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Service manuals and repair information about laser, dot matrix, label printer and ink jet printers of different makes: HP, Canon, Epson, Ricoh, Star, Xerox, Okidata

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File name:20061025133926734_03-System_Overview.pdf
Size:1501 kB
Extension:pdf
Mfg:Samsung
Model:CLP-300 🔎 CLP300
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Descr:Complete Service manual for Samsung CLP-300
Group:Electronics > Computer equipment > Printers
Uploaded:23-11-2009
User:startcom
Multipart: 0  1  2  3  4  5  6  7  8  9  10  11  12

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Extracted files:11
File name 20060919095901218_00-Cover_CLP-300_XEV.pdf

Color Laser Printer CLP-300 Series CLP-300/XEV Basic Model : CLP-300 SERVICE Samsung Color Laser Printer Manual The keynote of Product [The keynote of Product] [Series Model] .CLP-300: B/W 16 ppm, Color 4 ppm, SPL-C .CLP-300N: CLP-300 + Network [Resolution] . 2400 x 600 dpi [CPU] .Samsung CorrusM 170MHz [Interface] .CLP-300 : USB 2.0 .CLP-300N : USB 2.0, Ethernet 10/100 Base TX [Consumables] .2K black toner cartridge .1K color toner cartridge .Waste toner box [Paper Handling] .150 sheets Semi-cassette .1 sheet manual slot .150 sheet Face-Down CLP-300 ELECTRONICS * This service manual is a property of Samsung Electronics Co., Ltd. Any unauthorized use of Manual can be punished under applicable international and/or domestic law. * This service manual is also provided on the web, the ITSELF system Samsung Electronics Co., Ltd. "http://itself.sec.samsung.co.kr" Samsung Electronics Co.,Ltd. June. 2006 Printed in Korea. VERSION NO. : 1.00 CODE : JC-0164O Contents 1. Precautions 1.1 1.2 1.3 1.4 Safety Warning Caution for safety ESD Precautions Super Capacitor or Lithium Battery Precautions 1-1 1-2 1-5 1-5 2. Product Specification 2.1 Product Overview 2.2 Specifications 2.3 Model Comparison Table 2-1 2-2 2-7 3. System Overview 3.1 3.2 3.3 3.4 System Structure Main PBA Description CRUM General Description 3-1 3-7 3-17 3-19 4. S/W Structure and Descriptions 4.1 4.2 4.3 4.4 4.5 4.6 4.7 4.8 Architecture Language Monitor Status Monitor Network Interface Printer Driver <-> Status Monitor System F/W Flow Alarm Shortage Error status 4-1 4-1 4-1 4-2 4-2 4-3 4-4 4-4 Continued 4.9 CRUM Overview 4.10 FW Upgrade 4.11 Initailize Flow 4-5 4-5 4-6 5. Disassembly and Reassembly 5.1 5.2 5.3 5.4 Precautions When Replacing Parts Parts for Maintenance and Repair Information Related in Disassembly and Assembly Disassembly Procedure 5-2 5-3 5-5 5-10 6. Alignment and Adjustments 6.1 6.2 6.3 6.4 6.5 6.6 6.7 Control Panel Function Jam Removal Sample Pattern Periodic Defective Image How to use EDC (Engine Diagnostic Control) Mode Error Message 6-1 6-2 6-6 6-9 6-10 6-11 6-17 7. Troubleshooting 7.1 7.2 7.3 7.4 7.5 7.6 7.7 7.8 Procedure of Checking the Symptoms Troubleshooting Checklist Solving General Printing Problems Solving Print Quality Problems Common Windows Problems Common Macintosh Problems Common Linux Problems Major Problems Trouble shooting 7-1 7-2 7-3 7-7 7-11 7-11 7-12 7-15 Continued 8. Exploded Views & Parts List 8.1 Main 8.2 Top Cover 8.3 Rear Cover 8.4 Front Cover 8.5 Main Driver 8.6 Main Frame 8.7 LSU Cover 8.8 Fuser Unit 8.9 ELA-UNIT OPC DEV 8.10 ITB Unit 8.11 Casstte Unit 8-2 8-3 8-4 8-5 8-6 8-8 8-10 8-11 8-12 8-13 8-14 9. Block diagram 9.1 Block Diagram 9-1 10. Connection Diagram 10.1 Connection Diagram 10-1 11. Schematic Diagram 11.1 11.2 11.3 11.4 11.5 11.6 11.7 Main Board Panel DEVE INF ITB INF SMPS-110V SMPS-220V HVPS 11-1 11-16 11-17 11-18 11-19 11-20 11-21 Continued 12. Reference Information 12.1 12.2 12.3 12.4 Tools for Troubleshooting
File name 20060919095901218_01-Precautions_.pdf

