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Secap USA, Inc. Model SI 1000 SERVICE MANUAL The title, copyright and all other proprietary rights in this document are vested in Secap USA, Inc. and no part of it may be reproduced in any form without the written permission of Secap USA, Inc. The document is for the exclusive use of the person to whom it is issued; its contents are confidential and must not be disclosed to any third party or used for any purpose other than in the proper conduct of Secap USA's business and it must be returned to Secap USA, Inc. immediately upon the person ceasing to be associated with Secap USA, Inc. © Secap USA, Inc., 2002 SI 1000 Table of Contents SECTION PAGE 1.0 1.1 1.2 1.3 1.4 1.5 1.6 INTRODUCTION ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... Purpose ... Equipment Covered ... ... ... ... ... ... ... ... ... ... ... ... ... ... Related Publications ... ... ... ... ... ... ... ... ... ... ... ... ... ... Contents ... Safety Summary ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... Equipment Safety ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... 1-1 1-1 1-1 1-1 1-2 1-2 1-4 2.0 2.1 2.2 SPECIFICATIONS ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... Material Specifications ... ... ... ... ... ... ... ... ... ... ... ... ... Machine Specifications ... ... ... ... ... ... ... ... ... ... ... ... ... 2-1 2-1 2-4 3.0 3.1 3.2 3.3 3.4 3.5 3.6 3.7 4.0 4.1 4.2 4.3 4.4 4.5 4.6 4.7 4.8 4.9 4.10 4.11 4.12 4.13 4.14 4.15 4.16 4.17 4.18 4.19 4.20 4.21 4.22 4.23 4.24 4.25 4.26 THEORY OF OPERATION ... ... ... ... ... ... ... ... ... ... ... ... Introduction ... Single Sheet from Sheet Feeder A1 into an Envelope ... ... Single Sheet from Sheet Feeder A2 into an Envelope ... ... Two Sheets from Sheet Feeder A1 and A2 into an Envelope Two Sheets from Sheet Feeder A2 (Accumulation) into an Envelope Jobs that run an Insert ... ... ... ... ... ... ... ... ... ... ... ... ... Fold Only ... REMOVAL & REPLACEMENT ... ... ... ... ... ... ... ... ... ... Right Hand Side Cover ... ... ... ... ... ... ... ... ... ... ... ... ... Left Hand Side Cover ... ... ... ... ... ... ... ... ... ... ... ... ... Exit Idler Assembly ... ... ... ... ... ... ... ... ... ... ... ... ... ... Stacker Cover ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... Envelope Feeder Cover ... ... ... ... ... ... ... ... ... ... ... ... Control panel (User Interface) ... ... ... ... ... ... ... ... ... ... Rear Cover ... Top Cover ... Insert Feeder Assembly ... ... ... ... ... ... ... ... ... ... ... ... Envelope Feeder/Exit Assembly ... ... ... ... ... ... ... ... ... ... Sheet Feeder Assembly ... ... ... ... ... ... ... ... ... ... ... ... Inducer Cover ... ... ... ... ... ... ..