBA MAIN BOARD (T90/T91) PCBA MAIN BOARD (TW90) ZOOM RING (TDP-T90/T80) OPTICAL ENGINE T90 T91 T80 OPTICAL ENGINE TW90 LENS CAP MODULE S80 T90 ASSY FRONT COVER ASSY LVPS QUASAR ASSY LAMP DRIVER TDP-T90/80 ASSY REAR COVER & SHIELDING T90 S80 ASSY REAR COVER & SHIELDING T91 S81 ASSY REAR COVER & SHIELDING TW90 SW80 OPTION COVER OPTION COVER (WIRELESS LAN MODEL) LAMP COVER PC+ABS-CA01A SCREW PAN INNER FFC CABLE 24P ASSY AIR FLOW ELEVATOR PUSH BUTTON TDP-T90/80/S80 ELEVATOR GEAR BAR RUBBER FOOT REAR SPRING ELEVATOR SPRING ELEVATOR BASE HOLDER ADJUST FOOT SPACER ELEVATOR RUBBER ASSY COLOR WHEEL TDP-T90/80 UV/IR FILTER OF DP739 SERIES FOCUS RING ZOOM PROJECTION LENS (TDP-T90/T80) KLIXON YS11 THERMAL SWITCH WIRE LENGTH KLIXON YS11 THERMAL SWITCH WIRE LENGTH DMD ANTIDUST RUBBER DMD 1024*768 PIXEL DDR FTP 0.7"XGA DMD SOCKET

T90

T91

TW90

T80



7-4

LOCA. NO. G17 G17 G21 G35 H1 H3 H7 H9 H14 H15 H22 H25 M3 Q1 -- -- -- -- -- -- -- -- D.C. D.C. D.C. D.C. D.C. D.C. D.C. D.C. D.C.

PARTS NO. 23587337 23587313 23587299 23587284 23587260 LENS DUCT 23587379 23587277 23587290 23587316 23587267 23587303 AXIAL FAN 23587258 23771423 23587274 23587380 23587318 23587314 23587353 23587315 23587345 23532806 23532807 23940106 23532213 23940115 23532803 23771366 23507337 75000867

DISCRIPTION PCBA DMD BOARD PCBA DMD BOARD DMD SCREW DMD THERMAL PAD BOTTOM COVER 23587268 ASSY ADJUST FOOT MODULE ENGINE PAD BOTTOM BRKT PCBA IR SENSOR BD ELEVATOR FOOT TDP-T90/80/S80 ASSY INTERRUPTER SWITCH 23587257 BLOEWER,GB1205PKV3-8AY 2.4Ghzs DSSS WIRELESS PCMCIA CARD ENTER KEY SPRING MOUSE REMOCON RECEIVER NUT HEX PCBA KEYPAD BOARD PCBA PHOTO SENSOR BD PCBA THERMAL SENSOR WIRELESS PC BOARD TDP-TW90/SW80 COVER, ASSY-BASE BOTTOM COVER, CAMERA COVER TOP PIECE, BUSH CODE FOCUS RING PIECE, SCREW COVER TOP COVER S21 PRODUCTS, IKK66LC WIRE HARNESS, S21CAMERA PCB FS2RL2

T90

T91

TW90

T80







7-5

Packing Assembly
TDP-S80/S81/SW80

A4

A8 A2 A3 A22

A23

A5

A7 A12 A6

7-6

CAUTION:
The international hazard symbols " " in the schematic diagram and the parts list designate components which have special characteristics important for safety and should be replaced only with types identicall to those in the original circuit or specified in the parts list. The mounting position of replacements is to be identical with originals. Before replacing any of these comoinents, read carefully the PRODUCT SAFETY NOTICE. Do not degrade the safety of the receiver through improper servicing

NOTICE:
· The parts number must be used when ordering parts, in order to assist in processing, be sure to include the Model number and Description. · The P board assembly with mark is no longer available after the end of the production. .C.

LOCA. NO. A2 A2 A2 A2 A3 A4 A4 A5 A5 A6 A6 A7 A7 A8 A8 A12 A12 A12 A22 A22 A23 A23 A23 A23

PARTS NO. 23587322 23587319 23587320 23587253 23587252 23306561 23306559 23587341 23587285 23587286 23587342 23587344 23587287 23587288 23587343 23587431 23587432 23587433 23587439 23587441 23587440 23587465 23587443 23587442

