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FIELD REPLACEABLE UNIT DOCUMENTATION
TM
Satellite
5000 Series
GENERAL INFORMATION
Tools Required for Proper
Disassembly and Reassembly:
1. Phillips Screwdriver (Size 1)
2. 5mm Flat head Screwdriver
3. Security Torx (Size 7)
4. Case Separator
5. ESD Wrist Strap
6. ESD mats
7. Tweezers
Before attempting any of the following procedures,
make sure that the main battery and AC adaptor is
not connected to the unit and the environment in
which you are working on is protected from
Electro-Static Discharge(ESD).
TOSHIBA
Tough Enough for Today's World
FIELD REPLACEABLE UNIT DOCUMENTATION
TM
Satellite
5000 Series
TABLE OF CONTENTS:
1. BATTERY PACK REMOVAL
2. OPTIONAL PC CARD REMOVAL
3. HDD REMOVAL
4. MEMORY MODULE REMOVAL
5. MINI PCI CARD REMOVAL
6. MODEM BOARD REMOVAL
7. KEYBOARD REMOVAL
8. TOP COVER REMOVAL
9. CD-R/W//DVD-ROM DRIVE REMOVAL
10. SPEAKER(WOOFER) REMOVAL
11. SOUND BOARD REMOVAL
12. BATTERY BOARD REMOVAL
13. RTC REMOVAL
14. SECURE DIGITAL(SD) BOARD REMOVAL
15. VIDEO BOARD REMOVAL
16. COOLING MODULE REMOVAL
17. CPU REMOVAL
18. SYSTEM BOARD REMOVAL
19. TOUCHPAD REMOVAL
20. INTERFACE BOARD REMOVAL
21. CD CONTROL/SUB LCD REMOVAL
22. SENSOR SWITCH REMOVAL
23. SPEAKERS REMOVAL
24. 15'' DISPLAY MASK REMOVAL
25. FL INVERTER AND 15'' LCD REMOVAL
TOSHIBA
Tough Enough for Today's World
FIELD REPLACEABLE UNIT DOCUMENTATION
TM
Satellite
5000 Series
BATTERY PACK REMOVAL OPTIONAL PC CARD REMOVAL
Battery PC Card
release lever
Battery pack Eject button
1. Turn the computer upside down as shown. 1. Press the eject button of the PC Card you want to
2. Slide the battery release lever in the direction of the remove.
arrow. 2. Press the extended eject button to pop the PC card
3. Lift out the battery pack. out slightly.
4. Separate the battery pack from the battery cover. 3. Grasp the PC Card and pull it out
NOTE: Before removing any PCMCIA device, make
make it is "STOPPED" in the PC Card Manager.
HDD REMOVAL
HDD cover
M2.5x4 black flat head screw HDD bracket handle HDD assy
1. Turn the computer upside down. 3. Grasp the HDD bracket handle and pull to
2. Remove one M2.5x4 black flat head screw securing disconnect the HDD assembly.
HDD slot cover and pull out the cover. 4. Lift the HDD assembly out of the HDD bay.
.
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Tough Enough for Today's World
FIELD REPLACEABLE UNIT DOCUMENTATION
TM
Satellite
5000 Series
HDD REMOVAL MEMORY MODULE REMOVAL
Memory
cover
M3x4 Flat head screws
HDD bracket
M2.5x4 black flat head screws
5. Remove four M3x4 brass flat head screws securing the 1. Turn the computer upside down.
HDD bracket to the drive. 2. Remove two M2.5x4 black flat head screws
securing the memory cover.
3. Lift out the cover.
MEMORY MODULE REMOVAL MINI PCI CARD REMOVAL
Mini
PCI slot
cover
Memory
module
Memory clips M2.5x4 black torx screws
4. Gently press out on the memory clips and pull the 1. Turn the computer upside down.
memory module out of the connector on a 45 degree 2. Remove two M2.5x4 black torx screws securing
angle. the Mini PCI slot cover.
TOSHIBA
Tough Enough for Today's World
FIELD REPLACEABLE UNIT DOCUMENTATION
TM
Satellite
5000 Series
MINI PCI CARD REMOVAL MODEM BOARD REMOVAL
Mini PCI
card
PCI clips Modem slot cover M2.5x4 black flat head screws
3. Gently press out the Mini PCI slot clips and pull the 1. Remove two M2.5x4 black flat head screws securing
Mini PCI card out of the connector on a 30 degree the modem slot cover.
angle. 2. Insert your finger nail or the case separator into the
notched side of the cover and lift up to release the
latch securing the modem slot cover.
MODEM BOARD REMOVAL KEYBOARD REMOVAL
Latch
Modem
M2x3 black screws MJ Harness Keyboard holder
3. Disconnect the MJ harness from JP1 on the modem board 1. Open the display panel.
and PJ108 on the system board. 2. Remove the keyboard holder at the top of the
4. Remove two M2x3 black screws securing the keyboard.
modem board.
