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HP1200/1300TECH
Technical Instructions
CORPORATE LOS ANGELES, USA
US 1 800 394.9900 Int'l +1 818 837.8100 FAX 1 800 394.9910 Int'l +1 818 838.7047
Supplies
Soft Lint Free Cloth Swabs Toner Wiper Blade
Tools
Drill; 7/64 and 9/32-drill bits Phillips Screwdriver Small Flat Blade Screwdriver Diagonal Cutters Bend Extraction Tool
1
Anhydrous Isopropyl Alcohol Padding Powder Doctor Blade Drum
ATLANTA, USA
US 1 877 676.4223 Int'l +1 770 516.9488 FAX 1 877 337.7976 Int'l +1 770 516.7794
Photo 1
Step 1
Place the cartridge on the workbench so the cartridge is right side up and the arrow on the waste hopper is pointing towards you. (See Photo 1)
DALLAS, USA
US 1 877 499.4989 Int'l +1 972 840.4989 FAX 1 877 774.1750 Int'l +1 972 840.1750
MIAMI, USA
US 1 800 595.429 Int'l +1 305 594.3396 FAX 1 800 522.8640 Int'l +1 305 594.3309
NEW YORK, USA
US 1 800 431.7884 Int'l +1 631 345.0121 FAX 1 800 431.8812 Int'l +1 631345.0690
Photo 2
Step 2
Holding the drum shutter open with your left hand, lift the top right side of the shutter up with your right hand. This will dislodge the shutter post from its cradle. (See Photo 2)
SANFORD,USA
US 1 800 786.9049 Int'l +1 919 775.4584 FAX 1 800 786.9049 Int'l +1 919 775.4584
TORONTO, CAN
CAN 1 877 848.0818 Int'l +1 905 712.9501 FAX 1 877 772.6773 Int'l +1 905 712.9502
Photo 3
Step 3
Slide the drum shutter right to remove the shutter post from the cradle on the left side. (See Photo 3)
BUENOS AIRES, ARG
ARG 0810 444.2656 Int'l +011 4583.5900 FAX +011 4584.3100
MELBOURNE, AUS
AUS 1 800 003. 100 Int'l +62 03 9561.8102 FAX 1 800 004.302 Int'l +62 03 9561-7751
SYDNEY, AUS
AUS 1 800 003.100 Int'l +62 02 9648.2630 FAX 1800 004.302 Int'l +62 02 9548.2635
Photo 4
NOTE: Do not lose the drum shutter tension spring that sits on the left shutter post. (See Photo 4)
MONTEVIDEO,URY
URY 02 902.7206 Int'l +5982 900.8358 FAX +5982 908.3816
JOHANNESBURG, S.A.
S.A. +27 11 974.6155 FAX +27 11 974.3593
E-mail: [email protected]
Website:
www.futuregraphicsllc.com
2
HP 1200/1300 Technical Instructions
Step 4
Photo 5
Photo 6
Using a drill with a 7/64 bit, drill a hole into the raised plastic that covers the cartridge pin on the back right side of the waste hopper. (See Photo 5) NOTE: Drill in just far enough to expose the cartridge pin enabling the pin to be pushed through the cartridge with a bent extraction tool. (See Photo 6)
Photo 7
Photo 8
Step 5
Change the bit on the drill to a 9/32 bit. The next hole needs to be drill on the left side of the waste hopper where the drum shutter arm bends down toward the drum. Photo 7 and Photo 8 show before and after the hole is drilled
Photo 9
Photo 10
Step 6
With a bent extraction tool push the cartridge pin out. (See Photos 9)
Step 7
Remove the screw holding the bearing hub on the gear end of the drum (See Photo 10). Remove the hub.
Photo 11
Step 8
Grab the drum by the gear. Lift and rotate the drum counter clockwise while pulling the drum out away from the drum contact axle pin. (See Photos 11).
Photo 12
Step 9
Lift the PCR out of the PCR saddles (See Photo 12). Clean the PCR using a lint free cloth and water. (See Photo 12)
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HP 1200/1300 Technical Instructions
Photo 13
3
Step 10
Remove the 2 screws holding the wiper blade and remove the blade. (See Photo 13)
Step 18
Remove the screw holding the gear housing end cap to the toner hopper and remove the end cap. (See Photo 18)
Step 11
Dump out the waste toner. Clean the waste hopper using dry compressed air or a vacuum.
Photo 14
Step 12
Apply padding powder to the new blade and place the blade in the waste hopper. Install the 2 screws that hold the wiper blade in place. (See Photo 14)
Photo 18
Photo 15
Step 13
Clean the PCR saddles using a cotton swab and alcohol. Install the clean PCR into the PCR saddles. (See Photo 15)
Step 19
Remove the 3 white gears from the end of the toner hopper. (See Photo 19) NOTE: The beige agitator drive gear will stay attached to the hopper
Step 14
Apply padding powder to the drum. Slide the contact hub of the drum onto the contact pin while rotating the drum counter clockwise. (See Photo 16)
Photo 16
Step 15
Place the drum bearing end plate onto the waste hopper and install the screw that holds the end plate. (See Photo 17)
Photo 17 Photo 19
Step 16
Rotate the drum 4 5 revolutions to ensure the drum rotates freely. Using a dry lint free cloth clean the padding powder from the PCR.
