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ISW
(In-System Writer)
SERVICE HANDBOOK
Dec. 1999 Ver. 1.0
KONICA CORPORATION
TECHNOLOGY SUPPORT CENTER
TOKYO JAPAN
KCSISW10
CONTENTS
CONTENTS
SAFETY AND IMPORTANT WARNING ITEMS .................. Refer to the 7075 service handbook on page C-1
1
OUTLINE
INTRODUCING ISW ............................................... 1-1 WHAT IS ISW Trns (ISW Transfer)? ....................... 1-1 WHAT IS ISW Tool? ................................................ 1-1 SPECIFICATIONS .................................................. 1-2 [1] ISW Trns (PC Software) ............................. 1-2 [2] ISW Tool (Dedicated Tool) .......................... 1-3
2
OPERATING INSTRUCTIONS
UPDATING WITH ISW Trns .................................. 2-1 [1] Setting Up ISW Trns ................................... 2-1 [2] Copying Transfer Data (Update Data) ........ 2-6 [3] Connecting .................................................. 2-7 [4] Updating ...................................................... 2-7 UPDATING WITH ISW Tool .................................. 2-12 [1] Kinds of Updating ...................................... 2-12 [2] Setting Up ISW Tool ................................. 2-13 [3] Connecting ................................................ 2-15 [4] Updating Type A Models ........................... 2-16 [5] Updating Type B Models ........................... 2-19 [6] Updating Type C Models .......................... 2-23 [7] Error Indications ........................................ 2-27 ISW Trns MESSAGES .......................................... 2-28 TROUBLESHOOTING ISW Trns .......................... 2-30
1
1 OUTLINE
OUTLINE
INTRODUCING ISW
ISW (In-System Writer) is a process of updating the control programs stored in flash ROM mounted on various control boards in a Konica digital copier without isolating the boards or the ROM from the copier. Running ISW enables you to upgrade control programs without replacing the boards and maintain the boards during their replacement. Tools available for running ISW include ISW Trns (PC software), which connects a personal computer (PC) to the digital copier, and ISW Tool, which is a dedicated tool using EPROM. These tools can be plugged into the ISW connector of the digital copier to update the control programs in flash ROM assembled in the copier unit and its options.
WHAT IS ISW Trns (ISW Transfer)?
ISW Trns is a software utility that runs under Windows to rewrite the flash ROMs in the copier. Connect the copier to a personal computer using a parallel cable and execute this utility to rewrite the flash ROMs with data transferred from the personal computer.
WHAT IS ISW Tool?
ISW Tool is a ROM writer device dedicated for rewriting the flash ROMs in the copier without using a personal computer. Attach EPROMs to the ISW Tool to rewrite the flash ROMs with data transferred from the EPROMs.
Parallel cable
Windows PC
Copier ISW Tool
1-1
1 OUTLINE
ISW
1 OUTLINE
ISW
SPECIFICATIONS
[1] ISW Trns (PC Software)
1. ISW Trns disk organization
· Setup disk: · Update disk: 2 disks Dependent on the copier.
2.
Software environment
OS: CPU: RAM: Hard disk space: · Others: · · · · Windows 95/98 Pentium 75 MHz or faster 16 MB or more 100 MB or more PC supporting a parallel (printer) interface port
3.
Transfer time
Dependent on the copier and personal computer.
4.
Prerequisites to running ISW
· Personal computer (PC): 1 unit IBM compatible (PC/AT with a D-sub 25 pin Parallel (printer) interface) · ISW Trns setup disk: 2 disks · Update ROM data: Dependent on the copier. · Parallel cable: 1 (Anphenol 36-pin-D-sub 25pin; Centronics; within 2 meters in length)
Windows 95/98 is a registered trademark of Microsoft Corporation. Pentium is a registered trademark of Intel Corporation.
1-2
[2] ISW Tool (Dedicated Tool)
1. ISW EPROM configuration
Dependent on the copier. Refer to the service manual supplied with the copier.
5.
Operating environment
Same as the operating environment for the copier unit.
6.
Prerequisites to running ISW
· ISW Tool: ............................................. 1 pc.
2.
EPROM specifications
4M bits M27C4001-12F1 (SGS-THOMSON) equivalent: Part No. 943010900
3.
Transfer time
Dependent on the copier.
4.
Mechanical specifications
Input power requirement: 5 VDC (supplied from the copier) Maximum power consumption: 2.5 W or less Weight: About 500 g (without EPROM installed) Physical dimensions: · Parallel interface cable: ....................... 1 pc.
Unit: 243mm
mm
· Power cable: ........................................ 1 pc.
196 mm
43 mm
7.
Safety
Use of this equipment may give electromagnetic interference to surrounding devices. Note: Specifications are subject to change without notice.
1-3
1 OUTLINE
ISW
2
2 OPERATING INSTRUCTIONS
OPERATING INSTRUCTIONS
ISW
UPDATING WITH ISW Trns
[1] Setting Up ISW Trns
1. Installing the application program
Install the ISW Trns on the PC. Step Procedure 1 Boot the PC. 2 Mount setup disk 1 on the PC and double-click the [Setup.exe] icon to start the installer. Caution: If an old version ISW Trns program is present, uninstall it first, then start the setup operation. 3 [ISW Trns setup window] Confir m the installation folder as instructed by on-screen guidance and click Next. Note 1: By default, the program installs in [C:¥Program Files¥konica¥ ISWTrns]. Note 2: To change the installation folder, click Browse and type a new folder name. 4 [Program folder confirmation window] Confir m the ISW Trns program installation folder as instructed by onscreen guidance and click Next. Note 1: By default, the ISW Trns program installs in [ISWTrns]. Note 2: To change the installation folder, either type a new folder name or select one from the list of existing folders on display. 5 [Next disk insertion request window] Mount setup disk 2 as instructed by onscreen guidance and click OK. 6 [Information dialog box] Click OK as instructed by on-screen guidance. Note: This procedure will add an ISW Trns icon to the Start menu. 7 [Setup completion window] Click Complete as instructed by onscreen guidance. 8 The ISW Trns install exits automatically.
