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| 7b1 Heating, Ventilation and AC 1-20.pdf | | SECTION 7B
MANUAL CONTROL HEATING, VENTILATION, AND AIR CONDITIONING SYSTEM
CAUTION: Disconnect the negative battery cable before removing or installing any electrical unit or when a tool or equipment could easily come in contact with exposed electrical terminals. Disconnecting this cable will help prevent personal injury and damage to the vehicle. The ignition must also be in B unless otherwise noted.
TABLE OF CONTENTS
Description and Operation . . . . . . . . . . . . . . . . . . System Components Functional . . . . . . . . . . . Component Locator . . . . . . . . . . . . . . . . . . . . . . . . A/C System . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Diagnostic Information and Procedures . . . . . General Diagnosis . . . . . . . . . . . . . . . . . . . . . . . . . . . Testing the Refrigerant System . . . . . . . . . . . . . . Insufficient Cooling "Quick Check" Procedure . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7B-2 7B-2 7B-3 7B-3 7B-5 7B-5 7B-5 7B- |
| M31a General Engine Information.pdf | | SECTION 1A
GENERAL ENGINE INFORMATION
TABLE OF CONTENTS
Description and Operation . . . . . . . . . . . . . . . . . . Cleanliness and Care . . . . . . . . . . . . . . . . . . . . . . On-Engine Service . . . . . . . . . . . . . . . . . . . . . . . . Component Locator . . . . . . . . . . . . . . . . . . . . . . . . Engine Compartment (Typical) . . . . . . . . . . . . . . Engine Compartment (Euro III) . . . . . . . . . . . . . . Diagnoctic Information and Procedure . . . . . . . General Diagnosis . . . . . . . . . . . . . . . . . . . . . . . . . 1A-2 1A-2 1A-2 1A-3 1A-3 1A-4 1A-5 1A-5 Checking Engine Timing Belt . . . . . . . . . . . . . . . Checking Accessory Belt . . . . . . . . . . . . . . . . . . Checking Spark Plug . . . . . . . . . . . . . . . . . . . . . Checking Air Cleaner Element . . . . . . . . . . . . . Checking Fuel Filter . . . . . . . . . . . . . . . . . . . . . . Checking Fuel System . . . . . . . . . . . . . . . . . . . . Checking Hose System . . . . . . . . . . . . . . |
| M31b1 SOHC Engine Mechanical.pdf | | SECTION 1B
SOHC ENGINE MECHANICAL
CAUTION: Disconnect the negative battery cable before removing or installing any electrical unit or when a tool or equipment could easily come in contact with exposed electrical terminals. Disconnecting this cable will help prevent personal injury and damage to the vehicle. The ignition must also be in B unless otherwise noted.
TABLE OF CONTENTS
Description and Operation . . . . . . . . . . . . . . . . . . Engine Type . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Engine Lubrication . . . . . . . . . . . . . . . . . . . . . . . . . Cylinder Head and Valve Train . . . . . . . . . . . . . . Engine Block . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Crankshaft . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Connecting Rod . . . . . . . . . . . . . . . . . . . . . . . . . . . Piston, Piston Ring and Piston Pin . . . . . . . . . . . 1B-2 1B-2 1B-2 1B-2 1B-3 1B-3 1B-3 1B-3 Air Filter Assembly . . . . . . . . . . . . . |
| M31d Engine Cooling.pdf | | SECTION 1D
ENGINE COOLING
CAUTION: Disconnect the negative battery cable before removing or installing any electrical unit or when a tool or equipment could easily come in contact with exposed electrical terminals. Disconnecting this cable will help prevent personal injury and damage to the vehicle. The ignition must also be in B unless otherwise noted.