5. Lift up the modem board to disconnect it from the
system board.
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Tough Enough for Today's World
FIELD REPLACEABLE UNIT DOCUMENTATION
TM
Satellite
5000 Series
KEYBOARD REMOVAL
Keyboard
cable PJ113
M2.5x2.8 black flat head screws Keyboard
3. Remove two M2.5x2.8 black flat head screws securing 4. Lift out the keyboard and set it on the palm rest.
the keyboard. 5. Disconnect the keyboard cable from PJ113 on the
system board and lift out the keyboard.
TOP COVER REMOVAL TOP COVER REMOVAL
M2.5x25 black screws M2.5x4 black flat
head screw
M2.5x16
M2.5x16 black M2x4
black screws screws brass
screw
M2x3 Black
screws
M2x6 brass screws KB plate assembly
M2.5x6 black flat head screws
1. Turn the computer upside down and remove the 2. Turn the computer right side up and open the
following sixteen screws: LCD panel.
- 6 M2.5x16 black screws 3. Remove one M2x4 brass screw securing the KB
- 2 M2.5x25 black screws plate and lift out the KB plate.
- 5 M2.5x6 black flat head screws 4. Remove two M2.5x16 black screws and two M2x6
- 2 M2x3 black screws brass screws securing the top cover.
- 1 M2.5x4 black flat head screw
TOSHIBA
Tough Enough for Today's World
FIELD REPLACEABLE UNIT DOCUMENTATION
TM
Satellite
5000 Series
TOP COVER REMOVAL CD-R/W/DVD-ROM DRIVE REMOVAL
Left/right
speaker Membrane
switch
PJ103
PJ120
PJ121 Interface
cable
PJ124
PJ203
PJ204
PJ114
LCD/FL cable CD control/touchpad cable PJ106 CD-R/W/DV-ROM drive
1. Disconnect the power/internet/in-touch cover sensor 1. Slide the CD-R/W/DVD-ROM drive to the right to
membrane switch from PJ103, the left and right speaker disconnect it from PJ106 on the system board.
cables from PJ120 and PJ121 on the system board.
3. Disconnect the LCD/FL cable from PJ203 and PJ204
on the video board.
4. Disconnect the interface cable and the CD control/
touch pad cable from PJ124 and PJ114 on the system
board.
CD-R/W//DVD-ROM DRIVE REMOVAL SPEAKER(WOOFER) REMOVAL
CD-R/W/DVD-ROM connector
CD-R/W/DVD-ROM drive
Speaker
(woofer)
M2x6 brass screws M2x3 black screw
CD-R/W/DVD-ROMside bracket
CD-R/W/DVD-ROM bracket woofer harness Glass tape PJ1106
2. Remove one M2x3 black screw securing the side bracket 1. Peel off the glass tape securing the woofer harness.
and lift out the bracket. 2. Disconnect the woofer harness from PJ1106 on the
3. Remove two M2x6 brass screws securing the CD-R/W/ sound board.
DVD-ROM connector and the bracket. 3. Lift out the speaker(woofer).
4. Remove the connector and the bracket.
TOSHIBA
Tough Enough for Today's World
FIELD REPLACEABLE UNIT DOCUMENTATION
TM
Satellite
5000 Series
SOUND BOARD REMOVAL BATTERY BOARD REMOVAL
M2.5x4 black
flat head
screws
Hex screw
Sound
board
M2x6 Plastic brace
brass
Sound screws
cable
Battery harness
1. Remove two M2x4 black flat head screws securing the 1. Remove one hex screw securing the battery board.
sound board. 2. Remove two M2x6 brass screws securing the cpad
2. Lift out the sound board and disconnect the sound cable cover and lift out the cover.
(FMZFL1) from PJ1100 on the sound board. 3. Disconnect the two battery board harness from
PJ1000 and 10001 on the battery board.
4. Lift out the battery board assembly.
RTC REMOVAL SECURE DIGITAL(SD) BOARD REMOVAL
SD board
RTC
battery
PJ752 RTC battery cable SD support plate M2x4 brass screw
1. Remove the glass tape securing the battery harness 1. Remove one M2x4 brass screw securing the
and RTC battery. SD support plate and the sound FIR board.
2. Disconnect the RTC battery cable from PJ752 on the 2. Remove the SD support plate and lift up the back
system board. side of the sound/FIR board to disconnect it from
3. Lift the RTC battery out of the slot. PJ601 on the system board.
TOSHIBA
Tough Enough for Today's World
FIELD REPLACEABLE UNIT DOCUMENTATION
TM
Satellite
5000 Series
VIDEO BOARD REMOVAL COOLING MODULE REMOVAL
M2x8
brass
screws
Hex screw
Glass tape
HDD con
plate
Video board Fan harness PJ770 Cooling module
1. Remove one hex screw securing the HDD con plate 1. Disconnect the fan harness from PJ770 on the system
and lift out the plate. board.
