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MZ-E501
SERVICE MANUAL
Ver 1.2 2001. 12 With SUPPLEMENT-1

AEP Model Hong Kong Model

US and foreign patents licensed from Dolby Laboratories Licensing Corporation

Model Name Using Similar Mechanism MD Mechanism Type Optical Pick-up Mechanism Type

MZ-E500 MT-MZE500-174 LCX-4E

SPECIFICATIONS
Audio playing system
MiniDisc digital audio system

Outputs
Headphones/earphones: stereo mini-jack, maximum output level 5 mW + 5 mW, load impedance 16 ohms

Laser diode properties
Material: GaAlAs Wavelength: = 790 nm Emission duration: continuous Laser output: less than 44.6 µW* * This output is the value measured at a distance of 200 mm from the objective lens surface on the optical pick-up block with 7 mm aperture.

Power requirements
Nickel Cadmium rechargeable battery One NC-6WM (supplied): 1.2V, 600 mAh One LR6 (size AA) battery (not supplied) External power jack: Power rating 3V DC AC power adaptor for the battery charging stand (supplied): AC230~240V, 50Hz

Revolutions
Approx. 300 rpm to 2,700 rpm

Battery operation time
See "When to replace or recharge the battery"

Error correction
ACIRC (Advanced Cross Interleave Reed Solomon Code)

Dimensions Mass

Sampling frequency
44.1 kHz

Approx. 74.5 × 80.5 × 17.9 mm (w/h/d) (3 × 3 1/4 × 23/ in.) 32 (not including projecting parts and controls) Approx. 80 g (2.8 oz) (the player only)

Coding
ATRAC (Adaptive TRansform Acoustic Coding) ATRAC3: LP2 ATRAC3: LP4

Supplied accessories
Headphones/earphones with a remote control (1) Battery charging stand (assembly needed)(1) AC power adaptor* Rechargeable battery (1) Rechargeable battery carrying case (1) Dry battery case (1) Carrying pouch (1) AC plug adaptor (1) (world model only) US and foreign patents licensed from Dolby Laboratories. Design and specifications are subject to change without notice.

Modulation system
EFM (Eight to Fourteen Modulation)

Number of channels
2 stereo channels 1 monaural channel

Frequency response
20 to 20,000 Hz ± 3 dB

Wow and Flutter
Below measurable limits

PORTABLE MINIDISC PLAYER
9-873-162-03
2001L1600-1 © 2001.12

Sony Corporation
Personal Audio Company Published by Sony Engineering Corporation

MZ-E501
TABLE OF CONTENTS 1. SERVICING NOTE ···················································· 3 2. GENERAL ·································································· 4 3. DISASSEMBLY
3-1. 3-2. 3-3. 3-4. 3-5. Case Assy, Holder Assy ·················································· 5 Mechanism Deck ···························································· 6 Bracket Assy ··································································· 6 Main Board ····································································· 7 Optical Pick-up Assy (LCX-4E) ····································· 7 CAUTION Use of controls or adjustments or performance of procedures other than those specified herein may result in hazardous radiation exposure. Flexible Circuit Board Repairing · Keep the temperature of the soldering iron around 270°C during repairing. · Do not touch the soldering iron on the same conductor of the circuit board (within 3 times). · Be careful not to apply force on the conductor when soldering or unsoldering. Notes on chip component replacement · Never reuse a disconnected chip component. · Notice that the minus side of a tantalum capacitor may be damaged by heat. Unleaded solder Boards requiring use of unleaded solder are printed with the leadfree mark (LF) indicating the solder contains no lead. (Caution: Some printed circuit boards may not come printed with the lead free mark due to their particular size.)

4. TEST MODE ······························································ 8 5. ELECTRICAL ADJUSTMENTS ··························· 12 6. DIAGRAMS
6-1. Block Diagram ······························································ 17 6-2. Printed Wiring Board ­ Main Section (Side A) ­ ········· 18 6-3. Printed Wiring Board ­ Main Section (Side B) ­ ········· 19 6-4. Schematic Diagram ­ Main Section (1/3) ­ ·················· 20 6-5. Schematic Diagram ­ Main Section (2/3) ­ ·················· 21 6-6. Schematic Diagram ­ Main Section (3/3) ­ ·················· 22 6-7. IC Block Diagrams ······················································· 23 6-8. IC Pin Function Description ········································· 25

7. EXPLODED VIEWS
7-1. Main Section ································································· 31 7-2. Mechanism Deck Section ············································· 32

8. ELECTRICAL PARTS LIST ·································· 33

: LEAD FREE MARK Unleaded solder has the following characteristics. · Unleaded solder melts at a temperature about 40°C higher than ordinary solder. Ordinary soldering irons can be used but the iron tip has to be applied to the solder joint for a slightly longer time. Soldering irons using a temperature regulator should be set to about 350°C. Caution: The printed pattern (copper foil) may peel away if the heated tip is applied for too long, so be careful! · Strong viscosity Unleaded solder is more viscous (sticky, less prone to flow) than ordinary solder so use caution not to let solder bridges occur such as on IC pins, etc. · Usable with ordinary solder It is best to use only unleaded solder but unleaded solder may also be added to ordinary solder.
SAFETY-RELATED COMPONENT WARNING!! COMPONENTS IDENTIFIED BY MARK ! OR DOTTED LINE WITH MARK !ON THE SCHEMATIC DIAGRAMS AND IN THE PARTS LIST ARE CRITICAL TO SAFE OPERATION. REPLACE THESE COMPONENTS WITH SONY PARTS WHOSE PART NUMBERS APPEAR AS SHOWN IN THIS MANUAL OR IN SUPPLEMENTS PUBLISHED BY SONY.

2

MZ-E501 SECTION 1 SERVICING NOTES
NOTES ON HANDLING THE OPTICAL PICK-UP BLOCK OR BASE UNIT The laser diode in the optical pick-up block may suffer electrostatic break-down because of the potential difference generated by the charged electrostatic load, etc. on clothing and the human body. During repair, pay attention to electrostatic break-down and also use the procedure in the printed matter which is included in the repair parts. The flexible board is easily damaged and should be handled with care. NOTES ON LASER DIODE EMISSION CHECK Never look into the laser diode emission from right above when checking it for adjustment. It is feared that you will lose your sight. NOTES ON HANDLING THE OPTICAL PICK-UP BLOCK (LCX-4E) The laser diode in the optical pick-up block may suffer electrostatic break-down easily. When handling it, perform soldering bridge to the laser-tap on the flexible board. Also perform measures against electrostatic break-down sufficiently before the operation. The flexible board is easily damaged and should be handled with care. When repairing this device with the power on, if you remove the main board, this device stops working. In this case, you work without the device stopping by fastening the hook of the Open/Close detection switch (S809).

Open/Close detection switch (S809)

* Replacement of CXD2671-205GA (IC601) used in this set requires a special tool.

laser-tap

OPTICAL PICK-UP FLEXIBLE BOARD

3

MZ-E501 SECTION 2 GENERAL
LOCATION AND FUNCTION OF CONTROLS
This section is extracted from instruction manual.

.
GROUP VOL+/­

VOL+

x

VOL­

1N> X . >N
3 Color Info-LED

x

PLAYMODE DISPLAY

RPT/ENT SOUND

HOLD ./N> VOL +/­ x

GROUP

3 Color Info-LED

HOLD

4

MZ-E501 SECTION 3 DISASSEMBLY
r

Disassemble the unit in the order as shown below.
Set Case assy, Holder assy Mechanism deck Bracket assy MAIN board

Optical pick-up assy (LCX-4E)

Note : Follow the disassembly procedure in the numerical order given.

3-1. CASE ASSY, HOLDER ASSY

1 screws (1.4), MI

case assy

1 screws (1.4), MI

3 Move it away from the projection 2

hold assy

3 Move it away from the projection

case (rear)

5

MZ-E501

3-2. MECHANISM DECK
1 step screw (MD)

mechanism deck

6 MOTER FLEXIBLE board (CN551) 4

5 OP FLEXIBLE board (CN501)

2 claw

3 claw

3 claw

3-3. BRACKET ASSY

3 screw (1.7) 1 screw (1.7)

4 bracket (L) assy

2 bracket (R) assy

6

MZ-E501

3-4. MAIN BOARD

1 screw (1.7) 5 Remove the soldering 7 battery case assy 6 MAIN board

2 claw

5 Remove the soldering

4 ornamental strip

3 battery case lid

case (rear)

3-5. OPTICAL PICK-UP ASSY (LCX-4E)

optical pick-up assy (LCX-4E)

1 washer

2 gear (SA)

5 3 screw (MI 1.4)

4 thrust detent spring

7

MZ-E501 SECTION 4 TEST MODE
4-1. GENERAL
· When entered in the TEST MODE, this set provides the Overall Adjustment mode which allows CD and MO discs to be automatically adjusted. In the Overall Adjustment mode, the system discriminates between CD and MO discs, performs adjustments in sequence automatically, and displays the faulty location if any fault is found. In the Manual mode, selected adjustments can be performed automatically. · The attached remote control is used to operate the TEST MODE. Unless otherwise specified in the text, the key means that on the remote control. Remote control LCD

All on

All off

012 V1.110
Microprocessor version display

4-2. SETTING THE TEST MODE
4-2-1. How to set the TEST MODE To set the TEST MODE, two methods are available. 1 Solder bridge and short TAP601 (TEST) on the main board. Then turn on the power. Press the x button or close the upper panel.
MAIN BOARD (SIDE B)

· Press and hold down X to hold the current display while the key is being pressed. 4-2-3. How to release the TEST MODE When method 1 was used: Turn off the power and open the solder bridge on TAP601 on the main board. Note : The solder should be removed clean. The remaining solder may make a short with the chassis and other part. When method 2 was used: Turn off the power. Note : If electrical adjustment (see page 12) has not been finished completely, always start in the test mode. (The set cannot start in normal mode) 4-3. TEST MODE STRUCTURE

TAP601 OPEN : Normal mode SHORT : Test mode

Test Mode (Display Check Mode) VOL+ key Manual Mode
x

2 In the normal mode, operate the keys on the set and those on the remote control rapidly as specified below: Turn on HOLD switch on the set. Holding down x (STOP) key on the set, press the keys on the remote control in the following sequence: >N t >N t . t . t >N t . t >N t . t X t X Note : When you press an incorrect switch by mistake, remove your hands from the switches and perform all the operations once again from the very beginning. 4-2-2. Operations when the TEST MODE is set When the TEST MODE is entered, the system switches to the display check mode within the TEST MODE. From this mode, the other Test modes can be accessed. When the TEST MODE is set, the LCD repeats a cycle of the following displays:

key VOL+ key Servo Mode

Audio Mode

Power Mode VOL­ key OP Alignment Mode
.

or VOL­ key Overall Adjustment Mode
x

key

DISPLAY key
x

key key

Self-diagnostic Display Mode

>B x

key Sound Skip Check Result Display Mode

DISPLAY key (Press and hold down about 3 sec) Key Check Mode Terminate key checking or open the top panel.

