Text preview for : Sharp_AR-5516-5520.pdf part of SHARP AR-5520 AR-5520S AR-5520D AR-5516 AR-5516S AR-5516D SHARP Service Manual for AR-5520, AR-5520S, AR-5520D, AR-5516, AR-5516S, AR-5516D Models. CODE : 00ZAR5520/S1E



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CODE : 00ZAR5520/S1E




DIGITAL COPIER
AR-5516 AR-5516S
AR-5520 AR-5516
AR-5516D AR-5520S AR-5516S
MODEL AR-5520D AR-5516D




AR-5520 AR-5520S
AR-5520D
(With RSPF installed)

CONTENTS

[ 1 ] GENERAL . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1 - 1
[ 2 ] CONFIGURATION. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2 - 1
[ 3 ] SPECIFICATIONS. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3 - 1
[ 4 ] CONSUMABLE PARTS. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4 - 1
[ 5 ] EXTERNAL VIEWS AND INTERNAL STRUCTURES . . . . . . . 5 - 1
[ 6 ] ADJUSTMENTS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6 - 1
[ 7 ] SIMULATIONS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7 - 1
[ 8 ] USER PROGRAMS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8 - 1
[ 9 ] TROUBLE CODE LIST . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9 - 1
[10] MAINTENANCE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10 - 1
[11] DISASSEMBLY AND ASSEMBLY . . . . . . . . . . . . . . . . . . . . . . 11 - 1
[12] FLASH ROM VERSION UP PROCEDURE . . . . . . . . . . . . . . 12 - 1
[13] ELECTRICAL SECTION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13 - 1


Parts marked with " " are important for maintaining the safety of the set.
Be sure to replace these parts with specified ones for maintaining the safety and performance of the set.



This document has been published to be used for
SHARP CORPORATION after sales service only.
The contents are subject to change without notice.
CONTENTS




[1] GENERAL [8] USER PROGRAMS
1.Note for servicing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-1 1.List of user programs . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-1

[2] CONFIGURATION 2.Setting the user programs . . . . . . . . . . . . . . . . . . . . . . . . 8-4

1.System Configurations . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-1 3.Toner cartridge life . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-4

[3] SPECIFICATIONS [9] TROUBLE CODE LIST

1.Copy mode . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-1 1.Trouble code list . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9-1
2.Details of trouble codes . . . . . . . . . . . . . . . . . . . . . . . . . . 9-1
[4] CONSUMABLE PARTS
1.Supply system table . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-1 [10] MAINTENANCE

2.Environmental conditions . . . . . . . . . . . . . . . . . . . . . . . . . 4-3 1.Maintenance table . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10-1

3. Production number identification . . . . . . . . . . . . . . . . . . . 4-3 2.Maintenance display system . . . . . . . . . . . . . . . . . . . . . . 10-2
3.Note for replacement of consumable parts . . . . . . . . . . . 10-2
[5] EXTERNAL VIEWS AND INTERNAL STRUCTURES
1.Appearance. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-1 [11] DISASSEMBLY AND ASSEMBLY

2.Internal . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-1 1.High voltage section/Duplex transport section. . . . . . . . . 11-1

3.Operation Section . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-2 2.Optical section . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11-2

4.Motor, solenoid, clutch . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-3 3.Fusing section . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11-4

5.Sensor, switch. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-4 4.Paper exit section . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11-6

6.PWB unit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-5 5.MCU. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11-8

7.Cross sectional view . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-6 6.Optical frame unit. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11-8
7.LSU . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11-9
[6] ADJUSTMENTS
8.Tray paper feed section/Paper transport section . . . . . . 11-9
1.Adjustment item list . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-1
9.Bypass tray section . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11-11
2.Copier adjustment . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-1
10.Power section . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11-13
[7] SIMULATIONS
11.Developing section . . . . . . . . . . . . . . . . . . . . . . . . . . . 11-14
1.Entering the simulation mode . . . . . . . . . . . . . . . . . . . . . . 7-1
12.Process section . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11-15
2.Canceling the simulation mode . . . . . . . . . . . . . . . . . . . . . 7-1
13.Others . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11-15
3.List of simulations . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-1
[12] FLASH ROM VERSION UP PROCEDURE
4.Contents of simulations. . . . . . . . . . . . . . . . . . . . . . . . . . . 7-3
1.Preparation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12-1
2.Download procedure . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12-1
3.Installation procedure . . . . . . . . . . . . . . . . . . . . . . . . . . . 12-2

