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PN63C540G3FXZA Fast Track Troubleshooting Manual, Rev. 1/11/12

Y Buffer Service Bulletins:
X Buffer Bulletin #: ASC20110621003
Description: 2010 PDP Option Byte Table.
SMPS Please check GSPN for parts update!
X Main
Part No Parts Description Location
BN40-00163A TUNER;DTVS20CVL081A,NTSC,191CH,45.75MHZ, TU902,CIS3

Y Main BN44-00332A DC VSS-PDP TV;PZ-6,AC/DC,AC100~240V,50/6 P001A

BN59-00996A REMOCON;TM1050,SAMSUNG,20PIN SINGLE,48KE T0074

BN61-05596A HOLDER-WIRE CABLE;LED TV,LDPE,T0.8,L150,

BN61-06108A GUIDE-STAND NECK;58PC550,PC,CLEAR,TR-302 GSN01
Logic BN61-06109A GUIDE-STAND;58PC550,PC,G/F 20%,V2,BK0007 T0920

BN63-01798B CLOTH-CLEAN;CLOTH,180,200,SEA BLUE,TOC M9889
Main
BN63-06476A COVER-BOTTOM;58PC550,HIPS,V0,V1,BLK(BK-5 T0531

BN96-12678A ASSY PDP MODULE P;S63FH-YB05,PL63FF010A, U001A

BN96-12689A ASSY PDP P-X MAIN BOARD;S63-FH-YB05,PL63 UX03A

BN96-12690A ASSY PDP P-X BUFFER UPPER BOARD;S63-FH-Y UX02A

BN96-12691A ASSY PDP P-X BUFFER LOWER BOARD;S63-FH-Y UX01A
Buffer E Spkr Buffer F Spkr Buffer G
BN96-12692A ASSY PDP P-Y MAIN BOARD;S63-FH-YB05,PL63 UY04A

Latest Firmware: BN96-12693A ASSY PDP P-Y BUFFER UPPER BOARD;S63-FH-Y UY03A
HELP : 1-888-751-4086 (Tech Support) Please check Samsung.com for BN96-12694A ASSY PDP P-Y BUFFER LOWER BOARD;S63-FH-Y UY02A
1-866-894-0637 (FE) latest update! BN96-12695A ASSY PDP P-LOGIC MAIN BOARD;S63-FH-YB05, UL01A

GSPN BN96-12696A ASSY PDP P-E-BUFFER BOARD;S63-FH-YB05,PL UE01A

http://gspn3.samsungcsportal.com Firmware for SX1 Model BN96-12697A ASSY PDP P-F-BUFFER BOARD;S63-FH-YB05,PL UF01A

- Version : 1016.3 BN96-12698A ASSY PDP P-G-BUFFER BOARD;S63-FH-YB05,PL UG02A

PLUS ONE - Folder Name: T-TDT5AUSC BN96-12833B ASSY SPEAKER P;8OHM,4PIN,15W,L:670 R:107 SP01A
http://my.plus1solutions.net/clientPortals/samsung - Related Models: BN96-12991C ASSY COVER P-FRONT;PC550 63,PMMA(CLEAR)+ F001A

PDP: C500, C530, C540, C550, C590 BN96-13007B ASSY COVER P-REAR;PC550 63,PCM,T0.45,BKN R001A
HOT TIPS - Description: BN96-13325D ASSY CABLE P;PS63C590,FFC CABLE,0.5MM PI FL06
-Power On Problems: (pg. 3) This firmware will prevent below BN96-13388D ASSY BOARD P-TOUCH FUNCTION&IR;PN63C550, FB21A
-Video Problems: (pg. 4) problems: BN96-13496F ASSY STAND P-BASE;PC550 58,GLASS,T8.0,2C SB04A

. Picture Noise on specific channels BN96-13635A ASSY STAND P-GUIDE NECK;58PC550,PC,CLEAR M0029

. Distorted picture on 70Hz, 75 Hz BN96-14078A ASSY HOLDER P-WALL;58PC550,ABS HB,BLK(BK

BN96-15071A ASSY PCB P-MAIN;BN94-03262Z,PN63C540G3FX M0014
PN63C540G3FXZA Fast Track Troubleshooting Manual




Power On Sequence:
1. STBY 5V (CN801, #2, 5v)
2. PS_ON (CN801, #1, 3.3v-0v)
3. VS_ ON (CN802, #6, 0-3.3v)
4. Panel should illuminate briefly
PN63C540G3FXZA Fast Track Troubleshooting Manual




Sample

"VITAL SIGNS"
When troubleshooting, It's very important to first check Vs, Va, Vsc & Ve
If Vs is missing (0V), disconnect power and check for short. Use ohm
Power Supply Trouble Shooting Notes: meter to measure resistance while disconnecting Y-Board & X-Board
supply feeds one at a time.
2010/2011 models
Turn Power On and Test SMPS with shorted connector removed for
Will not be run with the "X" or "Y" main disconnected. The SMPS will correct Vs voltage verification. (It may only come up briefly but to full
shut down immediately. However if a meter is first connected to the level). Be careful not to reconnect power connectors until Vs falls below
test point when power is applied it will read the correct voltage briefly 10V.
before shut- ting down.(You have enough time to check key
If Va is low or missing, disconnect power connectors to Address Boards
voltages)
and Check to see if SMPS Supply is restored. (Note Va feed normally
CAUTION: Do not reconnect any connectors to SMPS or Y/X Boards passes through the Y-Drive to the Address Boards (Logic Buffer Boards).
until power has been turned off long enough for Vs to drop below 10V If Vsc is low or missing and Vs is OK, the failure is with the Y-Board
or damage will occur to X or Y Boards. .
since the Y-Board generates the Vsc voltage from the supplied Vs.

SMPS Over Current Protection If Ve is low or missing and Vs is OK, the failure is with the X-Board since the
Ve is generated by the X-Board from the supplied Vs. (Please note: In some
If a short circuit occurs on either the VS or VA voltage lines, the SMPS rare cases the Ve is generated by the Y-Board fed to the X-Board.)
stops operating, but should not fail. When the short circuit is removed
from the source line, the Power Supply will operate normally again. Other SMPS Voltages:
Many SMPS Supplies are replaced needlessly! Check Low Voltage feeds to the Main Board and other supplied Assemblies.
3
PN63C540G3FXZA Fast Track Troubleshooting Manual
TROUBLESHOOTING VIDEO PROBLEMS
1. Verify Video Operation 2. Use Test Patterns in Service Mode
a) Customer Picture Test (if available) - ENTERING SERVICE MODE -
b) "Display" (If display is OK source is suspected) Customer Remote Service Remote
c) Substitute with known good Source 1. Power off 1. Power On
(external DVD or Signal Generator) 2. Mute, 182, Power 2. Info, Factory



3. Determine cause
a) If Logic pattern is NG; Logic
board, Logic buffers or Panel
are suspect.
b) If FBE patterns is NG and Logic
is OK; Main or LVDS cable are
suspect.
c) If both are OK it is likely a
source issue.




4
PN63C540G3FXZA Fast Track Troubleshooting Manual
ALIGNMENTS:
1. Check/Adj. VS, VA, VE, & VSC according to Panel Label
and Diffusion test. (see bulletins for any special notes
before making changes)
2. Check/Set Option Bytes:
- ENTER SERVICE MODE -
a) Customer Remote: Power off; Mute, 182, Power On
b) Service Remote: Power On; Info, Factory




DIFFUSION TEST/ADJ. (cell miss-firing, older units):