8

MZ-E501

4-4. MANUAL MODE 4-4-1. Outline of the function
The Manual mode is designed to perform adjustments and operational checks on the set's operation according to each individual function. Usually, no adjustments are made in this mode. However, the Manual mode is used to clear the memory before performing automatic adjustments in the Overall Adjustment mode. 4-4-2. How to set the Manual mode 1. Set the TEST MODE and press VOL+ key to set the Manual mode. Remote control LCD display

4. During each test mode, the display is changed from one to another each time DISPLAY key is pressed.

· Address & Adjusted Value Display LCD display

011 C 6 8 S 5 E
adress mode number adjusted value

000 Manual
2. During each test, press and hold down > N key or . key for a while to move the optical pickup on the sled outer or inner perimeter. 3. Each test item is assigned with a three-digit item number. The 100th place is a major item, 10th place is a middle item, and unit place is a minor item.
Change Major Item
> N key

· Jitter Value & Adjusted Value Display LCD display

011 O F E J 5 E
jitter value mode number adjusted value

· Block Error Value & Adjusted Value Display LCD display

011 0 6 3 B 5 E
block error value mode number adjusted value

VOL+ key : 100th place of mode number increase VOL­ key : 100th place of mode number decrease

x

key VOL+ key : 10th place of mode number increase VOL­ key : 10th place of mode number decrease

· ADIP Error Value & Adjusted Value Display LCD display

Change Middle Item
> N key
x

011 0 7 2 A 5 E
ADIP error value mode number adjusted value

key
> N key : Unit place of mode number

Change Minor Item

· Focus Drive Voltage Value & Adjusted Value Display

increase
. key : Unit place of mode number

011 0 0 0 F 5 E
forcus drive voltage value mode number adjusted value

decrease Change Adjustment Value Write Adjustment Value
X key : When adjusted value is changed :

VOL+ key : Up VOL­ key : Down

· Item Title Display LCD display

011 LrefPw 5 E
item title mode number adjusted value

Adjusted value is written. When adjusted value is not changed : That item is adjusted automatically.

Note: In the Power mode, the item title display is only displayed. 5. To terminate the Manual mode and return to the TEST MODE, press x key.

4-5. OVERALL ADJUSTMENT MODE 4-5-1. Outline of the function
This mode is designed to adjust the servo system automatically by going through all the adjustment items. The power adjustment manual setting is performed in this mode also. Usually, this mode is used to perform automatic adjustments when servicing the set. For further information, refer to section 5. ELECTRICAL ADJUSTMENTS. (See page 12)

9

MZ-E501

4-6. SELF-DIAGNOSTIC DISPLAY MODE 4-6-1. Outline of the function
The Self-diagnostic system is used in this set. If an error occurs during playback, this system detects the fault through the microprocessor's mechanism and power control blocks and stores the cause in EEPROM in a history format. This history, which can be viewed in the TEST MODE, provides the means of locating the fault in troubleshooting.

3. Hereinafter, each time > N key is pressed, the reference information display changes as follows:

0XX 1 0XX N

#### ####

4-6-2. Self-diagnostic mode
1. Set the TEST MODE. 2. With all the LCD display segments blinking on the set, press DISPLAY key and the Self-diagnostic mode is entered.

0XX N1 # # # # 0XX N2 # # # # 0XX R
­ ­ ­ ­

001 1 Adrs
History code Error display code Simplified contents

· Press . key to go back to the previous display. · Contents of the history codes History code number Contents 1 The first error that occurred. N The last error that occurred. N-1 The first error from the last one. N-2 The second error from the last one. Total recording time ( ­ ­ ­ ­ is displayed R for MZ-E501)

· Description of the error display codes Contents of fault Display code No error 00 01 02 03 04 11 12 22 31 32 33 34 Meaning of code No error Access target address illegally specified HIGH TEMP FOCUS ERROR SPINDLE ERROR TOC ERROR READ DATA ERROR LOWBATT OFFSET ERROR FE_ABCD_OFFSET_ERR TE_OFFSET_ERR X1_TE_OFFSET_ERR Simplified contents ­­­­ Adrs Temp Fcus Spdl TOC Data LBat Ofst ABCD TE X1TE Description No error An attempt to access an abnormal address. HIGH TEMP Focus off-center. Abnormal rotation of disc Faulty TOC contents Data could not be read at SYNC Instantaneous interruption detected. Offset error FE ABCD Offset error TE Offset error X1 TE Offset error

Servo system error

TOC error Power system error

Offset error

4-6-3. Clearing the error display code After servicing, reset the error display code. 1. Set the TEST MODE. 2. Pressing the DISPLAY key on the remote control activates the self-diagnosis display mode. 3. To reset the error display code, press X key (2 times)on the remote control when the code is displayed. (except "R - - - -" ) (All the data on the 1st, N, N-1 and N-2 will be reset)

10

MZ-E501

4-7. Sound Skip Check Result Display Mode This set can display and check the error count occurring during play. · Setting method of Sound Skip Check Result Display Mode 1. Setting the test mode. 2. Pressing the > N key activates the sound skip check result display mode where the LCD displays as shown below. LCD display

4-8. KEY CHECK MODE
4-8-1. Outline of the function This mode is used to check to make sure that each of the keys (including the slide switch) on the set operates normally.(The 1 kHz signal is outputted from the L and R channels of head phones) 4-8-2. Setting the Key Check mode 1. Set the TEST MODE. Press and hold down DISPLAY key (for more than 3 sec) to set the Key Check mode. LCD display

000 P**R##
Total of record system error count Total of play system error count

000

0F

3. When > N key is pressed, the total of error count is displayed on the LCD, and each time the > N key is pressed, the error count descents one by one as shown below. Also, when . key is pressed, the error count ascends one by one.

2. When each key on the set and on remote control is pressed, its name is displayed on the LCD. (The operated position is displayed for 4 sec after the slide switch is operated. If any other key is pressed during this display, the LCD switches to its name display) Example: When > N key on the set is pressed: LCD display

000 P**R00 000 EIB ** 000 Stat** 000 Adrs** 000 BEmp** 000 ######
P**R00 : Total of play system error and record system error count ** : Sound skip check items counter (hexadecimal) ##### : 6-digit address (hexadecimal) where a sound skipped last Error code Cause of error Playback EIB Stat Adrs BEmp Description of error Sound error correction error Decorder status error Cannot access the address Buffer becomes empty

000 FF
LCD display

0F

Example: When > N key on the remote control is pressed:

000 rPLAY

XX

XX: AD value of the remote control key (hexadecimal 00 to FF) 3. When all the keys on the set and on the remote control are considered as OK, the following displays are shown for 2 sec. (The key pressed to enter the Key Check mode has been checked even if it is not pressed in this mode) Example: When the keys on the set are considered as OK: LCD display

888 SET OK OF
Example: When the keys on the remote control are considered as OK: LCD display

888 RMC OK OX
4. When all the key have been checked or when the top panel is opened during this checking, the system terminates the Key Check mode and return to the TEST MODE.

4. Press the x key to terminate the sound skip check result display mode and to return to the test mode. (Display check mode)

11

MZ-E501 SECTION 5 ELECTRICAL ADJUSTMENTS
5-1. GENERAL
In this set, CD and MO discs can be automatically adjusted by setting the Overall Adjustment mode within the TEST MODE, Before performing these automatic adjustments, it is necessary to clear the memory and adjust the power in the Manual mode.

5-4. MANUAL POWER ADJUSTMENTS
5-4-1. Adjustment sequence The adjustments should be always performed in the following sequence: 1 Vc PWM Duty (L) adjustment (item No.:762) r 2 Vc PWM Duty (H) adjustment (item No.:763) r 3 VLL PWM Duty adjustment (item No.:764) 5-4-2. Vc PWM Duty (L) adjustment method 1. Confirm that the power voltage is at 1.5 V DC. 2. Set the TEST MODE. 3. To set the overall adjustment mode, press VOL­ key. LCD display

5-2. NOTES FOR ADJUSTMENT
5-2-1. Jigs · CD disc TDYS-1 (part code: 4-963-646-01) · MO disc PTDM-1 (part code: J-2501-054-A) or commercially available MO disc (recorded) · Digital voltmeter 5-2-2. Adjustment sequence The adjustments should be always performed in the following sequence:

1 Reset NV (Clear the memory) 2 Manual power adjustments 3 Electrical offset adjustments (Do not enter the disc) 4 Overall CD adjustments Overall adjustment mode 5 Overall MO adjustments 6 RESUME clear Manual mode Manual mode

000 Assy 00
4. Press PLAY MODE key, and item No. will change to 762. LCD display

762 VclPWM XX
5. Connect a digital voltmeter to TP901 (VC) on the main board and adjust VOL+ key (voltage up) and VOL­ key (voltage down) on the remote control. Adjustment value:2.36V Standard value:2.35 to 2.365V MAIN BOARD (SIDE B)

5-2-3. Power The power is supplied with 1.5 V DC from the battery case.

