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WAX2
RM-ED005
SERVICE MANUAL WAX2 CHASSIS
MODEL COMMANDER DEST MODEL COMMANDER DEST
KDL-26S2000E RM-ED005 AEP KDL-26S2000U RM-ED005 UK
KDL-32S2000E RM-ED005 AEP KDL-32S2000U RM-ED005 UK
KDL-40S2000E RM-ED005 AEP KDL-40S2000U RM-ED005 UK
KDL-46S2000E RM-ED005 AEP KDL-46S2000U RM-ED005 UK
KDL-26S2010E RM-ED005 AEP KDL-26S2010U RM-ED005 UK
KDL-32S2010E RM-ED005 AEP KDL-32S2010U RM-ED005 UK
KDL-40S2010E RM-ED005 AEP KDL-40S2010U RM-ED005 UK
KDL-46S2010E RM-ED005 AEP KDL-46S2010U RM-ED005 UK
KDL-26S2020E RM-ED005 AEP KDL-26S2020U RM-ED005 UK
KDL-32S2020E RM-ED005 AEP KDL-32S2020U RM-ED005 UK
RM-ED005
KDL-26S2000 / KDL-32S2000 / KDL-40S2000 / KDL-46S2000
KDL-26S2010 / KDL-32S2010 / KDL-40S2010 / KDL-46S2010
KDL-26S2020 / KDL-32S2020
FLAT PANEL COLOR TV
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WAX2
RM-ED005
TABLE OF CONTENTS
Section Title Page Section Title Page
Caution ................................................................ 3 3-5. Panel Replacement ............................................. 29
Specifications ...................................................... 4 3-6. Board Replacement ............................................ 29
Connectors .......................................................... 6 3-6-1. AE Board Replacement ................................... 29
Self Diagnosis ..................................................... 7 3-6-2. BE Board Replacement .................................... 29
1. GENERAL ................................................................... 8 4. DIAGRAMS
4-1. Block Diagrams(1) ............................................. 30
2. DISASSEMBLY Block Diagrams(2) ............................................. 31
2-1. Rear Cover Removal ........................................... 18 Block Diagrams(3) ............................................. 32
2-2. Stand Removal .................................................... 18 Block Diagrams(4) ............................................. 33
2-3. Vesa Bracket Removal ........................................ 19 4-2. Circuit Board Location ........................................ 33
2-4. Shield Cover Removal ........................................ 19 4-3. Schematic Diagrams and Printed Wiring
2-5. Speaker Removal ................................................ 20 Boards ................................................................. 33
2-6. AC Inlet Removal ............................................... 20 AE Board Schematic Diagram ............................ 34
2-7. AE and TUE Board Removal ............................. 21 AE Printed Wiring Board ................................. 38
2-8. BE and FEE Board Removal .............................. 21 BE Board Schematic Diagram ............................ 40
2-9. G1 or G2 Board Removal ................................... 22 BE Printed Wiring Board ................................... 50
2-10. H1E Board Removal ........................................... 22 FEE Board Schematic Diagram .......................... 52
2-11. H2E or H46E Board Removal ............................ 23 FEE Printed Wiring Board ................................. 58
2-12. H3E Board Removal ........................................... 23 G2 Board Schematic Diagram (40 & 46 inch) ... 59
2-13. Shield Base Removal .......................................... 24 G2 Printed Wiring Board (40 & 46 inch) ......... 60
2-14. LCD Panel Removal ........................................... 24 H1E Board Schematic Diagram .......................... 62
H1E Printed Wiring Board ............................... 63
3. SET-UP ADJUSTMENTS H2E Board Schematic Diagram .......................... 62
3-1. How to enter Service Mode ............................... 25 H2E Printed Wiring Board ............................... 63
3-2. Signal Level Adjustment .................................... 25 H3E Board Schematic Diagram .......................... 62
3-2-1. Set up of AD calibration1 adjustment for H3E Printed Wiring Board ............................... 63
terrestrial analog ............................................... 25 H46E Board Schematic Diagram (46 inch) ........ 64
3-2-2. Y signal calibration1 adjustment for H46E Printed Wiring Board (46 inch) ................ 63
terrestrial analog ............................................... 25 TUE Schematic Diagram .................................... 64
3-2-3. Set up of C signal calibration1 adjustment for TUE Printed Wiring Board ............................... 66
terrestrial analog ............................................... 25 4-4. Semiconductors .................................................. 67
3-2-4. C signal calibration1 adjustment for
terrestrial analog ............................................... 26 5. EXPLODED VIEWS
3-2-5. Set up of AD calibration1 adjustment for 5-1. Chassis ................................................................ 69
video ................................................................ 26 5-2. Rear Cover, Stand and Vesa Bracket .................. 71
3-2-6. Y signal calibration1 adjustment for video ...... 26
3-2-7. Set up of C signal calibration1 adjustment for 6. ELECTRICAL PARTS LIST .................................. 73
video ................................................................ 26
3-2-8. C signal calibration1 adjustment for video ...... 26
3-2-9. Set up of AD calibration2 adjustment for
WARNING !!