TABLE OF CONTENTS
Description and Operation . . . . . . . . . . . . . . . . . . General Description . . . . . . . . . . . . . . . . . . . . . . . Radiator . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Surge Tank . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Coolant Pump . . . . . . . . . . . . . . . . . . . . . . . . . . . . Thermostat . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Electric Cooling Fan . . . . . . . . . . . . . . . . . . . . . . . Engine Coolant Temperature Sensor . . . . . . . . . 1D-2 1D-2 1D-2 1D-2 1D-3 1D-3 1D-3 1D-4 Cooling System Diagnosis . . . . . . . . . . |
| M31e1 Engine Electrical 1-18.pdf | | SECTION 1E
ENGINE ELECTRICAL
CAUTION: Disconnect the negative battery cable before removing or installing any electrical unit or when a tool or equipment could easily come in contact with exposed electrical terminals. Disconnecting this cable will help prevent personal injury and damage to the vehicle. The ignition must also be in B unless otherwise noted.
TABLE OF CONTENTS
Description and Operation . . . . . . . . . . . . . . . . . . Battery . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Ratings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Reserve Capacity . . . . . . . . . . . . . . . . . . . . . . . . . Cold Cranking Amperage . . . . . . . . . . . . . . . . . . . Built-In Hydrometer . . . . . . . . . . . . . . . . . . . . . . . . Charging Procedure . . . . . . . . . . . . . . . . . . . . . . . Charging Time Required . . . . . . . . . . . . . . . . . . . . Charging a Completely Discharged Battery (Off the Vehicle) . . . . . . . . . . . |
| M31e2 Engine Electrical 19-42.pdf | | ENGINE ELECTRICAL 1E 19
REPAIR INSTRUCTIONS UNIT REPAIR
STARTER MOTOR
Inspection / Measurement (Before the Overhaul)
1. Remove the starter. Refer to "Starter" in this section. 2. Pinion clearance inspection. D Disconnect the starter motor terminal M (1). D Connect the 12-volt battery lead to the starter motor terminals M and S. Notice: Complete the testing in a minimum amount of time to prevent overheating and damaging the solenoid. (in 10 seconds) D Switch on to move the pinion gear (2). D Now check the clearance between the pinion and the stopper with the filler gauge (3). D If the clearance does not fall within the limits, check for improper installation and replace all worn parts.
D102E701
D102E702
3. Magnetic switch pull-in test. D Disconnect the starter motor terminal M (1). D Connect the 12-volt battery lead to the starter motor terminals M and S. Notice: Complete the testing in a minimum amount of time to prevent overheating and damaging the solenoid. (in 10 seconds)
D10 |
| M31f1 Engine Controls 1-54.pdf | | SECTION 1F
ENGINE CONTROLS
CAUTION: Disconnect the negative battery cable before removing or installing any electrical unit or when a tool or equipment could easily come in contact with exposed electrical terminals. Disconnecting this cable will help prevent personal injury and damage to the vehicle. The ignition must also be in LOCK unless otherwise noted.
TABLE OF CONTENTS
Description and Operation . . . . . . . . . . . . . . . . . . Ignition System Operation . . . . . . . . . . . . . . . . . . Electronic Ignition System Ignition Coil . . . . . . . Crankshaft Position Sensor . . . . . . . . . . . . . . . . . Camshaft Position Sensor . . . . . . . . . . . . . . . . . . Idle Air System Operation . . . . . . . . . . . . . . . . . . Fuel Control System Operation . . . . . . . . . . . . . . Evaporative Emission Control System Operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Controlled Charcoal Canister . . . . . . . . . . . . . . . . Positive Crankcase Ventilation C |
| M31f2 Engine Controls 55-151.pdf | | ENGINE CONTROLS 1F 55
DIAGNOSTIC TROUBLE CODE DIAGNOSIS
CLEARING TROUBLE CODES