2. Setting up ISW Trns
When the ISW Trns program has been installed on the PC, run it to set up a folder in which the transfer file (update data) is stored. When this setting completes, the ISW Trns program is ready to run. Step Procedure 1 Boot the PC. 2 Select [ISW Trns] from the start menu to run the ISW Trns program. 3 [ISW Trns dialog box]
4
Click OK to set up a folder in which the transfer file (update data) is stored. Note: This dialog box will not appear when ISW Trns is run next time. [Option window]
Set up a folder in which the transfer file (update data) is stored and click Make Folder. Note 1: By default, the folder in which the ISW Trns program has installed (C:\Program Files\konica\ISWTrns) has been set up as a storage folder (data folder). Note 2: To change the storage folder, click Browse and select a new folder or type its full-path name directly in the edit box.
2-1
2 OPERATING INSTRUCTIONS
ISW
Step
2 OPERATING INSTRUCTIONS
Procedure Note 3: Clicking Make Folder will create the following hierarchy of folders branching off from the new storage folder:
5.
6
[Option window] Click OK. Note: This procedure will save the data folders created in Step 4 to the INI file for the ISW Trns program. [ISW Trns main window] The ISW Trns main window opens.
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ISW
3.
ISW Trns Main Window Overview
The ISW Trns program, when run, comes up with the ISW Trns main window. The ISW Trns main window lets you select, verify, and transfer a transfer file (update data) and display information in it. A detailed description of its functions follows:
2 OPERATING INSTRUCTIONS
q Select Type frame Select conditions for a transfer file (update data). When you select all the four combo boxes, folder t is set up on the basis of the information set in the INI file. The settings of the combo boxes selected are saved to the ISW Trns.INI file when you click File Send. The ISW Trns program comes up with the ISW Trns main window prefilled with these combo box settings when runs next time. w Version selection frame This frame lets you select which version of a transfer file you want transmitted when more than one version is stored in a single folder. e Send file information frame List the files that are transferred actually on the basis of the information specified in frames q and w. Click File Check to view a checksum of each file and its consistency (OK, NG or ??). r File Status frame View detailed information about the version file as it is selected in y. The table below presents differences in the ways transfer files are displayed according to their data distribution types.
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ISW
Data sources appearing in the detailed file information list Display title File Name File Date File Time File Size ROM Version ORIGINAL (Batch data) File name of the version selection file Date of the version selection file Time of the version selection file File size of the version selection file Footer information 7033/7040 imaging control; faxes are not displayed Footer information 7033/7040 imaging control; faxes are not displayed For development use DIVIDE (Divided data) File name of the version selection file Date of the version selection file Time of the version selection file File size of the version selection file Footer information (last file) 7033/7040 imaging control; faxes are not displayed. Footer information (last file) 7033/7040 imaging control; faxes are not displayed. For development use Header information + INI file Combo box display Header information + INI file *In a 7075 batch transfer, the board type in the leading part is displayed (for example, c1 is displayed for c1 to c5). Header information (Binary)
2 OPERATING INSTRUCTIONS
SP ROM Version
Message Conversion Machine Name Header information + INI file Country Combo box display Board Name Header information + INI file *In a 7075 batch transfer, the board type in the leading part is displayed (for example, c1 is displayed for c1 to c5). Data Format Header information (Binary)
t Version Folder edit box When Select Type frame q is established, the full-path folder name is displayed to reflect the data folder and the INI file information set up in the option window. If the transfer file exists in a folder different from the data folder, change the folder name to that folder by using Browse u or rewriting the folder name directly. Those transfer files in the folder that meet the INI file conditions are listed in File list box y. y Version File selection list box Lists those display files existing in the folder set in t. Display Files are marked by a wildcard name (such as 26nac*.b01) in the ISWTrns.INI file. If multiple versions of a file exist in the folder, therefore, multiple versions would appear in this list box accordingly. Example: 26nac001AAA.bol 26nac002AAA.bol
The files in this list are sorted by name. When the list opens, the last display item in the list is preselected. Change the choice to establish the version of transfer files to transmit. u Browse Version File button Click Browse button to open the folder selection window and select a folder for t. i Send file information display list List the names of files that are actually transmitted when a version file is selected in y. A count of the number of files that are actually transmitted is indicated in a checksum file attached to each transfer file (write data). If not all the transfer files are stored in folder t or if extra files are included in it, the error message "Send files not found or invalid file name in the folder" is displayed. This check is not made, however, on 7033 and 7040 transfer files that do not have a checksum file. Clicking the File Check button in o calculates a checksum of the display files as a whole and compares it with the checksum stored in
2-4
ISW
the checksum file (*.SUM) attached to the transfer file (write data), displaying the result of that comparison. o File Check button Click this button when send files are listed in the Send File Info list in i, and a file checksum of the transfer files displayed (file checksum) is calculated and attached to each file. Further, the calculated checksum is compared with the checksum storage file (*.SUM) attached to the transfer file (write data) to display the result of the comparison in the following format: [OK] = Matched [NG] = Unmatched [??] = Checksum file (*.SUM) not found (This is displayed if it is of 7033 and 7040.) !0 File Send Button Perform transmission of transfer files
4.
Parallel port setup
If a parallel data transfer is to be executed with the ISW Trns program, the ECP mode setting of the PC parallel port should be cleared. ISW Trns does not support parallel data transfers. If a parallel data transfer is launched with the PC set in ECP mode, the transfer could be aborted by an error occurring in between. It would be necessary, therefore, to disable ECP mode before run ISW Trns on a PC with the ECP setting. Instructions on how to disable ECP mode are given below.
Step Procedure 1 Boot the PC. 2 Open the System icon in the Control Panel and click the Device Manager tab. Then, search for LPT1 in Ports (COM/ LPT1). Note 1: If LPT1 appears as "ECP Printer Port (LPT1)," then it is an ECP port. Note 2: If LPT1 appears as "Printer Port (LPT1)," then it is a regular parallel port. 3 With an ECP printer port, change the BIOS setting of the PC to disable the ECP port. Note: Because the BIOS setting depends on the PC, check with your system administrator on how to disable ECP mode. 4 When the BIOS change is complete, open the System icon in the Control panel and change the parallel port driver. 5 Run a send test to verify the successful operation. Note: If a transfer succeeds on one copier model, then transfers would be successful on all models.
2-5
2 OPERATING INSTRUCTIONS
ISW
[2] Copying Transfer Data (Update Data)
Run the ISW Trns program to copy transfer data (update data) to the PC.