[13] ELECTRICAL SECTION
1.Block diagram . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13-1
2.Actual wiring diagram . . . . . . . . . . . . . . . . . . . . . . . . . . . 13-2
[1] GENERAL ·poorly ventilated


1. Note for servicing
Pictogram
The label ( ) in the fusing area of the machine indicates the
following:
: Caution, risk of danger
: Caution, hot surface

A. Warning for servicing
·exposed to direct sunlight
·The fusing area is hot. Exercise care in this area when removing misfed
paper.
·Do not look directly at the light source. Doing so may damage your eyes.

B. Cautions for servicing
·Do not switch the machine rapidly on and off. After turning the machine
off, wait 10 to 15 seconds before turning it back on.
·Machine power must be turned off before installing any supplies.
·Place the machine on a firm, level surface.
·Do not install the machine in a humid or dusty location.
·When the machine is not used for a long time, for example, during
prolonged holidays, turn the power switch off and remove the power
cord from the outlet. ·subject to extreme temperature or humidity changes, e.g., near an air
·When moving the machine, be sure to turn the power switch off and conditioner or heater.
remove the power cord from the outlet.
·Do not cover the machine with a dust cover, cloth or plastic film while the
power is on. Doing so may prevent heat dissipation, damaging the
machine.
·Use of controls or adjustments or performance of procedures other than
those specified herein may result in hazardous laser radiation
exposure.
·The socket-outlet shall be installed near the machine and shall be easily
accessible.

C. Note for installation place
The machine should be installed near an accessible power outlet for
Improper installation may damage the machine. Please note the
easy connection and disconnection.
following during initial installation and whenever the machine is moved.
Be sure to connect the power cord only to a power outlet that meets the
Caution : If the machine is moved from a cool place to a warm place, specified voltage and current requirements. Also make certain the outlet
condensation may form inside the machine. Operation in this is properly grounded.
condition will cause poor copy quality and malfunctions. Leave
Note : Connect the machine to a power outlet which is not used for other
the machine at room temperature for at least 2 hours before
electric appliances. If a lighting fixture is connected to the same
use.
outlet, the light may flicker.
Do not install your machine in areas that are:
Be sure to allow the required space around the machine for servicing
·damp, humid, or very dusty and proper ventilation.

20 cm (8")




20 cm 20 cm
(8") (8")




AR-5520 GENERAL 1-1
[2] CONFIGURATION
1. System Configurations




AR-SP10




AR-5520/AR-5520S AR-5516/AR-5516S




AR-D34 AR-D35




AR-5520D AR-5516D




AR-RP10




Model AR-5520 / AR-5520S AR-5520D
Remark
Option AR-5516 /AR-5516S AR-5516D
AR-RP10 Duplex document auto feeder (RSPF) X O
AR-SP10 Document auto feeder (SPF) O X
AR-D34 1-stage paper feed unit O O
AR-D35 2-stage paper feed unit O O
O:Option installation enable X: Option installation disable




