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Download panasonic cs-g123ke docs - Air conditioning and climatization devices

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File name:PANASONIC CS-G93KE_PDF SERVICE MANUAL.part2.rar
Size:2929 kB
Extension:pdf
MD5 Checksum:ea5d72bdfebe296dc45c577e817f142f
Mfg:

panasonic

Model:

cs-g123ke

Original Chassis:
Descr:i have some code indicated F99 and the air conditioning stop
Group:Electronics > Consumer electronics > Air conditioning >
Uploaded:2009-01-10 00:03:33
User:idcreator
Multipart: 0  1  2

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81204300.pdfORDER NO. MAC9812043C2 Service Manual Room Air Conditioners CS-G93KE / CU-G93KE CS-G123KE / CU-G123KE Contents q q q q q q q q q q q q q q Features ... 1 Functions ... 2 6 Product Specifications ... 7 10 Dimensions ... 11 12 Refrigeration Cycle Diagram ... 13 Block Diagram ... 14 Wiring Diagram ... 15 16 Operation Details ... 17 47 Installation Information ... 48 49 Servicing Information ... 50 62 Technical Data ... 63 64 Exploded View ... 65, 68 Replacement Parts List ... 66, 67, 69 Electronic Parts List ...
81204301.pdfCS-G93KE ! WARNING This service information is designed for experienced repair technicians only and is not designed for use by the general public. It does not contain warnings or cautions to advise non-technical individuals of potential dangers in attempting to service a product. Products powered by electricity should be serviced or repaired only by experienced professional technicians. Any attempt to service or repair the product or products dealt with in this service information by anyone else could result in serious injury or death. ! PRECAUTION OF LOW TEMPERATURE In order to avoid frostbite, be assured of no refrigerant leakage during the installation or repairing of refrigeration circuit. Features Product Powerful Mode for quick cool/heat Compressor operating frequency control to maintain desired room temperature Automatic Restart after power failure Washable front panel Power Monitor Display Standby Control High COP (new compressor and indoor heat exchanger)
81204302.pdfCS-G93KE Functions Remote Control OFF / ON L Operation OFF / ON TEMP Room Temperature Setting Temperature Setting (16C to 30C). MODE Operation Mode Selection a HEAT COOL DRY FAN TIMER ON OFF Automatic Operation Mode Heating Operation Mode Cooling Operation Mode Soft Dry Operation Mode Fan Operation Mode Timer Operation Selection 24-hour, OFF / ON Real Timer Setting. Time / Timer Setting Hours and minutes setting. POWERFUL Powerful Mode Operation SET CANCEL Timer Operation Set / Cancel ON Timer and OFF Timer setting and cancellation. FAN SPEED Indoor Fan Speed Selection h j k l h j k ll h j k lll h j k llll h j k lllll AUTO FAN Low Medium Medium Medium+ SLEEP CLOCK Clock Setting Current time setting. High Automatic Fan Speed WIDE/ SPOT Sleep Mode Operation OFF / ON AIR SWING Airflow Direction Control Vertical Airflow Direction Control AUTO WIDE / SPOT POWERFUL POWER SLEEP TIMER HIGH P O W E R LOW MONITOR WIDE Horizontal