video ................................................................ 26
3-2-10. Y signal calibration2 adjustment for video .... 26 AN ISOLATION TRANSFORMER SHOULD BE USED DURING
3-2-11. Set up of C signal calibration2 adjustment for ANY SERVICE WORK TO AVOID POSSIBLE SHOCK HAZARD
DUE TO LIVE CHASSIS, THE CHASSIS OF THIS RECEIVER IS
video .............................................................. 27 DIRECTLY CONNECTED TO THE POWER LINE.
3-2-12. C signal calibration2 adjustment for video .... 27
3-3. Gamma Adjustment ........................................... 27
3-3-1. Set up mode for Gamma Adjustment .............. 27
SAFETY-RELATED COMPONENT WARNING !!
3-3-2. Set up Trident internal SG and brightness
measurement .................................................... 27 COMPONENTS IDENTIFIED BY SHADING AND MARKED ON
3-4. White Balance Adjustment ................................. 27 THE SCHEMATIC DIAGRAMS, EXPLODED VIEWS AND IN THE
3-4-1. Set up mode for White Balance Adjustment ... 27 PARTS LIST ARE CRITICAL FOR SAFE OPERATION. REPLACE
THESE COMPONENTS WITH SONY PARTS WHOSE PART
3-4-2. White Balance of colour temperature "High" .. 27 NUMBERS APPEAR AS SHOWN IN THIS MANUAL OR IN
SUPPLEMENTS PUBLISHED BY SONY.
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WAX2
RM-ED005
CAUTION
Lead Free Soldered Boards
example 1
The circuit boards used in these models have been processed using
Lead Free Solder. The boards are identified by the LF logo located
close to the board designation e.g. F1, H1 etc [ see examples ]. The
servicing of these boards requires special precautions to be taken as
outlined below.
example 2
It is strongly recommended to use Lead Free Solder material in order to guarantee optimal quality of new solder joints. Lead Free Solder is
available under the following part numbers :
Partnumber Diameter Remarks
7-640-005-19 0.3mm 0.25Kg
7-640-005-20 0.4mm 0.50Kg
7-640-005-21 0.5mm 0.50Kg
7-640-005-22 0.6mm 0.25Kg
7-640-005-23 0.8mm 1.00Kg
7-640-005-24 1.0mm 1.00Kg
7-640-005-25 1.2mm 1.00Kg
7-640-005-26 1.6mm 1.00Kg
Due to the higher melting point of Lead Free Solder the soldering iron tip temperature needs to be set to 370 degrees centigrade. This requires
soldering equipment capable of accurate temperature control coupled with a good heat recovery characteristics.
For more information on the use of Lead Free Solder, please refer to http://www.sony-training.com
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WAX2
RM-ED005
ITEM MODEL Television System Stereo System Channel Coverage Color System
VHF : E02-E12
UHF : E21-E69
PAL, SECAM
CATV : S01-S20
GERMAN/NICAM NTSC 3.58/4.43
E B/G/H, D/K, I, L,DVB-T HYPER : S21-S41
Stereo (VIDEO ONLY)
D/K : R1-R12, R21-R69
MPEG-2 MP@ML
L : F2-F10, B-Q, F21-F69
I : UHF B21-B69
PAL, SECAM
NTSC 3.58/4.43
U I, DVB-T NICAM Stereo UHF : B21-B69
(VIDEO ONLY)
MPEG-2 MP@ML
LCD(Liquid Crystal Display) Panel Sound Output
Approx 66.1cm (26inches)
Projected Picture Size Approx 80.1cm (32inches)
Approx 101.6cm (40inches) Right and Left speaker
Approx 116.9cm (46inches). 2 x 10W (RMS)
Sub-woofer
Input/Output Terminals [REAR] General Specifications
Power Requirements 220 - 240V
Inputs for Audio and Video signals.