AR-5520 CONFIGURATION 2-1
[3] SPECIFICATIONS (4) First copy time
Tray Content
1. Copy mode 1st tray 7.2 sec or less
2nd tray 8.5 sec or less
A. Type 3rd tray 9.5 sec or less
4th tray 10.5 sec or less
Type Desk-top
Bypass tray 7.5 sec or less
Paper exit Wing less
600x300dpi, AE mode, A4/Letter, single surface copy with OC, in polygon
B. Machine composition ready state
AR-5516 / AR-5516S / AR-5516D 16-CPM multi function model D. Document
AR-5520 / AR-5520S / AR-5520D 20-CPM multi function model Max. document size A3, 11" X 17"
(1) Option Document reference position Left side center
Detection (Platen) None
Machine Model
250 sheets paper feed unit AR-D34 E. Paper feed
250 sheets x 2 paper feed unit AR-D35 (1) Paper feed section details
SPF AR-SP10 AR-5520/ AR-5520S
Item 1st tray 2nd tray Bypass tray
AR-5516 /AR-5516S
Paper capacity 250 250 100 sheets
RSPF AR-RP10 AR-5520D/ AR-5516D sheets sheets
Paper size detection No
C. Copy speed (Paper size is set with
the system setting.)
(1) Engine speed (ppm) Paper type setting No No No
(Heavy
AR-5520 / AR-5520S AR-5516 / AR-5516S paper setting
Paper size
AR-5520D AR-5516D is enabled.)
A4/ 8.5"x11" 20ppm 16ppm Paper size changing method The paper guide is set by the user.
Paper when shipping AB series A4 A4 -
A4R 14ppm 12ppm
Size setting Inch series 8 1/2" x11" 8 1/2" x11" -
8.5"x11"R 15ppm 12ppm Remaining paper quantity Only empty detection available
A5/ 5.5"x8.5" 20ppm 16ppm detection
B5/ 16K 20ppm 16ppm
(2) Feedable paper
B5R 16ppm 14ppm
Bypass
16KR 15ppm 14ppm Paper size 1st tray 2nd tray
tray
8.5x13" 12ppm 11ppm
A3 297x420 Yes Yes Yes
B4/ 8.5"x14 12ppm 10ppm
B4 257x364 Yes Yes Yes
A3 11ppm 9ppm A4 297x210 Yes Yes Yes
11"x17" 10ppm 9ppm A4-R 210x297 Yes Yes Yes
8K 11ppm 10ppm B5 257x182 Yes Yes Yes
(2) Document replacement speed (Copy mode) B5R 182x257 Yes Yes Yes
A5 210x148.5 Yes N/A Yes
AR-5520 / AR-5520S AR-5516 / AR-5516S
Copy mode A5R 148.5x210 N/A N/A Yes
AR-5520D AR-5516D
A6R 105x148.5 N/A N/A Yes
S to S 20cpm (100%) 16cpm (100%)
B6R 128.5x182 N/A N/A Yes
S to D 9cpm (45%) 9cpm (56%)
Ledger 11 x 17 in 279.4x431.8 Yes Yes Yes
D to D 8cpm (40%) 8cpm (50%)
Legal 8.5x14in. 215.9x355.6 Yes Yes Yes
S to S : Tray1 A4/8.5"X11" document 11 sheets (11 pages), copy 1 set Foolscap 8.5 x 13 in 215.9x330.2 Yes Yes Yes
S to D : Tray1 A4/8.5"X11" document 22 sheets (22 pages), copy 1 set Letter 11x8.5in 279.4x215.9 Yes Yes Yes
D to D : Tray1 A4/8.5"X11" document 11 sheets (22 pages), copy 1 set Letter-R 8.5x11in 215.9x279.4 Yes Yes Yes
(3) Job efficiency Executive-R 7.25x10.5in. 184.2x266.7 N/A N/A Yes
Invoice 8.5x5.5 in. 215.9x139.7 Yes N/A Yes
AR-5520 / AR-5520S AR-5516 / AR-5516S
Copy mode Invoice-R 5.5x8.5 in 139.7x215.9 N/A N/A Yes
AR-5520D AR-5516D
8K 270x390 Yes Yes Yes
S to S 19cpm (95%) 15cpm (94%)
16K 270x195 Yes Yes Yes
S to D 11cpm (55%) 10cpm (63%)
16KR 195x270 Yes Yes Yes
D to D 10cpm (50%) 10cpm (63%)
COM10 104.8x241.3 N/A N/A Yes
S to S : Tray1 A4/8.5"X11" document 10 sheets (10 pages), copy 5 sets COM9 98.4x225.4 N/A N/A Yes
S to D : Tray1 A4/8.5"X11" document 10 sheets (10 pages), copy 5 sets C5 162x229 N/A N/A Yes
D to D : Tray1 A4/8.5"X11" document 10 sheets (20 pages), copy 5 sets DL 110x220 N/A N/A Yes
Postcard 100x148 N/A N/A Yes
Return postcard 200x148 N/A N/A Yes
Long format No. 3 120.1x235 N/A N/A Yes
Monarch 98.4x190.5 N/A N/A Yes
Western format No. 2 114x162 N/A N/A Yes
Western format No. 4 105x235 N/A N/A Yes