2 OPERATING INSTRUCTIONS
Step Procedure 1 Boot the PC. 2 Select ISW Trns from the Start menu to run the ISW Trns program. 3 Click the Option menu. 4 [Option window]
5
Click Data Copy. [File Copy window]
6
7
Mount an update disk on the PC and click Browse. Select the folder on drive A that contains the transfer file (update data) as a source file. Note 1: The selected folder is displayed in the upper section in the Original Files field. Note 2: The transfer files (update data) that are stored in the selected folder are displayed in the lower section in the Original Files field. Select the transfer files (update data) you want copied from the lower section in the Original Files field. Note 1: You can select multiple transfer files (update data). Note 2: To copy all the files (update data) displayed, skip this step to go to Step 8 directly.
Step Procedure 8 Click Copy to copy the selected transfer files (update data) to the folder created at ISW Trns setup. Note 1: To copy all the files (update data) displayed in the Original Files field, click Copy All, instead of Copy. Note 2: The folder name created at ISW Trns setup is displayed above the Copied File field. Note 3: The transfer files that have been copied successfully so far are listed in full-path name in the lower part of the Copied File list view. The transfer files that have not been copied successfully are listed in the Failed to Copy Files list view. Causes of copy errors: 1. A file with the same name existed and the O/W (overwrite) check box was not checked. 2. The storage destination folder could not be found. 3. Attempted to overwrite an overwrite protected file. Note 4: To update existing transfer files (update data), check the O/W (overwrite) check box. 9 When the copying completes, click Refresh. 10 If more update disks are involved, repeat Steps 5 to 9. 11 Click Cancel to return to the option window. 12 [Option window] Click OK.
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ISW
[3] Connecting
Connect a parallel interface cable to the copier. Prerequisites to cabling are: · A PC to which transfer files (update data) have been copied. · A parallel interface cable (Anphenol 36-pin-Dsub 25-pin) Note: For instructions on how to connect a parallel interface cable to the copier, refer to the ISW section of the service manual supplied with the copier. Step Procedure 1 Turn off the copier main switch. 2 Turn off the PC power switch. 3 Connect the PC parallel port and the copier ISW connector with a parallel interface cable. PC ISW connector (36-pin)
[4] Updating
1. Update operation overview
Follow the steps below to update the ROM data on each control board using ISW Trns. For more operational details, see the relevant parts of this section. Step Procedure 1 Check the ROM version of the copier before proceeding with updating. (See 2, "Checking the ROM version of the copier (before updating).") 2 Run the ISW Trns program. (See 4, "Running ISW Trns.") 3 Set the copier in ISW receive mode. (See 3, "Preparing the copier to transfer.") 4 Select conditions for transfer files (update data) with IWS Trns. (See 5, "Selecting transfer file (update data) conditions.") 5 Select a version of transfer files (update data) with IWS Trns. (See 6, "Selecting a version of transfer files (update data).") 6 Verify the transfer files (update data) selected with IWS Trns. (See 7, "Verifying transfer files (update data)." 7 Transmit the transfer files (update data) with IWS Trns. (See 8, "Transmitting transfer files (update data).") 8 To update ROM data on more control boards, repeat Steps 3 to 7. 9 Exit the ISW Trns program. (See 9, "Exiting ISW Trns.") 10 Verify the ROM version of the copier after updating. (See 10, "Verifying the ROM version of the copier (after updating).")
Parallel (printer) Centronics cable interface port
2-7
2 OPERATING INSTRUCTIONS
ISW
2.
Checking the ROM version of the copier (before updating)
Before updating ROM data, check the ROM version of the existing control program in the 25 mode. Step Procedure 1 Turn OFF the copier main switch. 2 Turn ON the copier main switch while holding down the copy count setup buttons 2 and 5, to enable 25 mode. 3 [25 mode menu window] Check the ROM version by following the copier-specific procedure. Note: For operating instructions, refer to the Adjustment section of the service manual supplied for the copier.
3.
Preparing the copier to transfer.
Start the copier with 25 mode enabled to put the copier into ISW transfer wait state. Step Procedure 1 Turn OFF the copier main switch. 2 Turn ON the copier main switch while holding down the copy count setup buttons 2 and 5, to enable 25 mode. 3 [25 mode menu window] Put the copier into ISW transfer wait state by following the copier-specific procedure. Note 1: "ISW transfer wait state" is the state of the copier with the START key being shown in the display area. Note 2: For operating instructions, refer to the Adjustment section of the service manual supplied for the copier.
2 OPERATING INSTRUCTIONS
4.
Running ISW Trns.
Run the ISW Trns program. Step Procedure 1 Boot the PC. 2 Select ISW Trns from the Start menu and run the ISW Trns program.
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ISW
5.
Selecting transfer file (update data) conditions
Select various conditions for selecting the transfer files (update data) in the ISW Trns main window. Conditions to select are: · (Machine) The name of the model on which ROM data is updated · (Country) The destination of the transfer files (update data) · (Board) The name of the board on which ROM data is updated · (Divide) The type of the transfer files (update data) Step Procedure 1 [ISW Trns main window] In the ISW Trns main window, click in the [Machine] field in [Select Type] and select the name of the model on which to update ROM data from the pulldown menu.
4
In the ISW Trns main window, click in the [Divide] field in [Select Type] and select a method of dividing the transfer files (update data) from the pulldown menu.
2
In the ISW Trns main window, click in the [Country] field in [Select Type] and select the destination of the transfer files (update data) from the pulldown menu.
Note 1: Normally, select ORIGINAL as the method of division. Note 2: Select DIVIDED for large ROM data (e.g. for Main Control Unit), that is divided into several files (extension .001.b01, etc.) to be stored to several floppy disks for distribution.
2-9
2 OPERATING INSTRUCTIONS
Step Procedure 3 In the ISW Trns main window, click in the [Board] field in [Select Type] and select the name of the board on which to update ROM from the pulldown menu.
ISW
6.
Selecting a version of transfer files (update data)
When a transfer file (update data) has been chosen to meet a given set of conditions, it may be available in multiple versions. Here, select a particular version of a transfer file (update data) for use in the actual data transfer. Step Procedure 1 [ISW Trns main window] In the ISW Trns main window, select a transfer file (update data) of the version that is used in the actual data transfer from among the files listed in the [File] field in [Version].
7.
