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Instrument panel
. 1 9
Volkswagen Passat B6 2005 - > (B6)
Instrument panel
Tools
Required special tools, workshop equipment, testing and measuring equipment, and aids
Trim removal wedge 3409
Torque wrench V.A.G 1783
Instrument panel, removing and installing
Removing
- Remove driver-side airbag unit unit, removing and installing - Remove steering wheel
69-4, Driver airbag
Repair Manual, Suspension, Wheels, Brakes, Steering , Repair Group 48, Steering
Instrument panel
. 2 9
- Remove steering column trim trim, removing and installing
68-2, Steering column
Vehicles with electric longitudinal seat adjustment - Connect vehicle battery
Repair Manual, Electrical Equipment, Repair Group 27, Battery, Starter, Generator, Cruise Control . All vehicles - Remove front seats installing - Remove footwell trim and installing 72-1, Front seat, removing and 68-2, Footwell trim, removing
- Remove front ashtray or front compartment 68-2, Front ashtray or front storage compartment, removing and installing - Remove Infotainment trim removing and installing 68-2, Infotainment trim,
- Remove Climatronic/Climatic cover 68-2, Climatronic/Climatic cover, removing and installing Vehicles without Climatronic/Climatic - Remove heater and ventilation controls
Repair Manual, Heating Air Conditioning, Repair Group 80, Heating, Ventilation Vehicles with Climatic - Remove heating and ventilation controls
Repair Manual, Heating Air Conditioning, Repair Group 87, Air conditioning Vehicles with Climatronic - Remove Climatronic operating and display unit
Instrument panel
. 3 9
Repair Manual, Heating Air Conditioning, Repair Group 87, Air conditioning - Remove Sunlight PhotoSensor 2 G134
Repair Manual, Heating Air Conditioning, Repair Group 87, Air conditioning Vehicles with center console (without armrest) - Remove center console (without armrest) 68-2, Center console (without foldable armrest), removing and installing Vehicles with center console (with armrest) - Remove rear trim installing 68-2, Rear trim, removing and
- Remove center console (with armrest) 68-2, Center console (with foldable armrest), removing and installing All vehicles - Remove side instrument panel covers 68-2, Instrument panel side covers, removing and installing - Remove upper trim on A-pillars trim, removing and installing - Remove center trim on A-pillars trim, removing and installing 70-3, Upper A-pillar 70-3, Center A-pillar
- Remove glove compartment 68-2, Glove compartment, removing and installing - Remove drivers side footwell cover 68-2, Drivers side footwell cover, removing and installing - Remove instrument panel center trim 68-2, Center instrument panel trim, removing and installing - Remove passenger-side instrument panel trim 68-2, Passenger-side instrument panel trim, removing and installing - Remove instrument cluster trim trim, removing and installing Vehicles with radio system - Remove radio 68-2, Instrument panel
Instrument panel
. 4 9
Repair Manual, Communication, Repair Group 91, Communication Vehicles with Navigation - Remove Navigation display and control head
Repair Manual, Communication, Repair Group 91, Communication . Vehicles without radio system or navigation - Remove center compartment 68-2, Center compartment, removing and installing Vehicles with storage compartments near the warning light switch - Remove center storage compartment unit 68-2, Center storage compartment unit, removing and installing Vehicles without storage compartments near warning light switch - Remove cover plate carrier removing and installing All vehicles - Remove steering column switch 68-2, Cover plate carrier,
Repair Manual, Electrical Equipment, Repair Group 94, Lights, Switches - Exterior - Remove drivers side trim removing and installing . - Remove instrument cluster 68-2, Drivers side trim,
Repair Manual, Electrical Equipment, Repair Group 90, Instruments Vehicles with cell phone mount on instrument panel - Disconnect wiring harness to cell phone mount
Instrument panel
. 5 9
Repair Manual, Communication, Repair Group 91, Communication All vehicles - Disconnect wiring harness to passenger air bag module. - If present, disconnect temperature gauge wiring harness from right and left vent ducts.
- Remove screw - 1 - behind instrument cluster (3.5 Nm). - Remove nut - 1 - (3.5 Nm) on left side of instrument panel.
Instrument panel
. 6 9
- Remove bolts - 2 - and - 3 - (3.5 Nm). - Remove nut - 1 - (3.5 Nm) on right side of instrument panel.
Instrument panel
. 7 9
- Remove bolts - 2 - and - 3 - (3.5 Nm). - Remove two screws - 1 - (3.5 Nm) in center area of instrument panel.
Instrument panel
. 8 9
- Remove bolts - 2 - and - 3 - (3.5 Nm). - Remove instrument panel - 1 - from clips - 2 - and - 3 - in windshield transition area. Note : To provide a better overview, clips - 2 - and - 3 are shown removed. When installing instrument panel, make sure that instrument panel is placed with exact fit into clips.
Instrument panel
. 9 9
Installing
- Installation is performed in the reverse order of removal.
Door trim
. 1 8
70 - 2
Door trim
Tools
Required special tools, workshop equipment, testing and measuring equipment, and aids
Trim removal wedge 3409
Pliers 3392
Torque wrench V.A.G 1783
Door trim
. 2 8
Driver side front door trim, removing and installing
Removing
- Switch off ignition. - Pry upper section of grip shell - 1 upward out of mounts in door trim using trim removal wedge 3409 . - Depending on vehicle equipment, disconnect wiring harnesses from upper section of grip shell. - Remove three screws - 2 - (1 Nm) in area handle molding area. - Remove the two bolts - 3 - (2 Nm). - Disengage door trim from mounts in lower area using disassembly pliers 3392 . - Disengage door trim from mounts on the sides using disassembly pliers 3392 . - Pull door trim vertically upward out of window shaft. - Disconnect door trim wiring harness from door control module.
