Text preview for : CEM3000.pdf part of philips CEM3000 Philips CEM3000 service manual - schematics parts list etc...NOT DAB version, NOTE: there are some descrepancies in here, i.e. R72 in a radio I repaired was in fact R121 on the PCB!
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Car audio system
CEM3000/00/51/98 CEM3000X/78
CONTENTS
Technical specification ..................................................................1-2 Version variation ...........................................................................1-2 Service measurement setup..........................................................1-3 Service aids .................................................................................1-4 Instructions on CD playability ................................................2-1..2-2 Block diagram................................................................................3-1 Wiring diagram...............................................................................4-1 Disassembly diagram............ ........................................................5-1 Main board Circuit diagram .........................................................................6-1 Layout diagram ..................................................................6-2..6-3 Servo board Circuit diagram .........................................................................7-1 Layout diagram .........................................................................7-2 Exploded view diagram .................................................................8-1
© Copyright
All rights reserved. No part of this publication may be reproduced, stored in a retrieval system or transmitted, in any form or by any means, electronic, mechanical, photocopying, or otherwise without the prior permission of Philips. Published by LX 1046 Service Audio Subject to modification
2010 Philips Consumer Electronics B.V. Eindhoven, The Netherlands
3141 785 35332
Version 1.2
1-2
TECHNICAL SPECIFICATION
Display
· Type: High contrast LCD, 32K color illuminations (11 characters) · Key illumination: White
Sound
Audio Playback
· Playback Media: CD, CD-R, CD-RW, MP3-CD, WMA, WMA-CD · Compression format: MP3, WMA · Disc Playback Modes: Fast Forward/Backward, Introscan, Next/Previous Album Search, Next/ Previous Track Search · MP3 bit rates: 32-320kbps and variable bit rate · ID3 Tag support: Song title, artist, album · USB Direct Modes: Fast Backward/Fast Forward, Play/Pause, Previous/Next, Repeat, Shuffle
· Output power (MAX): 50Wx4 channels · Output power (RMS): 24Wx4 channels (4 ohms, 10% T.H.D.) · Equalizer: 3-bands · Equalizer settings: Classic, Jazz, Pop, Rock, Flat, Optimal, Techno, User defined · Sound Enhancement: Dynamic Bass Boost, MAX Sound
Connectivity
· · · ·
USB: USB 2.0 Host MP3-Link: For portable MP3 music playback Sub-woofer preamp output: With gain control Preamp output: 2 pairs RCA(L/R)
Tuner/Reception/Transmission
· · · · ·
Security/Anti-thief
Tuner Bands: AM, FM Stereo Auto digital tuning No. of preset stations: 18(FM), 12(AM) Tuner Enhancements: Auto search and store RDS: Station Name, Station Information, Radio Text, Program Type, News, News & Traffic, RDS Clock Set
· Front panel: Detachable · Display blackout: 10/20 sec selectable
Accessories
· Remote control: Slim remote with battery · Quick start guide: English, Traditional Chinese, Brazillian, Portuguese, Spanish · User Manual: Brazilian Portuguese, Spanish
· Product dimensions (W x H x D): 188 x 58 x 190 mm · Chassis: 1 Din
·
Dimensions
Power
· Power supply: 12V DC
VERSION VARIATION
Type /Versions: Board in used: CEM3000
/05 /00 /51 /58 /61 /98
Service policy
SERVO BOARD MAIN BOARD
C/M C/M
M M
C/M C/M
Type /Versions: Features
CEM3000
/05 /12 /51 /58 /61 /98
Feature diffrence
RDS VOLTAGE SELECTOR ECO STANDBY - DARK * TIPS : C -- Component Lever Repair. M -- Module Lever Repair -- Used
1-3
MEASUREMENT SETUP
Tuner FM
DUT RF Generator
e.g. PM5326
Bandpass 250Hz-15kHz
e.g. 7122 707 48001
LF Voltmeter
e.g. PM2534
Ri=50
S/N and distortion meter
e.g. Sound Technology ST1700B
Use a bandpass filter to eliminate hum (50Hz, 100Hz) and disturbance from the pilottone (19kHz, 38kHz).
Tuner AM (MW,LW)
DUT
Bandpass 250Hz-15kHz
e.g. 7122 707 48001
LF Voltmeter
e.g. PM2534
RF Generator
e.g. PM5326
S/N and distortion meter
e.g. Sound Technology ST1700B
Ri=50
Frame aerial
e.g. 7122 707 89001
To avoid atmospheric interference all AM-measurements have to be carried out in a Faraday´s cage. Use a bandpass filter (or at least a high pass filter with 250Hz) to eliminate hum (50Hz, 100Hz).