Verifying transfer files (update data)
Once a particular version of a transfer file (update data) is selected, the transfer files (update data) that are transmitted actually are listed in [Send File Infor] in the ISW Trns main window. Verify the validity of the transfer files (data) for transfer. Step Procedure 1 [ISW Trns main window] In the ISW Trns main window, click File Check in [Send File Infor].
2 OPERATING INSTRUCTIONS
2
2
Note: The version of a transfer file (update data) can be determined from its file name. Example: 26nac001AAAA.b01 .. Version 1 26nac002AAAA.b01 .. Version 2 The target file (update data) may not be shown in the [File] field in [Version], if it exists in a folder different from the data folders set in the Option screen. Click Browse and find the appropriate file to select.
Check to see if OK appears in the [File Sum] field in [Send File Infor] in the ISW Trns main window. Note 1: A file that is labeled NG is inappropriate as a transfer file (update data). Try to copy the file again. If you can not succeed to copy it again, the original file may be corrupted. Note 2: Transfer files (update data) may be marked ?? when enough information is not available to verify their validity. When a transfer file is labeled, check if the checksum file (*.sum) was copied correctly. Transfer files (update data) is always marked ?? when it is for 7030 and 7040. In this case, this is not an copy error.
Note: Clicking Browse will open the Select File window.
2 - 10
ISW
8.
Transmitting transfer files (update data)
When transfer files (update data) are established, run a data transfer to the copier. Step Procedure 1 Press the START key on the copier while it is in ISW transfer wait state. Note 1: The START key is displayed in the display area on the copier. 2 [ISW Trns main window] Click File Send in [Send File Infor] in the ISW Trns main window.
9.
Exiting ISW Trns.
When the update of the ROM data on the control boards completes, exit the ISW Trns program. Step 1 2 3 4 Procedure Exit the ISW Trns program. Turn OFF the PC. Turn OFF the copier main switch. Disconnect the parallel interface cable from the PC and the copier. Note: Turn OFF the PC and copier before disconnecting the parallel interface cable from them.
10. Verifying the ROM version of the copier (after updating)
When the update of the ROM data completes, verify the ROM version of the control program in the 25 mode. Step Procedure 1 Turn OFF the copier main switch. 2 Turn ON the copier main switch while holding down the copy count setup buttons 2 and 5, to enable 25 mode. 3 [25 mode menu window] Check the ROM version by following the copier-specific procedure. Note: For operating instructions, refer to the Adjustment section of the service manual supplied for the copier.
3
4
Transfer files (update data) are transmitted to the copier. Note 1: While data is being transferred to a copier, an LED or indicator flashes to indicate a data transfer in progress. The mode of such indication varies from one copier to another. Note 2: ISW Trns produces an indication to designate a data transfer in progress. Note 3: If a data transfer is aborted due to any trouble occurring with the copier or ISW Trns, turn the copier main switch OFF, then ON to retry the data transfer by ISW Trns. In this case, a condition indication and necessary operation vary depending on each model. Please refer to service manual for the copier. To update ROM data on more control boards, repeat the step in 5, "Selecting transfer file (update data) conditions," to 8, "Transmitting transfer files (update data)."
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2 OPERATING INSTRUCTIONS
ISW
UPDATING WITH ISW Tool
[1] Kinds of Updating
1. Upgrading program ROM
Though ISW Tool was originally developed as a dedicated 7033/7040 tool, its program ROM is upgraded to make it universally work with copiers of 7033/7040 later models.
2 OPERATING INSTRUCTIONS
This upgrade supports all types of digital copiers with ISW support. Note: If ISW Tool is already available at a service site as a 7033/7040 tool, its program ROM must be upgraded.
2.
Kinds of operation
ISW Tool requires program ROM to be updated in different ways among different copier types, namely, Type A, Type B, and Type C. Note: See the section relevant to your copier model when running ISW Tool to update ROM. LED1 data transmission start number Type A Main control board 1 (Example: Imaging control board 2 7033/7040) Fax control board 3 Tye B Main control board 1 (Example: Imaging control board 2 7020) Fax control board 3 ADF control board 4 FNS control board 5 Type C Printer control board Depends on the (Example: Operating control board mount order 7075 and after.) Graphic control board ADF control board VIF control board Copier model Control board Feature · ROMs on all control boards can be mounted on ISW Tool concurrently. · Supporting control boards that carry 12 or more ROMs (Note 1).
· ROM mount check is displayed using a board code stored in the ROM data. This change enables to correspond with any additional models in future without depending on models. · Up to three types of ROM can be mounted on ISW Tool concurrently. (Note 2) · When transmitting update data, specify the target ROM not by the ROM specific value but by the mounted order number selectable from among 7 through 9.
Note 1: Up to 12 ROMs can be mounted on ISW Tool concurrently. If a control board has more than 12 ROMs mounted on it, data transfers to them must be run in two or more installments. Note 2: For type C model, only three types of ROM can be mounted even if ISW Tool has enough ROM sockets available, hence operation is different from that for others when transmitting data.
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ISW
[2] Setting Up ISW Tool
1. Detach the cover
Remove four clamping screws to detach the ISW Tool cover.
2 OPERATING INSTRUCTIONS
Note: Use ISW Tool with the cover out of position.
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ISW
2.
Names and functions of ISW Tool components
u
2 OPERATING INSTRUCTIONS
i
y
!0
o t e r q w !0
No. q w e r t y u i o !0
Name Status indication Lamp (LED1) RESET switch MODE switch START/STOP switch ISW connector Power connector ROM sockets 1-12 ROM clamping lever Cover Cover clamping screw
Function Indicates states of power continuity, data update, and errors. Press to clear an error as it occurs and reset ISW Tool. Selects control boards to update. Starts or stops updating. Connects ISW Tool to a copier using a parallel interface cable. Supplies power to ISW Tool. Hold update ROMs. Clamps update ROMs mounted in the sockets. Close this cover when storing or relocating ISW Tool. Clamps the cover (four screws).
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ISW
[3] Connecting
Turn OFF the copier power switch, then connect the copier and ISW Tool with a parallel interface cable. Prerequisites to making this connection are: · An ISW Tool uncovered · A parallel interface cable (bundled with ISW Tool) · A power cable (bundled with ISW Tool) · An update ROM set (EPROM) Note: For instructions on how to connect a parallel interface cable and a power cable to the copier, refer to the ISW section of the service manual supplied for the copier.