Precautions 1 1. Precautions In order to prevent accidents and to prevent damage to the equipment please read the precautions listed below carefully before servicing the printer and follow them closely. 1.1 Safety Warning (1) Only to be serviced by appropriately qualified service engineers. High voltages and lasers inside this product are dangerous. This printer should only be serviced by a suitably trained and qualified service engineer. (2) Use only Samsung replacement parts There are no user serviceable parts inside the printer. Do not make any unauthorized changes or additions to the printer, these could cause the printer to malfunction and create electric shock or fire hazards. (3) Laser Safety Statement The Printer is certified in the U.S. to conform to the requirements of DHHS 21 CFR, chapter 1 Subchapter J for Class 1(1) laser products, and elsewhere, it is certified as a Class I laser product conforming to the requirements of IEC 825. Class I laser products are not considered to be hazardous. The laser system and printer are designed so there is never any human access to laser radiation above a Class I level during normal operation, user maintenance, or prescribed service condition. Warning >> Never operate or service the printer with the protective cover removed from Laser/Scanner assembly. The reflected beam, although invisible, can damage your eyes. When using this product, these basic safety pre-cautions should always be followed to reduce risk of fire, electric shock, and injury to persons. CAUTION - INVISIBLE LASER RADIATION WHEN THIS COVER OPEN. DO NOT OPEN THIS COVER. VORSICHT - UNSICHTBARE LASERSTRAHLUNG, WENN ABDECKUNG GE FFNET. NICHT DEM STRAHL AUSSETZEN. ATTENTION - RAYONNEMENT LASER INVISIBLE EN CAS D OUVERTURE. EXPOSITION DANGEREUSE AU FAISCEAU. ATTENZIONE - RADIAZIONE LASER INVISIBILE IN CASO DI APERTURA. EVITARE L ESPOSIZIONE AL FASCIO. PRECAUCION - RADIACION LASER IVISIBLE CUANDO SE ABRE. EVITAR EXPONERSE AL RAYO. ADVARSEL. - USYNLIG LASERSTR LNING VED BNING, N R SIKKERHEDSBRYDERE ER UDE AF FUNKTION. UNDG UDSAETTELSE FOR STR LNING. ADVARSEL. - USYNLIG LASERSTR LNING N R DEKSEL PNES. STIRR IKKE INN I STR LEN. UNNG EKSPONERING FOR STR LEN. VARNING - OSYNLIG LASERSTR LNING N R DENNA DEL R PPNAD OCH SP RREN R URKOPPLAD. BETRAKTA EJ STR LEN. STR LEN R FARLIG. VARO! - AVATTAESSA JA SUOJALUKITUS OHITETTAESSA OLET ALTTIINA N KYM TT M LLE LASERS TEILYLLE L KATSO S TEESEEN. Service Manual Samsung Electronics 1-1 Precautions 1.2 Caution for safety 1.2.1 Toxic material This product contains toxic materials that could cause illness if ingested. (1) If the LCD control panel is damaged it is possible for the liquid inside to leak. This liquid is toxic. Contact with the skin should be avoided, wash any splashes from eyes or skin immediately and contact your doctor. If the liquid gets into the mouth or is swallowed see a doctor immediately. (2) Please keep toner cartridges away from children. The toner powder contained in the ton
File name 20060919095901218_04-S_W_Structure.pdf

S/W Structure and Descriptions 4 4. S/W Structure and Descriptions 4.1 Architecture The belt CRUM interface board is a transmission belt CRUM interface board of the photoelectric Dry Color Laser Printer, mounted on the printer body, making it possible to physically combine the body and the belt CRUM board. Printer Driver Language Monitor Status Monitor Printer F/W Network Card F/W 4.2 Language Monitor Language Monitor is a part of the Printer Driver and the Windows Spool System. The main roll of the Language Monitor is that sends a job start message to the Status Monitor. Therefore the Status Monitor can start polling to get the printer status. The second roll is that sends the job information such as User ID and Job ID to the Status Monitor and the Printer F/W. Hence the Status Monitor can stop polling because the Printer F/W informs the Status Monitor that printing job is complete. 