5-3. RESET NV
5-3-1. How to reset NV 1. Set the TEST MODE. 2. Set the Manual mode and set the item No. 021, Reset NV. LCD display

021 Res NV CC
3. Press X key on the remote control. LCD display
digital voltmeter

021 Res OK?
4. Press X key on the remote control again. LCD display

TP901 (VC)

021 Res ***
After reset is completed.

6. Press X key to write the adjustment value. Item No.will change to 763.

021 Reset!
5. Press x key to terminate the Manual mode and return to the TEST MODE.

12

MZ-E501

5-4-3. Vc PWM Duty (H) adjustment method 1. Set the Manual mode and set the item No. to 763. LCD display

3. Press X key to write the adjustment value. The adjustment completion display appears as follows. LCD display

763 VchPWM XX
2. Connect a digital voltmeter to TP901(VC) on the main board and adjust VOL+ key and VOL­ key on the remote control. Adjustment value:2.75V Standard value:2.74 to 2.755V MAIN BOARD (SIDE B)

000 ADJ OK
5-4-5.Electrical offset adjustment method Note: Doing adjustment by the state that a disc does not enter. 1. Confirm the power voltage is 1.5V. 2. Set to the test mode. 3. Press the VOL­ key activates the overall adjustment mode. LCD display

000 Assy11
4. Press the DISPLAY key. LCD display

030 Ofst**
digital voltmeter

5. If result of electrical offset adjustment is OK,the following display appears. LCD display

TP901 (VC)

030 OfstOK
3. Press X key to write the adjustment value.(Item No. will change to 764) 5-4-4. VLL PWM Duty adjustment method 1. Set the Manual mode and set the item No. to 764. LCD display

5-5. OVERALL ADJUSTMENT MODE
5-5-1. Overall adjustment mode structure
TEST MODE (Display Check Mode) VOL ­ key Overall Adjustment Title Display(ASSY**)
. key

764 Vl PWM XX
2. Connect a digital voltmeter to TP904 (VL) on the main board and adjust VOL+ key and VOL­ key on the remote control. Adjustment value:2.23V Standard value:2.22 to 2.235V MAIN BOARD (SIDE B)

CD overall Adjustment

x

key

> N key > N key

MO overall Adjustment

x

key

Note: The overall adjustments should be always performed in the sequence of CD t MO adjustments. 5-5-2. Overall CD and MO adjustment method 1. Set the TEST MODE and press VOL­ key to set the Overall Adjustment mode. LCD display

000 Assy11
2. Insert CD disc in the set, and press . key to set the Overall CD Adjustment mode. Automatic adjustments are made. LCD display
digital voltmeter

XXX CD RUN
TP904 (VL)

XXX: Item No. for which an adjustment is being executed.

13

MZ-E501

3. If NG in the overall CD adjustments, return to Reset NV and perform from the electrical offset adjustment again. LCD display

5-5-4. Overall CD and MO adjustment items 1. Overall offset adjustment Item No. Contents 030 GRV setting · Sarvo OFF · Head UP 035 Laser ON/OFF electrical offset difference measurement Completed 2. Overall CD adjustment items Item No. Contents 761 VC,VR power voltage High/Low selection 300 HPIT setting · Sarvo OFF 561 SLED move to inside 562 SLED move to outside High reflection CD electrical offset adjustment 312 Laser ON · Focus UP · VC correction ALFA offset adjustment 313 IJ offset adjustment 314 FE offset adjustment HPIT adjustment 320 Focus servo ON 324 TE offset adjustment 1 321 TE gain adjustment 328 TWPP gain adjustment 324 TE offset adjustment 1 332 TE offset adjustment 2 330 Tracking servo ON 336 ABCD gain adjustment 337 KF gain correction 338 RF gain adjustment 344 FCS gain adjustment 345 TRK gain adjustment 521 Two-axis sensitivity adjustment (inside) 522 Two-axis sensitivity adjustment (outside) 341 Focus bias adjustment 300 HPIT setting · servo OFF Completed

000 XXX NG
XXX: NG item No. 4. If OK through the overall CD adjustments, then perform overall MO adjustments. LCD display

XXX CD OK
5. Insert MO disc in the set, and press > N key to set the Overall MO Adjustment mode. Automatic adjustments are made. LCD display

XXX MO RUN
XXX: Item No. for which an adjustment is being executed. 6. If NG in the overall MO adjustments, return to Reset NV and perform the adjustment again. LCD display

000 XXX NG
XXX: NG item No. 7. If OK through the overall MO adjustments, press x key to return to the TEST MODE and terminate the Overall Adjustment mode. LCD display

000 MO OK
5-5-3.Resume clear method 1. Setting the test mode. 2. Set the Manual mode and set the item No.043(RESUME Clear). LCD display

043 Resume CC
3. Press the X key. LCD display

043 Res ***
After reset is completed LCD display

043 Res Clr

3. Overall MO adjustment items Item No. Contents 761 VC,VR power voltage High/Low selection 100 R_GV setting Low reflect MO offset adjustment 112 Laser ON · Focus UP · VC correction ALFA offset adjustment 113 IJ offset adjustment 114 FE offset adjustment 118 Wpp denominator adjustment LPIT adjustmet 200 LPIT setting · servo OFF 561 SLED move to inside 220 Focus servo ON 224 TE offset adjustment 1 221 TE gain adjustment 224 TE offset adjustment 1 232 TE offset adjustment 2

14

MZ-E501

Item No. 230 236 237 238 244 245 100 562 120 122 121 122 123 124 130 131 136 137 139 144 145 134 131 132 149 138 100

Contents Tracking servo ON ABCD gain adjustment KF gain adjustment RF gain adjustment FCS gain adjustment TRK gain adjustment READ GRV adjustment 1 R GRV setting · servo OFF SLED move to outside Focus servo OFF TON offset adjustment TE gain adjustment TON offset adjustment TEIN offset adjustment TWPP offset adjustment Tracking servo ON TWPP offset adjustment ABCD gain adjustment KF gain adjustment ADIP BPF fo adjustment FCS gain adjustment TRK gain adjustment TWPP gain adjustment TWPP offset adjustment 1 TWPP offset adjustment 2 TWPP OP offset adjustment RF gain adjustment R GRV setting · Servo OFF

15

MZ-E501 SECTION 6 DIAGRAMS
Note on Printed Wiring Boards: MAIN SECTION · X : parts extracted from the component side. · : Pattern from the side which enables seeing. (The other layers' patterns are not indicated.) Caution: Pattern face side: Parts on the pattern face side seen from the (Side B) pattern face are indicated. Parts face side: Parts on the parts face side seen from the (Side A) parts face are indicated. · Main boards is four-layer pritnted board. However, the patterns of layer 2 and 3 have not been included in this diagrams. * Replacement of IC601 used in this set requires a special tool. · Lead Layouts surface
Approx. 1.2 Vp-p
r WAVEFORMS

1 IC501 1 TE

Approx. 12 mVp-p

2

IC501 ed (RF OUT)

3 IC501 rs (FE)

Lead layout of conventional IC

CSP (chip size package)

Approx. 10 mVp-p

4
Note on Schematic Diagram: MAIN SECTION · All capacitors are in µF unless otherwise noted. pF: µµF 50 WV or less are not indicated except for electrolytics and tantalums. · All resistors are in and 1/4 W or less unless otherwise specified. f : internal component. · Note: The components identified by mark 0 or dotted line with mark 0 are critical for safety. Replace only with part number specified. · : B+ Line. · Power voltage is dc 1.5V and fed with regulated dc power supply from battery terminal. · Voltages and waveforms are dc with respect to ground under no-signal conditions. no mark : PLAY · Voltages are taken with a VOM (Input impedance 10 M). Voltage variations may be noted due to normal production tolerances. · Waveforms are taken with a oscilloscope. Voltage variations may be noted due to normal production tolerances. · Circled numbers refer to waveforms. · Signal path. F : Audio (Analog) J : Audio (Digital) * Replacement of IC601 used in this set requires a special tool. · The voltage and waveform of CSP (chip size package) cannot be measured, because its lead layout is different from that of conventional IC.

X601 (OSCO)

22.1 ns

2.7 V

16

MZ-E501
6-1. BLOCK DIAGRAM

Iy Ix 6 Jx

MAIN BOARD
CN501 VREF Iy

RF AMP,FOCUS/TRACKING ERROR AMP

IC501
4 VREF 8 9 10 11 12 14 5 6 Iy Ix Jx Jy A B C D RF OUT PEAK /BOTM PEAK 37 RFI 44 PEAK 45 BOTM 46 ABCD 47 FE 56 TE BEEP 183 74 ADFG 78 APCREF 49 VC 12 VREF MON 217 OFTRK RMC DTCK 142 SERIAL I/F XRST 25 SBUS 23 SCK 24 S MON 43 221 XRF RST 160 SSB DATA 161 SSB CLK 9 S MON RMC VDD REC KEY 18 SET KEY2 14 TSB MST VDD 141 XHP STB 240 MUTE 218 AOUT L 29 RCH AOUT R 30 UNREG VIF 21 1 +B 20 VCC 22

HEADPHONE AMP

IC301
RCH 2 LCH J301 i IN B OUT B BEEP OUT A BEEP OUT B 4 RCH RGND KEY DATA RMC VDD 33

Jy Jx Jy Jx A Ix Iy Ix B a bc d F C D PD

9 Ix 10 Jx 14 Jy 15 A 16 B 17 C 7 8 D

RF AMP, FOCUS ERROR, TRACKING ERROR

29 BOTM 28 ABCD FE TE 41 42

24 23 REFERENCE VOLTAGE SWITCHING Q301

A-C 13 D-C 7 18 MON VIF 18 PD-I

1 ADIP IN 44 TPP/WPP ADIP 21 PD-NI 19

15 18 STB 17 MUTE

BEEP VREF IN 13

APC

VC 31 OFTRK 26 22 DVDD 40 AVCC

VDD D801 (INFO) Q801 LED SWITCH

5 LD-A LD LD-K S0 S1 S0 S1 AVCC 13 11 19 LASER AUTO POWER CONTROL Q501 PD-O S-MONITOR

12

20

OPR LED R PWM 167 OPR LED G PWM 163 194 PD S0 195 PDS1 EEPROM HOLD SW 227 XAVLS 224 SET KEY 1 13 WK DET 17

OFF

ON S808 HOLD

VL AVCC 20 FOCUS/TRACKING COIL DRIVE, SPINDLE/SLED MOTOR DRIVE MINIDISC OPTICAL PICK-UP BLOCK (LCX-4E) 42 41 40 39 2 TRACKING COIL 1 4 FOCUS COIL 3 TRK+ 33 32 35 BIAS FCS+ 10 7 8 MINIDISC MECHANISM BLOCK M902 (SLED)

IC801
4 3 2 1 DI DO SK XCS

HALF LOCK SW 19 219 181 180 179 XCS NV SCK0 S00 SI0 VIF DIGITAL SIGNAL PROCESSOR, DIGITAL SERVO SIGNAL PROCESSOR, EFM/ACIRC ENCODER/DECODER, SHOCK PROOF MEMORY CONTROLLER, 16M BIT D-RAM, SYSTEM CONTROL DIFVDD0 76 DIFVDD1 103 TSB SLV VDD 143 MIFVDD0 154 MIFVDD1 176 MIFVDD2 196 TSB SLV CHK 210 MIFVDD3 241 S809 (OPEN/CLOSE DETECT) S806 GROUP S805 VOL + S804 VOL --

IC551
38

S803 .

