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HISTORY INFORMATION FOR THE FOLLOWING MANUAL:




SERVICE MANUAL
AZ1-K Chassis
ORIGINAL MANUAL ISSUE DATE: 1/2010


Version Date Subject
1.0 1/5/2010 No revisions or updates
2.0 4/19/2010 Added Safety Related Warning. Replaced page 5.
Corrected instructions for Accessing Factory Mode. Replaced page 19.




LCD Digital Color TV



9-883-841-02
Self Diagnosis
Supported model




SERVICE MANUAL
AZ1-K Chassis




LCD Digital Color TV



9-883-841-02
MODEL LIST
MODEL COMMANDER DESTINATION MODEL COMMANDER DESTINATION
KDL-32EX500 RM-YD034 CND KDL-46EX500 RM-YD034 CND
KDL-32EX500 RM-YD034 US KDL-46EX500 RM-YD034 US
KDL-40EX500 RM-YD034 CND KDL-46EX501 RM-YD034 CND
KDL-40EX500 RM-YD034 US KDL-46EX501 RM-YD034 US
KDL-40EX501 RM-YD034 CND
KDL-40EX501 RM-YD034 US




9-883-841-02
TABLE OF CONTENTS
Specifications..................................................................................................................................................................................1

Warnings and Cautions ..................................................................................................................................................................3

Safety-Related Warning ..................................................................................................................................................................5

Safety Check-Out ............................................................................................................................................................................6

Self Diagnosis Functions ...............................................................................................................................................................8

SEC 1. Disassembly/Part Number Information ..........................................................................................................................12
1-1. Table-Top Stand Assembly Removal .............................................................................................................................. 12
1-2. Rear Cover and Under Cover Removal.......................................................................................................................... 13
1-3. Speaker Brackets, Loudspeakers, AC Inlet, and Panel Supports Removal ................................................................... 14
1-4. Bottom Frame, Switch Unit, G2HE/GD2 (Power) Board, A Board, Side Jack Bracket, LCD Panel,
and H2 Board Removal .................................................................................................................................................. 15
1-5. Cleaning the LCD Panel ................................................................................................................................................. 16
1-6. Screw Legend and Connectors ...................................................................................................................................... 16
1-7. Accessories & Packing ................................................................................................................................................... 17
1-9. Remote Commander ...................................................................................................................................................... 17

SEC 2. Service Adjustments ........................................................................................................................................................18
2-1. Accessing Service Adjustment Mode ............................................................................................................................. 18

SEC 3. Diagrams ...........................................................................................................................................................................20
3-1. Circuit Boards Location .................................................................................................................................................. 20
3-2. Block Diagram ................................................................................................................................................................ 21




KDL-32EX500/40EX500/40EX501/46EX500/46EX501 i
SPECIFICATIONS
System Licensing Information
Television system NTSC: American TV standard Macintosh is a trademark of Apple Inc., registered in the U.S. and
other countries.
ATSC (8VSB terrestrial): ATSC compliant 8VSB
QAM on cable: ANSI/SCTE 07 2000 (Does not include CableCARD functionality) HDMI, the HDMI logo and High-Definition Multimedia Interface
are trademarks or registered trademarks of HDMI Licensing, LLC.
Channel coverage Analog terrestrial: 2 - 69 / Digital terrestrial: 2 - 69
Analog Cable: 1 - 135 / Digital Cable: 1 - 135 Fergason Patent Properties, LLC:
U.S. Patent No. 5,717,422
Panel system LCD (Liquid Crystal Display) Panel U.S. Patent No. 6,816,141
Speaker output Manufactured under license from Dolby Laboratories. Dolby, Pro
10 W + 10 W
Logic, and the double-D symbol are trademarks of Dolby
Input/Output jacks Laboratories.
CABLE/ANTENNA 75-ohm external terminal for RF inputs Blu-ray Disc is a trademark.
VIDEO IN 1/2 VIDEO: 1 Vp-p, 75 ohms unbalanced, sync negative "BRAVIA" and , Motionflow, BRAVIA Sync, and
AUDIO: 500 mVrms (Typical) / Impedance: 47 kilohms are trademarks or registered marks of Sony Corporation.
COMPONENT IN 1/2 YPBPR (Component Video): Y: 1.0 Vp-p, 75 ohms unbalanced, sync negative / PB: 0.7 Vp-p, 75 ohms "PlayStation" is a registered trademark and "PS3" is a trademark of
PR: 0.7 Vp-p, 75 ohms / Signal format: 480i, 480p, 720p, 1080i, 1080p Sony Computer Entertainment Inc.
AUDIO: 500 mVrms (Typical) / Impedance: 47 kilohms
HDMI IN 1/2/3/4 HDMI: Video: 480i, 480p, 720p, 1080i, 1080p, 1080/24p
Audio: Two channel linear PCM 32, 44.1 and 48 kHz, 16, 20 and 24bits, Dolby Digital
AUDIO OUT 500 mVrms (typical)
DIGITAL AUDIO OUT PCM/Dolby Digital optical signal
(OPTICAL)
PC IN D-sub 15-pin, analog RGB, 0.7 Vp-p, 75 ohms, positive
PC/HDMI IN 1 AUDIO INPUT Stereo mini jack, 500 mVrms, (Typical) / Impedance: 47 kilohms
Your BRAVIA TV is ENERGY STAR