4.3 Status Monitor Status Monitor has no user interface. It shows only HTML help when any error occurs during printing jobs. Service Manual Samsung Electronics 4-1 S/W Structure and Descriptions 4.4 Network Interface User ID + Job ID + Printer Data Printer Driver Printer Data Language Monitor Printer Server (Kernel / NPC) Printer Name Port Name User ID Job ID Printer Server IP Addr SNMP Request Printer Status Printer Status Printer Server (Kernel / NPC) Job ID Status Monitor Request Job Status Job Table Status Monitor Data Flow After polling is started, Status Monitor has to know when it stops the polling. For this reason, the Network Printer Server should inform of completing job when the printing job is finished. When Status Monitor requests a job status, the Printer Server returns the job table that contains user id, job id, and job status (printing or complete or canceled). 4.5 Printer Driver <-> Status Monitor The Printer Driver and the Status Monitor can set/get some data to the system registry to share the Status Monitor information such as the polling interval. When the user wants to set the option of the Status Monitor manually, he or she can set it using the Printer Driver User Interface. So, if the user set option that the Status Monitor is disabled, the Status Monitor can's show HTML Help to the user although the error has occurred while printing. Set last error status Set option value enable/disable or polling interval Status Monitor Get option value enable/disable or polling interval System Registry Get last error status Printer Driver 4-2 Service Manual Samsung Electronics S/W Structure and Descriptions 4.6 System F/W Flow Input Process Photo Sensor ( intensity of radiation ) Auto color registration sensor LED PWM Output ADC density Density pattern printing LED PWM decision Comparator Threshold voltage PWM decision ACR data LPEC2 ACR module H Sync. Color Registration adjustment LSU Page Sync. modify Line Sync. modify LSU temperat ure sensor Video Clock Freq. modify ADC LSU temperature control P Sync. L Sync. clock PWM SMP
File name 20060919095901218_05-Disassembly.pdf

5 Disassembly and Reassembly 5. Disassembly and Reassembly 5.1 Precautions When Replacing Parts 5.1.1 Precautions when assembling and disassembling 5.1.2 Precautions when handling PBA 5.2 Parts for Maintenance and Repair 5.2.1 Replacement interval for parts with a limited life 5.2.2 Printer Cleaning 5.3 Information Related in Disassembly and Assembly 5.3.1 Special Service Parts 1) Disassemble of LSU Unit 2) Disassemble of ITB Unit 3) Custody of OPC Unit 4) Custody of Toner Cartridge 5) Disassemble of DEVE Drive Ass'y and Main Drive Ass'y 6) Disassemble of Terminal Parts 7) Disassemble of Fuser Unit 5.3.2 Screws Used in the Printer 5.3.3 Opening Covers and replacing Consumable parts >> Consumable parts removal 5.4 Disassembly Procedure 5.4.1 Cover Unit 5.4.2 Fuser Ass'y 5.4.3 LSU(Laser Scan Unit) 5.4.4 HVPS(High Voltage Power Supply 5.4.5 Main Board 5.4.6 SMPS(Switching Mode Power Supply) 5.4.7 Drive Ass'y 5.4.8 Transfer Roller page(5-2) page(5-2) page(5-2) page(5-3) page(5-3) page(5-4) page(5-5) page(5-5) page(5-5) page(5-5) page(5-5) page(5-5) page(5-5) page(5-5) page(5-5) page(5-6) page(5-10) page(5-10) page(5-10) page(5-10) page(5-11) page(5-12) page(5-12) page(5-13) page(5-13) page(5-14) page(5-14) Service Manual Samsung Electronics 5-1 Disassembly and Reassembly 5.1 Precautions when replacing parts 5.1.1 Precautions when assembling and disassembling * Use only approved Samsung spare parts. Ensure that part number, product name, any voltage, current or temperature rating are correct. Failure to do so could result in damage to the machine, circuit overload, fire or electric shock. * Do not make