CD
Use Audio Signal Disc (replaces test disc 3) SBC429 4822 397 30184
Recorder
Use Universal Test Cassette CrO2 SBC419 4822 397 30069 or Universal Test Cassette Fe SBC420 4822 397 30071
DUT
L R
R
DUT
L
LF Generator
e.g. PM5110
S/N and distortion meter
e.g. Sound Technology ST1700B
S/N and distortion mete
e.g. Sound Technology ST170
LEVEL METER
e.g. Sennheiser UPM550 with FF-filter
LEVEL METER
e.g. Sennheiser UPM550 with FF-filter
1-4
SERVICE AIDS
GB
WARNING
ESD
All ICs and many other semi-conductors are susceptible to electrostatic discharges (ESD). Careless handling during repair can reduce life drastically. When repairing, make sure that you are connected with the same potential as the mass of the set via a wrist wrap with resistance. Keep components and tools also at this potential.
GB
Safety regulations require that the set be restored to its original condition and that parts which are identical with those specified, be used Safety components are marked by the symbol
!
CLASS 1 LASER PRODUCT
.
Lead free
2-1
INSTRUCTIONS ON CD PLAYABILITY
Customer complaint
"CD related problem"
Set remains closed!
check playability
1
playability ok ?
Y
N
"fast" lens cleaning check playability
3
For flap loaders (= access to CD drive possible) cleaning method 4 is recommended
playability ok ?
Y
N
Play a CD for at least 10 minutes check playability
playability ok ?
Y
N
add Info for customer "SET OK" 2
Exchange CDM
return set
1 - 4 For description - see following pages
2-2
INSTRUCTIONS ON CD PLAYABILITY
1
PLAYABILITY CHECK
For sets which are compatible with CD-RW discs use CD-RW Printed Audio Disc ....................7104 099 96611 TR 3 (Fingerprint) TR 8 (600µ Black dot) maximum at 01:00 · playback of these two tracks without audible disturbance playing time for: Fingerprint 10seconds Black dot from 00:50 to 01:10 · jump forward/backward (search) within a reasonable time
4
LIQUID LENS CLEANING
Before touching the lens it is advised to clean the surface of the lens by blowing clean air over it. This to avoid that little particles make scratches on the lens. Because the material of the lens is synthetic and coated with a special anti-reflectivity layer, cleaning must be done with a non-aggressive cleaning fluid. It is advised to use "Cleaning Solvent The actuator is a very precise mechanical component and may not be damaged in order to guarantee its full function. Clean the lens gently (don't press too hard) with a soft and clean cotton bud moistened with the special lens cleaner. The direction of cleaning must be in the way as indicated in the picture below.
For all other sets use CD-DA SBC 444A..................................4822 397 30245 TR 14 (600µ Black dot) maximum at 01:15 TR 19 (Fingerprint) TR 10 (1000µ wedge) · playback of all these tracks without audible disturbance playing time for: 1000µ wedge 10seconds Fingerprint 10seconds Black dot from 01:05 to 01:25 · jump forward/backward (search) within a reasonable time
2
CUSTOMER INFORMATION
It is proposed to add an addendum sheet to the set which informs the customer that the set has been checked carefully - but no fault was found. The problem was obviously caused by a scratched, dirty or copy-protected CD. In case problems remain, the customer is requested to contact the workshop directly. The lens cleaning (method 3) should be mentioned in the addendum sheet. The final wording in national language as well as the printing is under responsibility of the Regional Service Organizations.
