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Service manuals and repair information about laser, dot matrix, label printer and ink jet printers of different makes: HP, Canon, Epson, Ricoh, Star, Xerox, Okidata

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File name:chap02.pdf
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Mfg:HP
Model:Designjet 🔎
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Descr:This is the service manual for designjet models 230, 250,330, and 350C.
Group:Electronics > Computer equipment > Printers
Uploaded:16-01-2006
User:Plotterdude
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File name about.pdf

About This Edition This is the second edition of this service manual. It updates information in respect to the HP DesignJet 230 and 250C and introduces the HP DesignJet 330 and 350C. 1st edition, titled HP C4694A/C4695A/C3190A/C3191A HP DesignJet 230/250C Service Manual, June 1995 2nd edition, titled HP C4694A/C4695A/C3190A/C3191A/ C4701A/C4702A/C4699A/C4700A HP DesignJet 230/250C/330/350C Service Manual, March 1996 R What's in This Book This manual contains information necessary to test, calibrate and service D HP DesignJet 230 plotters (models C4694A and C4695A) D HP DesignJet 250C plotters (models C3190A and C3191A) D HP DesignJet 330 plotters (models C4701A and C4702A) D HP DesignJet 350C plotters (models C4699A and C4700A) For information about using these plotters, refer to the corresponding user and quick reference guides. The procedures described in this manual are to be performed by HP qualified service personnel only. Recycled paper Printed in U.S.A. 3/96 HP Internal Order Number C4699 90000.
File name chap01.pdf

1 Product Information 11 Description Applications HP DesignJet 230 and 330 (monochrome) and HP DesignJet 250C and 350C (color) plotters are large format, ink jet plotters that print output from software applications, on paper and other media. The plotters produce large format plots of high resolution and quality for the following sectors: D D D D D Computer aided design (CAD) Computer aided manufacturing (CAM) Mapping Mechanical and architectural drawing General drafting Drivers Software drivers for the following applications are supplied with the plotters: D AutoCAD for DOS D AutoCAD for Windows D MicroSoft Windows Applications (Other application software ' User's Guide, chapter 1.) Graphic Languages The plotters accept drawing data in the following graphic languages: D Hewlett Packard Graphics Language (HP GL), a vector language D HP GL/2, an enhanced version of HP GL D Hewlett Packard Raster Transfer Language (HP RTL), a raster language When receiving HP GL/2 data, the plotters can recognize and output the Kana 8, Kanji, and Roman character sets. Device Control Languages The plotters support the following languages, enabling the user to read certain plotter settings from the computer: D Printer Job Language (PJL) D Printer Management Language (PML) 12 Product Information C4699 90000 Interfaces The plotters operate with a variety of computer systems through either the serial, RS 232 C port or the parallel, Bi Tronics, extended capability port (ECP). An autoswitching feature enables the plotter to detect from which interface it is receiving data, so you can send data through either interface without having to change the plotter settings. (More on interfaces ' chapter 5, w Input/Output Interfaces.) Network Connections You can connect the plotters to a network through an optional HP JetDirect EX or HP JetDirect EX Plus3 external print server. The range of network operating systems that are supported are as follows: Local Area Network Ethernet Network Operating System Novell Netware LAN Manager TCP/IP TCP/IP EtherTalk Token Ring Novell Netware LAN Manager TCP/IP Computer Operating System DOS, Windows DOS, Windows HP-UX, Sun OS, Solaris IBM AIX Macintosh, Apple Products DOS, Windows DOS, Windows HP-UX, Sun OS, Solaris, IBM AIX The print server includes a network autoswitching feature and can detect from which network it is receiving data. This enables you to send data through different networks without having to change the interface settings. Memory The plotters have a standard 4 megabytes of on board random access memory (RAM). They also have one RAM expansion socket, which can hold an optional 4 , 8 , 16 or 32 megabyte, single in line memory module (SIMM). The maximum RAM is 36 MB. Accuracy The accuracy of the plotters in drawing a vector is"0.38 mm (0.015 in) or "0.2% of the specified vector length, whichever is greater, at 23 _C (73 _F) at 50 60% relative humidity, on HP Inkjet 0.012 cm (0.0048 inch) polyester film. C4699 90000 P
File name chap02.pdf