any unauthorized changes or additions to the printer, these could cause the printer to malfunction and create electric shock or fire hazards. * Take care when dismantling the unit to note where each screw goes. There are 19 different screws. Use of the wrong screw could lead to system failure, short circuit or electric shock. * Do not disassemble the LSU unit. Once it is disassembled dust is admitted to the mirror chamber and will seriously degrade print quality. There are no serviceable parts inside. * Regularly check the condition of the power cord, plug and socket. Bad contacts could lead to overheating and firfe. Damaged cables could lead to electric shock or unit malfunction. 5.1.2 Preautions when handling PBA Static electricity can damage a PBA, always used approved anti-static precautions when handling or storing a PBA. >> Precautions when moving and storing PBA 1. Please keep PBA in a conductive case, anti-static bag, or wrapped in aluminum foil. 2. Do not store a PBA where it is exposed to direct sunlight. >> Precautions when replacing PBA 1. Disconnect power connectors first, before disconnecting other cables 2. Do not touch any soldered connections, connector terminals or other electronic parts when handling insulated parts. >> Precautions when checking PBA 1. Before touching a PBA, please touch other grounded areas of the chassis to
File name 20060919095901218_06-Alignment.pdf

Alignment and Adjustmens 6 6. Alignment and Adjustments This chapter describes some of the main service procedures including: Using the EDC mode; Clearing paper jam and test patterns. Much of this chapter is also included in the user's guide. 6.1. Control Panel 6.1.1 Overview - The CLP-300 printers do not have LCD panel which is used in other color model printers. On the contrary to other models of color printers, they show the status of the printer only with their LEDs. - The CLP-300 printers have 2 keys and 6 LEDs. The `User Interface' module handles the processing of the `Key Press' and `Led control' at different states of the machine. 6.1.2 Architecture KEY (2 key): Stop key, Black only key LED (6 LEDs): 4 LED for CMYK toners : toner-low(cyan, magenta, yellow, black) LEDs 1 LED for status : ready (green) or error(red) status LED (two color LED) 1 LED for Black only: If Black only key is pressed, Black only led glows. Stop Status Black Only CLP-300 6.1.3 Data and Control Flow User interface (panel) is made up of - KEY input detection & process - LED control The initial process to use the panel checks register°Øs values of key and LED. If user input key value, the operation to be defined by key value is processed and the LED operation to be defined by printer status is controlled. Service Manual Samsung Electronics 6-1 Alignment and Adjustmens 6.2 Function 6.2.1 KEY Function There are two keys present. The one is Stop key and the other is Black only key. If users input key value, the key input is transferred via GIP (General Input Port) and the operation to be defined by key value is processed. 6.2.1.1 Functions Stop key function is made up of - Demo page/Configuration sheet printing function - Job cancels function - Start manual feeding function - Firmware downloads mode function Black only key function is made up of - Change printer mode to Black-only mode function - Black only LED light function 6.2.1.2 Detail Description KEY input detection & process order 1) User KEY input 2) KEY input detection : If the key input is detected when the key input check per timer tick 10ms, The 10ms interrupt service routine sends the key detection event to panel task. 3) KEY input process Stop key input process : After the panel task is received the Stop key detection event, it checks the engine error status two times and process the operation to be defined by key value. - Demo