AR-5520 SPECIFICATIONS 3-1
(3)Types of feedable paper K. Auto duplex
Types of paper 1st tray 2nd tray Bypass tray Standard/ Standard provision (AR-5520D / AR-5516D only)
56-59g/m2 Option (D D / D S enable only when RSPF is installed)
Thin paper Yes Yes Yes Not available for AR-5520 / AR-5520S / AR-5516/ AR-
15-15.9lbs
60-90g/m2 Yes 5516S
Plain paper Yes Yes
16-24lbs (Multi paper feed enable)
L. Paper exit / finishing
91-105g/m2 Yes
Heavy paper N/A N/A Paper exit section Face down 250 sheets
16-24lbs (Multi paper feed enable)
capacity
Yes
106-128g/m2 Full detection None
Heavy paper N/A N/A (A4 or less)
24.1-33.5lbs
(Multi paper feed enable) Finishing None
Yes Electronic sort A4/ 8.5" x 11" standard document (6%
129-200g/m2
Heavy paper N/A N/A (A4 or less) capacity coverage) 160 sheets
33.6-53.2lbs
(Only single paper feed) Offset function None
201-256g/m2 Staple function None
Heavy paper N/A N/A N/A
53.3-68lbs
75-90g/m 2 M. Additional functions
Envelope N/A N/A Yes
20-24lbs AR-5520S AR-5520 AR-5520D
Postcard N/A N/A Yes AR-5516S AR-5516 AR-5516D
OHP film N/A N/A Yes APS O
Label sheet N/A N/A Yes AMS O
Tab paper 20 N/A N/A Yes Auto tray
O
switching
F. Multi copy
Memory copy O
Max. number of multi copy 999 sheets Rotation copy O
G. Warm-up time E-sort (Sorting O
function) X Single surface, A4, 6% document, Max.
Warm-up time 45 sec 160 sheets
Pre-heat Available E-sort (Grouping
X O
Jam recovery Within 45 sec function)
Rotation sort X
H. Copy magnification ratio
Prevention of sky
X
Fixed AB system: shot
magnification 50,70,86,100,141,200% Independent
ratio O
Inch system: zooming
50,64,78,100,129,200% 1 set 2 copy O
Zooming 25 ~ 400% Disable in enlargement copy or when SPF/RSPF is
SPF/RSPF(50 ~ 200%) used.
Independent Available (25 ~ 400%) Binding margin O
zooming(vertical) SPF/RSPF(50 ~ 200%) X Default AB series: 10mm (5, 10, 15, 20mm)
Independent zooming Available (25 ~ 400%) Inch series: 1/2 inch (1/4, 1/2, 3/4, 1 inch)
(horizontal) SPF/RSPF(50 ~ 200%) Edge erase O
X Default AB series: 10mm (5, 10, 15, 20mm)
I. Print density Inch series: 1/2 inch (1/4, 1/2, 3/4, 2 inch)
Density mode Auto / Text / Photo Center erase O
No. of manual 5 steps (Text / Photo) X Default AB series: 10mm (5, 10, 15, 20mm)
adjustment Inch series: 1/2 inch (1/4, 1/2, 3/4, 3 inch)
Resolution Writing: 600 x 600dpi Black/white
X
Reading: 600 (main) x 600 (sub) (PHOTO mode) reverse
600 (main) x 300 (sub) (AUTO exposure 2in1/4in1 X O
mode) Offset X
Gradation Reading: 256 gradations Preheating O The conditions are set by the user program.
Writing: Binary
Auto shut-off O The conditions are set by the user program.
Toner save mode Set by the user program
User
O
programming
J. Void width
Total counter O Supports Total counter and Copy counter.
Void area Lead edge 1 ~ 4mm,
Coin vendor
rear edge 4mm or less, O (Supports I/F only.)
support
Total of both sides: 6mm or less
Auditor support O (Supports I/F only.)
Image loss OC Same size 3.0mm or less
Duplex X O
Enlargement 1.5mm or less
Toner save O (Set according to the destination)
Reduction 6.0mm or less
Department
SPF/RSPF Same size 4.0mm or less O (Copy: 20 Dept.)
management
Enlargement 3.0mm or less
Reduction 8.0mm or less O : Available X : Not available