81204303.pdfCS-G93KE CS-G93KE CS-G93KE Product Specifications Unit kW Btu/h kW Btu/h s/h Pint/h Phase V Cycle OUTLET INTAKE Cooling Heating Cooling Heating Cooling Heating ; ; ; ; ; ; 7.0 (250) 7.6 (270) 8.8 (310) 9.4 (330) 10.0 (350) 10.8 (380) CS-G93KE CU-G93KE 2.6 (0.70 - 3.00) 8,800 (2,300 - 10,200) 3.6 (0.63 - 5.00) 12,200 (2,100 - 17,000) 1.6 3.4 Single 230 50 TOP VIEW SIDE VIEW Product Specifications Unit Heat Exchanger Description Tube material Fin material Fin Type Row / Stage CS-G93KE CU-G93KE Evaporator Condenser Copper Copper Aluminium Aluminium Corrugated Fin Slit Fin (Plate fin configuration, forced draft) 1/20 2/14 19 21 614 294 25.4 782.9 508 22 Capillary Tube SUNISO 4GDID or ATMOS M60 (350) 780 (27.5) Electronic Control Electronic Control Electronic Control C1,C2 ; 1033, C3 ; 400 C1,C2 ; 4.8, C3 ; 23.6 C1,C2 ; 1.2, C3 ; 1.8 P.P. Honeycomb 2.0 F, 400 VAC Product Specifications Unit kW Btu/h kW Btu/h s/h Pint/h Phase V Cycle OUTLET INTAKE Cooling ;
81204304.pdfCS-G93KE Dimensions CS-G93KE / CS-G123KE Unit : mm 190 Air intake direction 279 60 799 Left piping hole Air outlet direction Right piping hole 60 58 60 83 Remote control transmitter 65 18 GAS SIDE LIQUID SIDE TEMP DRAIN PORT 65 POWERFUL 425 48 Relative position between the indoor unit and the installation plate Slot (2 places) Centre notch (40) 710 550 Slot (2 places) (49) 16.5 Installation plate 17.8 257.2 100 350 100 Arrow Centre Arrow Right piping hole Indoor unit external dimensions line 4 (60) (99) Left piping hole 11 122 C 36 CS-G93KE Dimensions CU-G93KE / CU-G123KE 699 69 Space necessary for installation 10 cm (120) 10 cm 100 cm Anchor Bolt Pitch 323 x 500 7.5 285 540 162 32 100 500 99 (52) High Pressure 2-Ways Valve 67 Low Pressure 3-Ways Valve (323) 347 12 11 67
81204305.pdfCS-G93KE Refrigeration Cycle Diagram CS-G93KE / CU-G93KE CS-G123KE / CU-G123KE INDOOR OUTDOOR C1 CHECK VALVE HEAT EXCHANGER TEMP. SENSOR 2-WAY VALVE C3 C2 INTAKE AIR TEMP. SENSOR HEAT EXCHANGER TEMP. SENSOR OUTDOOR AIR TEMP. SENSOR HEAT EXCHANGER (EVAPORATOR) HEAT EXCHANGER (CONDENSER) 4-WAY VALVE 3-WAY VALVE COMPRESSOR TEMP. SENSOR COOLING HEATING COMPRESSOR C1, C2, C3; CAPILARRY TUBE 13