1: 21-pin Euro connector Inputs for RGB. Approx 100W/0.3W (26inch)
(CENELEC standard) Outputs of TV Video and Audio Power Consumption/ Approx 125W/0.3W (32inch)
signals. Standby Approx 180W/0.3W (40inch)
Approx 250W/0.3W (46inch)
Approx 658x516x219mm(26inch with stand)
Approx 658x470x94mm(26inch without stand)
Approx 792x593x219mm(32inch with stand)
Approx 792x546x99mm(32inch without stand)
Dimensions
Approx 988x716x334mm(40inch with stand)
Approx 988x664x103mm(40inch without stand)
Approx 1120x805x334mm(46inch with stand)
Inputs for Audio and Video signals. Approx 1120x755x116mm(46inch without stand)
2: 21-pin Euro connector Inputs for RGB.
(CENELEC standard) Outputs of Video and Audio signals
(Selectable). Smar tLink interface. Approx 13kg (26inch with stand)
Approx 11kg (26inch without stand)
Approx 17kg (32inch with stand)
Approx 15kg (32inch without stand)
Weight
Approx 27kg (40inch with stand)
Approx 21kg (40inch without stand)
Approx 34kg (46inch with stand)
Approx 28kg (46inch without stand)
RM-ED005 Remote Commander (1)
Output Connectors variable for
Phono Jacks Supplied Accessories IEC designated R06 battery (2)
Audio Signals.
Mains Lead (1)
HDMI Input HDMI Connector.
Wide Angle LCD Panel, DVB-T Tuner,
3D Comb Filter, Smar tLink, Teletext, Light
PC Input 15 Pin D-Sub Connector. Other Features
Sensor, PinP freeze, BBE Digital, HDMI input,
PC input.
CAM Conditional Access Module
Input/Output Terminals [SIDE] Remote control system : Infrared control
Headphone jack Stereo mini jack
Audio input Phono jacks 3V dc
Video input Phono jack Power requirements 2 batteries IEC designation
R06 (size AA)
S Video input 4 pin mini DIN
Design and specifications are subject to change without notice.
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WAX2
RM-ED005
KDL-26S2000E KDL-26S2000U KDL-26S2010E KDL-26S2010U
Model Name KDL-32S2000E KDL-32S2000U KDL-32S2010E KDL-32S2010U KDL-26S2020E KDL-26S2020U
Item KDL-40S2000E KDL-40S2000U KDL-40S2010E KDL-40S2010U KDL-32S2020E KDL-32S2020U
KDL-46S2000E KDL-46S2000U KDL-46S2010E KDL-46S2010U
PAP OFF OFF OFF OFF OFF OFF
PAT OFF OFF OFF OFF OFF OFF
RGB Priority ON ON ON ON ON ON
Sub Woofer OFF OFF OFF OFF OFF OFF
Scart 1 ON ON ON ON ON ON
Scart 2 ON ON ON ON ON ON
Front in (5) ON ON ON ON ON ON
Projector OFF OFF OFF OFF OFF OFF
Norm B/G ON OFF ON OFF ON OFF
Norm I ON ON ON ON ON ON
Norm D/K ON OFF ON OFF ON OFF
Norm AUS OFF OFF OFF OFF OFF OFF
Norm L ON OFF ON OFF ON OFF
Norm SAT OFF OFF OFF OFF OFF OFF
Norm M OFF OFF OFF OFF OFF OFF
Teletext ON ON ON ON ON ON
Nicam Stereo ON ON ON ON ON ON
WARNING (UK Models only)
The flexible mains lead is supplied connected to a B.S. 1363 fused
plug having a fuse of 13 AMP rating. Should the fuse need to be
replaced, use a 13AMP FUSE approved by ASTA to BS 1362, ie one
that carries the ASA mark.
T
How to replace the fuse.
Open the fuse compartment with
IF THE PLUG SUPPLIED WITH THIS APPLIANCE IS NOT SUIT- a screwdriver blade and replace
ABLE FOR THE OUTLET SOCKETS IN YOUR HOME, IT SHOULD the fuse.