AR-5520 SPECIFICATIONS 3-2
N. Other specifications T. Printing function
Photoconductor type OPC (Organic Photo Conductor) (1) Platform
Photoconductor drum dia. 30mm
Item Content
Copy lamp Cold cathode fluorescent lamp (CCFL)
Support platform IBM PC/AT compatible machine
Developing system Dry 2-component magnetic brush
development (2) Support OS
Charging system Saw teeth charging OS Support
Transfer system (+) DC corotron Windows 95 X
Separation system (-) DC corotron Windows 98/Me X
Fusing system Heat roller Windows NT 4.0 SP5 X
Cleaning system Contact blade Windows 2000 O
O. Package form Windows XP 32 O
Windows XP 64 O (Web release only)
Body Body / Accessories
Windows Server 2003 X
P. External view Windows Vista 32 O
Windows Vista 64 O (Web release only)
AR-5520S/AR-5520/ AR-5516S/AR-5516/
AR-5520D AR-5516D
External dimensions
590mm(W) x 550mm(D) 590mm(W) x 550mm(D)
(With the bypass tray
x 555mm(H) or less x 470mm(H) or less
closed)
Occupying area
(With the bypass tray 883mm(W) x 550mm(D) or less
opened)
Weight
(Excluding 35.9Kg 30.9Kg
developer)

Q. Power source
Voltage 100 - 127V 220 - 240V
Frequency 50/60Hz common

R. Power consumption
Max. power consumption 1200W
* EnergyStar conformity
Average power consumption in Less than 550W
operation
Power consumption when 5W(Not include option)
standby
Energy consumption efficiency Less than 25W
S. Digital performance
Resolution Reading 600 x 600dpi (PHOTO mode)
600 x 300dpi (AUTO exposure mode)
Writing 600 x 600dpi
Gradation Reading 256 gradations
Writing Binary
Memory AR-5520S/5516S : 16MB
AR-5520/5516/5520D/5516D : 64MB
Hard disk None




AR-5520 SPECIFICATIONS 3-3
(3) Printer driver function (SPLC) U. Scanner function (Except for AR-5520/AR-5516)
Item SPLC Type Flat bed scanner
Common Default Button Scan system Document table/document feed unit
MIMIC Yes Light source Yellow + Green CCFL
Configuration Input Tray Options One Tray/ Two Tray/ Three Tray/ Binary: 600 x 600 dpi
Resolution
Four Tray Gray scale: 300 x 300 dpi
Set Paper Tray1/ Tray2/ Bypass Tray Document Sheet/Book
Tray Source OC/SPF/RSPF:
Status Set Paper Effective scan range
Not set/ A3/ A4-R/ A5-R/ A6-R/ B4/ about 297(length) x 431(width) mm
size B5-R/ B6-R/ Leger/ Letter-R/ OC/SPF/R-SPF:
Legal/ Executive-R/ Invoice-R/ Scan speed
0.962msec/line(300 dpi)
Foolscap/ Folio/ Com10/ DL/ C5/
Input data 1bit or 12bit
8k/ 16k-R/ Custom paper
Output data 1bit or 8bit
ROPM On/Off (The AR-5520S/5516S are
out of target.) Scan color Black & white / binary / Gray scale
Status window Button Protocol TWAIN / WIA(XP only) * / STI
About Button Interface USB2.0 (High speed mode, full speed mode)
Main Copies 1-999 Scanner utility Button Manager
Collate On/ Off Drop-out color No
N-UP printing 1/ 2/ 4 /6 up Scanner button Provided (6)
User settings Button USB connection:Windows 2000/XP/VISTA
Supported OS
network connection:Windows 2000/XP/VISTA
Paper Paper size A3/ A4/ A5/ A6/ B4/ B5/ B6/ Leger/
Letter/ Legal/ Executive/ Invoice/ Lead edge/rear edge (2.5mm) on the driver
Void area
Foolscap/ Folio/ Com10/ DL/ C5/ side Left/right: 3.0mm
8k/ 16k/ Custom paper WHQL support No
- Custom paper:
Width [100.0] -[297.0]
[3.94"] -[11.69"]
Length [148.0] -[431.8]
[5.83"] - [17.00"]
- Milimeters/ Inches
Fit to paper size On/Off
A3/ A4/ A5/ A6/ B4/ B5/ B6/ Leger/
Letter/ Legal/ Executive/ Invoice/
Foolscap/ Folio/ Com10/ DL/ C5/
8k/ 16k
Image orientation Portrait/ Landscape/ Rotate 180
degrees
Paper selection Auto select/ Tray1/ Tray2/ Bypass
Tray
Advanced Image quality Draft/ Normal/ Photo
Text to Black, Vector On/Off
to Black
Watermark Watermark Top seclet/ Confidential/ Draft/
Original/ Copy
Text Yes
Size [6] - [300]
Angle [-90] - [90]
Grayscale [0] - [255]
Edit font Yes
On first page only On/Off
Center Button
Position X: [-50] - [50]
Y: [-50] - [50]