3-1
3-1
SET BLOCK DIAGRAM
4-1
4-1
SET WIRING DIAGRAM
5-1
5-1
SET DISASSEMBLY DIAGRAM
1)PRESS " " TO OPEN THE PANEL, THEN DISENGAGE IT FROM THE CHASSIS 2)REMOVE SCERW "A" AS INDICATED TO DISCHARGE THE TOP LID 3)REMOVE SCREW "B" & "C" AS INDICATESD 4)REMOVE SCREW "D" & "E" AS INDICATED 5)PUT OUT FLAT CABLE FROM DECK AS "F" INDICATED 6)REMOVE 5 SCREWS AS INDICTED TO LOSSEN THE FRONT PANEL
B
A
C
BUTTON
D
E
F
R17 3K3 R12 3K3 R57 20K L01 2.7uH R47 C65 C66 C69 R20 100 R01 68K C14 30P L10 220nH C4 30P C01 R02 270K Q4 R03 47R SK254 C02 103 R05 5K6 2.7uH C29 470P Q5 9014S R8 2K2 R07 470 L5 1UH RA_5V C25 2U2 EC32 C28 2U2 8 2.2UF 9 AM-TC PINDDEC SDA VDD-3V3 REG-1V2 1V2 GND-DIG VCC-DIG 26 25 JP2 24 R40 11 GND-LNA LNAOUT LNAIN2 LNAOUT2 LNADEC2 AMMIXIN LNADEC 23 C52 474 R8 L9 C50 2U2 R34 1K L8 33uH R38 1K C42 C87 152 C43 330P C76 104 C71 104 RA_5V C70 104 EC13 47UF EC14 47UF EC5 47UF BLM 1K 22R 0 C54 1UF 5 6 7 RF-GND FM-MPINDRV RF-VCC TDA7303 C13 47P 4 FM-MIXIN U2 RSIN RDSINT VDD-1V2 SCL 30 29 28 R213 27 0 R212 0 L01 2.7uH C1 EC6 C03 103 44 43 42 41 40 39 38 R-OUT 37 L-OUT 36 35 OSCIN 34 OSCOUT 104 104 104 4R7 R48 XT1 C60 20P BLM BLM 37.05MHz C62 20P 4R7 1UH L14 FB2 FB3 C6 102 C63 4U7 C64 4U7 R53 20K C7 272
RA-R RA-L C9 272 DIMMER LAMP_VCC
Q2 882 R187 NC R199 220
R169 4K7 EC29 +9V
RA_5V
C8 102
C122 ZD6 104 6V8
ZD4 4V7 R139 4K7 R158
9015 Q37
AUX_R
R170 1K
C140 4U7 R189 10K C118 102
AUX R
ILLUME-IN
R157 10K
D12 4148
D24 4148
47UF
R178 22K
Q38 9014C
R177 1K
ANT ANT
D17 IN4148
EC46 47UF
47K R176 2K2 Q36 9014C
LAMP-POW
AUX_L R46
R190 1K
R185 10K
C117 102 C139 4U7
AUX L
MUTE_1
GND-VCO
G-IFDAC
VCC-VCO
GND-DAC
VCC-IFDAC
GND-PLL
VCC-PLL
472 1 1UF 2 3 FLI
OIRT/30P L4 220nH C24 15P
VCC-DAC GND-1V2 VDD-1V2
33 32 31 R27 0 R224 0 C59 104
4R7 C56 2U2 L11 BLM CON R154 R13 4K7 47K 220 R19 220 R77 R43 C55 103 10R CON6 RA_RST RDS_INT SUB-WOOFER
30P R04 4K7
TCAGC-FM FM-MXDEC
R18 220
EC106
SUB_OUT
R29 22K
R3 220 100uF EC19
EC12 10UF
C16 4U7
R62 4K7
Q10
100UF R86 10K
MUTE
FR
R85 22K R146 22K R67 47k C39 4U7 R73 2K2
5 6 7
Q15 9014C R37 10K
C108 102
R69
F LINE R
104
L6
R223 10K
C35
8
9014
CON10
4558
2 1
10
R36
EC11 10UF
R222 C114 10K 102
EC30 U6 47UF 4 3 R149 22K
AUX/R AUX/L
Q14 9014C
1 2
R96 2k2 R97 2K2
R2 C38
FL
10K
C18
R15 2K2
RA_SCL
RA-L RA-R BT_L BT_R
R66 R71 R81
F LIME L
3 4 5 6 AV-4P
47k 2K2 22K
220 R55 22K
4U7
CD_L CD_R
4U7 R14
VCC
OPTIONAL
R45 180 R58 C32
C79 10UF
C77
C91
C83
C78
C89
C410
JP1 0R R80 0R
10 PINDIN
C105 C68 RA_SDA 4K7 R21 4U7 10 9 103 C53 1UF
C86 4U7
8
C15 R LINE R R35 10K
R221 10K C116 102
7
6
5
4
3
2
1
2K2 R75
RR
VREF165