Door trim
. 3 8
- Disengage release cable - 4 - from interior door mechanism - 5 - .
Installing
Note: Before installing, inspect the securing clips for damage and replace if necessary. - Press door trim securing clip inward. - Further installation is in reverse order of removal.
Passenger side front door trim, removing and installing
Removing
- Switch off ignition. - Pry upper section of grip shell - 1 - out
Door trim
. 4 8
of pull handle in door trim using wedge 3409 . - Remove bolts - 2 - and - 3 - (1 Nm). - Remove the two bolts - 4 - (2 Nm). - Disengage door trim from mounts in lower area using disassembly pliers 3392 . - Disengage door trim from mounts on the sides using disassembly pliers 3392 . - Pull door trim vertically upward out of window shaft. - Disconnect door trim wiring harness from door control module.
- Detach release cable - 5 - from inside door release mechanism - 6 - .
Door trim
. 5 8
Installing
Note: Before installing, inspect the securing clips for damage and replace if necessary. - Press door trim securing clip inward. - Further installation is in reverse order of removal.
Rear door trim, removing and installing
Note: Removal and installation is described for the right rear door trim panel. Removal and installation of the left rear door trim panel is performed in the same manner.
Removing
- Switch off ignition. Vehicles with manual window regulators - Remove window crank removing and installing All vehicles - Pry upper section of grip shell - 1 - out of pull handle in door trim using wedge 3409 . - Remove bolts - 2 - and - 3 - (1 Nm). - Remove bolt - 4 - (2 Nm). - Disengage door trim from mounts in lower area using disassembly pliers 3392 . - Disengage door trim from mounts on the sides using disassembly pliers 3392 . - Pull door trim vertically upward out of window shaft. - Depending on vehicle equipment, disconnect wiring harnesses from door trim. 70-2, Manual window crank,
Door trim
Volkswagen, Skoda, Seat, Audi
. 6 8
Volkswagen Technical Site: http://volkswagen.msk.ru http://vwts.info http://vwts.ru
- Detach release cable - 5 - from inside door release mechanism - 6 - .
Installing
Note: Before installing, inspect the securing clips for damage and replace if necessary. - Press door trim securing clip inward. - Further installation is in reverse order of removal.
Manual window crank, removing and installing
Note: Removal and installation is described for the righthand side of the vehicle. Removal and installation for the left-hand side is performed in the same manner.
Door trim
. 7 8
Removing
- Press circlip - 1 - back in direction of travel - arrow - and remove window crank - 2 - from drive mechanism - 3 - .
Installing
- Installation is performed in the reverse order of removal. Note: After installation, the window crank must point forward horizontally 6 when window is closed. Deviation of window cranks to each other must be 6 max.
Door trim
. 8 8
Front door trim cover, removing and installing
Note: Removal and installation is described for the righthand side of the vehicle. Removal and installation for the left-hand side is performed in the same manner.
Removing
- Switch off ignition. - Remove front door trim: Drivers side: 70-2, Driver side front door trim, removing and installing Passengers side: 70-2, Passenger side front door trim, removing and installing
- Pry door trim cover - 1 - out of mounts in inner door panel using Trim Removal Wedge 3409 . Note: For the sake of illustration, securing clips are depicted as removed in the illustration. - Disconnect wiring harness from speaker in cover.
Installing
Note: Before installing, check securing elements for damage and replace if necessary. - Installation is performed in the reverse order of removal.
Pillar trim
. 1 20
70 - 3
Pillar trim
Tools
Required special tools, workshop equipment, testing and measuring equipment, and aids
Torque wrench V.A.G 1783
Trim removal wedge 3409
Upper A-pillar trim, removing and installing
Note: Removal and installation is described for the lefthand side of the vehicle. Removal and installation for the right-hand side is performed in the same manner.
Removing
- Remove airbag emblem - 1 - and
Pillar trim
. 2 20
remove screw - 2 - (2 Nm). - Remove trim in area of mounting clip 3 - inward from mounts - arrow A - . Note : For the sake of illustration, securing elements - 3 are depicted as removed in the illustration. - Loosen trim from door seal molding arrow B - . - Remove trim from front mounts in instrument cluster - arrow C - . - Remove trim upward out of mounts arrow D - . Note : When re-installing, airbag emblem - 1 - must be replaced. Before installing, inspect the securing clips for damage and replace if necessary.
Pillar trim
. 3 20
Installing
- Installation is performed in the reverse order of removal.
Center A-pillar trim, removing and installing
Note: Removal and installation is described for the lefthand side of the vehicle. Removal and installation for the right-hand side is performed in the same manner.
Removing
- Remove trim - 1 - from mounts in body - arrow A - .
Pillar trim
. 4 20
- Pull trim upward out of lower A-pillar trim - arrow B - .
Installing
- Installation is performed in the reverse order of removal.
Lower A-pillar trim, removing and installing
Note: Removal and installation is described for the lefthand side of the vehicle. Removal and installation for the right-hand side is performed in the same manner.