2. Disconnect the video board from system board. 2. Remove three M2x8 brass screws and securing the
cooling module to the system board.
3. Peel off the glass tape securing the DC harness and
lift out the cooling module.
CPU REMOVAL SYSTEM BOARD REMOVAL
Sound
cable
Silicone
grease
PJ119
2
DC-IN
CPU harness
PJ800
CPU lock
PJ820
1
1. Slide the CPU lock in the direction of the arrow. Battery harness PJ821
2. Insert a 5mm flat head screwdriver on the top side of 1. Disconnect the DC-IN harness from PJ800 on the
the CPU socket and push the socket in the direction of system board and remove it.
the arrow and lift out the CPU. 2. Disconnect the sound cable from PJ119 on the
NOTE: When installing the CPU, make sure that a silicone system board.
grease is applied before attaching the heat sink. 3. Disconnect the battery harness from PJ820 and
Please refer to FSB-200112 for the complete PJ821 on the system board.
procedures on how to apply the silicone grease.
TOSHIBA
Tough Enough for Today's World
FIELD REPLACEABLE UNIT DOCUMENTATION
TM
Satellite
5000 Series
SYSTEM BOARD REMOVAL TOUCHPAD REMOVAL
M2.5x4 flat
head black
screw
M2x4 Touchpad
brass PCB
screws
M2x4 brass
screw
Touchpad cable
4. Remove one M2x4 brass screw and one M2.5x4 1. Disconnect the touchpad cable from the touchpad
flat head black screw securing the system board. PCB.
5. Lift out the system board. 2. Remove four M2x4 brass screws securing the
touchpad assembly.
3. Lift out the touchpad PCB.
INTERFACE BOARD REMOVAL CD CONTROL/SUB LCD REMOVAL
Interface
cable
Touchpad
cable
PJ10
PJ15
Button
PJ13 holder
PJ12
Sub LCD
power
harness
Interface board M2x4 brass screw Sub LCD cable M2x4 brass screws
1. Disconnect the touchpad cable from PJ15, the interface 1. Remove three M2x4 brass screws securing the
cable from PJ10, the sub LCD cable from PJ13 and the button holder.
sub LCD power harness from PJ12. 2. Lift out the button holder.
2. Remove one M2x4 brass screw securing the interface
board.
3. Lift out the interface board.
TOSHIBA
Tough Enough for Today's World
FIELD REPLACEABLE UNIT DOCUMENTATION
TM
Satellite
5000 Series
CD CONTROL/SUB LCD REMOVAL SENSOR SWITCH REMOVAL
M2x4 brass
screws
Sensor
switch
assy
CD control/touchpad button assy Sub LCD assy M2x4 brass screws
3. Remove two M2x4 brass screws securing the CD control/ 1. Remove four M2x4 brass screws securing the
touchpad button assembly. sensor switch assembly.
4. Lift out the CD control/touchpad button assembly. 2. Lift out the sensor switch assembly.
5. Lift out the sub LCD assembly.
SPEAKERS REMOVAL
Mylar
tapes
Glass
tapes
M2x6 brass screws Left and Right speakers Left and Right speaker covers
1. Peel off the glass tapes and mylar tapes securing the 3. Remove the left and right speaker covers and lift
left and right speaker cables. out the speakers.
2. Remove two M2x6 brass screws securing the left and
right speakers.
TOSHIBA
Tough Enough for Today's World
FIELD REPLACEABLE UNIT DOCUMENTATION
TM
Satellite
5000 Series
15" DISPLAY MASK REMOVAL FL INVERTER AND 15" LCD REMOVAL
LCD module
Latch
Mask Mask
Display seals seals
mask
M2x5 M2x5
LCD brass brass
screws screws
FL cable
Mask seals LCD/FL cable M2x5 silver screw FL inverter board
1. Remove two mask seals at the bottom corners of the 1. Remove one M2x5 silver screw securing the
display assembly using a pair of fine-tipped tweezers. FL inverter board.
2. Remove two M2.5x6 flat head brass screws securing 2. Carefully lift up the FL inverter board and
the display mask. disconnect the LCD/FL cable from CN1 and the
3. There are 22 latches securing the display mask. FL cable from CN2.
Carefully insert your fingers between the mask and the 3. Remove four mask seals to expose four screws
LCD panel and pry open the latches starting from the securing the LCD module assembly.
bottom six latches, to the five latches on the right 4. Remove four M2X5 silver screws securing the
and left sides, ending with the six toplatches. LCD module.
5. Carefully rotate out the top of the LCD module
enough to access the display cable
6. Peel off the tape securing the LCD/FL cable and
disconnect the cable.
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Tough Enough for Today's World