Notice: To prevent Engine Control Module (ECM) damage, the key must be OFF when disconnecting or reconnecting the power to the ECM (for example battery cable, ECM pigtail connector, ECM fuse, jumper cables, etc.).When the ECM sets a Diagnostic Trouble Code (DTC), the Malfunction Indicator Lamp (MIL) lamp will be turned on only for type A, B and E but a DTC will be stored in the ECM's memory for all types of DTC. If the problem is intermittent, the MIL will go out after 10 seconds if the fault is no longer present. The DTC will stay in the ECM's memory until cleared by scan tool. Removing battery voltage for 10 seconds will clear some stored DTCs. DTCs should be cleared after repairs have been completed. Some diagnostic tables will tell you to clear the codes before using the chart. This allows the ECM to set the DTC while going through the chart, which will help to find the cause of the problem more quick |
| M31f3 Engine Controls 152-279.pdf | | 1F 152 ENGINE CONTROLS
MAA1F180
DIAGNOSTIC TROUBLE CODE (DTC) P0336 58X CRANKSHAFT POSITION SENSOR NO PLAUSIBLE SIGNAL
Circuit Description The 58X reference signal is produced by the crankshaft position (CKP) sensor. During one crankshaft revolution, 58 crankshaft pulses will be produced. The engine control module(ECM) uses the 58X reference signal to calculate engine rpm and CKP. The ECM constantly monitors the number of pulses on the 58X reference circuit and compares them to the number of camshaft position (CKP) signal pulses being received. If the ECM receive and incorrect number of pulses on the 58X reference circuit, DTC P0336 will set. Conditions for Setting the DTC D This DTC can be stored in "key-on" status. D Detected number of teeth is differs by 3 or higher. Action Taken When the DTC Sets D The Malfunction Indicator Lamp (MIL) will illuminate. D The ECM will record operating conditions at the time the diagnostic fails. This information will be stored in the Freeze Fra |
| M31f4 Engine Controls 280-324.pdf | | 1F 280 ENGINE CONTROLS
SYMPTOM DIAGNOSIS
IMPORTANT PRELIMINARY CHECKS
Important: Several symptom procedures call for a careful visual/physical inspection. Always perform the visual/ physical test first. Visual inspections may lead to Step 1 Action Perform the On-Board Diagnostic (EOBD) System Check. Are any Diagnostic Trouble Code(s) (DTCs) stored in the Engine Control Module (ECM) memory? 1. Inspect all of the ECM ground connections. 2. Inspect all of the vacuum hoses for splits, kinks, and proper connections. 3. Check for air leaks at all of the mounting areas of the intake manifold sealing surfaces. 4. Inspect the ignition wires for cracking, hardness, proper routing, and carbon tracking. 5. Inspect the wiring for proper connections, pinches, and cuts. Are all checks complete? correcting a problem without further checks and can save valuable time.
Value(s)
Yes Go to Appropriate DTC Table
No
Go to Step 2
2
Go to Appropriate Symptom Table
DAEWOO M-150 BL2
ENGINE CONT |
| M31g Engine Exhaust.pdf | | SECTION 1G
ENGINE EXHAUST
TABLE OF CONTENTS
Description and Operation . . . . . . . . . . . . . . . . . . Exhaust System . . . . . . . . . . . . . . . . . . . . . . . . . . . Muffler . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Catalytic Converter . . . . . . . . . . . . . . . . . . . . . . . . 1G-2 1G-2 1G-2 1G-2 Repair Instruction . . . . . . . . . . . . . . . . . . . . . . . . . . On-Vehicle Service . . . . . . . . . . . . . . . . . . . . . . . . . . Exhaust Pipe/Catalytic Converter . . . . . . . . . . . . Pup-up Catalitic Converter . . . . . . . . . . . . . . . . . . Front Muffler . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Rear Muffler . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Fastener Tightening Specifications . . . . . . . . . . . 1G-4 1G-4 1G-4 1G-5 1G-7 1G-8 1G-9 1G-9
Component Locator . . . . . . . . . . . . . . . . . . . . . . . . 1G-3 Exhaust |
| M32a Suspension Diagnostics.pdf | | SECTION 2A
SUSPENSION DIAGNOSIS
TABLE OF CONTENTS
Diagnostic Information and Procedures . . . . . 2A-1 General Diagnosis . . . . . . . . . . . . . . . . . . . . . . . . . 2A-1 Wheel Bearing Diagnosis . . . . . . . . . . . . . . . . . . . 2A-6
DIAGNOSTIC INFORMATION AND PROCEDURES
GENERAL DIAGNOSIS
Problems in the steering, the suspension, the tires, and the wheels involve several systems. Consider all systems when you diagnose a complaint. Some problems, such as abnormal or excessive tire wear and scuffed tires, may be the result of hard driving. Always road test the vehicle first. If possible, do this road test with the customer. Proceed with the following preliminary checks. Correct any substandard conditions.