Removing
- Remove center trim on A-pillars trim, removing and installing
70-3, Center A-pillar
Pillar trim
. 5 20
Driver side only - Remove hood release lever
Repair Manual, Body Exterior, Repair Group 55, Hood, lids All vehicles - Pull sill panel strip out of mounts in body in lower A-pillar trim transition area. - Remove clip - 1 - . - Pull trim - 2 - inward out of mounts in body - arrow A - . - Remove trim from door seal piping. - Pull trim back out of mounts - arrow B - . Note : Before installation, clip - 1 - must be checked for damage and replaced if necessary.
Pillar trim
. 6 20
Installing
- Installation is performed in the reverse order of removal.
Upper B-pillar trim, removing and installing
Note: Removal and installation is described for the lefthand side of the vehicle. Removal and installation for the right-hand side is performed in the same manner.
Removing
- Remove airbag emblem - 1 - . - Insert a screwdriver - 2 - in opening and press clip downward - arrow A - .
Pillar trim
. 7 20
- Remove trim inward from B-pillar arrow B - . When removing headliner or lower B-pillar trim, the following steps need to be completed: Sedan - Remove seat bench 72-2, Seat bench (sedan), removing and installing . Wagon - Fold seat bench forward. All vehicles - Remove side upholstery: with rear side airbags 72-2, Side upholstery with side airbag, removing and installing
Pillar trim
. 8 20
without rear side airbags 72-2, Side upholstery without side airbag, removing and installing - Remove wheel housing trim removing and installing - Remove sill panel trim and installing 68-3, Wheel housing trim,
68-3, Sill panel trim, removing 69-1, Front seat
- Remove belt anchor from seat belt belts, removing and installing
- Thread belt anchor from seat belt through opening in trim.
Installing
- Slide seatbelt height adjuster to the topmost position. - Position slide in trim in highest position. - Further installation is in reverse order of removal. After installation, perform the following function test on the belt height adjuster: - Operate height adjuster slide and position height adjuster in highest position. - Pull seat belt down. - Height adjuster must engage in highest lock position when doing so.
Lower B-pillar trim, removing and installing
Note: Removal and installation is described for the lefthand side of the vehicle. Removal and installation for the right-hand side is performed in the same manner.
Removing
Sedan - Remove seat bench 72-2, Seat bench (sedan), removing and installing . Wagon - Fold seat bench forward.
Pillar trim
. 9 20
All vehicles - Remove side upholstery: with rear side airbags 72-2, Side upholstery with side airbag, removing and installing without rear side airbags 72-2, Side upholstery without side airbag, removing and installing - Remove wheel housing trim removing and installing - Remove sill panel trim and installing 68-3, Wheel housing trim,
68-3, Sill panel trim, removing 70-3, Upper B-pillar trim,
- Remove upper B-pillar trim removing and installing
- Remove trim on sides from door seal moldings. - Remove trim inward out of mounts in body - arrow - . Driver side only
Pillar trim
. 10 20
- On vehicles with interior monitoring system, switch ignition off and disconnect wiring harness from switch - 1 - .
Installing
- Installation is performed in the reverse order of removal.
C-pillar trim, (sedan) (vehicles without sun shade), removing and installing
Note: Removal and installation is described for the lefthand side of the vehicle. Removal and installation for the right-hand side is performed in the same manner.
Removing
Pillar trim
. 11 20
- Remove airbag emblem - 1 - and remove screw - 2 - (2 Nm). - Loosen trim from door seal molding arrow A - . - Pull trim inward out of mounts - arrow B - . Note : When re-installing, airbag emblem - 1 - must be replaced.
Installing
- Installation is performed in the reverse order of removal.
C-pillar trim (sedan) (vehicles with sun shade), removing and installing
Pillar trim
. 12 20
Note: Removal and installation is described for the lefthand side of the vehicle. Removal and installation for the right-hand side is performed in the same manner.
Removing
- Pry trim - 1 - out of mountings using Trim Removal Wedge 3409 . - Remove airbag emblem - 1 - and remove screw - 2 - (2 Nm). - Loosen trim from door seal molding arrow A - . - Pull trim inward out of mounts - arrow B - . Note : When re-installing, airbag emblem - 1 - must be replaced.
Pillar trim
. 13 20
Installing
- Installation is performed in the reverse order of removal.
C-pillar trim (wagon) removing and installing
Note: Removal and installation is described for the lefthand side of the vehicle. Removal and installation for the right-hand side is performed in the same manner.
Removing
- Remove airbag emblem - 1 - and remove screw - 2 - (2 Nm). Note :
Pillar trim
. 14 20
When re-installing, airbag emblem - 1 - must be replaced. - Remove trim on right side from door seal piping. - Pull trim toward rear out of clips in Cpillar - arrow A - . - Pull trim with clip - 3 - inward out of mount in C-pillar - arrow B - . Note : For the sake of illustration, clip - 3 - is depicted as removed in the illustration.
Installing
Pillar trim
. 15 20
- Installation is performed in the reverse order of removal.
D-pillar trim, removing and installing
Note: Removal and installation is described for the lefthand side of the vehicle. Removal and installation for the right-hand side is performed in the same manner.