DISCRIPTION POWER CORD AC 3M CH POWER CORD AC 3M EU POWER CORD AC 3M UK POWER CORD AC 3M US CABLE VGA 15P REMOTE CONTROLLER REMOTE CONTROLLER (WIRELESS LAN MODEL) HARD CASE (WITH A DOCUMENT CAMERA) HARD CASE (WITH NO DOCUMENT CAMERA) CARTON CARTON PAPER CUSHION F PAPRE CUSHION F PAPER CUSHION R PAPER SUPPORT FOR CABLE ARRANGEMENT LABEL SPEC TDP-S80 LABEL SPEC TDP-S81 LABEL SPEC TDP-SW80 CD-ROM MANUAL(S80/81) CD-ROM MANUAL(SW80) USER'S MANUAL (S80/81) Booklet USER'S MANUAL (SW80) Booklet USER'S MANUAL, China (SW80) USER'S MANUAL, Japan (SW80)

S80

S81

SW80



7-7

Chassis Assembly
TDP-S80/S81/SW80
B1 B3

B2

B7 B38

B11 B14 B20 B15

B21 B18 B28 B17 B19 H14 M3

Q1

H1

B26

7-8

LOCA. NO. B1 B1 B1 B2 B3 B4 B7 B7 B7 B11 B14 B14 B15 B17 B18 B19 B20 B20 B20 B21 B21 B26 B28 B38 D13 F1 F2 F3 F4 F5 F7 F7 F9 G1 G3 G5 G6 G10 G14 G15 G16 G17 G17

PARTS NO. 23587455 23587456 23587457 23587373 23587259 23587374 23587459 23587460 23587461 23587404 23587449 23587450 23587453 23587306 23587304 23587458 23587309 23587340 23587326 23587270 23587325 23587445 23587317 23587251 23587310 23587266 23587283 23587294 23587293 23587271 23587276 23587267 23587275 23587451 23587377 23587262 23587429 23587466 23587378 23587444 23587256 23587337 23587313

DISCRIPTION ASSY TOP COVER & SHIELDING S80 ASSY TOP COVER & SHIELDING S81 ASSY TOP COVER & SHIELDING SW80 ASSY SELECT BUTTON MODULE SPEAKER ASSY KEY PAD MODULE PCBA MAIN BOARD S80 PCBA MAIN BOARD S81 PCBA MAIN BOARD SW80 ZOOM RING (TDP-MT200/S80) OPTICAL ENGINE S80 S81 OPTICAL ENGINE SW80 LENS CAP MODULE S80 T90 ASSY FRONT COVER ASSY LVPS QUASAR ASSY LAMP DRIVER TDP-S80 ASSY REAR COVER & SHIELDING T90 S80 ASSY REAR COVER & SHIELDING T91 S81 ASSY REAR COVER & SHIELDING TW90 SW80 OPTION COVER OPTION COVER (WIRELESS LAN MODEL) LAMP COVER PC+ABS-CA01A SCREW PAN INNER FFC CABLE 24P ASSY AIR FLOW ELEVATOR PUSH BUTTON TDP-T90/80/S80 RUBBER FOOT REAR SPRING ELEVATOR SPRING ELEVATOR BASE HOLDER ADJUST FOOT SPACER ELEVATOR FOOT TDP-T90/80/S80 ELEVATOR RUBBER ASSY COLOR WHEEL TDP-S80 UV/IR FILTER OF DP739 SERIES FOCUS RING ZOOM PROJECTION LENS (TDP-MT200/S80) KLIXON YS11 THERMAL SWITCH WIRE LENGTH DMD ANTIDUST RUBBER DMD 800*600 PIXEL DDR FTP 0.55" SVGA DMD SOCKET PCBA DMD BOARD PCBA DMD BOARD

S80

S81

SW80

V V

7-9

LOCA. NO. G21 G35 H1 H3 H7 H9 H14 H15 H22 H25 M3 Q1 -- -- -- -- -- -- -- D.C. D.C. D.C. D.C. D.C. D.C. D.C. D.C. D.C.

PARTS NO. 23587299 23587284 23587260 23587268 23587379 23587277 23587290 23587316 23587272 23587303 23587257 23587258 23771423 23587274 23587318 23587314 23587353 23587315 23587345 23532806 23532807 23940106 23532213 23940115 23532803 23771366 23507337 75000867 DMD SCREW DMD THERMAL PAD BOTTOM COVER LENS DUCT

DISCRIPTION

S80

S81

SW80

ASSY ADJUST FOOT MODULE ENGINE PAD BOTTOM BRKT PCBA IR SENSOR BD ELEVATOR GEAR BAR ASSY INTERRUPTER SWITCH AXIAL FAN BLOEWER,GB1205PKV3-8AY 2.4Ghzs DSSS WIRELESS PCMCIA CARD ENTER KEY SPRING NUT HEX PCBA KEYPAD BOARD PCBA PHOTO SENSOR BD PCBA THERMAL SENSOR WIRELESS PC BOARD TDP-TW90/SW80 COVER, ASSY-BASE BOTTOM COVER, CAMERA COVER TOP PIECE, BUSH CODE FOCUS RING PIECE, SCREW COVER TOP COVER S21 PRODUCTS, IKK66LC WIRE HARNESS, S21CAMERA PCB FS2RL2