ÁÁÁÁÁÁÁÁÁÁÁÁÁÁ Á Á ÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁ ÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁ Á
Application Checks Correction Preliminary Checks D Inspect the tires for improper pressure and uneven wear. D Inspect the joint from the steering column to the intermediate shaft for loose connec |
| M32b Wheel Alignment.pdf | | SECTION 2B
WHEEL ALIGNMENT
TABLE OF CONTENTS
Description and Operation . . . . . . . . . . . . . . . . . . Four Wheel Alignment . . . . . . . . . . . . . . . . . . . . . Toe . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Caster . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Camber . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Steering Axis Inclination . . . . . . . . . . . . . . . . . . . . Included Angle . . . . . . . . . . . . . . . . . . . . . . . . . . . . Scrub Radius . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2B-2 2B-2 2B-2 2B-2 2B-2 2B-3 2B-3 2B-3 Diagnostic Information and Procedures . . . . . Tire Diagnosis . . . . . . . . . . . . . . . . . . . . . . . . . . . . Front Toe Adjustment . . . . . . . . . . . . . . . . . . . . . . Front Camber and Caster Check . . . . . . . . . . . . Rear Camber Check . . . . . . . . . . . . . . . . . . . . . . . Rear Toe Check . . . . . . . . . . . . . . . . |
| M32c Front Suspension.pdf | | SECTION 2C
FRONT SUSPENSION
TABLE OF CONTENTS
Description and Operation . . . . . . . . . . . . . . . . . . Front Suspension . . . . . . . . . . . . . . . . . . . . . . . . . Component Locator . . . . . . . . . . . . . . . . . . . . . . . . Front Suspension . . . . . . . . . . . . . . . . . . . . . . . . . Diagnostic Information and Procedures . . . . . Strut Dampener . . . . . . . . . . . . . . . . . . . . . . . . . . . Ball Joint and Knuckle . . . . . . . . . . . . . . . . . . . . . Front Wheel Bearing . . . . . . . . . . . . . . . . . . . . . . . 2C-2 2C-2 2C-3 2C-3 2C-5 2C-5 2C-5 2C-6 Front Longitudinal Frame and Stabilizer Shaft . . . . . . . . . . . . . . . . . . . . . . . . . 2C-10 Control Arm . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2C-12 Strut Bar . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2C-12 Crossmember . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2C-13 Unit Repair . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . |
| M32d Rear Suspension.pdf | | SECTION 2D
REAR SUSPENSION
TABLE OF CONTENTS
Description and Operation . . . . . . . . . . . . . . . . . . Rear Suspension . . . . . . . . . . . . . . . . . . . . . . . . . . Component Locator . . . . . . . . . . . . . . . . . . . . . . . . Rear Suspension . . . . . . . . . . . . . . . . . . . . . . . . . . Diagnostic Information and Procedures . . . . . Rear Suspension . . . . . . . . . . . . . . . . . . . . . . . . . . Checking the Rear Wheel Bearing End Play . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Rear Wheel Bearing Free Load . . . . . . . . . . . . . . 2D-2 2D-2 2D-3 2D-3 2D-4 2D-4 2D-5 2D-5 Shock Absorber . . . . . . . . . . . . . . . . . . . . . . . . . . . Lateral Rod . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Trailing Arm . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Rear Axle Assembly . . . . . . . . . . . . . . . . . . . . . . . Unit Repair . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Hub and Bearing A |
| M32e Tires and Wheels.pdf | | SECTION 2E
TIRES AND WHEELS
TABLE OF CONTENTS