Removing
- Switch off ignition. Vehicles with rear side-airbag: - Disconnect vehicle battery
Repair Manual, Electrical Equipment, Repair Group 27, Battery, Starter, Generator, Cruise Control All vehicles: - Remove roof end strip, wagon (wagon), removing and installing 70-7, Roof end strip
- Remove lock carrier cover (wagon) 70-5, Lock carrier cover (wagon), removing and installing - Fold left seat bench and its backrest forward. - Remove side upholstery: with rear side airbags 72-2, Side upholstery with side airbag, removing and installing without rear side airbags 72-2, Side upholstery without side airbag, removing and installing - Remove luggage compartment side trim (wagon): right 70-5, Right luggage compartment side trim (wagon), removing and installing left 70-5, Left luggage compartment side trim (wagon), removing and installing
Pillar trim
. 16 20
- Pull trim - 1 - inward out of mounts in D-pillar and out of rear lid seal piping arrow A - . Note : For the sake of illustration, clip - 2 - is depicted as removed.
- Pull trim forward out of the two clips - 3 - - arrow B - .
Installing
- Installation is performed in the reverse order of removal.
Rear shelf (vehicles without sun shade), removing and installing
Removing
Pillar trim
. 17 20
- Remove trim on C-pillars, sedan: Vehicles without sun shade 70-3, C-pillar trim, (sedan) (vehicles without sun shade), removing and installing - Remove seat bench 72-2, Seat bench (sedan), removing and installing . - Remove side upholstery: with rear side airbags 72-2, Side upholstery with side airbag, removing and installing without rear side airbags 72-2, Side upholstery without side airbag, removing and installing - Remove wheel housing trim on both sides - 1 - from clip - 2 - . - Remove clip - 2 - on both sides from body. - Remove rear shelf upward out of mounts. - Remove seat belt trim - 3 - on both sides from rear shelf - 4 - .
Pillar trim
. 18 20
- Thread seat belt - 5 - on both sides through opening in rear shelf.
Installing
- Installation is performed in the reverse order of removal. Note: Before installation, mounting elements of rear shelf must be checked for damage and replaced if necessary.
Rear shelf (vehicles with sun shade), removing and installing
Removing
- Remove trim on C-pillars, sedan:
Pillar trim
. 19 20
Vehicles with sun shade 70-3, C-pillar trim (sedan) (vehicles with sun shade), removing and installing - Remove seat bench 72-2, Seat bench (sedan), removing and installing . - Remove side upholstery: with rear side airbags 72-2, Side upholstery with side airbag, removing and installing without rear side airbags 72-2, Side upholstery without side airbag, removing and installing - Remove wheel housing trim on both sides - 1 - from clip - 2 - . - Remove clip - 2 - on both sides from body. - Remove rear shelf upward out of mounts. - Remove seat belt trim - 3 - on both sides from rear shelf - 4 - .
Pillar trim
. 20 20
- Thread seat belt - 5 - on both sides through opening in rear shelf.
Installing
- Installation is performed in the reverse order of removal. Note: Before installation, mounting elements of rear shelf must be checked for damage and replaced if necessary.
Rear lid trim
. 1 6
70 - 4
Rear lid trim
Tools
Required special tools, workshop equipment, testing and measuring equipment, and aids
Torque wrench V.A.G 1783
Pliers 3392
Warning triangle bracket, removing and installing
Removing
- Open rear lid and remove warning triangle.
Rear lid trim
. 2 6
- Remove screw - 1 - (1.5 Nm) and remove bracket - 2 - from mounts in rear lid.
Installing
- Installation is performed in the reverse order of removal.
Rear lid trim (sedan), removing and installing
Removing
- Remove warning triangle bracket 70-4, Warning triangle bracket, removing and installing - Remove 4 screws - 1 - in grip recesses (1.5 Nm). Note : In addition to the four screws, the trim is secured all
Rear lid trim
. 3 6
around to rear lid with ten metal clips - arrows - . - Pull trim up slightly and press metal clips - arrows - all around with a screwdriver out of mounts in rear lid.
- Disengage rear lid emergency release cable from rear lid lock.
Installing
- Installation is performed in the reverse order of removal. Note: Before installing, check metal clips for damage and replace if necessary.
Trim, window frame (wagon), removing and installing
Rear lid trim
. 4 6
Removing
- Remove rear lid trim (wagon) 70-4, Rear lid trim (wagon), removing and installing . - Using pliers 3392 , disengage trim - 1 at the sides out of mounts in lid.
- Pull trim on upper edge out of mounts.
Installing
- Installation is performed in the reverse order of removal. Note: Before installing, check metal clips for damage and replace if necessary.
Rear lid trim (wagon), removing and installing
Rear lid trim
. 5 6
Removing
- Remove bolts - 1 - and - 3 - (1.5 Nm) respectively on right and left sides in handle recesses. - Remove cover from trim and unscrew two bolts - 2 - (1.5 Nm). - Using pliers 3392 , disengage trim - 4 out of mounts in lid. - Disengage trim - 4 - at the side from mounts in window frame trim - 5 - .
- For vehicles with electric lid control, disconnect wiring harness from switch 6- .
Installing
- Installation is performed in the reverse order of removal.
Rear lid trim
. 6 6
Note: Before installing, check metal clips for damage and replace if necessary.
Luggage compartment trim
. 1 14
70 - 5
Luggage compartment trim
Tools
Required special tools, workshop equipment, testing and measuring equipment, and aids
Release tool T10236
Torque wrench V.A.G 1783
Lock carrier cover (sedan), removing and installing
Removing
- Remove floor covering from vehicle. - Remove spare wheel from vehicle. - Remove vehicle tool kit mount from vehicle.
Luggage compartment trim
. 2 14
- Remove lock carrier cover - 1 - upward out of lock carrier.