AR-5520 SPECIFICATIONS 3-4
[4] CONSUMABLE PARTS
1.Supply system table
A. USA/Canada/South and Central America(100V series)
AR-5516/AR-5520D
No. Name Product name Content Life Remark
1 Toner cartridge(Black) AR-020MT Toner cartridge x10 160K(16Kx10) Life setting by A4 6% document
(AR-020NT x 10) (Toner:Net 537g With IC)
2 Developer AR-205MD Developer x10 500K(50x10)
(AR-205ND x 10) (Net 300g)
3 Drum KIT AR-205DR Drum x1 50K
Drum fixing plate x1

B. South and Central America(200V series)
AR-5516/AR-5520D
No. Name Product name Content Life Remark
1 Toner cartridge(Black) AR-020LT Toner cartridge x10 190K(19Kx10) Life setting by A4 6% document
(AR-020T x 10) (Toner:Net 537g With IC) (In a toner save mode)
2 Developer AR-205LD Developer x10 500K(50x10)
(AR-205DV x 10) (Net 300g)
3 Drum KIT AR-205DM Drum x1 50K
Drum fixing plate x1

C. Brazil
AR-5516/AR-5520D
No. Name Product name Content Life Remark
1 Toner cartridge(Black) AR-020MTB Toner cartridge x10 190K(19Kx10) Life setting by A4 6% document
(AR-020NTB x 10) (Toner:Net 537g With IC) (In a toner save mode)
2 Developer AR-205MD Developer x10 500K(50x10)
(AR-205ND x 10) (Net 300g)
3 Drum KIT AR-205DR Drum x1 50K
Drum fixing plate x1

D. Europe
AR-5516/AR-5516S/AR-5520/AR-5520S/AR-5520D
No. Name Product name Content Life Remark
1 Toner cartridge(Black) AR-020LT Toner cartridge x10 160K(16Kx10) Life setting by A4 6% document
(AR-020T x 10) (Toner:Net 537g With IC) (In a toner save mode)
2 Developer AR-205LD Developer x10 500K(50x10)
(AR-205DV x 10) (Net 300g)
3 Drum KIT AR-205DM Drum x1 50K
Drum fixing plate x1

E. Australia/New Zealand
AR-5516/AR-5516D/AR-5520/AR-5520S/AR-5520D
No. Name Product name Content Life
1 Toner cartridge(Black) AR-020LT Toner cartridge x10 190K(19Kx10) Life setting by A4 6% document
(AR-020T x 10) (Toner:Net 537g With IC) (In a toner save mode)
2 Developer AR-205LD Developer x10 500K(50x10)
(AR-205DV x 10) (Net 300g)
3 Drum KIT AR-205DM Drum x1 50K
Drum fixing plate x1




AR-5520 CONSUMABLE PARTS 4-1
F. Middle East/Africa/Israel/Philippine/Other Distributor
AR-5516/AR-5516S/AR-5516D/AR-5520/AR-5520S/AR-5520D
No. Name Product name Content Life Remark
1 Toner cartridge(Black) AR-021ET Toner cartridge x10 190K(19Kx10) Life setting by A4 6% document
(AR-021FT x 10) (Toner:Net 537g With IC) (In a toner save mode)
2 Developer AR-205CD Developer x10 500K(50x10)
(AR-205SD x 10) (Net 300g)
3 Drum KIT AR-205DR Drum x1 50K
Drum fixing plate x1