Description and Operation . . . . . . . . . . . . . . . . . . Tire . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Replacement Tires . . . . . . . . . . . . . . . . . . . . . . . . All Season Tires . . . . . . . . . . . . . . . . . . . . . . . . . . . Tire Label . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Spare Tire . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Wheels . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Inflation of Tires . . . . . . . . . . . . . . . . . . . . . . . . . . . 2E-2 2E-2 2E-3 2E-3 2E-3 2E-3 2E-4 2E-4 Repair Instructions . . . . . . . . . . . . . . . . . . . . . . . . . On-Vehicle Service . . . . . . . . . . . . . . . . . . . . . . . . . . Wheel . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . On-Vehicle Balancing . . . . . . . . . . . . . . . . . . . . . . 2E-7 2E-7 2E-7 2E-8
Off-Vehicle Balancing . . . . . |
| M33b Manual Transaxle Drive Axle.pdf | | SECTION 3B
MANUAL TRANSAXLE DRIVE AXLE
TABLE OF CONTENTS
Description and Operation . . . . . . . . . . . . . . . . . . Front Drive Axle . . . . . . . . . . . . . . . . . . . . . . . . . . . Component Locator . . . . . . . . . . . . . . . . . . . . . . . . Drive Axle Assembly . . . . . . . . . . . . . . . . . . . . . . . Diagnostic Information and Procedures . . . . . Diagnosis . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Repair Instructions . . . . . . . . . . . . . . . . . . . . . . . . . On-Vehicle Service . . . . . . . . . . . . . . . . . . . . . . . . . . 3B-2 3B-2 3B-3 3B-3 3B-4 3B-4 3B-5 3B-5 Unit Repair . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3B-9 Inner Joint . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3B-9 Outer Joint . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3B-10 Specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3B-12 General Specifications . . . . . . . . . . . . . . . . |
| M34a Hydraulic Brakes.pdf | | SECTION 4A
HYDRAULIC BRAKES
CAUTION: Disconnect the negative battery cable before removing or installing any electrical unit or when a tool or equipment could easily come in contact with exposed electrical terminals. Disconnecting this cable will help prevent personal injury and damage to the vehicle. The ignition must also be in B unless otherwise noted.
TABLE OF CONTENTS
Description and Operation . . . . . . . . . . . . . . . . . . Warning Lamp Operation . . . . . . . . . . . . . . . . . . . Component Locator . . . . . . . . . . . . . . . . . . . . . . . . Brake System (Non-ABS) . . . . . . . . . . . . . . . . . . Diagnostic Information and Procedures . . . . . Brake System Testing . . . . . . . . . . . . . . . . . . . . . . Brake Hose Inspection . . . . . . . . . . . . . . . . . . . . . Warning Lamp Operation . . . . . . . . . . . . . . . . . . . 4A-2 4A-2 4A-3 4A-3 4A-4 4A-4 4A-4 4A-5 Repair Instructions . . . . . . . . . . . . . . . . . . . . . . . . . On-Vehicle Service . . . . |
| M34b Master Cylinder.pdf | | SECTION 4B
MASTER CYLINDER
TABLE OF CONTENTS
Description and Operation . . . . . . . . . . . . . . . . . . Master Cylinder . . . . . . . . . . . . . . . . . . . . . . . . . . . Proportioning Valve . . . . . . . . . . . . . . . . . . . . . . . . Fluid Level Sensor . . . . . . . . . . . . . . . . . . . . . . . . . Diagnostic Information and Procedures . . . . . Checking the Brake Fluid Level . . . . . . . . . . . . . . Repair Instructions . . . . . . . . . . . . . . . . . . . . . . . . . On-Vehicle Service . . . . . . . . . . . . . . . . . . . . . . . . . . 4B-2 4B-2 4B-2 4B-2 4B-3 4B-3 4B-4 4B-4 Brake Fluid Reservoir . . . . . . . . . . . . . . . . . . . . . . Proportioning Valve (For Vehicle With the NonABS Braking System) . . . . . . . . . . . . . . . Brake Fluid Level Switch . . . . . . . . . . . . . . . . . . . Unit Repair . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4B-5 4B-5 4B-6 4B-8