Installing
- Installation is performed in the reverse order of removal. Note: Before installing, check metal clips for damage and replace if necessary.
Lock carrier cover (wagon), removing and installing
Removing
- Slide floor carpet forward and remove cover of vehicle tool kit mount. Note :
Luggage compartment trim
. 3 14
Neighboring components e.g. rear bumper are not depicted in the following illustration. - Remove the two bolts - 1 - (1.5 Nm).
- Remove lock carrier cover - 2 - upward out of lock carrier.
Installing
- Installation is performed in the reverse order of removal. Note: Before installing, check metal clips for damage and replace if necessary.
Luggage compartment lining (wagon), removing and installing
Luggage compartment trim
. 4 14
Removing
- Fold the two rear elements - 1 - of lining forward and unscrew two bolts - 2 (1.5 Nm).
- Remove lining - 3 - from vehicle.
Installing
- Installation is performed in the reverse order of removal.
Left luggage compartment side trim (sedan), removing and installing
Removing
- Remove floor covering from vehicle. - Remove spare wheel from vehicle. - Remove vehicle tool kit mount from vehicle.
Luggage compartment trim
. 5 14
- Remove lock carrier cover (sedan) 70-5, Lock carrier cover (sedan), removing and installing - Remove seat bench 72-2, Seat bench (sedan), removing and installing . - Remove side upholstery: with rear side airbags 72-2, Side upholstery with side airbag, removing and installing without rear side airbags 72-2, Side upholstery without side airbag, removing and installing - Remove rear left backrest removing and installing 72-2, Left rear backrest,
- Remove the two bolts - 1 - (6 Nm) and remove the anchor point - 2 - . - Remove the three bolts - 3 - (1.5 Nm). - Remove screw - 4 - (1.5 Nm) and remove hook - 5 - .
Luggage compartment trim
. 6 14
- Remove the four press buttons arrows - using Release Tool T10236 and remove trim from mounts in vehicle.
Installing
- Installation is performed in the reverse order of removal. Note: Before installing, check press buttons for damage and replace if necessary.
Right luggage compartment side trim (sedan), removing and installing
Removing
- Switch off ignition.
Luggage compartment trim
. 7 14
- Remove floor covering from vehicle. - Remove spare wheel from vehicle. - Remove vehicle tool kit mount from vehicle. - Remove lock carrier cover 70-5, Lock carrier cover (sedan), removing and installing - Remove seat bench 72-2, Seat bench (sedan), removing and installing . - Remove side upholstery: with rear side airbags 72-2, Side upholstery with side airbag, removing and installing without rear side airbags 72-2, Side upholstery without side airbag, removing and installing - Remove rear right backrest removing and installing 72-2, Right rear backrest,
- Remove the two bolts - 1 - (6 Nm) and remove the anchor point - 2 - . - Remove bolt - 3 - (1.5 Nm). - Remove screw - 4 - (1.5 Nm) and remove hook - 5 - . - Remove the four press buttons arrows - using Release Tool T10236 and remove trim from mounts in vehicle.
Luggage compartment trim
. 8 14
- Disconnect wiring harness from power outlet and lights.
Installing
- Installation is performed in the reverse order of removal. Note: Before installing, check press buttons for damage and replace if necessary.
Left luggage compartment side trim (wagon), removing and installing
Removing
- Switch off ignition. Vehicles with rear side-airbag:
Luggage compartment trim
. 9 14
- Disconnect vehicle battery
Repair Manual, Electrical Equipment, Repair Group 27, Battery, Starter, Generator, Cruise Control All vehicles: - Remove lock carrier cover (wagon) 70-5, Lock carrier cover (wagon), removing and installing - Fold left seat bench and its backrest forward. - Remove side upholstery: with rear side airbags 72-2, Side upholstery with side airbag, removing and installing without rear side airbags 72-2, Side upholstery without side airbag, removing and installing
- Pull wheel housing trim - 1 - in upper area out of mounts in body. Note: For the sake of illustration, wheel housing trim - 1 and clip - 2 - are depicted as removed. Illustration shows left side of vehicle, disengaging wheel housing trim on left side of vehicle is performed accordingly.
Luggage compartment trim
. 10 14
Vehicles without track system: - Remove two bolts - 1 - (6 Nm) and remove tie down - 2 - . - Remove two bolts - 3 - (6 Nm) and remove tie down - 4 - . All vehicles: - Remove bolt - 5 - (4.5 Nm) and remove bracket for hooks for hanging bags - 6 - . - Unscrew clamping pin - 7 - using a screwdriver with hex socket head (3 mm) and remove expanding rivet - 8 - . - Pull trim - 9 - inward out of retainers in body. - Thread seatbelt - 10 - through both tabs - 11 - of trim - 9 - . - Slide trim away toward front over bracket for backrest lock - 12 - .
Luggage compartment trim
. 11 14
- Remove trim from vehicle.
Installing
- Installation is performed in the reverse order of removal. Note: Before installing, check metal clips for damage and replace if necessary.