Step 17
Set the waste hopper aside in a protected area out of the light.
Need help with a particular remanufacturing problem? Call the Technical Resource Center from 8am - 5pm PST: 800 394.9900
4
Photo 22
HP 1200/1300 Technical Instructions
Step 23
Remove the 2 screws holding the doctor blade and remove the blade (See Photo 22). Clean the doctor blade using alcohol and a lint free cloth. NOTE: The HP 1300 doctor blades have an adhesive strip on the back, without this adhesive toner will leak from behind the blade. Make sure the blades you are using have an adhesive back.
Photo 23
Step 20
Rotate the cartridge 180°. Remove the screw holding the contact end cap to the toner hopper and remove the end cap. (See Photo 20)
Photo 20
Step 24
Remove the toner hopper fill plug. Using dry compressed air or a vacuum clean the toner from toner hopper
Step 25
Remove the doctor blade end foams from each end of the toner hopper. (See Photo 23)
Step 21
Lift the mag roller away from the toner hopper. Remove the stabilizing arm and the mag roller bushing from the gear side of the roller. Remove the white contact plate and the mag roller bushing from the contact side of the mag roller(See Photo 21). Clean the mag roller bushing with a lint free cloth and alcohol. Using a swab and alcohol clean the mag roller contact and apply new conductive grease.
Photo 24
Step 26
Using a small flat blade screwdriver remove the OEM sealing material from inside the toner hopper. . (See Photo 24)
Photo 25
Step 27
To remove the seal exit port plug push the plug out from inside the toner hopper using a small flat blade screwdriver. (See Photo 25)
Step 22
Using dry compressed air or a vacuum, clean the toner off the mag roller. Using a lint free cloth and a mag roller cleaner clean the mag roller.
Photo 21
Photo 26
Step 28
Clean the seal area using a swab and alcohol. Remove the backing of the seal and attach the seal to the toner hopper. (See Photo 26)
E-mail: [email protected]
Website:
www.futuregraphicsllc.com
HP 1200/1300 Technical Instructions
Photo 27
5
Step 29
Slide the seal pull-tab through the exit port and install the plug. (See Photo 27)
Step 35
Place the gear housing end cap on the end of the toner hopper and install the screw that holds the end cap in place. (See Photo 32)
Step 30
Fill the toner hopper with 230 grams of toner. Install the Fill plug.
Photo 28
Step 31
Place the cleaned or new doctor blade onto the toner hopper. Install the 2 screws that hoper the blade in place. (See Photo 28)
Photo 32
Photo 29
Step 32
Install the cleaned mag roller bushings on the ends of the roller, the small bushing goes on the contact side of the mag roller. Place the stabilizing arm on the gear side of the mag roller and the contact plate on the mag roller. (See Photo 29)
Step 36
Apply a small bead of toner across the mag roller for post testing. Rotate the mag roller 45 revolutions.
Photo 30
Step 33
Place the mag roller onto the toner hopper. Place the contact end cap onto the toner hopper and install the screw that holds the end cap. (See Photo 30)
Photo 31
Step 34
Install the 3 white gears on the gear end of the toner hopper as shown in photo 31.
Need help with a particular remanufacturing problem? Call the Technical Resource Center from 8am - 5pm PST: 800 394.9900
6
Photo33
HP 1200/1300 Technical Instructions
Step 37
Join the toner hopper and waste hopper together. Install the cartridge pins on each side of the cartridge. (See Photo 33 and 34)
Photo 34
Step 38
Photo 35
Place the drum shutter so the small "L" shape end of the tension spring sits on the toner hopper as shown in photo 35. Press down on each end of the drum shutter post to lock the shutter into its cradle.
Step 39
Test the cartridge.