Example:
Power cable
ISW Tool
ISW connector (25-pin) ISW cable ISW connector (parallel interface cable) (36-pin)
2 - 15
2 OPERATING INSTRUCTIONS
Step Procedure 1 Turn OFF the copier main switch. 2 Connect the ISW connector of ISW Tool and that of the copier with the parallel interface cable. Plug the ISW Tool's power cable connector into the DC5V jack of the copier.
ISW
[4] Updating Type A Models
This ROM data update operation applies to 7030 and 7040 model copiers.
2 OPERATING INSTRUCTIONS
1.
Kinds of transfer data ROMs and their status indications
The table below lists the kinds and quantities of ROMs available for Type A models. When ROMs are mounted on ISW Tool and the power cable is connected to it, ISW Tool starts checking the ROMs mounted. The status indicating lamp (LED1) represents the status of checking, giving you a visual recognition of for which control board the ROMs mounted are used. Control board name Main control board Imaging control board Quantity of ROMs Status indication LED 1 data transmission start number 1
Step Procedure 4 Connect the power cable to ISW Tool and identify the ROMs mounted. (See 6, "Checking ROMs mounted.") 5 Transmit the ROM data mounted on ISW Tool to the copier. (See 7, "Transmitting update data.") 6 Disconnect the parallel interface cable and the power cable to end the update operation. (See 8, "Ending the update operation.") 7 Verify the ROM version of the copier after updating. (See 9, "Verifying the ROM version of the copier (after updating).")
3.
Checking the ROM version of the copier (before updating)
Before updating ROM data, check the ROM version of the existing control program in the 25 mode. Step Procedure 1 Turn OFF the copier main switch. 2 Turn ON the copier main switch while holding down the copy count setup buttons 2 and 5, to enable 25 mode. 3 [25 mode menu window] Check the ROM version by following the copier-specific procedure. Note: For operating instructions, refer to the Adjustment section of the service manual supplied for the copier.
8
2
2
2.
Update operation summary
Sequence the procedural steps below to update ROM data on the control boards with ISW Tool. For more operational details, see the relevant parts of this section. Step Procedure 1 Check the ROM version of the copier before proceeding with updating. (See 3, "Checking the ROM version of the copier (before updating).") 2 Set the copier in ISW receive mode. (See 4, "Preparing the copier to transfer.") 3 Mount ROMs on ISW Tool. (See 5, "Mounting ROMs.")
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ISW
4.
Preparing the copier to transfer.
Start the copier with 25 mode enabled to put the copier into ISW transfer wait state. Step Procedure 1 Turn OFF the copier main switch. 2 Turn ON the copier main switch while holding down the copy count setup buttons 2 and 5, to enable 25 mode. 3 [25 mode menu window] Put the copier into ISW transfer wait state by following the copier-specific procedure.. Note 1: "ISW transfer wait state" is the state of the copier with the START key being shown in the display area. Note 2: For operating instructions, refer to the Adjustment section of the service manual supplied for the copier.
5.
Mounting ROMs
Mount control board ROMs in the ISW Tool ROM sockets. Note 1: ISW Tool ROM sockets numbered 1 to 12 are available. ROMs must be mounted in groups by each control board. Note 2: Mount each ROM with pin 1 aligned with socket pin 1.
6 5 4 3 2 1
12 11 10 9 8
MODE SW
LED1 RESET SW
START /STOP SW
7
EPROM
1 pin
2 - 17
2 OPERATING INSTRUCTIONS
ISW
6.
Checking ROMs mounted
View the status indicating lamp (LED1) to identify for which control board the ROMs mounted on ISW Tool are used. Note: For the indications of the status indicating lamp (LED1) associated with the control boards, see 1, "Kinds of transfer data ROMs and their status indications." Step Procedure 1 Connect the power cable to the ISW Tool power connector. 2 The status indicating lamp (LED1) produces indications associated with the ROMs mounted in sequence following an initial indication. Make sure that it displays 0 in the end to verify a normal state. Example: Indications produced by LED1 when ROMs are mounted in the following order. 1.Main control board 2.Imaging control board
Main control board
Step Procedure 2 Press the ISW Tool MODE switch to display the number associated with each control board on which ROM data is updated on the status indicating lamp (LED1). Note: For type A model, LED transmission number indications are fixed, and the order of the ROMs mounted in the sockets is irrelevant. 3 Press the ISW Tool START/STOP switch to transmit update data to the copier. Note 1: While data is being transferred to a copier, an LED or indicator flashes to indicate a data transfer in progress. The mode of such indication varies from one copier to another. Note 2: ISW Tool produces the following indications alternately to designate a data transfer in progress:
2 OPERATING INSTRUCTIONS
Initial indication
Imaging control board
OK
7.
Transmitting update data
Run a data transfer to the copier. Step Procedure 1 Press the START key on the copier while it is in ISW transfer wait state. Note 1: The START key is displayed in the display area on the copier. Note 2: The control board on which ROM data is to be updated is preselected before the START key is pressed. For operating instructions, refer to the Adjustment section of the service manual supplied for the copier.
4
Note 3: If a data transfer is aborted due to any trouble occurring with the copier or ISW Tool, turn the copier main switch OFF, then ON to retry the data transfer by ISW Tool. In this case, a condition indication and necessary operation vary depending on each model. Please refer to service manual for the copier. To update ROM data on more control boards, repeat the step in 1 to 3.
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ISW
8.
Ending the update operation
When the update of the ROM data on the control boards completes, disconnect the parallel interface cable and the power cable to end the update operation. Step Procedure 1 Turn OFF the copier main switch. 2 Disconnect the parallel interface cable and the power cable from ISW Tool and the copier. Note: Turn OFF the copier before disconnecting the parallel interface cable from it.
[5] Updating Type B Models
This ROM data update operation applies to the 7020 copiers.
2 OPERATING INSTRUCTIONS
1.
Kinds of transfer data ROMs and their status indications
The table below lists the kinds and quantities of ROMs available for Type B models. When ROMs are mounted on ISW Tool and the power cable is connected to it, ISW Tool starts checking the ROMs mounted. The status indicating lamp (LED1) represents the status of checking, giving you a visual recognition of for which control board the ROMs mounted are used. Quantitiy of ROMs are subject to change. Control board name Main control board Imaging control board ADF control board FNS control board Quantity of ROMs Status indication LED 1 data transmission start number 1
9.