LNAIN
VREFDEC
R65 R63 R61
22K 22K 22K 47k C37 4U7
5 6 7 8
Q12 9014C
4U7
4U7
4U7
4U7
4U7
4U7
4U7
DIEL
SE1L
SE2L
SE1R
SE2R
DIFFR
R220
5K6
L7 2.7uH 103
C31 1UF C40 120P R39 100R
C33 104
C45 104
C48 1UF
4K7
4148
C30 C49 1UF
DIFFG
Q1 9014S 4148 D4 C10 100
CREF
R28
SE3R
SE3L
12
13
14
15
16
17
18
19
20
21
22
R22
D2
104 100uF EC18
10
R25 3K3
R16 100R
U5
TDA7418
EC20 47UF R64 22K 47k 2K2 R68 22K
MUTE1
U7
4 3
4558
2 1
R44 180 R50
C80 10UF
Q13 9014C
10K
C127 102
10K
C17 4U7
R LINE L
GND
SUB-W_OUT
OUT_RF
OUT_RR
OUT_RL
OUT_LF
MUTE
SCL
SDA
4U7 C36
R6 1R
VDD
C5V
RL
R60 R74
11
12
13
14
15
16
17
18
19
20
R54 22K R84 10K
C5 104 EC24 100UF
L3 15nH
Q23 9014C R88 C137 104
22
C92 EC22 2200UF
1 6 20 9 8 7 L25 10K 11 5 L26 12 10K 2
R112
12K R115
C84
R108
103
R114
2K2
2K2
152 12K
47K R216 Q40
S5V KEY1 KEY2
FEEDR CPU5V CPU5V
C5V
C12 102
R191 4K7 4K7 R192
RR RL FL FR C95
C93 C115 4U7
47K
104
SUB_OUT
FR
RR
RL
ENCODER
FEEDF
CD ON
MP3_DO
MP3_DI
CDP_RST
MP3_CLK
CPU5V
R218
FL
9015S
4U7 C94 4U7
4U7
BEEP/IN3
IPOD_POW
USB/SD_DET
MP3_REQ_O
CN9 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 CON24-2.0 USB/SD_DET USB_DN USB_DP R235 75k R237 43.2k R238 R236 49.9k Q40 Q41 9014S 9014S R242 CN1 2p-2.0mm-R 10K R241 10K 49.9k S5V SENSI_IN +9V
CPU5V
47K R195
R107 1K
SENSI_IN R127
47K
R104
R105 R116
R211 3K9
R206 1M
SCL SDA
R118 1K R117
EC28 1UF C90 C88 474 102 C85 U3 TDA7381/84/86/88
R234
1K 1K
CD_L
SENSIO
CPU5V
R78 4K7
NC R194 NC
R72 EC23 100UF 2.2R 1/2W
CPU5V
+9V
BEEP
ENCODER
10K
330K
EN RDS
CD_R
R197
100K
330K
D7
D8 AREA2 D15 N.C
D11 AREA 1 D14 DIS SW D23 D25 AREA 3
BEEP/IN3 POWER_IN2 5V_POW_IN1
R207 220k R208 220K R204 220K 64 63 62 61 60 59 58 57 56 55 54 53
R93 1K R24
D16 DIS AUX D18 EN 2COLOR D27 N.C
D20 NC D26 NC
EN SUB-W DIMMER
R203 220K
52
4K7 1K 51 50 49
R205 470K
102 C124
R193
ZD1 5V6
R113 220K R89 1K R99 1K R110 220K
C73 104
R101 4k7
3
ZD2
CPU5V
R109 100K
5V6 FEEDF MP3_DI CDPRES CD-ON MP3_DO FEEDR DANCE
474 C82 102 C61
L28
17 15 18 19
R11
R128 R129 R130 R131 R132
100 CDP_RST 100 MP3_CLK 100 MP3_DI 100 MP3_DO
FEEDF
Q27
MUTE1
9015S R100 R140 4K7 474 C67
R9
MP3_REQ1
4K7
CDP_SW
4K7
KEYADI1
FEEDR C5V
OUT1 OUT2 OUT3 Q39
R239 C5V
2 3 4 5 6
IN1/5V_POW DIO OUT3 DIO OUT2 DIO OUT1 RESET NC UP FLDM0 CEM3000 U1
USB/SD_DET
5V_POW_IN1 OUT3 OUT2 OUT1
ENCODER
100 MP3_REQ_O
1
MP3_REQ
MP3_CLK
KEYADI2
POWER_IN2
BEEP/IN3
10K
IN2/POWER
AGND VDD
48 47 46 45 R103 44 43 42 41 40 39 NC
CPU5V RA_SDA RA_SCL
R95 220K
C57 R91 102 100K
L27 10K
RA_SDA RA_SCL BT_MUTE BT_TXD BT_RXD SENSIO NC MUTE NC NC FLASH NC 33Pin:REMOCONIN NC
14 21 13 4
R141 4K7
MUTE R136 2K2 C136 104
