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Disassembly & Reassembly




3.Disassembly&Reassembly
3-1 OverallDisassembly&Reassembly

- Be sure to separate the power cord before disassembling the unit.
- Discharge the capacitors first when separating PCB's with high capacity capacitors such as
SMPS, X Main Board, Y Main Board, etc. (A spark may be generated by the electric charge, and
there is danger of electronic shock.)
- Check that the cables are properly connected referring to the circuit diagram when
disassembling or assembling the unit taking care not to damage the cables.
- Take care not to scratch the Glass Filter in the front.
- Assemble the boards in the reverse order of the disassembly.
- The plasma must be layed down on a flat padded surface for disassembly and reassembly.


Description DescriptionPhoto

1. Remove 24 screws.
: BH,+,B,M4,L12,ZPC(BLK),SWRCH18
* L : Screw Length(mm)

2. Remove the Cover Rear.

6003-001003




3. Detach all connectors from the Main
Board.

4. Remove 6 screws.
: PH,+,WSP,M3,L8,NI PLT,SWRCH18A
* L : Screw Length(mm)

6001-001921
5. Remove the Main Board.


<42" PDP>




6001-001921



<50" PDP>


Samsung Electronics 3-1
Disassembly & Reassembly




Description DescriptionPhoto

6. Remove 4 screws.
: BH,+,B,M4,L12,ZPC(BLK),SWRCH18
* L : Screw Length(mm)

7. Remove the BRACKET-SUPPORT
STAND.
6003-001003




8. Remove P-SPEAKER.
(No screw for holding)




<42" PDP>




<50" PDP>




3-2 Samsung Electronics
Disassembly & Reassembly




Description DescriptionPhoto

9. Remove 4 screws.
: BH,+,S,M4,L10,ZPC(BLK),SWRCH18
* L : Screw Length(mm)

10. Remove Holder Module.

Please lay the PDP panel face down on a
6003-000337
soft surface when separating front cover.


<42" PDP>




6003-000337



<50" PDP>

11. Detach all connectors from the SMPS.

12. Remove 5 screws.
: PH,+,WSP,M3,L8,NI PLT,SWRCH18A
* L : Screw Length(mm)

13. Remove the SMPS.
6001-001921
Wear gloves when handling the power
board as there may be some remaining
electrical charge in the capacitor. <42" PDP>
Specifically, avoid touching any part of the
capacitor.




6001-001921



<50" PDP>




Samsung Electronics 3-3
Disassembly & Reassembly




Description DescriptionPhoto

14. Detach all connectors from the Logic
Main Board.

15. Remove 2 screws.
: PH,+,WSP,M3,L8,NI PLT,SWRCH18A
* L : Screw Length(mm)

6001-001921
16. Remove the Logic Main Board.


<42" PDP>




6001-001921



<50" PDP>

17. Detach all Connectors from the X-Main
Board.

To separate the Flat Cable of the
X-Board, press the upper and the lower
sides of the connector.




3-4 Samsung Electronics
Disassembly & Reassembly




Description DescriptionPhoto

18. Remove 5 screws.
: PH,+,WSP,M3,L8,NI PLT,SWRCH18A
* L : Screw Length(mm)

19. Remove the X-Main Board.




6001-001921




<42" PDP>




6001-001921




<50" PDP>




Samsung Electronics 3-5
Disassembly & Reassembly




Description DescriptionPhoto

20. Detach the scan board connectors from
the panel by pulling the holder from both
the top and bottom ends.




3-6 Samsung Electronics
Disassembly & Reassembly




Description DescriptionPhoto

21. Remove 2 screws. (42" PDP)
Remove 3 screws. (50" PDP)
: PH,+,WSP,M3,L8,NI PLT,SWRCH18A
* L : Screw Length(mm)

22. Remove the Y-Buffer Board.




6001-001921




<42" PDP>




6001-001921




<50" PDP>




Samsung Electronics 3-7
Disassembly & Reassembly




Description DescriptionPhoto

23. Detach all connectors from the
Y-Main Board.

24. Remove 5 screws.
: PH,+,WSP,M3,L8,NI PLT,SWRCH18A
* L : Screw Length(mm)

25. Remove the Y-Main Board.

6001-001921




<42" PDP>




6001-001921




<50" PDP>




3-8 Samsung Electronics