Verifying the ROM version of the copier (after updating)
When the update of the ROM data completes, verify the ROM version of the control program in the 25 mode.
Step Procedure 1 Turn OFF the copier main switch. 2 Turn ON the copier main switch while holding down the copy count setup buttons 2 and 5, to enable 25 mode. 3 [25 mode menu window] Check the ROM version by following the copier-specific procedure. Note: For operating instructions, refer to the Adjustment section of the service manual supplied for the copier.
17
2
2
1
4
1
5
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ISW
2.
Update operation summary
Sequence the procedural steps below to update ROM data on the control boards with ISW Tool. For more operational details, see the relevant parts of this section. Step Procedure 1 Check the ROM version of the copier before proceeding with updating. (See 3, "Checking the ROM version of the copier (before updating).") 2 Set the copier in ISW receive mode. (See 4, "Preparing the copier to transfer.") 3 Mount ROMs on ISW Tool. (See 5, "Mounting update ROMs.") 4 Connect the power cable to ISW Tool and identify the ROMs mounted. (See 6, "Checking ROMs mounted.") 5 Transmit the ROM data mounted on ISW Tool to the copier. (See 7, "Transmitting update data.") 6 With a ROM set containing 12 or more control board ROMs, return to step 3 and mount the rest of ROMs, repeating up to Step 5. 7 To transmit more control board ROM data to the copier, repeat Steps 3 to 5. 8 Disconnect the parallel interface cable and the power cable to end the update operation. (See 8, "Ending the update operation.") 9 Verify the ROM version of the copier after updating. (See 9, "Verifying the ROM version of the copier (after updating).")
3.
Checking the ROM version of the copier (before updating)
Before updating ROM data, check the ROM version of the existing control program in the 25 mode.
2 OPERATING INSTRUCTIONS
Step Procedure 1 Turn OFF the copier main switch. 2 Turn ON the copier main switch while holding down the copy count setup buttons 2 and 5, to enable 25 mode. 3 [25 mode menu window] Check the ROM version by following the copier-specific procedure. Note: For operating instructions, refer to the Adjustment section of the service manual supplied for the copier.
4.
Preparing the copier to transfer.
Start the copier with 25 mode enabled to put the copier into ISW transfer wait state. Step Procedure 1 Turn OFF the copier main switch. 2 Turn ON the copier main switch while holding down the copy count setup buttons 2 and 5, to enable 25 mode. 3 [25 mode menu window] Put the copier into ISW transfer wait state by following the copier-specific procedure. Note 1: "ISW transfer wait state" is the state of the copier with the START key being shown in the display area. Note 2: For operating instructions, refer to the Adjustment section of the service manual supplied for the copier.
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ISW
5.
Mounting update ROMs
Mount control board ROMs in the ISW Tool ROM sockets. Note 1: ISW Tool ROM sockets numbered 1 to 12 are available. ROMs must be mounted in groups by each control board. Note 2: Have the power cable disconnected from ISW Tool before mounting ROMs on it. Note 3: With a ROM set containing 12 or more control board ROMs, mount ROM1 to ROM12 and transmit data. Then, mount ROM13 and later ROMs in the ROM sockets from their top and then transmit data again. LED on the copier panel lights while mounting ROMs, and set to the standby for second data transfer. Note 4: Mount each ROM with pin 1 aligned with socket pin 1.
6.
Checking ROMs mounted
View the status indicating lamp (LED1) to identify for which control board the ROMs mounted on ISW Tool are used. Note: For the indications of the status indicating lamp (LED1) associated with the control boards, see 1, "Kinds of transfer data ROMs and their status indications." Step Procedure 1 Connect the power cable to the ISW Tool power connector. 2 The status indicating lamp (LED1) produces indications associated with the ROMs mounted in sequence following an initial indication. Make sure that it displays 0 in the end to verify a normal state. Example: Indications produced by LED1 when ROMs are mounted in the following order. 1.Imaging control board 2.ADF control board 3.FNS control board
Imaging control board FNS control board
2 OPERATING INSTRUCTIONS
Initial indication
6 5 4 3 2 1 12 11 10 9 8
MODE SW
ADF control board
OK
LED1 RESET SW
START /STOP SW
7
EPROM
1 pin
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ISW
7.
Transmitting update data
Run a data transfer to the copier. Step Procedure 1 Press the START key on the copier while it is in ISW transfer wait state. Note 1: The START key is displayed in the display area on the copier. Note 2: The control board on which ROM data is to be updated is preselected before the START key is pressed. For operating instructions, refer to the Adjustment section of the service manual supplied for the copier. 2 Press the ISW Tool MODE switch to display the number associated with each control board on which ROM data is updated on the status indicating lamp (LED1). Note 1: For type B model, LED transmission number indications are fixed, and the order of the ROMs mounted in the sockets is irrelevant. Note 2: With a ROM set containing 12 or more control board ROMs, LED1 must display `1' for both the first and second runs.
Step Procedure 3 Press the ISW Tool START/STOP switch to transmit update data to the copier. Transfer files (update data) are transmitted to the copier. Note 1: While data is being transferred to a copier, an LED or indicator flashes to indicate a data transfer in progress. The mode of such indication varies from one copier to another. Note 2: ISW Tool produces the following indications alternately to designate a data transfer in progress:
2 OPERATING INSTRUCTIONS
4
5
Note 3: If a data transfer is aborted due to any trouble occurring with the copier or ISW Tool, turn the copier main switch OFF, then ON to retry the data transfer by ISW Tool. In this case, a condition indication and necessary operation vary depending on each model. Please refer to service manual for the copier. To transfer control board data on more control boards mounted on ISW Tool, repeat Steps 1 to 3. To transmit the rest of ROM data in a ROM set containing 12 or more control board ROMs or to transmit additional ROM data not mounted on ISW Tool, repeat 5, "Mounting update ROMs" to Step 4 in 7, "Transmitting update data."
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ISW
8.
Ending the update operation
When the update of the ROM data on the control boards completes, disconnect the parallel interface cable and the power cable to end the update operation. Step Procedure 1 Turn OFF the copier main switch. 2 Disconnect the parallel interface cable and the power cable from ISW Tool and the copier. Note: Turn OFF the copier before disconnecting the parallel interface cable from it.