S802 >N

S801 x

100 SLD1MON

IC601
37 101 SLD2MON

POWER SUPPLY DVDD

IC901
44 VD VLO 10 VCO 35 VIF 42 VA 41 VG 19 5 XWK4 2 XWK1 7 4 6 3 VRMC XWK3 VSTB XWK2

VL VC VIF AVDD VG D903 LG 18 L906 VL 9 VL 11 D902 L2 16 L2 12 VB 50 L1 32 L1 28 L901 D901 RECHAGEABLE BATTERY NC-6WM 1PC, 1.2V 600mAh L902 UNREG

PRE DRIVER

TRK-

HI-BRIDGE CONTROL

24 25

81 TFDR 88 TRDR 3 XTEST TAP601 (TEST)

OSCI 24 OSCO 25 RMC KEY 20 X601 45.1584MHz

FCS-

PRE DRIVER

HI-BRIDGE CONTROL

19 18

82 FFDR 80 FRDR

VB MON 10

UNREG

VC PWM 165 VL PWM 164 CN551 SLED1+ SLED15 7 14 15 12 PRE DRIVER HI-BRIDGE CONTROL 16 17 20 98 SLDV 96 SRDR 97 SFDR FS4 VLON SLEEP FFCLR XRST AVDD 86 234 235 236 8 21

26 INM1 27 RF1 23 RF2 22 56 1 55 54 46 36 34 AVDD INM2 CLK VLON SLEEP FFCLR XRST VC VC 45 VC2

SLED2+ 6 SLED2- 8

29 31 54 51

PRE DRIVER

HI-BRIDGE CONTROL

26 27

99 SLDW 102 SLCW XCS NV SI0 93 SPCU SCK0 94 SPCV S00 95 SPCW

1

1

52

56

AVD1 AVD2 VDI00 VDI01 VDI02

23 119 139 151 231

VC OUT 33

DVDD DRY BATTERY SIZE "AA" (IEC DESIGNATION LR6) 1PC, 1.5V

M901 (SPINDLE) CLVU CLVV CLVW 2 3 4 UNREG

53 48 45 46 49 44 PRE DRIVER 3 PHASE CONTROL

55

2 3 4 5 6

90 SPD W 89 SPD V 87 SPD U 88 SPDL PWM 220 XRST MTR DRV

MCU VDD0 6 DSP VDD0 59 DSP VDD1 73 MCU VDD1 84 DSP VDD2 91 DSP VDD3 113 MCU VDD2 153 MCU VDD3 222

· Signal path J : Audio (Digital) F : Audio (Analog) · RCH is omitted due to same as LCH

17

17

MZ-E501
6-2. PRINTED WIRING BOARD ­ MAIN SECTION (SIDE A) ­

1 A

2

3

4

5

6

7

8

9

10

MAIN BOARD (SIDE A)
· Semiconductor

Location
Ref. No. Location

B
*

S801 x

IC 301

IC 601
CSP (Chip Size Package)

D101 D201 D801 D855 D902 D903 IC301 IC501 IC601 IC901 Q301 Q501

C-9 C-10 E-7 D-10 F-9 F-10 B-9 F-4 B-4 E-9 A-8 F-3

E

C

S806 GROUP

D
S808 HOLD
ON

S803 .

S804 VOL­

E

DRY BATTERY SIZE "AA" (IEC DESIGNATION LR6) 1PC, 1.5V

OFF

IC 901
(INFO) S805 VOL+ S802 >N
11 (11)

F

E

IC 501
1-681-86811 (11)

G

18

18

MZ-E501
6-3. PRINTED WIRING BOARD ­ MAIN SECTION (SIDE B) ­

1 A

2

3

4
TO MOTOR FLEXIBLE BOARD (M901 : SPINDLE MOTOR) (M902 : SLED MOTOR)

5
TO OPTICAL PICK-UP BLOCK (LCX-4E)

6

7

8

9

10

MAIN BOARD (SIDE B)

· Semiconductor

Location
Ref. No. Location

IC 801

D901 IC551 IC801

E-2 F-5 B-9 C-3

B
J301

Q801
COM
C609

C
RGND R-KEY
TP904 (VL)

R

D

R-DATA
TP901 (VC)

RVDD

E
S809 (OPEN/CLOSE DETECT SWITCH)

L

TAP601 (TEST)

IC 551

F

1-681-868-

11 (11)

G
RECHARGEABLE BATTERY NC-6WM 1PC, 1.2V 600mAh

19

19

MZ-E501
6-4. SCHEMATIC DIAGRAM ­ MAIN SECTION (1/3) ­ · See page 16 for Waveforms. · See page 25, 26 for IC Pin Function Description.

OPR_LED_G_H OPR_LED_G_L OPR_LED_R_H OPR_LED_R_L

TAP602

20

20

MZ-E501
6-5. SCHEMATIC DIAGRAM ­ MAIN SECTION (2/3) ­
· See page 23, 24 for IC Block Diagrams.

IC B/D IC B/D

C956 0.1

21

21

MZ-E501
6-6. SCHEMATIC DIAGRAM ­ MAIN SECTION (3/3) ­ · See page 23 for IC Block Diagrams.

(INFO)

IC B/D

22

22

MZ-E501

6-7. IC BLOCK DIAGRAMS
IC301 TA2131FL (EL)
BEEP IN BST SW VREF IN 13 V REF 12 VREF 11 LPF1 TC MT 19 VCC 20 INR 21 BST1 INL 22 9 LPF2 ADD 10 BST NF1 MUTE GND 14 BST2 STB 18 PW SW

17 MT SW

16 BST SW

15 BEEP

BEEP 23 OUTB BEEP 24 OUTA 1 +B

PW A

PW B

8 BST NF2 7 BST OUT BST AGC

2 OUTL

3 PWR GND

4 OUTR

5 DET

6 AGC IN

IC551 SC111257FCR2
PGND3 PGND4 CPAIM CPBIM CPAIP CPBIP VM34 CPAO CPB0 VM3 RO3 RO4 FO3 FO4

42

41

40

39

38

37

36

35

34

33

32

31

30

29

28 VM4 VC VG VC VG PGNDW 43 WO 44
PRE DRIVER

VC VG PRE DRIVER VC H-BRIDGE CONTROL VC H-BRIDGE CONTROL 27 R14 26 F14 PRE DRIVER

VMVW 45 VO 46 PGNDUV 47 UO 48 VMU 49

25 R13 24 F13

VG 23 VG GND2 50 VC 22 VC CPW1 51 21 GND1

CPV1 52

20 PWM24 19 F11

CPU1 53 VC COM 54 H-BRIDGE CONTROL VC VG CPWO 55 3 PHASE CONTROL VC BIAS PRE DRIVER VC H-BRIDGE CONTROL VC VG PRE DRIVER

18 R11

17 F12 16 R12

CPVO 56

15 VM2

1
CPUO

2
W1

3
V1

4
U1

5
PWM

6
OE

7
VM1

8
RO1

9
PGND1

10
FO1

11
VM12

12
RO2

13
PGND2

14
FO2

23

MZ-E501

IC901 XPC18A32FCR2
PGND1 PGND1
29

VCOUT

VIFFB

VDFB

VAFB

GND

VCO

VIF

42 41

40

39

38

37

36

35

34

33

32

31

NC

VA

VC

VC

L1

30

NC 43 SERIAL PASS REGULATOR VA VD 44 SERIAL PASS REGULATOR VD SERIAL PASS REGULATOR VIF VG POWER SWITCH 1 VG STEP-UP PRE DRIVEER

VG STEP-UP PRE DRIVEER

28 L1 27 RF1

VC2 45

26 INM1

XRST (INT) XRST 46 VC

VC VC PWM VC

25 DTC1

24 DTC2

CRST 47 RSTREF 48 VC VREF 49 VC VB 50 BANDGAP REFERENCE

23 RF2

22 INM2 VG 21 PWM1 VG

GND 51

VC VSTB VC VB VB VC VG VG

20 PWM2

CLKSEL 52 VAIFON 53 FFCLR 54 CONTROL SLEEP 55 CLK 56 VSTB VG PWER SWITCH 2 VC VB STEP-UP PRE DRIVEER VB START-UP STEP-UP DC/DC CONVERTOR

19 VG

18 LG

17 PGND2

16 L2

15 NC

1

2

3

4

5

6

7

8

9

10

11

12

13

14

VLON

XWK1

XWK2

XWK3

XWK4

VRMC

VSTV

GND

VLO

VL

PGND2

VL

24

PGND2

L2

MZ-E501

6-8. IC PIN FUNCTION DESCRIPTION
· IC501 SN761057DBT (RF AMP, FOCUS/TRACKING ERROR AMP) Pin No. 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35~37 38 39, 40 41 42 43 44 Pin Name TE REXT WPPLPF VREF C D D-C IY IX JX JY A A-C B TON-C CIG CDN PD-I PD-NI PD-O ADIP DVDD SBUS SCK XRST OFTRK DGND BOTM PEAK VREF VC CCSL2 RF OUT AGND EQ, LP, PS AVCC OFC2, OFC-1 ABCD FE S-MON ADIP-IN I/O O I I O I I I I I I I I I I I I I I I O O I I/O I I I I O O I O I O I I I I O O O I Description Tracking error signal output to the system controller (IC601) Connect terminal to the external resistor for ADIP amp control Connect terminal to the external capacitor for TPP/WPP low-pass filter Reference voltage output terminal (+1.1V) Signal (C) input from the optical pickup detector Signal (D) input from the optical pickup detector Signal (D) input from the optical pickup detector (AC input) I-V converted RF signal (IY) input from the optical pickup detector I-V converted RF signal (IX) input from the optical pickup detector I-V converted RF signal (JX) input from the optical pickup detector I-V converted RF signal (JY) input from the optical pickup detector Signal (A) input from the optical pickup detector Signal (A) input from the optical pickup detector (AC input) Signal (B) input from the optical pickup detector Connect terminal to the external capacitor for TON hold Connect terminal to the external capacitor for the low-pass filter of NPP divider denominator (Not used in this set) Connect terminal to the external capacitor for the low-pass filter of CSL divider denominator (Not used in this set) Light amount monitor input terminal (invert input) Light amount monitor input terminal (non-invert input) Light amount monitor output terminal ADIP duplex FM signal (66.15kHz ± 3kHz) output to the system controller (IC601) Power supply terminal (+1.9V) (digital system) SSB serial data input/output with the system controller (IC601) SSB serial clock signal input from the system controller (IC601) Reset signal input from the system controller (IC601) Ground terminal (digital system) Bottom hold signal output of the light amount signal (RF/ABCD) to the system controller (IC 601) Peak hold signal output of the light amount signal (RF/ABCD) to the system controller (IC 601) Connect terminal to the external capacitor for the internal reference voltage Middle point voltage (+1.2V) generation output terminal Connect terminal to the external capacitor for TPP/WPP low-pass filter (not used in this set) Playback EFM RF signal output to the system controller (IC601) Ground terminal (analog system) Connect terminal to the external capacitor for the RF equalizer Power supply terminal (analog system) (+2.2V) Connect terminal to the external capacitor for RF AC coupling Light amount signal (ABCD) output to the system controller (IC601) Focus error signal output to the system controller (IC601) Servo signal monitor output to the system controller (IC601) ADIP duplex FM signal (66.15kHz ± 3kHz) input terminal, 3 times speed "L": reset Off track signal input from the system controller (IC601)