Master Cylinder . . . . . . . . . . . . . . . . . . . . . . . . . . . 4B- |
| M34c Power Booster.pdf | | SECTION 4C
POWER BOOSTER
TABLE OF CONTENTS
Description and Operation . . . . . . . . . . . . . . . . . . Power Booster . . . . . . . . . . . . . . . . . . . . . . . . . . . . Diagnostic Information and Procedures . . . . . Power Booster Functional Check . . . . . . . . . . . . 4C-2 4C-2 4C-3 4C-3 On-Vehicle Service . . . . . . . . . . . . . . . . . . . . . . . . . . Vacuum Hose and Check Valve . . . . . . . . . . . . . Power Booster Assembly . . . . . . . . . . . . . . . . . . . Specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4C-4 4C-4 4C-5 4C-8
Check Valve Functional Check . . . . . . . . . . . . . . 4C-3 Repair Instructions . . . . . . . . . . . . . . . . . . . . . . . . . 4C-4
General Specifications . . . . . . . . . . . . . . . . . . . . . 4C-8 Fastener Tightening Specifications . . . . . . . . . . . 4C-8
DAEWOO M-150 BL2
4C 2 POWER BOOSTER
DESCRIPTION AND OPERATION
POWER BOOSTER
This booster is a single diaphragm, vacuum-suspended unit. In a normal |
| M34d Front Disc Brakes.pdf | | SECTION 4D
FRONT DISC BRAKES
TABLE OF CONTENTS
Description and Operation . . . . . . . . . . . . . . . . . . Disc Brake Caliper Assembly . . . . . . . . . . . . . . . Clearance Calibration . . . . . . . . . . . . . . . . . . . . . . Component Locator . . . . . . . . . . . . . . . . . . . . . . . . Front Disc Brakes . . . . . . . . . . . . . . . . . . . . . . . . . Diagnostic Information and Procedures . . . . . Front Disc Brake . . . . . . . . . . . . . . . . . . . . . . . . . . Lining Inspection . . . . . . . . . . . . . . . . . . . . . . . . . . 4D-2 4D-2 4D-2 4D-3 4D-3 4D-4 4D-4 4D-5 On-Vehicle Service . . . . . . . . . . . . . . . . . . . . . . . . . . Shoe and Lining . . . . . . . . . . . . . . . . . . . . . . . . . . . Caliper Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . Rotor . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4D-6 4D-6 4D-7 4D-7
Unit Repair . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4D-8 Caliper Overh |
| M34e Rear Drum Brakes.pdf | | SECTION 4E
REAR DRUM BRAKES
TABLE OF CONTENTS
Description and Operation . . . . . . . . . . . . . . . . . . Drum Brakes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Component Locator . . . . . . . . . . . . . . . . . . . . . . . . Rear Drum Brakes . . . . . . . . . . . . . . . . . . . . . . . . . Diagnostic Information and Procedures . . . . . Rear Drum Brake . . . . . . . . . . . . . . . . . . . . . . . . . . Drums . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Lining . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4E-2 4E-2 4E-3 4E-3 4E-4 4E-4 4E-5 4E-5 Rear Brake Drum . . . . . . . . . . . . . . . . . . . . . . . . . . Brake Shoe . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Wheel Cylinder Assembly . . . . . . . . . . . . . . . . . . Backing Plate . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Unit Repair . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Wheel Cylinder . . . . . . . |
| M34f1 ABS.pdf | | SECTION 4F
ANTILOCK BRAKE SYSTEM
CAUTION: Disconnect the negative battery cable before removing or installing any electrical unit or when a tool or equipment could easily come in contact with exposed electrical terminals. Disconnecting this cable will help prevent personal injury and damage to the vehicle. The ignition must also be in B unless otherwise noted. CAUTION: Don't diagnosis the Antilock Brake System (ABS) under the vehicle moving status. Because the ABS function will be stopped.