G. Taiwan
AR-5516/AR-5516S/AR-5516D/AR-5520/AR-5520S/AR-5520D
No. Name Product name Content Life Remark
1 Toner cartridge(Black) AR-021ET Toner cartridge x10 160K(16Kx10) Life setting by A4 6% document
(AR-021FT x 10) (Toner:Net 537g With IC)
2 Developer AR-205CD Developer x10 500K(50x10)
(AR-205SD x 10) (Net 300g)
3 Drum KIT AR-205DR Drum x1 50K
Drum fixing plate x1

H. Asia(Except the above)
AR-5516/AR-5516S/AR-5516D/AR-5520/AR-5520S/AR-5520D
No. Name Product name Content Life Remark
1 Toner cartridge(Black) AR-020CT Toner cartridge 190K(19Kx10) Life setting by A4 6% document
(AR-020ST x 10) (Toner:Net 537g With IC) x10 (In a toner save mode)
2 Developer AR-205CD Developer x10 500K(50x10)
(AR-205SD x 10) (Net 300g)
3 Drum KIT AR-205DR Drum x1 50K
Drum fixing plate x1




AR-5520 CONSUMABLE PARTS 4-2
2. Environmental conditions 3. Production number identification
A. Transport conditions
(1) Transport conditions The label on the toner cartridge shows the date of production.
Humidity (%)




Production Serial Year/ Ver.No.
place number Month/
Day




Temperature
(2) Storage conditions
Humidity (%)





The lot number, printed on the front side flange, is composed of 6 digits,
each digit showing the following content:

Temperature
1 2 3 4 5 6


B. Use conditions 1 Alphabet
Indicates the model conformity code. A for this model.
2 Number
Indicates the end digit of the production year.
3 Number or X, Y, Z
Humidity (%)




Use envi- Indicates the month of packing.
ronment X stands for October, Y November, and Z December.
conditions 4/5 Number
Indicates the day of the month of packing.
6 Alphabet
Indicates the production factory. "A" for Nara Plant, "C" for
SOCC

Temperature



C. Life(packed conditions)
Photoconductor drum (36 months from the production month)
Developer, toner (24 months from the production month)




AR-5520 CONSUMABLE PARTS 4-3
[5] EXTERNAL VIEWS AND INTERNAL STRUCTURES
1. Appearance


1
2
7 6
2


3
4
4

16 10
5 8
11
15




9 12 13 14



1 Glass cleaner 2 Document feeder cover (when the SPF/ 3 Document glass
(when the SPF/RSPF is installed) RSPF is installed) /document cover
4 Handles 5 Power switch 6 Operation panel
7 Paper output tray 8 Front cover 9 Paper trays
10 Side cover 11 Side cover handle 12 Bypass tray guides
13 Bypass tray 14 Bypass tray extension 15 Charger cleaner
16 USB 2.0 connector


2. Internal
17 18 19




20 21




22




24 25 26 27
23


17 Document feeder tray 18 Original guides 19 Feeding roller cover
(when the SPF/RSPF is installed) (when the SPF/RSPF is installed) (when the SPF/RSPF is installed)
20 Right side cover 21 Exit area 22 Toner cartridge lock release lever
(when the SPF/RSPF is installed) (when the SPF/RSPF is installed)
23 Toner cartridge 24 Roller rotating knob 25 Fusing unit release levers
26 Photoconductive drum 27 Fusing unit paper guide




AR-5520 EXTERNAL VIEWS AND INTERNAL STRUCTURES 5-1
3. Operation Section


The indications of the operation panel may differ 1 2 3 4 5 6 7 8 9 10 11
depending on the country and the region.

The example of a display of inch series.




13 14 15 26 27




1 SCAN MENU key 2 SCAN key / indicator 3 ON LINE key/indicator
(Except AR-5516S/AR-5520S) (Except AR-5516S/AR-5520S)
4 ORIGINAL TO COPY key/indicators 5 XY-ZOOM key / indicator 6 DUAL PAGE COPY key / indicator
(Except AR-5516/AR-5520/AR-5516S/
AR-5520S)
7 ERASE key / indicators 8 ORIGINAL DATA indicator 9 SORT/GROUP key / indicators
(Except AR-5516S/AR-5520S) (Except AR-5516S/AR-5520S)
10 2 IN 1 / 4 IN 1 key / indicators 11 MARGIN SHIFT key / indicator
(Except AR-5516S/AR-5520S) (Except AR-5516S/AR-5520S)




