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S/M NO. : DPP221PEF0
Service Manual
42" PLASMA PDP TV
CHASSIS : SP-221P, 221M
Model : DPP-42A1GCSB
DPM-42A1GCSB
Caution
: In this Manual, some parts can be changed for improving. their
performance without notice in the parts list. So, if you need the
latest parts information, please refer to PPL(Parts Price List)in
Service Information Center.
Contents
I. Parts with exception of MODULE
1. Safety Precaution 3
2. Product Specification 4
2-1. SPECIFICATION 4
2-2. Available Input Signal 6
2-3. Remote Control Setup Code 7
3. The Features of Inside 28
4. Block Diagram 29
5. Default Setting in User Menu OSD 30
5-1. Picture Mode 30
5-2. Sound 30
5-3. Screen 31
5-4. Features 13
6. Service Mode 31
7. Power PCB 32
7-1. Input and Environmental Requirement 34
7-2. Output Characteristics 34
7-3. Function of Protection 34
7-4. Connector Specification 35
8. Power Adjustment 35
8-1. Vs(Sustain Voltage) 36
8-2. Va(Adress Voltage) 36
8-3. 5Vcntl 37
9. Noticeable Points While Assembling 38
10. Software Upgrade Method 39
11. Trouble Shooting 42
12. Assembly List 45
13. STRUCTURE OF PDP SET 60
14. EXPLODED VIEW 62
II. Parts of MODULE
1. Confirmation Manual
2. Repair Manual
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I. Parts with the exception of MODULE
1. Safety Precautions
(1) When moving or laying down a PDP Set, at least two people must work together.
Avoid any impact towards the PDP Set.
(2) Do not leave a broken PDP Set on for a long time. To prevent any further damages,
afterchecking the condition of the broken Set, make sure to turn the power(AC) off.
(3) When opening the BACK COVER, you must turn off power(AC) to prevent any electric
shock. When PDP is operating, high voltage and high current inside the Set can cause
electric shocks.
(4) When loosening screws, check the position and type of the screw.
Sort out the screws and store them separately for reassembling.
Because screws holding PCBs are working as electric circuit GROUNDING,
make sure to check if any screw is missing when assembling / reassembling.
Do not leave any screws inside the set.
(5) If you open the BACK COVER,
you will see a Panel Gas Exhaust Tube
(Picture. 1-1) inside the bracket.
If this part is damaged, the entire PDP
PANEL must be replaced. Therefore,
when working with the set, be careful not
to damage this part.
(6) A PDP Set contains different kinds of
connector cables.
When connecting or disconnecting cables,
check the direction and position of the cable
beforehand. Picture.1-1 Panel Gas Exhaust Tube
(7) Connect / disconnect the connectors slowly with care especially FFC(film) cables
and FPC cables.
Do not connect or disconnect connectors instantaneously with force, and handle them
carefully for reassembling.
(8) Connectors are designed so that if the number of pins or the direction does not match,
connectors will not fit.
When having problem in plugging the connectors, check their kind, position, and direction.
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2. Product Specification
2-1. SPECIFICATION
ITEM SPECIFICATION REMARK
1. GENERAL
1-1. MODEL NO DPP-42A1GCSB, DPM-42A1GCSB
1-2. CHASSIS NO DPP-42A1GCSB : SP-221P, DPM-42A1GCSB : SP-221M
1-3. SCREEN SIZE 42"(16 : 9)
1-4. COUNTRY Europe
1-5. RESOLUTION 1024(H) x 768(V)
1-6. REMOCON TYPE R-53J17
1-7. SAFETY STANDARD CE(CLASS B), CB
1-8 .TUNIG METHOD VS
1-9. MEMORY CHANNEL 99CH
2. MECHANICAL
2-1. APPEARANCE
1) WITHOUT STAND W x H x D = 1260 x 653 x 91 mm
2) WITH STAND W x H x D = 1260 x 748.5 x 300 mm
2-2. WEIGHT
1) WITHOUT STAND 33 Kg
2) WITH STAND 38.75 Kg
3. ELECTRICAL
3-1. VIDEO INPUT COMPOSITE(NTSC, PAL, SECAM, PAL-M/N, NTSC4.43) &
S-VHS(50/60Hz Y/C) 1 Port
3-2. DTV/DVD INPUT 1080i, 720P, 480P , 480i, 576P, 576i
(Y, Pb/Cb, Pr/Cr COMPONENT SIGNAL) 2 Ports
3-3. SCART INPUT SCART(COMPOSITE, R,G,B, SOUND R/L) 2 Ports
3-4. PC INPUT VGA ~ SXGA(Dot clock : 110MHz), 15 PIN D-SUB 1 Port
3-5. DVI INPUT DVI-D INPUT(DVI Jack) 1 Port
3-6. TV INPUT
1) COLOR STANDARD PAL B / G+I / I+D / K, L-SECAM, L'-SECAM
2) ANTENNA IN ONE INPUT 75 Unbalanced(DIN Standard)
3) RECEPTION CHANNEL
VHF LOW : E2 ~ S6 Ch.