25

MZ-E501

· IC601 CXD2671-205GA (SYSTEM CONTROL) Pin No. 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 Pin Name OPR_LED_G_H OPR_LED_G_L XTEST OPR_LED_R_H OPR_LED_R_L MCUVDD0 MIFVSS3 XRST S MON VB MON CHG MON VREF MON SET KEY 1 SET KEY 2 VL MON HIDC MON WK DET REC KEY HALF LOCK SW RMC KEY AVDD AVSS VDIOSC OSCI OSCO VSIOSC DAVDD VREFL AOUTL AOUTR VREFR DAVSS ASYO ASYI AVD1 BIAS RFI AVS1 PCO PDO FILI FILO CLTV PEAK BOTM ABCD I/O O O I O O -- -- I I I I I I I I I I I I I -- -- -- I O -- -- -- O O I -- O I -- I I -- O O I O I I I I High intensity green LED control (open) Low intensity green LED control (open) Input terminal for the test mode detection High intensity red LED control (open) Low intensity red LED control (open) Power supply (for microcomputer block) Ground (for microcomputer I/F) System reset terminal Servo signal monitor Voltage monitor of UNREG power supply Not used (connected to ground) Clear reference voltage monitor Set key detection 1 Not used (connected to RMC VDD) VL voltage monitor Not used (connected to ground) Set KEY WAKE detection Not used (connected to RMC VDD) Signal input for OPEN SW detection Remote control key detection Power supply (for the analog circuit block) Ground (for the analog circuit block) Power supply (for OSC cell) Input to the X'tal oscillator circuit Output from the X'tal oscillator circuit Ground (for OSC cell) Built-in DAC VCC Built-in DAC VREF (L-ch) Built-in DAC (L-ch) output Built-in DAC (R-ch) output Built-in DAC VREF (R-ch) Ground (for the built-in DAC) Playback EFM duplex signal output Playback EFM comparison slice level input AVDD Bias input for the playback EFM comparison Playback EFM RF signal input AVSS Phase comparison output for the playback EFM system master PLL Phase comparison output for the analog PLL Filter input for the playback EFM system master PLL Filter output for the playback EFM system master PLL Internal VCO control voltage input for the playback EFM system master PLL Peak hold signal input of the light amount signal Bottom hold signal input of the light amount signal Light amount signal input Description

26

MZ-E501

Pin No. 47 48 49 50 51 52 53 54 55 56 57 58 59 60 61 62 63 64 65 66 67 68 69 70 71 72 73 74 75 76 77 78 79 80 81 82 83 84 85 86 87 88 89 90

Pin Name FE AUX1 VC ADIO ADRT AVD2 AVS2 ADRB SE TE DCHG APC DSPVDD0 DSPVSS0 XTSL DIN1 DOUT PWMLP PWMLN PWMRP DADT/PWMRN ADDT LRCK XBCK FS256 MVCI DSPVDD1 ADFG F0CNT DIFVDD0 DIFVSS0 APCREF LDDR TRDR TFDR FFDR FRDR MCUVDD1 FGIN FS4 SPRD/SPDU/ RTG0 SPFD/SPVS/ PWM3 SPDV/RTG1 SPDW/RTG2

I/O I I I O I -- -- I I I -- I -- -- I I O O O O O I O O O I -- I O -- -- O O O O O O -- I O O O O O Focus error signal input Support signal input (A/D input) Middle point voltage input Not used (open)

Description

A/D converter the upper limit voltage input AVDD AVSS A/D converter the lower limit voltage input Sled error signal input Tracking error signal input Connecting analog power supply of the low impedance Error signal input for the laser digital APC Power supply (for DSP block) Ground (for DSP block) X'tal oscillation frequency selection Not used (connected to ground) Not used (open) Not used (open) Not used (open) Not used (open) Not used (open) Not used (connected to ground) Not used (open) Not used (open) Not used (open) Not used (connected to ground) Power supply (for DSP block) ADIP duplex FM signal (20.05±1KHz) input Not used (open) Power supply (for DSP I/F) Ground (for DSP I/F) Output to the reference PWM for the laser APC Not used (open) Tracking servo drive PWM signal output (­) Tracking servo drive PWM signal output (+) Focus servo drive PWM signal output (­) Focus servo drive PWM signal output (+) Power supply (for the microcomputer block) Not used (open) 176.4kHz clock signal output Spindle servo drive output (PWM­ or inertia)/Brushless spindle motor 3-phase drive logic output (U)/RTG output 0 Spindle servo drive output (PWM+ or PWM absolute value)/Brushless spindle motor absolute value PWM output/PWM3 Brushless spindle motor 3-phase drive logic output (V)/RTG output 1 Brushless spindle motor 3-phase drive logic output (W)/RTG output 2

27

MZ-E501

Pin No. 91 92 93 94 95 96 97 98 99 100 101 102 103 104 105 106 107 108 109 110 111 112 113 114 to 117 118 119 120 to 138 139 140 141 142 143 144 145 146 147 148 149 150 151 152 153 154 155

Pin Name DSPVDD2 DSPVSS1 SPCU SPCV SPCW SRDR/SL1F SFDR/SLVF SLDV SLDW SLCU SLCV SLCW DIFVDD1 DIFVSS1 EFMO MNT0 MNT1 MNT2 MNT3 SENSE TX RECP DSPVDD3 NC DRAMVSS0 DRAMVDD0 NC DRAMVDD1 DRAMVSS1 TSB MST VDD RMC DTCK TSB SLV VDD TSB SLVI TSB SLVO TDI TMS TCK XTRST TDO JTAGVDD JTAGVSS MCUVDD2 MIFVDD0 MIFVSS0

I/O -- -- I I I O O O O I I I -- -- O O O O O O O O -- -- -- -- -- -- -- -- I/O -- I O I I I I O -- -- -- -- -- Power supply (for DSP block) Ground (for DSP block)

Description

Brushless spindle motor drive comparison signal input (U) Brushless spindle motor drive comparison signal input (V) Brushless spindle motor drive comparison signal input (W) Sled servo drive PWM signal output (­) Sled servo drive PWM signal output (+) Brushless sled motor 3-phase logic output (V)/2-phase drive logic output (1­) Brushless sled motor 3-phase drive logic output (W)/2-phase drive logic output (2+) Brushless sled motor 3-phase drive comparate input (U)/2-phase drive comparate input (1) Brushless sled motor 3-phase drive comparate input (V)/2-phase drive comparate input (2) Brushless sled motor 3-phase drive comparate input (W)/2-phase comparate output (2­) Power supply (for DSP I/F) Ground (for DSP I/F) Not used (open) DSP monitor output (0) DSP monitor output (1) DSP monitor output (2) DSP monitor output (3) Not used (open) Not used (open) Not used (open) Power supply (for DSP block) Not used (open) Ground (for the external D-RAM) Power supply (for the external D-RAM) Not used (open) Power supply (for the external D-RAM) Ground (for the external D-RAM) Power supply (for TSB master communication) TSB master data input/output I/F power supply (for TSB slave communication) TSB slave signal input Not used (open) Data input terminal for JTAG Test mode control input terminal for JTAG Clock input terminal for JTAG Reset input terminal for JTAG Data output terminal for JTAG Power supply terminal for JTAG Ground terminal for JTAG Power supply (for the microcomputer block) Power supply (for the microcomputer I/F block) Ground (for the microcomputer I/F block)

28

MZ-E501
Ver 1.2 2001.12

Pin No. 156, 157 158 159 160 161 162 163 164 165 166 167 168 169 170 171 172 173 174 175 176 177 178 179 180 181 182 183 184 185 186 187 188-189 190 191 192 193 194, 195 196 197 to 199 200, 201 202 203 204 205

Pin Name TEST1, TEST0 EVA OPR LED SSB DATA SSB CLK MCUVSS0 OPR_LED_R_PWM VL PWM VC PWM SPDL_AUX_PWM OPR_LED_G_PWM NC CLK SEL OPEN CLOSE SW GND SW SET CODE0 SET CODE1 SET CODE2 SET CODE3 MIFVDD1 MIFVSS1 AOUT SEL SI0 SO0 SCK0 XGUM ON BEEP NC VD. SEL XMUTE LCD_RST_AUX NC X PATCH OPT DET XJACK DET XMIC DET PD S0, PD S1 MIFVDD2 MODE1 to 3 HD CON 1, 2 NC XCS ADA XPD ADA XCS LCD

I/O I I O I/O -- -- O -- -- O O O O I O O O O O -- -- O I O O I O -- O O O O I I I I O -- O O O O O O Terminal 1, 0 for the main test

Description EVA/FLASH chip discrimination terminal Operation LED control (Not used in this set) Input/output of SSB serial data SSB serial clock Ground (for the microcomputer block) Operation LED (R) control PWM PWM for the laser power supply voltage control PWM for the system power supply voltage control Spindle auxiliary control PWM Operation LED (G) control PWM Not used (open) Not used (open) Not used (open) Not used (open) Set code 0 Set code 1 Set code 2 Set code 3 Power supply (for the microcomputer I/F block) Ground (for the microcomputer I/F block) HP/LINE changeover signal output Not used (open) Serial data input (CH0) Serial data output (CH0) Serial clock signal output (CH0) Not used (open) Beep sound output Not used (open) Not used (open) Not used (open) Not used (open) Not used (open) Not used (connected to ground) Not used (open) Not used (open) Not used (open) PD IC mode changeover 0, 1 Power supply (for the microcomputer I/F block) Not used (open) Not used (open) Not used (open) Not used (open) Not used (open) Not used (open)