2 Site Planning and Requirements 21 Power Requirements HP DesignJet 230 and 330 and HP DesignJet 250C and 350C plotters have self adjusting power supplies and do not require a voltage selector or switch settings prior to use. The table below lists the power requirements for the plotters. Power Requirements Source Voltage Requirements: Voltage 100 V ac 120 V ac 220 V ac 240 V ac Normal Operating Range: Frequency: Consumption: 90 to 264 V ac 47-63 Hz 140 watts maximum Max current (rms) 1.40 A 1.17 A 0.64 A 0.60 A WARNING The ac power outlet (mains) must have a protective earth (ground) terminal. Serious shock hazard leading to death or injury may result if the plotter is not properly grounded. Choosing an Interface Cable (Instructions ' User's Guide, chapter 1, w Connect the plotter to your computer.) Serial (RS 232 C) Interface A short cable (less than 15 meters or 50 feet) is recommended for the RS 232 C interface. A longer cable is permissible, provided the load capacitance does not exceed 2500 picofarads. Parallel (Bi Tronics/Centronics) Interface Use a short cable (less than 2 meters or 6.6 feet) for the parallel interface. (Interface descriptions ' Service Manual, chapter 5, w Input/Output Interfaces.) 230 250C 330 350C (Pin specifications ' User's Guide, chapter 5, w Interface specifications.) (Pin specifications ' User's Guide, chapter 10, w Interface specifications.) (Cable part numbers ' Service Manual, chapter 10.) 22 Site Planning and Requirements C4699 90000 Choosing a Suitable Plotter Environment (Instructions ' User's Guide, chapter 1, w Position the plotter.) Environmental Specifications Hardware: Operating environment: Plotter With cartridges and media: Storage environment: Plotter/media Cartridges Environmental Class B2 Temperature 0 to 55_C (32 to 131_F) 15 to 35_C (59 to 95_F) Temperature ­40 to +70_C (­40 to +158_F) ­40 to +40_C (­40 to +104_F) Sound Pressure D/A1-size plotters E/A0-size plotters 43 dB (Acoustic) 45 dB (A) < 20 dB (A) Sound Power 6.0 bels (A) < 3.6 bels (A) Relative Humidity 5-25% 20-80% Relative Humidity 5-95% Acoustics:* Operating Idle assumes fan is off. *These specifications are typical sound pressures at a one meter bystander position. Idle specification Plotter Dimensions and Weight Plotter Model: Length Depth Height (window closed) Weight D/A1-size plotters 1028 mm (40.5 in) 237 mm (9.3 in) 327 mm (12.9 in) 26 kg (57.2 lb) E/A0-size plotters 1327 mm (52.2 in) 237 mm (9.3 in) 327 mm (12.9 in) 31 kg (68.2 lb) C4699 90000 Site Planning and Requirements 23 Notes 24 Site Planning and Requirements C4699 90000
File name chap03.pdf

3 Installation and Configuration 31 Unpacking and Assembling the Plotter When the plotter arrives at the user site: 1 Inspect the shipping container for damage. If the shipping container shows signs of damage, retain it until you have checked the contents of the shipment and verified the performance of the plotter. 2 Unpack and assemble the plotter, following the series of illustrations below. 32Kg (71 lb) 32Kg (71 lb) 32 Installation and Configuration C4699 90000 C4699 90000 Installation and Configuration 33 Inspecting the Plotter for Damage Visually inspect the plotter for damage, scratches, dents, or other mechanical defects. If the plotter is damaged in transit, notify the carrier and the nearest HP Sales and Support Office. Retain the shipping container and insulation material for the carrier's inspection. The Sales and Support Office will arrange for the repair or replacement of the plotter. Repacking the Plotter You can order a repacking kit if you need to repack the plotter and don't have the shipping container and insulation material. (Part numbers ' chapter 10.) 34 Installation and Configuration C4699 90000 Assembling the Legs (Optional) If the user has purchased the optional legs for the plotter, assemble them following the series of illustrations below: E/A0 size plotters only. C4699 90000 Installation and Configuration 35 36 Installation and Configuration C4699 90000 32Kg (71 lb) E/A0 size plotters only. C4699 90000 Installation and Configuration 37 330 350C Assembling the Roll Feed Assembly (Optional) If the user has purchased the optional roll feed assembly for the plotter, assemble it following the series of illustrations below: 38 Installation and Configuration C4699 90000 2 1 C4699 90000 Installation and Configuration 39 3 10 Installation and Configuration C4699 90000 C4699 90000 Installation and Configuration 3 11 Installing the Plotter (Instructions ' User's Guide, chapter 1, Setting up the plotter.) Using the Plotter (Instructions ' Quick Reference Guide.) DesignJet 230 Front Panel Setup Paper or vellum or translucent Read Settings Align Cartridges Replot Cartridge Fast Normal Both ON = Best Error Load Media Ready Film Form Feed Media Type Print Quality Cancel DesignJet 250C Front Panel Setup Paper or vellum or translucent Read Settings Align Cartridges Replot Cartridges Fast Normal Both ON = Best Error Load Media Ready Film Special paper for color Form Feed Media Type Print Quality Cancel 3 12 Installation and Configuration C4699 90000 DesignJet 330 Front Panel SETUP REPLOT FORM FEED CONTINUE PLOTTING Load Media DesignJet 350C Front Panel SETUP REPLOT FORM FEED CONTINUE PLOTTING Load Media C4699 90000 Installation and Configuration 3 13 Third Party Inks and Off Axis Ink Systems HP does not support third party inks or off axis ink systems for use with any of its DesignJet series plotters or printers. If a failure or damage to such HP produc
File name chap04.pdf