47K Q28 9014S
VCC
9015S
10k
BT_MUTE
BT_TX BT_RX
SENSIO USB_5V MUTE EC15 100UF LED11 LEDN OUT GND IN VOL_LED C21 104
R240 1k
MCU:64Pin
R90 220K
R98 100K
474 C708 102 R144
S GND
IPOD_POW
RESET DIMMER VPP
24 23
R92 R10
100 100
CD ON MP3_REQ_1 MICMIC+
R142 100R
7 8 9
10K C98 1UF
IN GND OUT 10 16
UP01
5 VPP NC 4 6 TX 7 RX
RESET BT_RX BT_TX VPP
R148 4K7 XT4 7.2MHz C112 27P C113 27P
R179 1K
U11 78L15
EC31 47UF
C107 1UF
10 X-IN 11 X-OUT 12 REGC 13 GND
38 37 36 35 34 33
CPU5V +5V 3 X IN2
VCC
RESETTABLE FUSE
8 RES GND 1
NC
R102
U4 LM2950
R156 R155 2.2 1/2W A1273
EC44
R183
CPU5V
CPU UPGRADE SOCKET Q32
RESET
R217 22K C104 104
14 GND 15 VDD
Q9 SI2301BDS
C19 104 C5V
R196 NC Q25
BATT+
R5 100 1/2W
SW101 RES SW R159
10 9 8 R122 1K BT_R BT-L C125 NC R125 NC C124 NC U13 LA7809 out EC2 47UF Mute RX TX +5V GND MICMIC+ BT-70 7 6 5 4 3 2 1 BT_MUTE gnd
ILLUME_IN
9015S
CPU5V
C128 4U7
16 VDD
100 1/2W
R42 10K R228 1K Q8 9014S R227 4K7
USBPO 100UF C41 104 VCC
X R186 EC33 47UF
EC36 47UF
C120 EC39 C100 104 104 ZD7 30V 100UF C119 104
R7 1 1/2W
L1
EI-14
ACC_DET
FDATA
LAMP_POW
VOL_SCL
VOL_CLK
FRONTINH
FCLK
FRONTCE
BT_LED
NC
USB_POW
RA_RES
NC
BT1
10K
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
ZD5 3V3
ACC_DET SCL
R174
RN1
F/L-
F/R-
F/L+
R/R-
R/L-
R/R+
14
A-GND L-OUT
R123 1K
R124 NC
NC R175 0
1
2
3
4
5
6
7
8
9
10
11
12
13
SDA
LAMP_POW
EC42 ACC_DET NC REMOTE
R201 1K
C123 102
9015
R167 R161 1K 4K7
4K7
C34
9014C
2COLOER
F_CLK
F_DATA
BT_LED
USBPO
RA_RST
EC1 47UF
C44 104
RDS_INT
F_CE
Q30 9014
BATT+
R153 10k
C109 104
ACC_IN
+9V
474 C47
F_INH
in
VCC
R202 22K
ZD3
104
AUX_L
F_INH
USB_5V
USB_DN
CPU5V
BT_LED
USB_DP
REMOTE
2COLOR
F_DATA
VOL_LED
ENCODER
LAMP_VCC
R51
1K
1K R49 FB1
BT_TX BT_RX C5V FB1
L2 C2 104 EC21 220UF C11 103 100uH/2A
R152 6V8 10K
CON2 ISOCON
5V_POW_IN1
EC3 220UF
EC4 L12 1R 100UF
C74 104
C110 474
R52 4K7
C103 NC
EC9 NC
EC17 100UF
EC7 100UF
C126
U8 1 BOOT IN OUT GND SS EN COMP FB 8 7 6 5 R59
C111 104
103 2
3
CON4 NC 9 8 7 6 5 4 3 2 1 22 21 20 19 18 17 16 15 14 13 12 11 10 R56 R70 CON22-2.0P 45.3K 10K
D130 NC
4
RT8284N
C130 332
R79 20K
CN5
CIRCUIT DIAGRAM - MAIN BOARD
15
22P
1M
R82 1K
SYS5V
Q35
POWER_IN2
R255
Q33
R/L+
R120 1K
F/R+
4K7
R-OUT
R26
C121
CPU5V
R1 2K2
R160 2K2
D1 5401
AUTO_AINT
C129 104
2COLOR
RDS_CLK
10K R188
NC
R168 22K
C5V
KEY2
KEY1
AUX_R
F_CE
F_CLK
S5V
C99 104
47K
6-1
6-1
6-2
6-2
LAYOUT DIAGRAM - MAIN BOARD COMPONENT SIDE
6-3
6-3
LAYOUT DIAGRAM - MAIN BOARD COPPER SIDE
7-1
7-1
CIRCUIT DIAGRAM - SERVO BOARD
7-2
7-2
LAYOUT DIAGRAM - SERVO BOARD
8-1
8-1
EXPLODED VIEW DIAGRAM
6506
6501
6505 CD01
PL02
6503
6502 6504
PL01