page/Configuration sheet function This button will have multiple functions when the printer is in idle state. Demo page printing Press and hold this button for about 2 seconds until the control panel lights blink slowly to print a demo page. Configuration sheet printing Press and hold this button for about 6 seconds until the control panel lights blink rapidly to print a configuration sheet. - Job cancels function When the printer is printing an active printing job, press and holds this button until the control panel lights blink to cancel a job the printer is currently
File name 20060919095901218_07-Troubleshooting.pdf

Troubleshooting 7 7. Troubleshooting 7.1 Procedure of Checking the Symptoms Before attempting to repair the printer first obtain a detailed description of the problem from the customer. Power On LED Panel ON? - No Power - Power Module error - Main PBA Status LED Green OK? Indicate "Red Lamp ON" Refer to "6.2.2 LED Function" Print(test pattern) printing Quality is Nomal? Refer to "Solution of Image Problem" END Service Manual Samsung Electronics 7-1 Troubleshooting 7.2 Troubleshooting Checklist If the printer is not working properly, consult the following checklist. If the printer does not pass a step, follow the corresponding troubleshooting suggestions. Status Make sure that the Status LED on the control panel green and "Ready" is shown on the Smart Panel program window. Print a demo page to verify that the printer is feeding paper correctly. Check the demo page to see if it is printed correctly. Print a short document from a software application to verify that the computer and printer are connected and communicating correctly. Response If the Status LED is off, check the power cord connection. Check the power switch. Check the power source by plugging the power cord into another outlet. If the Status LED blinks or lights red, solve the problems. If a demo page does not print, check the paper supply in the paper tray. If the paper jams in the printer, go to "Clearing Paper Jams" If there is a print quality problem, go to "Solving Print Quality Problems" If the page does not print, check the cable connection between the printer and the computer. Check the print queue or print spooler to see if the printer has been paused. Check the software application to ensure that you are using the proper printer driver and communication port. If the page is interrupted during printing, go to "Solving General Printing Problems" See "Solving General Printing Problems" See "Solving Print Quality Problems" See "Common Windows Problems" See "Common Macintosh Problems" See "Common Linux Problems" If completing the checklist does not resolve the printer problem, check the following troubleshooting sections. 7-2 Service Manual Samsung Electronics Troubleshooting 7.3 Solving General Printing Problems For problems with the operation of your printer, refer to the table for suggested solutions. Service Manual Samsung Electronics 7-3 Troubleshooting 7-4 Service Manual Samsung Electronics Troubleshooting Service Manual Samsung Electronics 7-5 Troubleshooting 7-6 Service Manual Samsung Electronics Troubleshooting 7.4 Solving Print Quality Problems Dirt inside of the printer or improper paper loading may reduce print quality. See the table below to troubleshoot problems. Problem Solution If a vertical white streak or faded area appears on the page: The toner supply is low. You may be able to temporarily extend the toner cartridge life. If this does not improve print quality, install a new toner cartridge. The paper may not meet paper specif
File name 20060919095901218_09-Block_Diagram.pdf.pdf