VHF HIGH : S7 ~ S36 Ch.
UHF : S37 ~ E69 Ch.
L'-SECAM : FB, FC1, FC
4) IF & SUBCARRIER PIF : 38.90MHz(PAL, L-SECAM)
33.9 MHz(L'-SECAM)
SIF : 33.40MHz(B/G), 32.90MHz(I/I),
32.4MHz(D/K, L-SECAM), 40.4MHz(L'-SECAM)
3-7. SOUND INPUT VIDEO 1 Port, DTV/DVD 2 Ports, PC 1 Port, DVI 1 Port
3-8. SPEAKER OUTPUT 10W(R) + 10W(L)
3-9. POWER REQUIREMENT AC 100V~240V, 50/60Hz
3-10. POWER CONSUMPTION 310W
3-11. RS-232 CONTROL RS-232 Communication(EXTERNAL UPGRADE)
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Product Specification
ITEM SPECIFICATION REMARK
3-12. AV OUTPUT SCART(CVBS, SOUND R/L) 2 Ports
3-13. FUNCTION
1) SCALING DVI : Screen Mode(16 : 9, 4 : 3, Panorama)
PC : Screen Mode(16 : 9, 4 : 3, Panorama), H/V Position, Auto
TV / VIDEO / DVD(480, 576 i/p) : Screen Mode(16 : 9, 4 : 3,
Panorama, LB(16 : 9), LBS(16 : 9), 14 : 9, LB(14 : 9),
LBS(14 : 9) Auto)
2) OSD * DPP-42A1GCSB : 17 Languages(English, Greek, Dutch,
German, Russian, Rumanian, Swedish, Danish, Finnish,
Norwegian, Spanish, Italian, Franch, Polish, Portuguese,
Czech, Hungarian)
* DPM-42A1GCSB : 19 Languages / up listed
17 languages +2 languages(PERSIAN, ARABIC)
3) PIP / POP TV, Video, S-Video / TV, Video, S-Video
4) OTHERS Still, Sleep Mode, Sound Mode, Timer, Screen Mode,
Teletext(Level 1.5), WSS
4. OPTICAL
4-1. SCREEN SIZE 42"(106 cm) DIAGONAL
4-2. ASPECT RATIO 16 : 9
4-3. NUMBER OF PIXELS 1024(H) x 768(V)
4-4. DISPLAY COLOR 1,073,000,000 Colors(10bits for each RGB)
4-5. CELL PITCH 300um(H) x 676um(V)(Green Cell basis)
4-6. PEAK LUMINANCE 1200cd/m2(WITHOUT FILTER GLASS)
4-7. CONTRAST RATIO 8000 : 1(Dark Room)
4-8. VIEWING ANGLE 160 degree(VERTICAL/HORIZONTAL)
5. USERCONTROL & ACCESSORIES
5-1. CONTROL BUTTON(SET) PUSH-PULL S/W : AC POWER BUTTON
SOFT S/W : MOVE/CH(UP, DOWN), VOLUME(LEFT, RIGHT),
MENU, INPUT SELECT
5-2. REMOTE CONTROL Power, Universal Selection(TV, VIDEO/DVD, CATV/SAT),
(R-53J17) 10 KEYS(0~10), Recall, VCR / DVD KEY
(F.R/SLOW, Play, F.F / SLOW, Stop, PAUSE, OPEN/CLOSE,
PREV, NEXT), MENU, TV, AV, Component, PC/DVI, STILL,
PREV PR, MUTE, PR(UP/DOWN), VOL(UP/DOWN),
SCREEN MODE / MIX, Screen Size, Sleep Timer, I-II / CYAN,
Sound Mode / Index, Red, Green, Yellow, TXT, Reveal,
Update, Expand, Subpage, Hold, PIP, SWAP, PR+, PR-,
Position, Sourse
5-3. ACCESSORIES REMOTE CONTROL, INSTRUCTION MANUAL,
POWER CORD
5-4. OPTIONAL PARTS STAND, WALL HANGER
-5-
Product Specification
2-2. Available Input Signal
(1) PC & DVI
Resolution H Freq.(KHz) V Freq.(Hz) Remark DVI PC
31.469 59.940 DOS O O
640 X 480 37.861 72.809 VESA O O
37.500 75.000 VESA O O
720 X 400 31.469 70.087 IBM O O
35.156 56.250 VESA O O
800 X 600
37.879 60.317 VESA O O
1024 X 768 48.363 60.004 VESA O O
(2) Component
O 1080i - 50 / 60Hz
O 720p - 50 / 60Hz
O 576p - 50 / 60Hz
O 480p - 50 / 60Hz
(3) Video
O PAL, PAL - M, PAL - N
O NTSC, NTSC 4.43
O SECAM
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Product Specification
2-3. Remote Control Setup Code
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Product Specification
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Product Specification
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Product Specification
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Product Specification
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Product Specification
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Product Specification
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Product Specification
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Product Specification
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Product Specification
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Product Specification
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Product Specification
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Product Specification
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Product Specification
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Product Specification
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Product Specification
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Product Specification
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Product Specification
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Product Specification
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Product Specification
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Product Specification
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3. The Features of Inside
-28-
4. Block Diagram
-29-
5. Default Setting in User Menu OSD
5-1. Picture Mode
(1) Mode
Normal Dynamic Cinema User
Brightness 50 40 55 Undefined
Contrast 50 80 35 Undefined
Sharpness 8 10 6 Undefined
Colour 50 55 45 Undefined
Tint 50 50 50 Undefined
O DVI & PC Input - Only brihgtness and contrast are available.