Right luggage compartment side trim (wagon), removing and installing
Removing
- Switch off ignition. Vehicles with rear side-airbag: - Disconnect vehicle battery
Luggage compartment trim
. 12 14
Repair Manual, Electrical Equipment, Repair Group 27, Battery, Starter, Generator, Cruise Control All vehicles: - Remove lock carrier cover (wagon) 70-5, Lock carrier cover (wagon), removing and installing - Fold right seat bench and its backrest forward. - Remove side upholstery: with rear side airbags 72-2, Side upholstery with side airbag, removing and installing without rear side airbags 72-2, Side upholstery without side airbag, removing and installing
- Pull wheel housing trim - 1 - in upper area out of mounts in body. Note: For the sake of illustration, wheel housing trim - 1 and clip - 2 - are depicted as removed. Illustration shows left side of vehicle, disengaging wheel housing trim on left side of vehicle is performed accordingly.
Luggage compartment trim
. 13 14
Vehicles without track system: - Remove two bolts - 1 - (6 Nm) and remove tie down - 2 - . - Remove two bolts - 3 - (6 Nm) and remove tie down - 4 - . All vehicles: - Remove bolt - 5 - (4.5 Nm) and remove bracket for hooks for hanging bags - 6 - . - Unscrew clamping pin - 7 - using a screwdriver with hex socket head (3 mm) and remove expanding rivet - 8 - . - Pull trim - 9 - inward out of retainers in body. - Thread seatbelt - 10 - through both tabs - 11 - of trim - 9 - . - Slide trim away toward front over bracket for backrest lock - 12 - . - Disconnect wiring harness of luggage compartment light.
Luggage compartment trim
. 14 14
- Remove trim from vehicle.
Installing
- Installation is performed in the reverse order of removal. Note: Before installing, check metal clips for damage and replace if necessary.
Track system (wagon)
. 1 5
70 - 6
Track system (wagon)
Retaining tracks, removing and installing
Removing
- Operate push-button - 1 - and slide tiedown - 2 - up to corresponding opening in respective retaining track - arrows - . - Remove tie down from retaining track. - Operate push-button - 3 - and slide anchoring lug - 4 - up to corresponding opening in respective retaining track arrows - . - Remove anchoring lug from retaining track.
Track system (wagon)
. 2 5
- Remove the remaining tie downs and anchoring lugs as described. - Remove the five bolts - 1 - (9 Nm). - Remove right retaining track - 2 - from vehicle. - Remove the five bolts - 3 - (9 Nm).
- Remove left retaining track - 4 - from vehicle.
Installing
- Installation is performed in the reverse order of removal.
Track system bracket and carrier, removing and installing
Track system (wagon)
. 3 5
Removing
- Switch off ignition. Vehicles with rear side-airbag: - Disconnect vehicle battery
Repair Manual, Electrical Equipment, Repair Group 27, Battery, Starter, Generator, Cruise Control All vehicles: - Remove luggage compartment lining 70-5, Luggage compartment lining (wagon), removing and installing - Remove lock carrier cover (wagon) 70-5, Lock carrier cover (wagon), removing and installing - Fold left seat bench and its backrest forward. - Remove side upholstery: with rear side airbags 72-2, Side upholstery with side airbag, removing and installing without rear side airbags 72-2, Side upholstery without side airbag, removing and installing - Remove luggage compartment side trim (wagon): right 70-5, Right luggage compartment side trim (wagon), removing and installing left 70-5, Left luggage compartment side trim (wagon), removing and installing - Remove mount with vehicle tool kit and, if present, spare wheel from well in vehicle floor. - Unscrew nuts - 1 - , - 2 - and - 3 - .
Track system (wagon)
Volkswagen, Skoda, Seat, Audi
. 4 5
Volkswagen Technical Site: http://volkswagen.msk.ru http://vwts.info http://vwts.ru
- Remove carrier - 4 - from vehicle. - Remove nut - 1 - (2 Nm). - Remove the two bolts - 2 - (9 Nm). - Remove right front bracket - 3 - from vehicle. - Remove left front bracket - 4 accordingly. - Remove bolts - 5 - and - 7 - (25 Nm). - Remove the two bolts - 6 - (9 Nm). - Remove right rear bracket - 8 - from vehicle. - Remove left rear bracket - 9 accordingly.
Track system (wagon)
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- Unscrew nuts - 10 - and - 11 - (2 Nm).
- Remove lower section of luggage compartment carpet - 12 - from vehicle.
Installing
- Installation is performed in the reverse order of removal.
Roof trim
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70 - 7
Roof trim
Tools
Electric cutter V.A.G 1561 A Cutting blade V.A.G 1561/20 Cartridge gun V.A.G 1628 Release lever T10039 Trim removal wedge T10039 /1
Roof trim
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Roof end strip (sedan), removing and installing
Removing
- Pull roof end strip - 1 - downward out of mounts in roof cross member. Note : Before installing, check securing clips for damage and replace if necessary.
Installing
- Installation is performed in the reverse order of removal.
Roof end strip (wagon), removing and installing
Removing
- Pull roof end strip - 1 - downward out
Roof trim
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of mounts in roof cross member. Note : Before installing, check securing clips for damage and replace if necessary.
Installing
- Installation is performed in the reverse order of removal.