7-10

Packing Assembly
TDP-MT200

A8

A32 A31 A2

A4

A23

A7

A6

7-11

CAUTION:
The international hazard symbols " " in the schematic diagram and the parts list designate components which have special characteristics important for safety and should be replaced only with types identicall to those in the original circuit or specified in the parts list. The mounting position of replacements is to be identical with originals. Before replacing any of these comoinents, read carefully the PRODUCT SAFETY NOTICE. Do not degrade the safety of the receiver through improper servicing

NOTICE:
· The parts number must be used when ordering parts, in order to assist in processing, be sure to include the Model number and Description. · The P board assembly with mark is no longer available after the end of the production. .C.

LOCA. NO. A2 A2 A2 A2 A4 A6

PARTS NO. 23587322 23587319 23587320 23587253 23587412 23587286

DISCRIPTION POWER CORD AC 3M CH POWER CORD AC 3M EU POWER CORD AC 3M UK POWER CORD AC 3M US

LOCA. NO. A7 A8 A23 A31

PARTS NO. 23587287 23587288 23587397 23368800 23587509

DISCRIPTION PAPRE CUSHION F PAPER CUSHION R USER'S MANUAL 7 LANGUAGE (MT200) VIDEO CABLE PIN-PIN 3M S-CABLE 3M

REMOTE CONTROLLER CT -90221 A32 CARTON

7-12

Chassis Assembly
TDP-MT200
B1 B2

B7

B38

B11 B14 B15 B20

B18 B28 B17 B19

M3

H1

B26
7-13

LOCA. NO. B1 B2 B4 B7 B11 B14 B15 B17 B18 B19 B20 B26 B28 B38 D13 F1 F2 F2 F3 F4 F5 F7 F9 G1

PARTS NO. 23587409 23587448 23587447 23587411 23587404 23587407 23587307 23587306 23587304 23587408 23587410 23587403 23587317 23587251 23587310 23587401 23587272 23587283 SPRING 23587293 23587271 23587276 23587275 23587406

DISCRIPTION ASSY TOP COVER & SHIELDING MT200 ASSY SELECT BUTTON MODULE MT200 ASSY KEY PAD MODULE TDP-M200 PCBA MAIN BOARD MT200

LOCA. NO. G3 G5 G6 G10 G14

PARTS NO. 23587377 23587262 23587429 23587466 23587378 23587398 23587256 23587313 23587299 23587284 23587400 23587268 23587379 23587277 23587290 23587316 23587402 23587303 23587257 23587258 23587274 23587318 23587314 23587353 23587315 23587405

DISCRIPTION UV/IR FILTER OF DP739 SERIES FOCUS RING ZOOM PROJECTION LENS (TDP-MT200/S80) KLIXON YS11 THERMAL SWITCH WIRE LENGTH DMD ANTIDUST RUBBER DMD 854*480 PIXEL 0.5" 480P DDR WITH DMD SOCKET PCBA DMD BOARD DMD SCREW DMD THERMAL PAD BOTTOM COVER TDP-MT200 LENS DUCT ASSY ADJUST FOOT MODULE ENGINE PAD BOTTOM BRKT PCBA IR SENSOR BD ELEVATOR FOOT TDP-MT200 ASSY INTERRUPTER SWITCH AXIAL FAN BLOEWER,GB1205PKV3-8AY ENTER KEY SPRING NUT HEX PCBA KEYPAD BOARD PCBA PHOTO SENSOR BD PCBA THERMAL SENSOR RUBBER PAD WHITE

ZOOM RING (TDP-MT200/S80) G15 OPTICAL ENGINE MT200 LENS CAP MODULE MT200 ASSY FRONT COVER ASSY LVPS QUASAR ASSY LAMP DRIVER TDP-MT200 ASSY REAR COVER MT200 H3 LAMP COVER PC+ABS-CA01A TDP-MT200 SCREW PAN INNER FFC CABLE 24P ASSY AIR FLOW ELEVATOR PUSH BUTTON TDP-MT200 ELEVATOR GEAR BAR RUBBER FOOT REAR 23587294 ELEVATOR SPRING ELEVATOR BASE HOLDER ADJUST FOOT SPACER ELEVATOR RUBBER ASSY COLOR WHEEL TPD-MT200 H7 H9 H14 H15 H22 H25 M3 Q1 -- -- -- -- -- -- G16 G17 G21 G35 H1

7-14

TOSHIBA CORPORATION
1-1, SHIBAURA 1-CHOME, MINATO-KU, TOKYO 105-8001, JAPAN