[6] Updating Type C Models
This ROM data update operation is intended for 7075 and later model copiers which will be developed in the future.
1.
Kinds of transfer data ROMs and their status indications
The table below lists the kinds of ROMs available for Type C models. When ROMs are mounted on ISW Tool and the power cable is connected to it, ISW Tool starts checking the ROMs mounted. The status indicating lamp (LED1) represents the status of checking, giving you a visual recognition of for which control board the ROMs mounted are used. When multiple ROMs are mounted, LED is continuously displayed.
Control board name
9.
Verifying the ROM version of the copier (after updating)
When the update of the ROM data completes, verify the ROM version of the control program in the 25 mode.
Status indication
LED 1 data transmission start number
Step Procedure 1 Turn OFF the copier main switch. 2 Turn ON the copier main switch while holding down the copy count setup buttons 2 and 5, to enable 25 mode. 3 [25 mode menu window] Check the ROM version by following the copier-specific procedure. Note: For operating instructions, refer to the Adjustment section of the service manual supplied for the copier.
Printer control board Operating unit
Selectable from among 7 through 9 depending on the mounting order
Graphic control board ADF control board VIF control board
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2 OPERATING INSTRUCTIONS
ISW
2.
Update operation summary
Sequence the procedural steps below to update ROM data on the control boards with ISW Tool. For more operational details, see the relevant parts of this section. Step Procedure 1 Check the ROM version of the copier before proceeding with updating. (See 3, "Checking the ROM version of the copier (before updating).") 2 Set the copier in ISW receive mode. (See 4, "Preparing the copier to transfer.") 3 Mount ROMs on ISW Tool. (See 5, "Mounting update ROMs.") 4 Connect the power cable to ISW Tool and identify the ROMs mounted. (See 6, "Checking ROMs mounted.") 5 Transmit the ROM data mounted on ISW Tool to the copier. (See 7, "Transmitting update data.") 6 To transmit more control board ROM data to the copier, repeat Steps 3 to 5. 7 Disconnect the parallel interface cable and the power cable to end the update operation. (See 8, "Ending the update operation.") 8 Verify the ROM version of the copier after updating. (See 9, "Verifying the ROM version of the copier (after updating).")
3.
Checking the ROM version of the copier (before updating)
Before updating ROM data, check the ROM version of the existing control program in the 25 mode.
2 OPERATING INSTRUCTIONS
Step Procedure 1 Turn OFF the copier main switch. 2 Turn ON the copier main switch while holding down the copy count setup buttons 2 and 5, to enable 25 mode. 3 [25 mode menu window] Check the ROM version by following the copier-specific procedure. Note: For operating instructions, refer to the Adjustment section of the service manual supplied for the copier.
4.
Preparing the copier to transfer.
Start the copier with 25 mode enabled to put the copier into ISW transfer wait state. Step Procedure 1 Turn OFF the copier main switch. 2 Turn ON the copier main switch while holding down the copy count setup buttons 2 and 5, to enable 25 mode. 3 [25 mode menu window] Put the copier into ISW transfer wait state by following the copier-specific procedure. Note 1: "ISW transfer wait state" is the state of the copier with the START key being shown in the display area. Note 2: For operating instructions, refer to the Adjustment section of the service manual supplied for the copier.
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ISW
5.
Mounting update ROMs
Mount control board ROMs in the ISW Tool ROM sockets. Note 1: ISW Tool ROM sockets numbered 1 to 12 are available. ROMs must be mounted in groups by control board. Note 2: Have the power cable disconnected from ISW Tool before mounting ROMs on it. Note 3: Up to three different control board ROM sets can be mounted simultaneously. Note 4: Mount each ROM with pin 1 aligned with socket pin 1.
6.
Checking ROMs mounted
View the status indicating lamp (LED1) to identify for which control board the ROMs mounted on ISW Tool are used. Note: For the indications of the status indicating lamp (LED1) associated with the control boards, see 1, "Kinds of transfer data ROMs and their status indications." Step Procedure 1 Connect the power cable to the ISW Tool power connector. 2 The status indicating lamp (LED1) produces indications associated with the ROMs mounted in sequence following an initial indication. Make sure that it displays 0 in the end to verify a normal state. Example: Indications produced by LED1 when a printer control board is mounted in a ROM socket alone.
6 5 4 3 2 1
12 11 10 9 8
MODE SW
Initial indication
LED1 RESET SW
Printer control board (flashing)
OK
START /STOP SW
7
EPROM
1 pin
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2 OPERATING INSTRUCTIONS
ISW
7.
Transmitting update data
Run a data transfer to the copier. Step Procedure 1 Press the START key on the copier while it is in ISW transfer wait state. Note 1: The START key is displayed in the display area on the copier. Note 2: The control board on which ROM data is to be updated is preselected before the START key is pressed. For operating instructions, refer to the Adjustment section of the service manual supplied for the copier. 2 Press the ISW Tool MODE switch to display the number (7, 8, and 9) associated with each control board on which ROM data is updated on the status indicating lamp (LED1). Note: The numbers that are displayed on the status indicating lamp (LED1) are associated with the display order of the board indications described in 6, "Checking ROMs mounted." This display order is identical to the order of the ROMs mounted in the ISW Tool ROM sockets. Mount order LED 1 data transmission start number 7 8 9
Step Procedure 3 Press the ISW Tool START/STOP switch to transmit update data to the copier. Transfer files (update data) are transmitted to the copier. Note 1: While data is being transferred to a copier, an LED or indicator flashes to indicate a data transfer in progress. The mode of such indication varies from one copier to another. Note 2: ISW Tool produces the following indications alternately to designate a data transfer in progress:
2 OPERATING INSTRUCTIONS
4
5
1 2 3
Note 3: If a data transfer is aborted due to any trouble occurring with the copier or ISW Tool, turn the copier main switch OFF, then ON to retry the data transfer by ISW Tool. In this case, a condition indication and necessary operation vary depending on each model. Please refer to service manual for the copier. To transfer control board data on more control boards mounted on ISW Tool, repeat Steps 1 to 3. To transmit additional ROM data not mounted on ISW Tool, repeat 5, "Mounting update ROMs" to Step 4 in 7, "Transmitting update data."