Molded headliner (sedan) removing and installing
Removing
Vehicles with sunroof - Open sunroof. All vehicles
Roof trim
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- Switch off ignition. - Position steering wheel in highest position. - Position shifter or selector lever as far back as possible. Vehicles in which a rearview mirror with rain sensor is installed - Remove rearview mirror with rain sensor 68-1, Interior rearview mirror with rain sensor, removing and installing All vehicles - Remove front and rear interior and reading lights in headliner
Repair Manual, Electrical Equipment, Repair Group 96, Lights, Switches - Interior, Anti-theft - Remove storage compartment with console in headliner 68-2, Storage compartment with console in headliner, removing and installing - Remove upper trim on A-pillars trim, removing and installing - Remove sun visors. Standard 68-2, Sun visor (standard), removing and installing Double 68-2, Sun visor (double), removing and installing - Remove roof grab handle removing and installing - Remove front seats installing - Remove footwell trim and installing 68-4, Roof grab handles, 70-3, Upper A-pillar
72-1, Front seat, removing and 68-2, Footwell trim, removing
- Remove front ashtray or front compartment 68-2, Front ashtray or front storage compartment, removing and installing - Remove Infotainment trim removing and installing 68-2, Infotainment trim, 68-2,
- Remove Climatronic/Climatic cover
Roof trim
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Climatronic/Climatic cover, removing and installing Vehicles without Climatronic/Climatic - Remove heater and ventilation controls
Repair Manual, Heating Air Conditioning, Repair Group 80, Heating, Ventilation Vehicles with Climatic - Remove heating and ventilation controls
Repair Manual, Heating Air Conditioning, Repair Group 87, Air conditioning Vehicles with Climatronic - Remove Climatronic operating and display unit
Repair Manual, Heating Air Conditioning, Repair Group 87, Air conditioning Vehicle with center console (without armrest) - Remove center console (without armrest),: 68-2, Center console (without foldable armrest), removing and installing Vehicles with center console (with armrest) - Remove rear trim installing 68-2, Rear trim, removing and
- Remove center console: 68-2, Center console (with foldable armrest), removing and installing All vehicles - Remove upper B-pillar trim removing and installing 70-3, Upper B-pillar trim,
- Remove trim on C-pillars, sedan: Vehicles without sun shade 70-3, C-pillar trim, (sedan) (vehicles without sun shade), removing and installing
Roof trim
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Vehicles with sun shade 70-3, C-pillar trim (sedan) (vehicles with sun shade), removing and installing - Remove roof end strip, sedan (sedan), removing and installing Vehicles with sunroof - Push the wedge T10039/1 between frame - 1 - and headliner - 2 - . 70-7, Roof end strip
- Using the release lever T10039/1 , separate the frame in - direction of arrow - from the headliner, the whole way around. All vehicles - In rear window transition area, remove four screws - 1 - (2 Nm).
Roof trim
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- Remove headliner from door seal moldings. - Lower molded headliner slightly and (depending on vehicle equipment) disconnect wiring harnesses from molded headliner.
- With a second technician, remove headliner through passenger door and out of vehicle.
Installing
- Installation is performed in the reverse order of removal.
Molded headliner (wagon), removing and installing
Removing
Vehicles with sunroof:
Roof trim
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- Open sunroof. - Switch off ignition. - Remove front and rear interior and reading lights in headliner
Repair Manual, Electrical Equipment, Repair Group 96, Lights, Switches - Interior, Anti-theft - Remove storage compartment with console in headliner 68-2, Storage compartment with console in headliner, removing and installing - Remove upper trim on A-pillars trim, removing and installing - Remove sun visors. Standard 68-2, Sun visor (standard), removing and installing Double 68-2, Sun visor (double), removing and installing - Remove roof grab handle removing and installing - Remove upper B-pillar trim removing and installing 68-4, Roof grab handles, 70-3, Upper B-pillar trim, 70-3, C-pillar trim 70-7, Roof end strip 70-3, Upper A-pillar
- Remove trim on C-pillars, wagon (wagon) removing and installing - Remove roof end strip, wagon (wagon), removing and installing Vehicles with rear side-airbag: - Disconnect vehicle battery
Repair Manual, Electrical Equipment, Repair Group 27, Battery, Starter, Generator, Cruise Control All vehicles: - Remove lock carrier cover (wagon) 70-5, Lock carrier cover (wagon), removing and installing - Fold left seat bench and its backrest forward.
Roof trim
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- Remove side upholstery: with rear side airbags 72-2, Side upholstery with side airbag, removing and installing without rear side airbags 72-2, Side upholstery without side airbag, removing and installing - Remove luggage compartment side trim (wagon): right 70-5, Right luggage compartment side trim (wagon), removing and installing left 70-5, Left luggage compartment side trim (wagon), removing and installing - Remove D-pillar trim panels removing and installing . 70-3, D-pillar trim,
Vehicles in which a rearview mirror with rain sensor is installed: - Remove side cover caps from rearview mirror 68-1, Interior rearview mirror with rain sensor, removing and installing Vehicles with sunroof - Push the wedge T10039/1 between frame - 1 - and headliner - 2 - .
Roof trim
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- Using the release lever T10039/1 , separate the frame in - direction of arrow - from the headliner, the whole way around. Vehicles with screen separator wall - Operate locking mechanism - 1 - and pull off cover - 2 - . - Remove bolt - 3 - (2 Nm). - Disengage panel - 4 - from bracket - 5 - in body. - Remove remaining panels as described. All vehicles - Remove headliner from door seal moldings.
Roof trim
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- Lower the molded headliner - 6 - and remove it from vehicle with a second technician through rear lid.
Installing
- Installation is performed in the reverse order of removal.
Roof insulation/reinforcements (sedan), removing and installing
Note: An exemplary vehicle without sunroof is shown in the following description. For vehicles with sunroof, removing and installing roof insulation/reinforcement is performed accordingly.