(2) Default value of other functions in picture mode
Function Default Value
Colour Temp Normal
N.R. NR1
CTI On
O N.R. means the noise reduction
O DVI & PC don't support N.R. and CTI functions
5-2. Sound
(1) Mode
Normal Movie Music News User
120 Hz 32 50 48 15 Undefined
500 Hz 32 38 38 32 Undefined
1.5 kHz 32 28 15 50 Undefined
5 kHz 32 40 42 32 Undefined
10 kHz 32 48 56 15 Undefined
(2) Default value of other functions in sound mode
Function Default Value
Balance 0
Effect Off
AVC Off
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Default Setting in User Menu OSD
5-3. Screen
16 : 9 4:3 Panorama LB (16:9) LBS (16:9) 14 : 9 LB (14:9) LBS (14:9) Auto
Component O O O X X X X X X
TV O O O O O O O O O
AV O O O O O O O O O
PC O O O X X X X X X
DVI O O O X X X X X X
O H. Position, V. Position, and Auto screen size is available only in PC mode.
5-4. Features
(1) Mode
Function Background Language Child Lock MGDI Auto Power
Default Value 10 English Off On Off
O DVI & PC don't support MGDI function.
(2) Time Setting
Function Clock Auto Clock Off Timer Off Time Wake Timer Wake Time Wake Prog. Wake Vol.
Default Value Undefined On Off PM 12:00 Off PM 12:00 1 20
(3) ISM
Function Pixel Shift Low Bright Image Invert
Default Value Off Off Off
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6. Service Mode
To enter SERVICE MODE,
A. Press "F VOL" -> "MUTE " -> "RECALL" -> "MUTE" button of remote controller
(R-53J17)
or
B. Press "S9" button of SERVICE REMOTE CONTROLLER.
[Note] In the first line, there is the model name and the version of the upgraded program
on the PDP set.
6-1. Default Value of Pw318B_1 and Pw318B_2
Sub Bias Sub Gain Bias R Bias G Bias B Gain R Gain G Gain B
Pw318B_1 32 13 25 23 38 12 16 20
Pw318B_2 32 12
(1) Pw318B_1
O Sub Bias : For BRIGHTNESS adjustment(All inputs)
O Sub Gain : For CONTRAST adjustment(All inputs)
O Bias R : For R BRIGHTNESS adjustment(All inputs)
O Bias G : For G BRIGHTNESS adjustment(All inputs)
O Bias B : For B BRIGHTNESS adjustment(All inputs)
O Gain R : For R CONTRAST adjustment(All inputs)
O Gain G : For G CONTRAST adjustment(All inputs)
O Gain B : For B CONTRAST adjustment(All inputs)
(2) Pw318B_2
O Sub Bias : For DVI BRIGHTNESS adjustment
O Sub Gain : For DVI CONTRAST adjustment
6-2. Pw3300_1
Function R Offset G Offset B Offset R Gain G Gain B Gain
Default Value 100 100 100 94 97 94
Function Y Offset Pb Offset Pr Offset Y Gain Pb Gain Pr Gain
Default Value 105 125 125 90 203 196
O RGB offset values will be set by executing `RGB Auto Cal' in service mode.
O YPbPr offset values will be set by executing `YPbPr Auto Cal' in service mode.
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Service Mode
O The automatically set offset values may different from the default value depend
on B/D. However, the main B/D should be replaced or contact Kunpo R&D center
in Korea if the OFFSET values differ more than