BE CUT OFF AND AN APPROPRIATE PLUG FITTED. THE PLUG
SEVERED FROM THE MAINS LEAD MUST BE DESTROYED AS A FUSE
PLUG WITH BARED WIRES IS DANGEROUS IF ENGAGED IN A
LIVE SOCKET.
When an alternative type of plug is used, it should be fitted with a
13 AMP FUSE, otherwise the circuit should be protected by a
13AMP FUSE at the distribution board.
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WAX2
RM-ED005
21 pin connector
Pin No 1 2 Signal Signal level
1 Audio output B Standard level : 0.5V rms
(right) Output impedence : Less than 1kohm*
Audio input B Standard level : 0.5V rms
2 (right) Output impedence : More than 10kohm*
Audio output A Standard level : 0.5V rms
3 (left) Output impedence : Less than 1kohm*
4 Ground (audio)
21 5 Ground (blue)
20 6 Audio input A Standard level : 0.5V rms
19 (left) Output impedence : More than 10kohm*
18 7 Blue input 0.7 +/- 3dB, 75 ohms positive
17 High state (9.5-12V) : Part mode
16 8 Function select Low state (0-2V) : TV mode
15 (AV control) Input impedence : More than 10K ohms
14 Input capacitance : Less than 2nF
13 9 Ground (green)
12 10 AVlink
11 11 Green Green signal : 0.7 +/- 3dB, 75 ohms,
10 positive
9 12 Open
8
13 Ground (red)
7
6 14 Ground (blanking)
5 _ _ Red input 0.7 +/- 3dB, 75 ohms, positive
4
15
3 _
- - (S signal Chroma 0.3 +/- 3dB, 75 ohms, positive
2 input)
1 16 Blanking input High state (1-3V) Low state (0-0.4V)
(Ys signal) Input impedence : 75 ohms
17 Ground (video
output)
18 Ground (video
input)
19 Video output 1V +/- 3dB, 75ohms, positive sync 0.3V
(-3+10dB)
Video input 1V +/- 3dB, 75ohms, positive sync 0.3V
(-3+10dB)
20
Video input 1V +/- 3dB, 75ohms, positive sync 0.3V
- - Y (S signal) (-3+10dB)
21 Common ground
(plug, shield)
Connected Not Connected (open) * at 20Hz - 20kHz
Rear Connection Panel Side Connection Panel
S-Video
socket
S Video socket pin configuration
Pin Signal Signal Level
No
1 Ground -
2 Ground -
3 Y (S signal) input 1V+/- 3dB 75ohm,
positive Sync. 0.3V
-3 +10dB
4 C (S signal) input 0.3V+/- 3dB
75ohm, positive
Sync.
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WAX2
RM-ED005
WAX2 SELF DIAGNOSTIC SOFTWARE
The identification of errors within the WAX2 chassis is triggered in one of two ways :- 1: Busy or 2: Device failure to respond to IIC. In the
event of one of these situations arising the software will first try to release the bus if busy (Failure to do so will report with a continuous
flashing LED) and then communicate with each device in turn to establish if a device is faulty. If a device is found to be faulty the relevant
device number will be displayed through the LED (Series of flashes which must be counted).
Flash Timing Example : e.g. error number 3
StBy LED
ON ON
OFF OFF
LED Error Code
LED
ERROR ERROR DESCRIPTION
CODE
1 UNREG33V Supply Voltage Trouble (DCALERT3)
2 VD1.8, DE5V/6V Voltage Trouble (DCALERT2)
3 UNREG10.5V, PANEL5V Voltage Trouble (DCALERT1)
4 Backlight Trouble
5 Main Supply Voltage Trouble
6 Speaker Applied Voltage Trouble
7 Monitor an Increase in Inside-Temperature (esp. on the panel side)
8 Trident IC Trouble
9 DTT Trouble (Communications / BS_CS_PROT)
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The operating instructions mentioned here are partial abstracts
from the Operating Instruction Manual. The page numbers of
the Operating Instruction Manual remain as in the manual.
3: Bundling the cables 5: Selecting the
1: Checking the 2: Connecting an aerial/ language and country/
accessories VCR region
Remote RM-ED005 (1) Connecting an aerial only
Size AA batteries (R6 type) (2) 2
Coaxial cable 1
Mains lead (Type BF) (1) (supplied)
Coaxial cable (1)
Mains lead (supplied)
Cable holder (1)
2
Connecting an aerial and VCR