Removing
Roof trim
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Warning! Observe safety precautions for working on airbags 69-4, Safety precautions for work on airbags . - Disconnect vehicle battery
Repair Manual, Electrical Equipment, Repair Group 27, Battery, Starter, Generator, Cruise Control - Remove front and rear interior and reading lights in headliner
Repair Manual, Electrical Equipment, Repair Group 96, Lights, Switches - Interior, Anti-theft - Remove storage compartment with console in headliner 68-2, Storage compartment with console in headliner, removing and installing - Remove upper trim on A-pillars trim, removing and installing - Remove sun visors. Standard 68-2, Sun visor (standard), removing and installing Double 68-2, Sun visor (double), removing and installing - Remove roof grab handle removing and installing - Remove upper B-pillar trim removing and installing 68-4, Roof grab handles, 70-3, Upper B-pillar trim, 70-3, Upper A-pillar
- Remove trim on C-pillars, sedan: Vehicles without sun shade 70-3, C-pillar trim, (sedan) (vehicles without sun shade), removing and installing Vehicles with sun shade 70-3, C-pillar trim (sedan) (vehicles with sun shade), removing and installing
Roof trim
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- Remove roof end strip, sedan (sedan), removing and installing
70-7, Roof end strip
Vehicles in which a rearview mirror with rain sensor is installed: - Remove side cover caps from rearview mirror 68-1, Interior rearview mirror with rain sensor, removing and installing - Remove molded headliner, sedan 70-7, Molded headliner (sedan) removing and installing - Cut roof insulation/reinforcements - 1 in direction of travel in strips approx. 6 cm wide - 2 - using a carpet knife. - Pull off strips - 2 - from roof. - Cut back adhesive residue - 3 - using electric cutter V.A.G 1561 A and cutting blade V.A.G 1561/20 - 4 - . Note : If paint structure was damaged while removing roof insulation/reinforcements, paint damage must be repaired in accordance with specifications in Repair Manual Paint .
Roof trim
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Installing
Note: Processing instructions of adhesive must be observed when installing roof insulation/reinforcements. - Apply adhesive D 190 MKD A3 on to insulation/reinforcements using cartridge gun V.A.G 1628 . - Dimension - a - = 67 - Dimension - b - =34 - Dimension - c - = 23 2 mm 5 mm 5 mm
Roof trim
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- Transport roof insulation/reinforcements into vehicle and press on to roof over the entire surface.
Roof insulation/reinforcements (wagon), removing and installing
Note: An exemplary sedan without sunroof is shown in the following description. For wagons with/without sunroof, removing and installing roof insulation/reinforcements is performed accordingly.
Removing
Vehicles with sunroof: - Open sunroof. - Switch off ignition.
Roof trim
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- Remove front and rear interior and reading lights in headliner
Repair Manual, Electrical Equipment, Repair Group 96, Lights, Switches - Interior, Anti-theft - Remove storage compartment with console in headliner 68-2, Storage compartment with console in headliner, removing and installing - Remove upper trim on A-pillars trim, removing and installing - Remove sun visors. Standard 68-2, Sun visor (standard), removing and installing Double 68-2, Sun visor (double), removing and installing - Remove roof grab handle removing and installing - Remove upper B-pillar trim removing and installing 68-4, Roof grab handles, 70-3, Upper B-pillar trim, 70-3, C-pillar trim 70-7, Roof end strip 70-3, Upper A-pillar
- Remove trim on C-pillars, wagon (wagon) removing and installing - Remove roof end strip, wagon (wagon), removing and installing Vehicles with rear side-airbag: - Disconnect vehicle battery
Repair Manual, Electrical Equipment, Repair Group 27, Battery, Starter, Generator, Cruise Control All vehicles: - Remove lock carrier cover (wagon) 70-5, Lock carrier cover (wagon), removing and installing - Fold left seat bench and its backrest forward. - Remove side upholstery: with rear side airbags 72-2, Side upholstery with
Roof trim
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side airbag, removing and installing without rear side airbags 72-2, Side upholstery without side airbag, removing and installing - Remove luggage compartment side trim (wagon): right 70-5, Right luggage compartment side trim (wagon), removing and installing left 70-5, Left luggage compartment side trim (wagon), removing and installing - Remove D-pillar trim panels removing and installing . 70-3, D-pillar trim,
Vehicles in which a rearview mirror with rain sensor is installed: - Remove side cover caps from rearview mirror 68-1, Interior rearview mirror with rain sensor, removing and installing All vehicles: - Remove molded headliner (wagon) 70-7, Molded headliner (wagon), removing and installing - Cut roof insulation/reinforcements - 1 in direction of travel in strips approx. 6 cm wide - 2 - using a carpet knife. - Pull off strips - 2 - from roof. - Cut back adhesive residue - 3 - using electric cutter V.A.G 1561 A and cutting blade V.A.G 1561/20 - 4 - . Note : If paint structure was damaged while removing roof insulation/reinforcements, paint damage must be repaired in accordance with specifications in Repair Manual Paint .
Roof trim
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Installing
Note: Processing instructions of adhesive must be observed when installing roof insulation/reinforcements. - Apply adhesive D 190 MKD A3 on to insulation/reinforcements using cartridge gun V.A.G 1628 . - Dimension - a - = 67 - Dimension - b - =34 - Dimension - c - = 23 2 mm 5 mm 5 mm
Roof trim
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- Transport roof insulation/reinforcements into vehicle through rear lid and press on to roof over the entire surface.