12 13 14 15 16 17 18 19 20




21 22 24 25 26 27 28 29 30 31 32 33 34 35
23 When there are two or more paper trays


12 AUTO/TEXT/PHOTO key / indicators 13 ORIGINAL key / ORIGINAL SIZE 14 PAPER SIZE indicators
indicators
15 Paper feed location / misfeed location 16 Alarm indicators 17 Display
indicators
18 Numeric keys 19 CLEAR key 20 INTERRUPT key / indicator
21 Light and Dark keys / indicators 22 PAPER SELECT key 23 AUTO PAPER SELECT indicator
24 TRAY SETTING key 25 AUTO IMAGE key / indicator 26 SPF/RSPF indicator
(when the SPF/RSPF is installed)
27 PRESET RATIO selector keys / 28 Zoom keys 29 Copy ratio display key
indicators
30 ZOOM indicator 31 Audit clear key 32 READ-END key
33 CLEAR ALL key 34 POWER SAVE indicator 35 START key / indicator




AR-5520 EXTERNAL VIEWS AND INTERNAL STRUCTURES 5-2
4. Motor, solenoid, clutch



1
2

18

3
4
5
6
17
7
8
9
10
11
12



13
14
15
16


No. Name Code Function operation
1 Mirror motor MRM Drives the optical mirror base (scanner unit).
2 Toner motor TM Toner supply
3 Duplex motor DPX Switchback operation and paper exit motor in duplex.
4 Cooling fan motor CFM Cools the inside of the machine.
5 Main motor MM Drives the machine.
6 1st tray paper feed clutch CPFC1 Drive the pick up roller
7 PS clutch RRC Drives the resist roller
8 Paper feed solenoid CPSOL1 Solenoid for paper feed from tray
9 Resist roller solenoid RRS Resist roller rotation control solenoid
10 Bypass tray paper transport clutch MPTC Drives the bypass tray paper transport roller.
11 Bypass tray paper feed clutch MPFC Drives the bypass tray paper feed roller.
12 Bypass tray paper feed solenoid MPFS Bypass tray paper feed solenoid
13 2nd tray transport clutch CPFC2 Drives the 2nd tray transport roller.
14 2nd tray transport solenoid FSOL1 2nd tray transport solenoid
15 2nd tray paper feed clutch CPFC1 Drives the 2nd tray paper feed roller.
16 2nd tray paper feed solenoid PSOL2 2nd tray transport solenoid
17 Exhaust fan motor VFM Cools the inside of the machine.
18 Cooling fan motor CFM Cools the inside of the machine.




AR-5520 EXTERNAL VIEWS AND INTERNAL STRUCTURES 5-3
5. Sensor, switch


1

2

3




16 4

15
5

6

7



14
13
8
9
10
12 11


No. Name Code Function operation
1 Mirror home position sensor MHPS Detects the mirror (scanner unit) home position.
2 Side door switch DSWR Side door open detection
3 Paper exit sensor (paper exit side) POD1 Detects paper exit.
4 Paper exit sensor (DUP side) PDPX Paper transport detection
5 Thermistor RTH Fusing section temperature detection
6 Thermostat Fusing section abnormally high temperature detection
7 Toner density sensor TCS Toner quantity detection
8 2nd tray detection switch 2nd tray detection
9 Bypass tray sensor MPED Bypass tray transport detection
10 2nd tray door open/close sensor DRS2 2nd tray door open/close detection
11 2nd tray door paper pass sensor PPD2 2nd tray paper entry detection
12 2nd tray paper empty sensor CSS2 2nd tray paper empty detection
13 Paper in sensor PIN Paper transport detection
14 Tray empty Tray paper entry detection
15 Front cover SW Front cover open detection
16 Power switch MAIN SW Turns ON/OFF the main power source.




AR-5520 EXTERNAL VIEWS AND INTERNAL STRUCTURES 5-4
6. PWB unit


2
1 8
3




7


4




6
5



No. Name Function operation
1 Copy lamp Inverter PWB Copy lamp control
2 CCD sensor PWB Image scanning
3 Main control PWB Main control PWB
4 2nd tray PWB 2nd tray control
5 High voltage PWB High voltage control
6 Power PWB AC power input/DC power control
7 Operation main PWB Opera