29

MZ-E501

Pin No. 206 207 208 209 210 211 212 213 214 215 216 217 218 219 220 221 222 223 224 225, 226 227 228 229 230 231 232 233 234 235 236 237 238 239 240 241 242 243 244

Pin Name LCD STB LCD RST REC LED LD ON TSB SLV CHK K-TAI_MON K-TAI_SW MCUVSS1 CAV CLV SW XOPT CTL CS RTC OFTRK MUTE XCS NV XRST MTR DRV XRF RST MCUVDD3 SPDL MON XAVLS SOUND 1, 2 XHOLD SW SYNC REC TSB_SSB_CTL PROTECT FLASHVDD FLASHVSS SLD MON VLON SLEEP FFCLR CHG GAIN CHG TUN REG ON XHP STBY MIFVDD3 MIFVSS2 TEST2 NC

I/O O O O O I I I -- O O O I O O O O -- I I I I I O I -- -- I O O O O O O O -- -- O -- Not used (open) Not used (open) Not used (open) Not used (open) TSB slave check Not used (open) Not used (open) Ground (for the microcomputer block) Not used (open) Not used (open) Not used (open) Off track signal input Analog mute "H": muting ON NV RAM chip select NADESHIKO2 reset TIARA reset

Description

Power supply (for the microcomputer block) Spindle monitor AVLS SW detection Not used (open) HOLD switch detection Not used (open) TSB/SSB switching Not used (open) Power supply for FLASH Ground terminal for FLASH Sled monitor Laser power supply control SLEEP request Input latch output for the start signal Not used (open) Not used (open) Not used (open) HP Amp power supply control Power supply (for the microcomputer I/F block) Ground (for the microcomputer I/F block) Not used (open) Not used (open)

30

MZ-E501 SECTION 7 EXPLODED VIEWS
NOTE: · -XX, -X mean standardized parts, so they may have some differences from the original one. · Items marked "*" are not stocked since they are seldom required for routine service. Some delay should be anticipated when ordering these items. · The mechanical parts with no reference number in the exploded views are not supplied. · Hardware (# mark) list and accessories and packing materials are given in the last of this parts list. Color Indication of Appearance Parts Example: KNOB, BALANCE (WHITE) . . . (RED) Parts of Color Cabinet's Color

Ver 1.2 2001.12

·

The components identified by mark 0 or dotted line with mark 0 are critical for safety. Replace only with part number specified.

7-1. MAIN SECTION
8 6
not supplied MT-MZE500-174

9

not supplied

6 10 18 11

10 10 22 21

7 1 2 5 6 20 10 19 3 4
not supplied

17

12 13

14

16 15

Ref. No. 1 1 1 1 2 3 4 5 5 5 5 6 7 8 8 8 8

Part No. 3-232-193-01 3-232-193-11 3-232-193-21 3-232-193-31 X-3380-732-1 3-232-180-01 3-224-025-01 3-232-179-01 3-232-179-11 3-232-179-21 3-232-179-31 4-218-233-09 X-3380-870-1 X-3380-740-1 X-3380-741-1

Description LID, BATTERY CASE (SILVER) LID, BATTERY CASE (PINK) LID, BATTERY CASE (BLUE) LID, BATTERY CASE (YELLOW) TERMINAL ASSY, BATTERY BUTTON (OPEN) TERMINAL BOARD (MINUS) STRIP, ORNAMENTAL (SILVER) STRIP, ORNAMENTAL (PINK) STRIP, ORNAMENTAL (BLUE) STRIP, ORNAMENTAL (YELLOW) SCREW (1.4), MI HOLDER ASSY (S) LID ASSY, UPPER (SILVER) LID ASSY, UPPER (PINK)

Remarks

Ref. No. 9 10 11 12 13 14 15 16 16 16 16 17 18 19 20 21 22

Part No. 3-049-051-01 3-318-382-02 X-3380-734-1 X-3380-735-1 A-3021-503-A X-3380-733-1 4-989-078-01 X-3380-896-1 X-3380-897-1 X-3380-898-1 X-3380-899-1 3-232-194-01 3-232-178-01 4-225-074-01 3-241-062-01

Description SCREW (MD), STEP SCREW (1.7), TAPPING BRACKET (L) ASSY BRACKET (R) ASSY MAIN BOARD, COMPLETE CASE ASSY, BATTERY SPRING (OPEN), TENSION CASE ASSY (SILVER) CASE ASSY (PINK) CASE ASSY (BLUE) CASE ASSY (YELLOW) PLATE, ELECTROSTATIC BUTTON (B), CONTROL TERMINAL BOARD SHEET (BATT CASE)

Remarks

X-3380-742-1 LID ASSY, UPPER (BLUE) X-3380-743-1 LID ASSY, UPPER (YELLOW)

3-234-918-01 SHEET (FITTING R) 3-234-920-01 SHEET (JACK)

31

MZ-E501

7-2. MECHANISM SECTION

65 55 53 54

56 57
M902 M901

59 60

61 58 62

64 63 51

52

Ref. No. 51 52 53 54 55 56 57 58 59 60

Part No. 1-680-453-11 3-222-392-01 3-222-394-01 3-224-779-01 4-222-216-01 3-338-645-51 4-218-233-01 4-218-233-13 4-222-208-01 3-043-237-02

Description MOTOR FLEXIBLE BOARD SCREW (M1.4), TAPPING CHASSIS SPRING, THRUST DETENT GEAR (SA) WASHER SCREW (1.4), MI SCREW (1.4), MI GEAR (SB) BEARING (N)

Remarks

Ref. No. 61 0 62 63 64 65 M901 M902

Part No. 4-222-203-01 X-3379-869-1 3-222-391-01 3-225-278-11 X-3379-529-1

Description SCREW, LEAD OPTICAL PICK-UP ASSY (LCX-4E) SPRING (M), RACK SCREW, TAPPING BASE ASSY, MOTOR

Remarks

8-835-706-01 MOTOR, DC SSM18A/C-NP (SPINDLE) 1-763-399-11 MOTOR, DC (SLED)(WITH PULLY)

The components identified by mark 0 or dotted line with mark 0 are critical for safety. Replace only with part number specified.

32

MZ-E501 SECTION 8 ELECTRICAL PARTS LIST
NOTE: · Due to standardization, replacements in the parts list may be different from the parts specified in the diagrams or the components used on the set. · -XX, -X mean standardized parts, so they may have some difference from the original one. · Items marked "*" are not stocked since they are seldom required for routine service. Some delay should be anticipated when ordering these items. Ref. No. Part No. Description · · CAPACITORS: uF: µF RESISTORS All resistors are in ohms. METAL: metal-film resistor METAL OXIDE: Metal Oxide-film resistor F: nonflammable COILS uH: µH · SEMICONDUCTORS In each case, u: µ, for example: uA...: µA... , uPA... , µPA... , uPB... , µPB... , uPC... , µPC... , uPD..., µPD...
When indicating parts by reference number, please include the board name. The components identified by mark 0 or dotted line with mark 0 are critical for safety. Replace only with part number specified.

MAIN

·

Remarks

Ref. No. C604 C605 C606 C607 C608 C609 C610 C611 C612 C613 C615 C616 C617 C618 C698 C699 C802 C803 C804 C806 C807 C808 C810 C851 C853 C854 C901 C903 C905 C907 C908 C909 C910 C911 C913 C915 C917 C918 C919 C920 C921 C952 C953 C954 C955

Part No. 1-107-820-11 1-115-156-11 1-119-750-11 1-115-156-11 1-107-820-11 1-107-820-11 1-135-259-11 1-164-943-11 1-125-891-11 1-164-935-11 1-125-777-11 1-107-820-11 1-107-820-11 1-109-982-11 1-107-820-11 1-107-820-11 1-107-820-11 1-164-935-11 1-164-943-11 1-119-923-11 1-119-923-11 1-107-820-11 1-164-943-11 1-107-820-11 1-164-942-11 1-107-820-11 1-137-739-11 1-104-752-11 1-125-777-11 1-109-982-11 1-125-777-11 1-164-943-11 1-164-937-11 1-135-201-11 1-104-752-11 1-125-777-11 1-125-777-11 1-125-777-11 1-135-201-11 1-119-750-11 1-125-777-11 1-128-964-11 1-107-820-11 1-107-820-11 1-107-820-11

Description CERAMIC CHIP CERAMIC CHIP TANTAL. CHIP CERAMIC CHIP CERAMIC CHIP CERAMIC CHIP TANTAL. CHIP CERAMIC CHIP CERAMIC CHIP CERAMIC CHIP CERAMIC CHIP CERAMIC CHIP CERAMIC CHIP CERAMIC CHIP CERAMIC CHIP CERAMIC CHIP CERAMIC CHIP CERAMIC CHIP CERAMIC CHIP CERAMIC CHIP CERAMIC CHIP CERAMIC CHIP CERAMIC CHIP CERAMIC CHIP CERAMIC CHIP CERAMIC CHIP TANTALUM TANTAL. CHIP CERAMIC CHIP CERAMIC CHIP CERAMIC CHIP CERAMIC CHIP CERAMIC CHIP TANTALUM CHIP TANTAL. CHIP CERAMIC CHIP CERAMIC CHIP CERAMIC CHIP TANTALUM CHIP TANTAL. CHIP CERAMIC CHIP TANTAL. CHIP CERAMIC CHIP CERAMIC CHIP CERAMIC CHIP 0.1uF 1uF 22uF 1uF 0.1uF 0.1uF 10uF 0.01uF 0.47uF 470PF 0.1uF 0.1uF 0.1uF 1uF 0.1uF 0.1uF 0.1uF 470PF 0.01uF 0.047uF