TABLE OF CONTENTS
Description and Operation . . . . . . . . . . . . . . . . . . ABS System Components . . . . . . . . . . . . . . . . . . Hydraulic Unit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . EBCM (Electronic Brake Control Module) . . . . . Wheel Speed Sensors and Rings . . . . . . . . . . . . Electronic Brake Distribution . . . . . . . . . . . . . . . . Indicator . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . EBCM Connector . . . . . . . . . . . . . . . . . . |
| M34g Parking Brake.pdf | | SECTION 4G
PARKING BRAKE
TABLE OF CONTENTS
Description and Operation . . . . . . . . . . . . . . . . . . Parking Brake . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Component Locator . . . . . . . . . . . . . . . . . . . . . . . . Parking Brake . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4G-2 4G-2 4G-3 4G-3 Parking Brake Warning Lamp Switch . . . . . . . . . Parking Brake Cable . . . . . . . . . . . . . . . . . . . . . . . Specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . General Specifications . . . . . . . . . . . . . . . . . . . . . 4G-5 4G-6 4G-8 4G-8
Repair Instructions . . . . . . . . . . . . . . . . . . . . . . . . . 4G-4 On-Vehicle Service . . . . . . . . . . . . . . . . . . . . . . . . . . 4G-4 Parking Brake Lever . . . . . . . . . . . . . . . . . . . . . . . 4G-4
Fastener Tightening Specifications . . . . . . . . . . . 4G-8 Schematic and Routing Diagrams . . . . . . . . . . . 4G-9 Parking Brake System . . . . . . . . . . . . |
| M35b Five Speed Manual Transaxle.pdf | | SECTION 5B
FIVE-SPEED MANUAL TRANSAXLE
CAUTION: Disconnect the negative battery cable before removing or installing any electrical unit or when a tool or equipment could easily come in contact with exposed electrical terminals. Disconnecting this cable will help prevent personal injury and damage to the vehicle. The ignition must also be in B unless otherwise noted.
TABLE OF CONTENTS
Description and Operation . . . . . . . . . . . . . . . . . . Five-Speed Manual Transaxle . . . . . . . . . . . . . . . Reverse Gear Misshift Preventing Mechanism . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Differential . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Component Locators . . . . . . . . . . . . . . . . . . . . . . . Gear Shift Control . . . . . . . . . . . . . . . . . . . . . . . . . Input Shaft and Counter Shaft Gear . . . . . . . . . . Gear Shift Fork . . . . . . . . . . . . . . . . . . . . . . . . . . . Differential and Case . . . . . . . . . . . . . . . . |
| M35c Clutch.pdf | | SECTION 5C
CLUTCH
CAUTION: Disconnect the negative battery cable before removing or installing any electrical unit or when a tool or equipment could easily come in contact with exposed electrical terminals. Disconnecting this cable will help prevent personal injury and damage to the vehicle. The ignition must also be in B unless otherwise noted.
TABLE OF CONTENTS
Description and Operation . . . . . . . . . . . . . . . . . . Driving Members . . . . . . . . . . . . . . . . . . . . . . . . . . Driven Members . . . . . . . . . . . . . . . . . . . . . . . . . . Operating Members . . . . . . . . . . . . . . . . . . . . . . . Component Locator . . . . . . . . . . . . . . . . . . . . . . . . Clutch Components . . . . . . . . . . . . . . . . . . . . . . . . Diagnostic Information and Procedures . . . . . General Diagnosis . . . . . . . . . . . . . . . . . . . . . . . . . 5C-2 5C-2 5C-2 5C-2 5C-3 5C-3 5C-4 5C-4 Pressure Plate, Clutch Disc and Input Shaft Bearing . . . . . . . . . . . . . . . . |
| M36a Power Steering System.pdf | Error: Couldn't read xref table | |
| M36b Power Steering Pump.pdf | | SECTION 6B
POWER STEERING PUMP
TABLE OF CONTENTS
Description and Operation . . . . . . . . . . . . . . . . . . Power Steering Pump . . . . . . . . . . . . . . . . . . . . . . Diagnostic Information and Procedures . . . . . Power Steering Pump . . . . . . . . . . . . . . . . . . . . . . Repair Instructions . . . . . . . . . . . . . . . . . . . . . . . . . On-Vehicle Service . . . . . . . . . . . . . . . . . . . . . . . . . . Pump Drive Belt . . . . . . . . . . . . . . . . . . . . . . . . . . . Pump Drive Pulley . . . . . . . . . . . . . . . . . . . . . . . . . 6B-2 6B-2 6B-3 6B-3 6B-4 6B-4 6B-4 6B-5 Pump Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . Unit Repair . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Pump . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . General Specifications . . . . . . . . . . . . . . . . . . . . . Fastener Tightening Specificatio |
| M36c Power Steering Gear.pdf | | SECTION 6C
POWER STEERING GEAR
CAUTION: Disconnect the negative battery cable before removing or installing any electrical unit or when a tool or equipment could easily come in contact with exposed electrical terminals. Disconnecting this cable will help prevent personal injury and damage to the vehicle. The ignition must also be in B unless otherwise noted.