9 DEV_SOL IT B JOINT 2P 3P HOME IT B HOME Senso r DRAWER CON. 2P PTL Samsung Electronics 2P THERMISTOR EXIT SEN T2_CLT 3P ITB_CLT 3 3P 6P 3P REGI P_EMPTY DEVE JOINT DE Deve Cr um MC34C 0 2 PICK UP_CLT P 2P CON. PCB Contact 9. Block Diagram REGI_CLT 3P MA IN 3P PICK UP HOME TEMP1 3P Y M C K 4P CRUM CRUM 1 2P P COVER S/ W 2P CRUM CRUM LSU SW RJ- 45 6P 22P 14 P BLD C USB 10 P WASTE SEN DISP PANEL 11 P HVPS CHA RGER 1EA T1 1EA T2 1EA Bi as AC 1EA DC 1EA RELAY RELAY RELAY RELAY Bi as Y Bi as M Bi as C Bi as K DAA 4P MP_EMPTY CTD Reserve Reserve GDI PANEL SCF 5P 8P 5P 3P PANEL(PDL&CP) TEMP2 SUPPLY Y,M,C,K BA T CCD DC- DC +3 .3V 16 P 24P SCAN SMPS T YPE 3 + 24V 4.5A , + 5V 3A 3P 2P INLET&SWITCH FAN_MAIN 2P FUSER E- Coil Thermos tat Service Manual Block Diagram 1P 9-1
File name 20060919095901218_10-Connection_Diagram.pdf.pdf

DATA[31:0] MAIN MA 2P DRA WER CON. 5P ITB JOINT NT PTL ITB HOME SENSOR Flash 2P 32.768KHz 2M B ADDR[22:2] 10 Samsung Electronics 3P 2P nRD,n WR,nCS DATA[31:16] USB_D Conn THERMISTOR DEV DE E JOINT EXIT SENSOR RTC 3P 3P SD[31:0] SA[12:0],BA0,1 USB2.0 Dev ADDR[13:2] System Clock 12MHz TEMP1 SENSOR DEVE HOME SENSOR nRD,nWR,nCS 12MHz DATA[31:16] PLL PCB Cont act USB_H Module 7P MC34 C02 USB2.0 Host ADDR[9:2] nRD,nWR,nCS 6MHz ARM9- 300MHz CHORUS CH m SDRAM SDRAM 32MB 4P 3P Y Dev CRUM De e CR CRUM CR RJ- 11 DATA[ 31:24] M C K CRUM CR RJ- 11 nSCS0,1 nRAS,nCAS, nWE,DQM,CKE, SDCLK0,1 Sm art DAA MP_EMPTY ADDR [8:2] SDRA M Cont rol ler REGI SENSOR P_EMPTY SENSOR nRD,nWR, nCS CRUM CR CRUM CR Local Cont rol ler ADC 8ch 5P RJ- 45 PWM 8ch LSU Cont roller 3P STE100P N/W CTD PICKUP HOME TX_CLK,RX_CLK, MAC_TXD[3:0] MAC 10. Connection Diagram MAC_RXD[3:0] 25MHz 2P Light - Receiver Light - Emit UART EEPROM 32K bit SCL SDA WASTE SENSOR WASTE SENSOR I2C 2P SR A M SRAM_D[15:0] 64K B GPIO SRAM_A[15:0] HVPS HV PS HPVC AFE,CCD Control OP E G D I 12 P 7k e y,2 L E D HT82V 26 FIN1047 16P STEP Mo tor AFE 22 P RELAY RELAY RELAY RELAY Zener Di ode Dev De Bi as Y Dev De Bi as M Dev De Bi as C Dev De Bi as K SUPPLY Y,M,C,K FUSER OP E M F P LV DS 9600bps 16 *2 L C D Image Proce ssor 2P 3P 2P 3P 14 P 10 P 24 P 24 P 2P 8P 2P 3P 2P Charger 1ea T1 1ea T2 1ea Bi as AC 1ea DC 1ea TEMP2 SE NSOR B A T _ _ _ _ C C D A D F S C F L S U B L D C SMPS SM Standa dard Type 3 pe +24V 4. 5A, +5V 3A 4.5A 5V 2P E- Coil Thermo stat F A N M A I N D E V S O L T 2 C L T I T B C L T C O V E R S / W R E G I C L T 1P _ _ P I C K U P C L T 2P [ N e] ot in Use Connection Diagram Service Manual INLET&SWITCH Res erved 10-1
File name 20060919095901218_12-Reference_Information.pdf

Reference Information 12 12. Reference Information This chapter contains the tools list, list of abbreviations used in this manual, and a guide to the location space required when installing the printer. A definition of tests pages and Wireless Network information definition is also included. 12.1 Tools for Troubleshooting The following tools are recommended safe and easy troubleshooting as described in this service manual. · DVM(Digital Volt Meter) Standard : Indicates more than 3 digits. · Cleaning Equipments Standard : An IPA(Isopropyl Alcohol)dry wipe tissue or a gentle neutral detergent and lint-free cloth. · Driver Standard : "-" type, "+" type (M3 long, M3 short, M2 long, M2 short). · Vacuum Cleaner · Brush · Tweezers Standard : For general home use, small type. · Cotton Swab Standard : For general home use, for medical service. · Software (Driver) installation CD ROM Install Driver CD Network S/W CD Service Manual Samsung Electronics 12-1 Reference Information 12.2 Acronyms and Abbreviations The table below explains the abbreviations and acronyms used in this service manual. Where abbreviations or acronyms are used in the text please refer to this table. ADC AP AC ASIC Circuit ASSY BIOS BLDC Motor CLBP CMOS CMYK CN CON CPU CTD Sensor dB dBA dBm DC DCU DIMM DPI DRAM DVM ECP ECU EEPROM EMI EP Analog-to-Digital-Conversion Access Point Alternating Current Application Specific Integrated EPP