81204306.pdfCS-G93KE / CU-G93KE CS-G123KE / CU-G123KE INDOOR UNIT OUTDOOR UNIT CT ELECTRIC RESISTOR POWER SUPPLY SWITCH 1 FUSE (20A) RY-PWR 1 Block Diagram RY-PWR FAN MOTOR 3C CR1 SENSOR FUSE (3.15A) DC/DC CONVERTOR 4C RY-FM ASM LEFT 5C SINGLE PHASE 230V 50Hz 5C DIODE ASM RIGHT 4-WAY VALVE NOISE FILLTER 14 5C ASM UP/DOWN WIRELESS REMOTE CONTROL TRANSMITTER RECEIVER 3C FAN MOTOR POWER MONITOR & INDICATOR FM CR2 9C C-FM FUSE 3.15A 2 3 3 2 THERMAL FUSE 102C SSR ZNR FUSE 3.15A POWER SWITCHING SOURCE + + ELECTRONIC CONTROLLER IPM COMPRESSOR ELECTRONIC CONTROLLER CU-G123K ONLY Indicates the electronic controller. "C" Indicates the number of core wires.(Example: 5C=5 core wires) CS-G93KE
81204307.pdfCS-G93KE Wiring Diagram CS-G93KE / CU-G93KE POWER SUPPLY CORD STANBY CONTROLLER REMOTE CONTROLLER PUMP DOWN SW. ON-OFF SW. NO. SW. (TEST RUN) AUTO SW. BR R B Y ELECTRONIC CONTROLLER MAIN SW. 3 4 1 2 1 FUSE T 3.15A L 250V ZNR WIRELESS REMOTE CONTROL 1 ELECTRONIC CONTROLLER (RECEIVER) CN-RCV (W) RY-PWR 123 CN-RCV2 (W) 3 2 1 W W W P Y O R BR P Y O R BR Y/G 5 1 5 1 CN-STM3 (W) 54321 P Y O R BR TERMINAL COMPLETE CN-DISP2 (W) 123456789 W W W W W WW WW 987654321 CN-DISP1 (W) TERMINAL Y/G DISPLAY, SELF-DIAGNOSIS POWER MONITOR DISPLAY 1 2 3 THERMAL FUSE 102C (3A) REMARKS B: BLUE BR: BROWN W: WHITE G: GREEN P: PINK Y: YELLOW O: ORANGE BL: BLACK R: RED Y/G: YELLOW/GREEN TO OUTDOOR UNIT 5 MOTOR (FLAP) MOTOR (LEFT) MOTOR (RIGHT) 1234 16 16 54321 54321 CN-TH1 (W) CN-STM2 (Y) CN-STM1 (B) 1 SENSOR SENSOR (AIR TEMP.) (PIPE TEMP.) CN-PWR1 (B) MOTOR 3 21 1 35 B CN-MTR1 (G) Resistance of Outdoor Fan Motor Windings CONNECTION BLUE - YELLOW YELLOW - R
81204308.pdfCS-G93KE Operation Details A. FUNCTIONS 1. TEMPERATURE SHIFT Once the operation starts, the remote control setting temperature will be shifted internally based on the setting fan speed and outdoor air temperature. In addition, if Sleep Mode or Powerful Mode are set, the temperature shift will be carried out. Setting of Internal Setting Temperature The internal setting temperature can be decided as follows: Remote control setting temperature + Outdoor temperature shift (refer Table a) + Fan speed shift (+ 1.0 C) + Any Sleep Mode shift operation? + Any Powerful Operation shift? (refer Table b) + [Check upper/lower (33C/16C) limit for setting temperature] INTERNAL SETTING TEMPERATURE Table a Setting Temperature Shift based on outdoor air temperature. (i) Cooling, Soft Dry (ii) Heating Shift amount CSG93KE 1.0C 0.5C 0.0C +1.0C CSG123KE 1.0C 1.0C 0.0C +1.0C 21C Outdoor air temperature 17C Outdoor air temperature < 21C 13C Outdoor air temperature < 17C 9C Outdoor a
81204309.pdfCS-G93KE Installation Information Attached accessories No. Accessories part Installation plate Qty. No. Accessories part Drain elbow Qty. 1 Installation plate fixing screw 1 6 6 Remote control 1 Band 2 3 4 5 Air purifying filter 7 1 Vinyl tape 1 8 2 9 3 Vinyl tape Battery 1 2 Accessories: Flaring piping kit CZ-3F5, 7AEN (CS-G93KE) CZ-4F5, 7AEN (CS-G123KE) SELECT THE BEST LOCATION INDOOR UNIT There should not be any heat source or steam near the unit. There should not be any obstacles blocking