Remarks 16V 10V 20.00% 6.3V 10V 16V 16V 6.3V 16V 10V 16V

A-3021-503-A MAIN BOARD, COMPLETE 4-225-074-03 TERMINAL BOARD < CAPACITOR > C101 C102 C103 C104 C201 C202 C203 C204 C301 C302 C303 C304 C305 C306 C501 C502 C503 C504 C505 C508 C509 C510 C511 C513 C515 C516 C519 C524 C526 C527 C529 C530 C551 C552 C557 C558 C559 C561 C601 C603 1-125-837-11 1-126-210-11 1-115-467-11 1-164-942-11 1-125-837-11 1-126-210-11 1-115-467-11 1-164-942-11 1-135-201-11 1-107-820-11 1-125-837-11 1-135-181-11 1-125-838-11 1-104-847-11 1-164-931-11 1-127-772-11 1-164-940-11 1-164-940-11 1-164-943-11 1-164-938-11 1-164-940-11 1-164-850-11 1-164-850-11 1-164-850-11 1-107-820-11 1-125-777-11 1-164-940-11 1-135-259-11 1-127-772-11 1-127-772-11 1-135-259-11 1-164-939-11 1-125-837-11 1-125-837-11 1-127-772-11 1-127-772-11 1-127-772-11 1-107-820-11 1-107-820-11 1-107-820-11 CERAMIC CHIP ELECT CHIP CERAMIC CHIP CERAMIC CHIP CERAMIC CHIP ELECT CHIP CERAMIC CHIP CERAMIC CHIP TANTALUM CHIP CERAMIC CHIP CERAMIC CHIP TANTALUM CHIP CERAMIC CHIP TANTAL. CHIP CERAMIC CHIP CERAMIC CHIP CERAMIC CHIP CERAMIC CHIP CERAMIC CHIP CERAMIC CHIP CERAMIC CHIP CERAMIC CHIP CERAMIC CHIP CERAMIC CHIP CERAMIC CHIP CERAMIC CHIP CERAMIC CHIP TANTAL. CHIP CERAMIC CHIP CERAMIC CHIP TANTAL. CHIP CERAMIC CHIP CERAMIC CHIP CERAMIC CHIP CERAMIC CHIP CERAMIC CHIP CERAMIC CHIP CERAMIC CHIP CERAMIC CHIP CERAMIC CHIP 1uF 220uF 0.22uF 0.0068uF 1uF 220uF 0.22uF 0.0068uF 10uF 0.1uF 1uF 4.7uF 2.2uF 22uF 100PF 33000PF 0.0033uF 0.0033uF 0.01uF 0.0015uF 0.0033uF 10PF 10PF 10PF 0.1uF 0.1uF 0.0033uF 10uF 33000PF 33000PF 10uF 0.0022uF 1uF 1uF 33000PF 33000PF 33000PF 0.1uF 0.1uF 0.1uF 10% 20% 10.00% 10.00% 10% 20% 10.00% 10.00% 20% 6.3V 4V 10V 16V 6.3V 4V 10V 16V 4V 16V 6.3V 6.3V 6.3V 4V 16V 10V 16V 16V 16V 16V 16V 16V 16V 16V 16V 10V 16V 6.3V 10V 10V 6.3V 16V 6.3V 6.3V 10V 10V 10V 16V 16V 16V

20.00% 10.00% 10.00% 10.00%

10.00% 10V 16V 16V 10.00% 10V 16V 16V 16V 10.00% 16V 10.00% 16V 10.00% 10V

10% 20% 10% 20.00% 10.00% 10% 10.00% 10.00% 10.00% 10.00% 10.00% 0.50PF 0.50PF 0.50PF

0.047uF 10.00% 10V 0.1uF 16V 0.01uF 10.00% 16V 0.1uF 16V 0.0068uF 10.00% 16V 0.1uF 22uF 33uF 0.1uF 1uF 0.1uF 0.01uF 0.001uF 10uF 33uF 0.1uF 0.1uF 0.1uF 10uF 22UF 0.1uF 100uF 0.1uF 0.1uF 0.1uF 16V 6.3V 6.3V 10V 10V 10V 16V 16V 4V 6.3V 10V 10V 10V 4V 6.3V

20% 20.00% 10.00% 10.00% 10.00% 10.00% 10.00% 20% 20.00% 10.00% 10.00% 10.00% 20% 20.00%

10.00% 10.00% 20.00% 10% 10% 20.00% 10.00% 10% 10% 10% 10% 10%

10.00% 10V 20% 6.3V 16V 16V 16V

33

MZ-E501 MAIN
Ref. No. C956 C963 Part No. Description 0.1uF 0.1uF Remarks 16V 16V Ref. No. R515 R516 R517 R519 R521 R552 R553 R554 R555 R601 R602 R603 R605 R606 R607 R609 R612 R613 R614 R615 R802 R804 R806 R807 R808 R811 R812 R813 R814 R815 R817 R818 R819 R820 10uH 68uH 47uH 10uH 68uH R822 R827 R828 R829 R830 R831 R833 R901 R903 R909 R910 R920 R921 R946 R948 R950 Part No. 1-208-895-11 1-208-895-11 1-208-895-11 1-218-977-11 1-242-967-11 1-216-296-11 1-216-296-11 1-216-296-11 1-216-296-11 1-218-929-11 1-218-935-11 1-218-943-11 1-218-965-11 1-218-977-11 1-218-977-11 1-218-981-11 1-218-959-11 1-218-945-11 1-218-953-11 1-202-974-11 1-218-990-11 1-218-973-11 1-218-977-11 1-218-959-11 1-218-959-11 1-218-963-11 1-218-965-11 1-218-967-11 1-218-971-11 1-218-975-11 1-218-941-11 1-218-941-11 1-218-989-11 1-218-935-11 1-218-947-11 1-218-989-11 1-218-967-11 1-218-985-11 1-218-975-11 1-218-985-11 1-218-990-11 1-218-969-11 1-218-957-11 1-218-965-11 1-218-965-11 1-208-911-11 1-218-979-11 1-208-919-11 Description METAL CHIP METAL CHIP METAL CHIP RES-CHIP RES-CHIP SHORT SHORT SHORT SHORT RES-CHIP RES-CHIP RES-CHIP RES-CHIP RES-CHIP RES-CHIP RES-CHIP RES-CHIP RES-CHIP RES-CHIP RES-CHIP SHORT RES-CHIP RES-CHIP RES-CHIP RES-CHIP RES-CHIP RES-CHIP RES-CHIP RES-CHIP RES-CHIP RES-CHIP RES-CHIP RES-CHIP RES-CHIP RES-CHIP RES-CHIP RES-CHIP RES-CHIP RES-CHIP RES-CHIP SHORT RES-CHIP RES-CHIP RES-CHIP RES-CHIP METAL CHIP RES-CHIP METAL CHIP 2.2K 2.2K 2.2K 100K 1 0 0 0 0 10 33 150 10K 100K 100K 220K 3.3K 220 1K 3.3M 0 47K 100K 3.3K 3.3K 6.8K 10K 15K 33K 68K 100 100 1M 33 330 1M 15K 470K 68K 470K 0 22K 2.2K 10K 10K 10K 150K 22K 150K 1K 5% 5% 5% 5% 5% 5% 5% 5% 5% 5% 5% 5% 5% 5% 5% 5% 5% 5% 5% 5% 5% 5% 5% 5% 5% 5% 5% 5% 5% 5% 5% 5% 5% 5% 0.5% 5% 0.5% 0.5% 5% 1/16W 1/16W 1/16W 1/16W 1/16W 1/16W 1/16W 1/16W 1/16W 1/16W 1/16W 1/16W 1/16W 1/16W 1/16W 1/16W 1/16W 1/16W 1/16W 1/16W 1/16W 1/16W 1/16W 1/16W 1/16W 1/16W 1/16W 1/16W 1/16W 1/16W 1/16W 1/16W 1/16W 1/16W 1/16W 1/16W 1/16W 1/16W 1/16W 0.5% 0.5% 0.5% 5% 5% Remarks 1/16W 1/16W 1/16W 1/16W 1/16W 1-107-820-11 CERAMIC CHIP 1-107-820-11 CERAMIC CHIP < CONNECTOR > CN501 CN551 1-778-168-11 CONNECTOR, FFC/FPC (ZIF) 20P 1-793-124-11 CONNECTOR, FPC (ZIP) 8P < DIODE > D101 D201 D801 D855 D901 D902 D903 8-719-064-91 8-719-064-91 8-719-085-54 8-719-066-17 8-719-081-33 DIODE 02DZ2.4-Z(TPH3) DIODE 02DZ2.4-Z(TPH3) LED KPTB-1612SURKSGC (INFO) DIODE FTZ6.8E-T148 DIODE MA2YD1500LS0

8-719-081-33 DIODE MA2YD1500LS0 8-719-049-09 DIODE 1SS367-T3SONY < FERRITE BEAD >

FB801 FB802

1-414-228-11 FERRITE 1-414-228-11 FERRITE < IC >

0uH 0uH

IC301 IC501 IC551 @ IC601 IC801 IC901

8-759-598-15 8-759-689-67 8-759-698-62 8-752-413-13 8-759-566-18

IC IC IC IC IC

TA2131FL(EL) SN761057DBT SC111257FCR2 CXD2671-205GA AK6480BH-E2

8-759-698-61 IC XPC18A32FCR2 < JACK >

J301

1-793-288-71 JACK (i) < COIL >

L503 L901 L902 L904 L906

1-469-570-11 1-419-258-11 1-419-646-11 1-414-398-31 1-419-258-11

INDUCTOR INDUCTOR INDUCTOR INDUCTOR INDUCTOR < TRANSISTOR >

Q301 Q501 Q801

8-729-042-27 TRANSISTOR 8-729-922-10 TRANSISTOR 8-729-429-44 TRANSISTOR < RESISTOR >

2SC4738F-Y/GR(TPL3) 2SA1577-T106-QR XP1501-TXE

R104 R105 R204 R205 R301 R302 R303 R501 R503 R505

1-218-929-11 1-218-977-11 1-218-929-11 1-218-977-11 1-218-935-11 1-218-963-11 1-218-981-11 1-218-971-11 1-218-953-11 1-208-895-11

RES-CHIP RES-CHIP RES-CHIP RES-CHIP RES-CHIP RES-CHIP RES-CHIP RES-CHIP RES-CHIP METAL CHIP

10 100K 10 100K 33 6.8K 220K 33K 1K 2.2K

5% 5% 5% 5% 5% 5% 5% 5% 5% 0.5%

1/16W 1/16W 1/16W 1/16W 1/16W 1/16W 1/16W 1/16W 1/16W 1/16W

1-208-939-11 METAL CHIP 1-218-953-11 RES-CHIP

< COMPOSITION CIRCUIT BLOCK > RB301 RB302 RB551 RB552 RB553 1-233-970-11 1-233-966-11 1-233-959-11 1-233-973-11 1-233-967-11 RES, NETWORK (CHIP TYPE) 33K RES, NETWORK (CHIP TYPE) 6.8K RES, NETWORK (CHIP TYPE) 470 RES, NETWORK (CHIP TYPE) 100K RES, NETWORK (CHIP TYPE) 10K

@Replacement of IC601 used in this set requires a special tool.