F/W FCF/FCT FISO Enhanced Parallel Port Firmware First Cassette Feeder/First Cassette Tray Front-In, Side-Out First Print out Time Windows Graphic Device Interface Graphic Interchange Format Ground Host Based Printing Hard Disk Drive Hyper Text Transfer Protocol High Voltage High Voltage Power Supply Interface Input and Output Pound(s) Integrated Circuit International Color Consortium Intelligent Drive Electronics or Integrated Drive Electronics Institute of Electrical and Electronics Engineers. Inc Image Output Terminal (Color printer, Copier) Isopropy Alcohol Inter Process CommunicationEPP Enhanced parallel Port Images Per Minute Image Transfer Belt local area network Laser Beam Printer Assembly Basic Input Output System Brushless DC Motor Color Laser Beam Printer Complementary Metal Oxide Semiconductor Cyan, Magenta, Yellow, Black Connector Connector Central Processing Unit Color Toner Density Sensor Decibel A-Weighted decibel Decibel milliwatt Direct Current Diagnostic Control Unit Dual In-line Memory Module Dot Per Inch Dynamic Random Access Memory Digital Voltmeter Enhanced Capability Port Engine Control Unit Electronically Erasable Programmable Read Only Memory Electro Magnetic Interference Electro photographic FPOT GDI GIF GND HBP HDD HTML HV HVPS I/F I/O lb IC ICC IDE IEEE IOT IPA IPC IPM ITB LAN LBP 12-2 Service Manual Samsung Electronics Reference Information LCD LED LSU MB MHz MPBF MPF/MPT NIC NPC NVRAM OPC PBA PCL PCI Liquid Crystal Display Light Emitting Diode Laser Scanning Unit Megabyte Megahertz Mean Prints Between
File name 20061025133926734_03-System_Overview.pdf

System Overview 3 3. System Overview This chapter describes the functions and operating principles of the main components. 3.1 System Structure 3.1.1 Main Parts of System Service Manual Samsung Electronics 3-1 System Overview Cassette Feeding Method : Cassette Type Feeding Standard : Center Loading Feeding Capacity : Cassette 150 Sheets(75g/ , 20lb Paper Standard) No Manual Feeder Paper Detecting Sensor : Photo Sensor (Empty, Registration, Exit) Paper Size Sensor : None LSU(Laser Scan Unit) Consisted of LD(Laser Diode) and Polygon Motor Control. Error Polygon Motor Error Hsync Error Phenomenon The Rotation of Polygon Motor can not reach stable Though the rotation of Polygon Motor reach stable, the signal of Hsync is not occurred 2nd Transfer Ass y The life span: Print over 100,000 sheets (in 15~30 Specification: Similar to CLP-500 Series Fuser Ass y ) Heat Lamp : New Part - Knuckle Type Heat Roller : Similar to CLP-500 Series 2 Pressure Roller : One is similar to HummingBird, the Other is a new added part comparing with other Fuser Thermistor - Temperature-Measuring Device Thermostat - Critical Temperature-Detecting Device & ITB(Intermediate Transfer Belt) & 1st Transfer Roller The life span: Print over 100,000 Images The ITB unit includes 1st Transfer Roller OPC(Organic Photo-Conductor) & Developer The life span: Print over 44,000 Images (Both) Imagine Unit consists of 4 kinds of Developer , OPC, and Deve. Main Frame & Toner Kits The life span: Color -> Initial 700 / Sales 1,000 images (ISO 19752 Standard Coverage Print-Out) Black -> Initial 1,000 / Sales 2,000images (ISO 19752 Standard Coverage Print-Out) Driver Ass y It is a power delivery unit by gearing By driving the motor, it supplies the power to the feeding unit, the fusing unit, and the distributing unit. The Main Motor is similar to CLP-500 Series Main Motor. 