FAX NUMBERS Los Angeles, USA US 1 800 394.9910 Int'l + 818 838.7047
New York, USA Dallas, USA Sanford, USA Miami, USA Atlanta, USA US 1 800 431.8812 US 1 877 744.1750 US 1 800 522.8640 US 1 800 786.9049 US 1 877 337.7976 Int'l +1 770 516.7794 Int'l +1 972 840.1750 Int'l +1 305 594.3309 Int'l +1 631 345.0690 Int'l +1 919 775.4584 Sydney, AUS AUS 1 800 004.302 Int'l +62 02 9648.2635 Melbourne, AUS AUS 1 800 004.302 Int'l +62 03 9561.7751 Buenos Aires, ARG Int'l +011 4584.3100 Montevido, URY Int'l +5982 908.3816
Toronto, CAN CAN 1 877 772.6773 Int'l +1 905 712.9502
E-mail: [email protected]
Website:
www.futuregraphicsllc.com
ENGINE FACT SHEET
FUTURE GRAPHICS PRODUCT LISTING
Produc t
Cartridge Bag Cartridge Box Cartridge Box Insert Cartridge Box Label Cartridge Tech Guide Doctor Blade Drum Drum Drum Protector Felt End Cap HP1200ENDCAPL End Cap Hopper Cap Mag Roller Contact Mag Roller Sleeve PCR Recovery Blade Seal Seal Toner Toner Toner Toner Toner Wiper Blade
Description
8X18, 2.5 mil Heat-Sealable Black/Silver Anti-Static Foil 14 7/8x4 1/2x8 13/16 : Tape-Top White Box/Blue Print Use Box #BLUEBAR15X9, Die Cut Corrugated Two-Color Self-Adhesive Remanufacturing Instructions Kuroki Sinonar, Weighted AEG, New Technology Shutter Felt, Adhesive, 5 inch Left Side Right Side Fill Hole Plug Spring Type New, Black Surface, Onyx Soft Foam Type, Extra Quiet Mylar, .002 x .300 x 9.20 Adhesive Goldseal Adhesive Onyx, Plastic Type Bulk Bag,22 lb Per-Fil - Box of 1,ONYX,Sold per Box 150 gm Bottle, ONYX 230 gm Bottle, ONYX 10kg / 22 lb. Per-Fil 150 GM Bottle Kuroki
Item N umb er
BAG8X18 BLUEBAR15X9 AXINSERT HP1200LABEL HP1200TECH HP1200DRBLADEK HP1200SNREQ HP1200AEGNT SHUTTERFELT5 HP1200ENDCAPL HP1200ENDCAPR HP2100FILLPLUG HP1200CONTACT AXMAGONYX HP1200PCREQ2 AXRBLADEW HP1200GOLDSEAL HP1200SEALONYXP HP1200ONYX10KG HP1200ONYX150 HP1200ONYX230 HP1200MICR10KG HP1200MICR150 AXWBLADEK
Pack Qt y.
100 25 50 100 1 10/150 5/100 5/100 100 10 10 100 100 10 10 25 50 50 1 10 10 1 10 10/100
Los Angeles, USA US 1 800 394.990 Int'l +1 818 837.8100 FAX 1 800 394.9910 Int'l + 818 838.7047
Atlanta, USA US 1 877 676.4223 Int'l +1 770 516.9488 FAX 1 877 337.7976 Int'l +1 770 516.7794
Dallas, USA US 1 877 499.4989 Int'l +1 972 840.4989 FAX 1 877 744.1750 Int'l +1 972 840.1750
Miami, USA US 1800 595.4297 int'l +1 305594.3396 FAX 1 800 522.8640 Int'l +1 305 594.3309
New York, USA US 1 800 431.7884 Int'l +1 631 345.0121 FAX1 800 431.8812 Int'l +1 631 345.0690
Sanford, USA US 1 800 786.9041 Int'l +1 919 775.4551 FAX 1 800 786.9049 Int'l +1 919 775.4584
Toronto, CAN CAN 1 877 848.0818 Int'l 1 905 712.9501 FAX 1 877 772.6773 Int'l +1 905 712.9502
Sydney, AUS AUS 1 800 003.100 Int'l +62 02 9648.2630 FAX 1 800 004.302 Int'l +62 02 9648.2635
Melbourne, AUS AUS 1 800 003.100 Int'l +62 03 9561.8102 FAX 1 800 004.302 Int'l +62 03 9561.7751
Buenos Aires, ARG ARG 0810 444.2656 FAX +011 4584.3100
Montevido, URY URY 02 902.7206 FAX +5982 908.3816
ENGINE FACT SHEET
PRINTER MODEL COMPATIBILITY 1200
PRINTER MODEL
HP LaserJet 1000 HP LaserJet 1005 W HP LaserJet 1200 HP LaserJet 1200N HP LaserJet 1200Se HP LaserJet 1220 HP LaserJet 1220Se HP LaserJet 3300 MFP HP LaserJet 3320 MFP HP LaserJet 3320n MFP HP LaserJet 3330 MFP
OEM NUMBER
C7115A C7115A C7115A C7115A C7115A C7115A C7115A C7115A C7115A C7115A C7115A
PRINTER MODEL COMPATIBILITY 1300
PRINTER MODEL
HP LaserJet 1300 HP LaserJet 1300N
OEM NUMBER
Q2613A Q2613A
FUTURE GRAPHICS PRODUCT LISTING
Produc t
Drum Drum Hopper Cap PCR Recovery Blade Seal Seal Toner Toner Wiper Blade
Description
Sinonar, Weighted AEG, New Technology Fill Hole Plug Soft Foam Type, Extra Quiet Mylar, .002 x .300 x 9.20 Adhesive Goldseal Adhesive Onyx, Plastic Type 150 gm Bottle, ONYX 230 gm Bottle, ONYX Kuroki
Item N umber
HP1200SNREQ HP1200AEGNT HP2100FILLPLUG HP1200PCREQ2 AXRBLADEW HP1200GOLDSEAL HP1200SEALONYXP HP1200ONYX150 HP1200ONYX230 HP1100WBLADEK
Pack Qt y.
5/100 5/100 100 10 25 50 50 10 10 10/100
Future Graphics (FG) is a distributor of compatible replacement parts and products for imagining equipment. None of FG's products are genuine OEM replacement parts and no affiliation or sponsorship is to be implied between FG and any OEM.