the air circulation. A place where air circulation in the room is good. A place where drainage can be easily done. A place where noise prevention is taken into consideration. Do not install the unit near the door way. Ensure the spaces indicated by arrows from the wall, ceiling, fence or other obstacles. Indoor unit of this room air conditioner shall be installed on the wall in a height of at least 2.3 m. OUTDOOR UNIT There should not be any animal or plant which
81204310.pdfCS-G93KE Servicing Information A. TROUBLESHOOTING 1. RATED FREQUENCY OPERATION During troubleshooting and servicing, rated compressor operating frequency must be obtained in order to check the specification and technical data. Below are the methods used to obtain rated compressor operating specification. (a) Cooling (i) Press the Test Run button on the indoor unit. The air conditioner starts operation at Cooling rated frequency. TEST RUN BUTTON POWER SWITCH POWERFUL POWER SLEEP TIMER HIGH POWER MONITOR LOW (ii) Short the service terminal (CN-S) of the outdoor printed circuit board. The air conditioner starts operation at Cooling rated frequency. CN-S (b) Heating Keep pressing the Test Run button, switch off and on the Power Switch, then release the Test Run button. The air conditioner starts operation at Heating rated frequency. 50 CS-G93KE Servicing Information 2. TROUBLESHOOTING AIR CONDITIONER Refrigeration cycle system In order to diagnose malfunctions, make sure t
81204311.pdfCS-G93KE Technical Data L Operation characteristics CS-G93KE / CU-G93KE Cooling Characteristic 230V Piping Length Characteristic (Cooling) 230V O: Outlet Air Temperature (C) O 16 15 14 13 12 O 17 16 15 14 13 12 Q: Cooling Capacity (kW) Q Q: Cooling Capacity (kW) GP: Gas Side Piping Pressure (MPa) GP 0.62 0.61 0.60 0.59 0.58 GP 0.62 0.60 0.58 0.56 I: Current (A) I: Current (A) 6 5 4 3 I 4.5 4.0 3.5 3.0 I 30 35 40 2 3 4 5 6 7 OUTDOOR AIR TEMPERATURE (C) [Condition] Room temperature: 27/19C Cooling Operation: at High Fan Piping length: 5m Rated Frequency Operation PIPING LENGTH (m) [Condition] Room temperature: 27/19C Cooling Operation: at High Fan Piping length: 5m Rated Frequency Operation Heating Characteristic 230V Piping Length Characteristic (Heating) 230V O 40 38 36 34 32 O: Outlet Air Temperature (C) O 40 39 38 37 36 Q Q: Heating Capacity (kW) Q: Heating Capacity (kW) 4.0 3.5 3.0 2.0 1.8 1.6 GP GP 1.4 1.9 1.8 1.7 1.6
81204312.pdfCS-G93KE Exploded View CS-G93KE / CS-G123KE 3 # 4 1 % $ 6 & 7 8 < 2 # ! 5 * 1 ] 9 " \ [ = } @ ^ + , $ % : : ) ~ ( & ; 2 / 8 6 8 ! U 9 4 ) (Note) : The above exploded view is for the purpose of parts ( disassembly and replacement. The non-numbered parts are not kept as standard service parts. 65 0 ? > { | 3 _ V . 6 9 ! 7 3 5