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ISW
8.
Ending the update operation
When the update of the ROM data on the control boards completes, disconnect the parallel interface cable and the power cable to end the update operation. Step Procedure 1 Turn OFF the copier main switch. 2 Disconnect the parallel interface cable and the power cable from ISW Tool and the copier. Note: Turn OFF the copier before disconnecting the parallel interface cable from it.
[7] Error Indications
Errors occurring during ROM checking or data transmission are indicated by the status indicating lamp (LED1). Error indications as shown below are iterated until the START/STOP switch or the RESET switch is pressed. E ¡ Selected mode number Error indication Example: Selected mode = 3, error 51 E 3 5 1 E 3 5 ··· Error Error Details number description 51 ROM error ROM data is corrupted. There are not enough ROMs. A ROM is mounted in the wrong order. 52 Transmission The copier is not ready timeout to receive. A parallel interface cable is not connected. Data transmission is disabled for any other reason.
9.
Verifying the ROM version of the copier (after updating)
When the update of the ROM data completes, verify the ROM version of the control program in the 25 mode. Step Procedure 1 Turn OFF the copier main switch. 2 Turn ON the copier main switch while holding down the copy count setup buttons 2 and 5, to enable 25 mode. 3 [25 mode menu window] Check the ROM version by following the copier-specific procedure. Note: For operating instructions, refer to the Adjustment section of the service manual supplied for the copier.
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2 OPERATING INSTRUCTIONS
ISW
ISW Trns MESSAGES
The ISW Trns program displays dialog messages when errors occur and when processing ends. Definitions of these messages are listed below, along with the associated display status. Message Cannot open a checksum file
2 OPERATING INSTRUCTIONS
Cannot read a checksum file Cannot open a file File transmission complete Cannot open the LPT port Communications port setup acquisition error Communications port setup error Cannot open a send file Cannot send a Term Test file
Unsuccessful file transmission Unsuccessful transmission to the LPT port Starting file transmission. OK? Send file not selected Canceled Default data folder created Invalid folder name Default data folder not set. Set a folder. Unsuccessful thread creation Copying the selected file. OK? Copying all files to the default data folder. OK? No send file available Unable to copy several files
Display status Opening of a checksum file failed. Possible causes include a corrupted file and a file in use. Loading of a checksum file into memory failed. Possible causes include a shortage of memory and an OS problem. Opening of a send file failed. Possible causes include a corrupted file and a file in use. File transfer completed. Opening of the LPT port failed. A call to GetCommSate failed. A call to GetCommSate failed. Opening of a send file failed. Possible causes include a corrupted file and a file in use. Transmission of a communications test block failed. 1. The copier is not ready to receive. 2. The cable is out of position. 3. Transmission of the wrong send file was attempted. The transmission of a send file failed. Possible causes include a cable out of position. Output to the LPT port failed. Possible causes include a cable out of position. A message seeking confirmation at the start of file transmission. No files exist on the send file list. Transmission of a file in progress was canceled. CANCEL is normally hidden. Its setting can be altered with the INI file. A data folder was created by clicking Create Folder. An invalid folder name was entered. Start a folder name with a drive name, such as C:\. A data folder is not set in ISWTrns.INI. This message is displayed when ISW Trns launches for the fist time. The creation of a thread failed. File copy start message File copy start message No file to copy file is selected or exists in the folder. 1. The destination folder does not exist. 2. When the Overwrite check box is not checked, an attempt is made to copy to a file having the same file name. 3. An attempt is made to overwrite a protected file 4. Any other cause (such as a file being used by another application or OS problem)
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ISW
Message File copying end Send file not found, or invalid file name in the folder. Check.
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2 OPERATING INSTRUCTIONS
Display status File copying completed. The number of divisions of a send file recorded in the checksum file and the number of files actually existing do not match. 1. A file having an invalid file name exists in the data folder. Delete possibly invalid file names from the folder list. 2. The number of files in a divided file is wanting. Identify the wanting files in the folder list and recopy them.
ISW
TROUBLESHOOTING ISW Trns
If errors occur while running the ISW Trns program, take the actions suggested below to correct them.
5.
Unsuccessful file transfer
5.1 "Cannot open a file" error · The file is used by any other program or by the system. Close that other program. If the file transfer still fails, reboot Windows. 5.2 "Cannot send a Term Test file" error · The cable is not in firm position. Check to see if the cable is inserted in firm position or if the cable is not impaired. · The copier is not ready to receive. Check to see if the copier is ready to receive. 5.3 "Unsuccessful transmission to the LPT port" error · The cable is not in firm position. Check to see if the cable is inserted in firm position or if the cable is not impaired. · Invalid data has been transmitted. Check from the file information window to see if the receive mode (receiving board type) of the copier and the send file on the PC match. If the file is transmitted for the first time, check with its vendor. · The PC parallel port is set in ECP mode. Consulting the manual, free the parallel port from ECP mode. · Compatibility between the PC parallel port and the copier port Verify by testing on a PC with proven transmission performance. · Use a cable shorter than 2 meters in length.
1.
2 OPERATING INSTRUCTIONS
Unable to run ISW Trns
· Corrupted ISWTrns.EXE file Set up again. · The setup disk is corrupted. Verify the setup disk and then set up again.
2.
Send file is not displayed when a combo box item is selected
· The send file is not stored in the folder. Check to see if the send file is stored in the folder appearing in the [Folder] text box in [Versions]. Use the [File Copy] function if the file storage location is unknown. · Check to see if the base data folder setting in the option window is not wrong. Verify the base folder setting. Use the [File Copy] function if the file storage location is unknown. · Invalid file name (altered) The file name of a file must be used exactly as it is delivered. If a file is renamed, it cannot be displayed or selected. If a file name has been altered, return it to its original file name. · Invalid folder name (altered) If a folder as created with [Make Folder] in the option window is renamed, it cannot be located. Restore the original folder name and check.
3.
NG produced by a file check
· Corrupted send file Copy the file again and recheck. If NG recurs, check with the vendor of that file.
4.
?? produced by a file check
· No problem on the 7030/7040 (not supported on the 7033/7040). · With any other model, the checksum file (*.SUM) had not been copied when the send file was copied to the PC. Copy the checksum to the same folder as the send file is copied. It would be copied automatically if the [File Copy] function is used.
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