3-2 Service Manual Samsung Electronics System Overview 3.1.2 EP Process - Structure of EP Process P1: Image on OPC ITB Unit Blade P2: Image on Media Media Path OPC Blade ~ Developer Eraser Charger Laser Scanning Unit Service Manual Samsung Electronics 3-3 System Overview - System Outline Paper path Exit Fuser Toner Cartridge Dev-Y OPC Dev-M Dev-C Dev-K ITB LSU Cassette Charging Conductive Roller charging Roller resistivity : ~ 10^5 ohm-cm Applied voltage : -1.1kV Charge acceptance : -520V OPC coating thickness : 21um OPC diameter : 60mm Non eraser system 1. Organic Photoconductor is charged to uniform voltage by conductive roll charging method 2. No ozone is produced because corona is not used 3. Charger roll is cleaned with cleaning roll 4. Toner remained on OPC after T1 process is cleaned by cleaning blade and retrieved into waste toner box by auger and belt driving mechanism 3-4 Service Manual Samsung Electronics System Overview Exposing One polygon motor ( 6 facet ) Single beam LD (1ea) LD wavelength : 785nm Polygon motor rpm : 23747.5 LSU energy : 0.25uJ/cm^2 OPC exposed potential : -50V 1. E
File name 20071024100059031_02-Product_Specifications.pdf

Product Specifications 2 2. Product Specifications 2.1 Product Overview Item(s) Black toner cartridge Color toner cartridge Imaging unit Pages Printed Approx. Initial : 1,500 pages* Sales : 2,000 pages* Approx. Initial : 700 pages* Sales : 1,000 pages* Approx. 20,000 black pages or approx. 12,500 color pages Approx. 5,000 images** or Approx. 1,250 pages (fulll color Standard image) Approx. 50,000 pages Approx. 100,000 black pages or 50,000 color pages Approx. 100,000 pages Approx. 60,000 black pages or 15,000 color pages Part number CLP-K300A CLP-C300A : Cyan CLP-M300A : Magenta CLP-Y300A : Yellow CLP-R300A Remark User Replacement Waste toner container Pick-up roller Fuser unit T2 roller ITB CLP-W300A Contact a service representative Engineer Replacement * Average A4-/letter-sized page count based on Standard coverage of individual colors on each page. Usage conditions and print patterns may cause results to vary. ** Image counts based on one color on each page. If you print documents in full color (Cyan, Magenta, Yellow, Black), the life of this item will be reduced by 25%. Service Manual Samsung Electronics 2-1 Product Specifications 2.2 Specifications Specifications are correct at the time of printing. Product specifications are subject to change without notice. See below for product specifications. 2.2.1 General Specifications 2-2 Service Manual Samsung Electronics Product Specifications 2.2.2 Controller & S/W Service Manual Samsung Electronics 2-3 Product Specifications 2.2.3 Paper Handling Plain paper, Envelopes, Labels,Card Stocks, Transparency film 2-4 Service Manual Samsung Electronics Product Specifications 2.2.4 Consumables CRU No. of CRUs 6 (C/M/Y/K toner, Imaging Unit, Waste toner container) K toner cartridge: CLP-K300A C toner cartridge: CLP-C300A M toner cartridge: CLP-M300A Y toner cartridge: CLP-Y300A Imaging unit : CLP-R300A Waste toner container: CLP-W300A Black Color Key Life detect : Initial : 1,500 (Sales : 2,000) A4/Letter pages, at ISO 19752 Standard Coverage,Semi glossy Initial : 700 (Sales : 1,000) A4/Letter pages, at ISO 19752 Standard Coverage Semi glossy Unique, Electronic key(CRUM) Sensor (Y)Remain % (90% : warning,100%: empty, 120% : hardstop) Approx. 20K black pages (or 12.5K color pages) Unique, Electronic key(CRUM) None, that would be traced via software 6 steps for install/replacing 1,250 sheets (Full Color Std. Image) or 5,000 images, Full Sensor N/A 4 (ITB, Fuser, T2 roller, Pick-up roller) Approx. 60K black pages (or 15K color pages) None None 100,000 sheets B&W or 50,000 sheets Color None 100,000 sheets, Replacable None 50,000 sheets, Replacable None Toner Imaging Kit(OPC+Deve) Waste Toner Container FRU No. of FRUs ITB Yield Key Sensor Replace method Yield Key Fuser T2 Roller Pick-up Roller Yield Key Sensor Yield Key Yield Key Yield Key Service Manual Samsung Electronics 2-5 Product Specifications 2.2.5 Environment 2.2.6 Options 2.2.7 Accessory INA-ACCESSORY CBF-

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