4 Preventive Maintenance 41 Moisture on Plotter Users should use the plotter in an environment between 5% and 95% relative humidity. To recover from moisture condensation, turn the plotter off, and, using the main roller as a reference, wait until the plotter is completely dry before using it again. (Other environmental specifications ' chapter 2.) Level of Plotter Usage To achieve good performance and long lifetime of the HP DesignJet 230/250C and HP DesignJet 330/350C plotters, users should limit use to the following recommendations (duty cycle): Average number of plots per day 10 E/A0 CAD plots Maximum number of plots per day 20 E/A0 CAD plots The service configuration plot gives an indication of how much the plotter has been used: number of plots, number of cartridges, number of times the plotter has been turned on. (Details ' page 8 49/8 50.) Friction on Slider Rod The carriage bushings are made of a porous composite material. Oil stays inside them by means of capillary action. Never place the bushings on an absorbant material. To prevent friction of the bushings on the slider rod, remove dirt from the slider rod and chassis beam. Apply oil (Anderol 4068, HP part number: 6040 0858) to the slider rod ( 3 drops) and to the bushings if they are running dry. Noisy Carriage Wheel To prevent noisy movement of the carriage, remove aluminum or dust particles from the wheel at the back of the carriage, and from the slider path along which the wheel moves. 42 Preventive Maintenance C4699 90000 Ink Spilling The service configuration plot gives an estimation of the amount of ink in the plotter's spittoon. (Details ' page 8 49 or 8 50.) To prevent ink spilling, replace both the spittoon and the ink separator when the spittoon is almost full. About 880 primes are needed to fill up the ink separator. Note that if you clear the EEROM or replace the electronics module, the factory spittoon value is reset to 0% used. Keep in mind that the value printed on the service configuration plot may greatly underestimate the amount of ink in the spittoon. Future PC based plotter diagnostics will enable you to download information from the old EEROM and upload it to the new EEROM. Belt Swelling To prevent new belts from swelling incorrectly, keep them in their bags with dissicant until you need to install them. Cleaning the Roll feed Assembly Always clean the rubber diverter of the roll feed assembly with a dry cloth. Never clean it with water or alcohol based substances. C4699 90000 Preventive Maintenance 4 3 Cleaning the Plotter To maintain the plotter in good operating condition, keep it free of dust accumulation, ink, and other contamination. Cleaning intervals are determined by the plotter environment and by the types of plotter supplies used. WARNING Disconnect the plotter from the power source prior to performing any cleaning. DO NOT allow liquid to run on to electrical components or circuits, or through openings in the enclosure, as this can cre
File name chap05.pdf

5 Functional Overview 51 Introduction The HP DesignJet 330 and 350C follow on from and replace the DesignJet 230 and 250C. The HP DesignJet 230 and 250C originally replaced the DesignJet 220 but are now no longer produced. The HP DesignJet 330 and 350C (like the DesignJet 230 and 250C) have inherited much of the system architecture and features of the DesignJet 220. Their writing system, however, is based on that of the DesignJet 650C. This chapter describes only the main features new to the DesignJet 230 and 250C and DesignJet 330 and 350C. Before reading it, read the functional overview of the DesignJet 220 ' HP DesignJet 220 and HP DesignJet 200 Plotters - Service Manual," part number C3187 90000. (Information on the DesignJet 650C ' HP C2858B/C2859B DesignJet 650C Service Manual," part number C2858 90000 Rev B). Loading Sheet Media The actions performed by the plotters in loading sheet media are similar to those of the DesignJet 220. (There are some differences due to the different position of the media sensor.) The following diagram shows the sheet media loading sequence. The vertical arrows represent movement of the media. The thick horizontal bars represent movement of the carriage to sense the media edges. 0 1 2 3 4 7 5 15 6 8 9 11 10 12 13 14 52 Functional Overview C4699 90000 During sheet media loading, the plotter: 0 Detects the front edge of the media. (Media sensor located before pinch arm stops.) 1 Grips and advances the media. 2 Moves the media forwards and backwards to check whether it is still present and correctly gripped. 3 Advances the media and rechecks media presence. (The loading process fails if the media sensor detects no media.) 4 Actuates the bail so that the media can advance under it. 5 Moves the media to a given absolute position. 6 Again moves the media forwards and backwards to check for its presence. (The loading process fails if the media sensor detects no media.) 7 Moves the carriage to sense the right and left edges and to check dimensions. 8 Advances the media six inches. 9 Checks the right edge of the media for skew (misalignment). (The loading process fails if the skew is greater than the allowed limits.) 330 350C 10 If the media is slightly misaligned, the plotter gives you the opportunity to realign it. After realigning, the right edge of the media is checked again for skew (misalignment). (The loading process fails if the skew is greater than the allowed limits or if the aligned media is too far away from the load line.) 11 Advances the media until the media sensor detects the end of the media. 12 Checks the position of the right edge of the media. 13 Extrapolates the skew to the upper and lower edges of the media. 14 Calculates the media dimensions: print margin, length and width. 15 Moves the sheet to the printing position and resets the media axis servo position. C4699 90000 Functional Overview 53 330 350C Loading Roll Media on the DesignJet 330 and 350C The following diagram shows th

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