81204313.pdfCS-G93KE CS-G93KE Replacement Parts List NO. 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49 50 51 52 DESCRIPTION & NAME CHASSY COMPLETE FAN MOTOR CROSS FLOW FAN BEARING EVAPORATOR "FLARE NUT (1/2"") OR (3/8"")" "FLARE NUT (1/4"")" SPACER COMPLETE ANTI VIBRATION BUSHING FAN MOTOR COVER LEAD WIRE - FAN MOTOR TUBE ASSY DISCHARGE GRILLE COMPLETE VANE COMPLETE (LEFT) VANE COMPLETE (RIGHT) MOTOR - AIR SWING (UP/DOWN) LEAD WIRE - AIR SWING MOTOR (UP/DOWN) MOTOR - AIR SWING (RIGHT) LEAD WIRE -AIR SWING MOTOR (RIGHT) MOTOR - AIR SWING (LEFT) LEAD WIRE - AIR SWING MOTOR (LEFT) CAP COMPLETE VANE LEVER COMPLETE RETAINING RING PARTICULAR PIECE ELECRTONIC CONTROLLER TERMINAL BOARD COMPLETE POWER SUPPLY CORD CONTROL BOARD COVER CONTROL BOARD COVER CONTROL BOARD COVER CONTROL BOARD COVER PARTICULAR PIECE INDICATOR HOLDER ELECTRONIC CONTROLLER (RECEIVER ) LEAD WIRE - RECEIVER INDIC
81204314.pdfCS-G93KE Electronic Parts List Indoor PCB SYMBOL BZ1 D1, D2, D4, D5, D7, D8 D3, D6, D9 DB1 FUSE IC1 IC2 IC3 IC4 IC5, IC6 IC7, IC8 ICX PC1 PC2 PC3 Q1, Q3, Q4, Q7, Q8, Q10 SW1, SW2 SW3, SW4 T1 X1 ZNR1 ZNR2 BUZZER DIODE DIODE DIODE BRIDGE FUSE INTERGRATED CIRCUIT INTERGRATED CIRCUIT INTERGRATED CIRCUIT INTERGRATED CIRCUIT INTERGRATED CIRCUIT INTERGRATED CIRCUIT INTERGRATED CIRCUIT PHOTO COUPLER PHOTO COUPLER PHOTO COUPLER TRANSISTOR SWITCH SWITCH TRANSFORMER RESONATOR ZNR ZNR DESCRIPTION & NAME A48040 A541SS355T A54D1F60 A54D3SBA60F1 XBA2C31TR0 A5278366F100 A52BR9020F A52MPC393G22 A52PST600DR A52A2003GR2 A52C108 A53715C (CWA741406) A53714C (CWA741405) A52S2501L1KC A52TLP371LF A52LP521L1BL A55DA143XKTX A04085 A01059 A40C295 A45CTS4MG02T ERZVEAV511 ERZVA9V271 PART NO. 70 CS-G93KE Electronic Parts List Outdoor PCB SYMBOL C-FM CT1 D1 D17, D18, D20 D19 D2, D3, D4, D5, D8 D6 D9 ~ D16 FUSE1, FUSE2 IC1 IC2 IC3 IC4 IC5 IC6 IC7
81204315.pdfCS-G93K/G123K CS-G93K/G123K CS-G93K/G123K CS-G93K/G123K ELECTRONIC CIRCUIT DIAGRAM G CS-G93KE CS-G123KE PH302C MAIN SWITCH AC 230V 50Hz 102C THEROMAL FUSE RY-PWR 1 2 3 TO OUTDOOR C6 0.01 + C37 10 R29 100k 5 O G I LC1 A49AF32102TL e 10k Q4 A55DA143XKTX 4.7k CLOCK PULSE GENERATION b c + C24 + 33 25V C23 100 6.3V R34 10k R37 10k R39 10k R43 10k + MAIN RECEIVER (MX-3) CN-RCV1 8 IN+ 330 7 IN0.01 6 CO 0.01 5 GND FO 4 VCC2 3 137k 6.3V 47 + C22 1.5 16V (T) IC4 A52PST600D RESET SIGNAL GENERATION C21 0.01 c R62 5.1k Q3 A55DC143XKTX CLOCK PULSE GENERATION b R65 10k R67 1k CN-PWR CN-PWR 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 3 DL 2 CS 1 8 SCK 5 S0 6 S1 7 2 4 SCK 6 D0 5 D1 RST 8 CS 3 BUSY 1 7 X1 4MHz (27pF X 2) R64 7.5k C4 1000p R66 330 C18 0.022 R63 1k e 10k 4.7k C17 0.1 1 R68 680 PC2 TLP371 TRANSMISSION 5 0 R76 15k 2W D3 A54D1F68 F VCC1 1 OUT 2 1 2 3 3 2 1 CN-RCV2 (MX-3) + C7 1
81204316.pdfMACC Printed in Malaysia P981203500YH


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