34

MZ-E501
Ver 1.1 2001.11

MAIN
Ref. No. Part No. Description < SWITCH > S801 S802 S803 S804 S805 S806 S808 S809 1-786-033-11 1-786-033-11 1-786-033-11 1-786-033-11 1-786-033-11 SWITCH, TACTILE (x) SWITCH, TACTILE (>N) SWITCH, TACTILE (.) SWITCH, TACTILE (VOL-) SWITCH, TACTILE (VOL+) Remarks Ref. No. Part No. Description ACCESSORIES 1-251-895-11 1-476-211-21 1-476-277-11 1-476-763-11 1-476-763-14 1-476-857-11 1-528-299-61 3-008-521-01 3-220-749-01 3-231-629-11 BATTERY CASE REMOTE CONTROL UNIT (RM-MC10L) ADAPTOR, AC (AC-MZR55) (Hong Kong) CHARGE UNIT (Hong Kong) CHARGE UNIT (AEP,French) ADAPTOR, AC (AC-ES305) (AEP,French) BATTERY, NI-CD (NC-6WM) CASE, BATTERY CHARGE CASE, CARRYING MANUAL, INSTRUCTION (ENGLISH,CHINESE) (Hong Kong) Remarks

0 0 0 0

1-786-033-11 SWITCH, TACTILE (GROUP) 1-762-078-11 SWITCH, SLIDE (HOLD) 1-762-498-11 SWITCH, PUSH (1 KEY)(OPEN/CLOSE DETECT) < VIBRATOR >

X601 1-795-002-11 VIBRATOR, CERAMIC 45.1584MHz MISCELLANEOUS 51 0 62 M901 M902 1-680-453-11 X-3379-869-1 8-835-706-01 1-763-399-11 MOTOR FLEXIBLE BOARD OPTICAL PICK-UP ASSY (LCX-4E) MOTOR, DC SSM18A/C-NP (SPINDLE) MOTOR, DC (SLED)(WITH PULLY)

3-231-629-21 MANUAL, INSTRUCTION (ENGLISH,FRENCH) (AEP,French) 3-231-629-31 MANUAL, INSTRUCTION (GERMAN,ITALIAN) (AEP) 3-231-629-41 MANUAL, INSTRUCTION (SPANISH,PORTUGUESE) (AEP) 3-231-629-51 MANUAL, INSTRUCTION (DUTCH,SWEDISH) (AEP) 3-231-629-61 MANUAL, INSTRUCTION (FINNISH,RUSSIAN) (AEP) 3-232-198-01 3-232-198-11 3-232-198-21 3-232-198-31 8-953-304-90 ATTACHMENT (STAND)(SILVER) ATTACHMENT (STAND)(PINK) ATTACHMENT (STAND)(BLUE) ATTACHMENT (STAND)(YELLOW) RECEIVER MDR-E805SP SET

The components identified by mark 0 or dotted line with mark 0 are critical for safety. Replace only with part number specified.

35

MZ-E501

MEMO

36

MZ-E501
AEP Model Hong Kong Model

SERVICE MANUAL
Ver 1.2 2001. 12

SUPPLEMENT-1
Subject : 1. Schematic diagram and printed wiring board are changed.
(ECN-DAB01214)

MZ-E501

How to distinguish the sets Parts code of printed wiring board are changed. Before change
Part No. Description Part No. 1-681-868-11 MAIN BORD

After change
Description 1-681-868-12 MAIN BORD

Location of parts code on changed printed wiring board.

MAIN BOARD (SIDE B)

Before change: 1-681-868-11 After change: 1-681-868-12

2

SECTION 2 DIAGRAMS
2-1. BLOCK DIAGRAM
Iy Ix 6 Jx

MZ-E501

MAIN BOARD
CN501 VREF Iy

RF AMP,FOCUS/TRACKING ERROR AMP

IC501
4 VREF 8 9 10 11 12 14 5 6 Iy Ix Jx Jy A B C D RF OUT PEAK /BOTM PEAK BOTM ABCD FE TE 37 RFI 44 PEAK 45 BOTM 46 ABCD 47 FE 56 TE BEEP 183 74 ADFG 78 APCREF 49 VC 12 VREF MON 217 OFTRK RMC DTCK 142 SERIAL I/F XRST 25 SBUS 23 SCK 24 S MON 43 221 XRF RST 160 SSB DATA 161 SSB CLK 9 S MON RMC VDD REC KEY 18 SET KEY2 14 TSB MST VDD 141 XHP STB 240 MUTE 218 AOUT L 29 R-CH AOUT R 30 UNREG VIF 21 1 +B 20 VCC 22

HEADPHONE AMP

IC301
R-CH 2 L-CH J301 i IN B OUT B BEEP OUT A BEEP OUT B 4 R-CH RGND KEY DATA RMC VDD 33 29 28 41 42

Jy Jx Jy Jx A Ix Iy Ix B a bc d F C D PD

9 Ix 10 Jx 14 Jy 15 A 16 B 17 C 7 8 D

RF AMP, FOCUS ERROR, TRACKING ERROR

24 23 REFERENCE VOLTAGE SWITCHING Q301

A-C 13 D-C 7 18 MON VIF 18 PD-I

1 ADIP IN 44 TPP/WPP ADIP 21 PD-NI 19

15 18 STB 17 MUTE

BEEP VREF IN 13

APC

VC 31 OFTRK 26 22 DVDD 40 AVCC

VDD D801 (INFO) Q801 LED SWITCH

5 LD-A LD LD-K S0 S1 S0 S1 AVCC 13 11 19 LASER AUTO POWER CONTROL Q501 PD-O S-MONITOR

12

20

OPR LED R PWM 167 OPR LED G PWM 163 194 PD S0 195 PDS1 EEPROM HOLD SW 227 XAVLS 224 SET KEY 1 13 WK DET 17

OFF

ON S808 HOLD

VL AVCC 20 FOCUS/TRACKING COIL DRIVE, SPINDLE/SLED MOTOR DRIVE MINIDISC OPTICAL PICK-UP BLOCK (LCX-4E) 42 41 40 39 2 TRACKING COIL 1 4 FOCUS COIL 3 TRK+ 33 32 35 BIAS FCS+ 10 7 8 MINIDISC MECHANISM BLOCK M902 (SLED)

IC801
4 3 2 1 DI DO SK XCS

HALF LOCK SW 19 219 181 180 179 XCS NV SCK0 S00 SI0 VIF DIGITAL SIGNAL PROCESSOR, DIGITAL SERVO SIGNAL PROCESSOR, EFM/ACIRC ENCODER/DECODER, SHOCK PROOF MEMORY CONTROLLER, 16M BIT D-RAM, SYSTEM CONTROL DIFVDD0 76 DIFVDD1 103 TSB SLV VDD 143 MIFVDD0 154 MIFVDD1 176 MIFVDD2 196 TSB SLV CHK 210 MIFVDD3 241 DVDD S809 (OPEN/CLOSE DETECT) S806 GROUP S805 VOL + S804 VOL --

IC551
38

S803 .

S802 >N

S801 x

100 SLD1MON

37

101 SLD2MON

IC601

POWER SUPPLY

IC901
44 VD VLO 10 VCO 35 VIF 42 VA 41 VG 19 26 INM1 27 RF1 23 RF2 22 56 1 55 54 46 36 34 INM2 CLK VLON SLEEP FFCLR XRST VC VC 5 XWK4 2 XWK1 7 VRMC 3 XWK2

VL VC VIF AVDD VG D903 LG 18 L906 VL 9 VL 11 D902 L2 16 L2 12 L902 UNREG L901 D901 B+ SWITCH Q901 VOLTAGE DETECTOR RECHAGEABLE BATTERY NC-6WM 1PC, 1.2V 600mAh

PRE DRIVER

TRK-

HI-BRIDGE CONTROL

24 25

81 TFDR 88 TRDR 3 XTEST TAP601 (TEST)

OSCI 24 OSCO 25 RMC KEY 20 X601 45.1584MHz

FCS-

PRE DRIVER

HI-BRIDGE CONTROL

19 18

82 FFDR 80 FRDR

VB MON 10

UNREG

VC PWM 165 VL PWM 164 CN551 SLED1+ SLED15 7 14 15 12 PRE DRIVER HI-BRIDGE CONTROL 16 17 20 98 SLDV 96 SRDR 97 SFDR FS4 VLON SLEEP FFCLR XRST AVDD 86 234 235 236 8 21

SLED2+ 6 SLED2- 8

29 31 54 51

PRE DRIVER

HI-BRIDGE CONTROL

26 27

99 SLDW 102 SLCW XCS NV SI0 93 SPCU SCK0 94 SPCV S00 95 SPCW

AVDD AVD1 AVD2 VDI00 VDI01 VDI02 23 119 139 151 231

45 VC2

L1 32 L1 28 VC OUT 33 VB 50

1

1

52

56

DVDD

XWK3 VSTB

4 6

IC903
SWITCH Q902,903 1 OUT IN 3 DRY BATTERY SIZE "AA" (IEC DESIGNATION LR6) 1PC, 1.5V

M901 (SPINDLE) CLVU CLVV CLVW 2 3 4 UNREG

53 48 45 46 49 44 PRE DRIVER 3 PHASE CONTROL

55

2 3 4 5 6

90 SPD W 89 SPD V 87 SPD U 88 SPDL PWM 220 XRST MTR DRV

MCU VDD0 6 DSP VDD0 59 DSP VDD1 73 MCU VDD1 84 DSP VDD2 91 DSP VDD3 113 MCU VDD2 153 MCU VDD3 222

¥ Signal path
J : Audio (Digital) F : Audio (Analog) ¥ R-CH is omitted due to same as L-CH

3

3

MZ-E501
2-2. PRINTED WIRING BOARD ­ MAIN SECTION (SIDE A) ­

1 A

2

3

4

5

6

7

8

9

10

11

12

13

14

MAIN BOARD (SIDE A)

15 13

5 6

B
S801

IC 301
1

18

CSP (Chip Size Package)
S806 GROUP

C301

C

IC 601

*

D

E
S803 S808 HOLD S804 VOL-

F
DRY BATTERY SIZE "AA" (IEC DESIGNATION LR6) 1PC, 1.5V
OFF

ON

G
S805 VOL+ E S802

(INFO)

IC 501 1-681-86812 (12)

H

I

Note on Printed Wiring Boards · X : parts extracted from the component side. · : Pattern from the side which enables seeing. (The other layers' patterns are not indicated.) Caution: Pattern face side: Parts on the pa