TABLE OF CONTENTS
Description and Operation . . . . . . . . . . . . . . . . . . Power Rack and Pinion . . . . . . . . . . . . . . . . . . . . Diagnostic Information and Procedures . . . . . Power Rack and Pinion Steering Gear . . . . . . . Adjust the Free Load of the Steering Gear . . . Repair Instructions . . . . . . . . . . . . . . . . . . . . . . . . . On-Vehicle Service . . . . . . . . . . . . . . . . . . . . . . . . . . Rack and Pinion Assembly . . . . . . . . . . . . . . . . . 6C-2 6C-2 6C-3 6C-3 6C-5 6C-6 6C-6 6C-6 Unit Repair . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Tie Rod End Boot . . . . . . . |
| M36d Manual Sterring Gear.pdf | | SECTION 6D
MANUAL STEERING GEAR
CAUTION: Disconnect the negative battery cable before removing or installing any electrical unit or when a tool or equipment could easily come in contact with exposed electrical terminals. Disconnecting this cable will help prevent personal injury and damage to the vehicle. The ignition must also be in B unless otherwise noted.
TABLE OF CONTENTS
Description and Operation . . . . . . . . . . . . . . . . . . Manual Rack and Pinion . . . . . . . . . . . . . . . . . . . . Component Locator . . . . . . . . . . . . . . . . . . . . . . . . Manual Rack and Pinion Steering Gear . . . . . . . Diagnostic Information and Procedures . . . . . Manual Rack and Pinion Steering Gear . . . . . . . Straight-Ahead Check . . . . . . . . . . . . . . . . . . . . . . Steering Wheel Restoration . . . . . . . . . . . . . . . . . 6D-2 6D-2 6D-3 6D-3 6D-4 6D-4 6D-5 6D-6 On-Vehicle Service . . . . . . . . . . . . . . . . . . . . . . . . . . Tie Rod End . . . . . . . . . . . . . . |
| M36e Steering Wheel and Column.pdf | | SECTION 6E
STEERING WHEEL AND COLUMN
CAUTION: Disconnect the negative battery cable before removing or installing any electrical unit or when a tool or equipment could easily come in contact with exposed electrical terminals. Disconnecting this cable will help prevent personal injury and damage to the vehicle. The ignition must also be in B unless otherwise noted.
TABLE OF CONTENTS
Description and Operation . . . . . . . . . . . . . . . . . . Steering Wheel and Column . . . . . . . . . . . . . . . . Component Locator . . . . . . . . . . . . . . . . . . . . . . . . Steering Wheel and Column . . . . . . . . . . . . . . . . Diagnostic Information and Procedures . . . . . Steering Column Diagnosis . . . . . . . . . . . . . . . . . Repair Instructions . . . . . . . . . . . . . . . . . . . . . . . . . On-Vehicle Service . . . . . . . . . . . . . . . . . . . . . . . . . . Steering Wheel . . . . . . . . . . . . . . . . . . . . . . . . . . . Steering Column Cover . . . . . . . . . . . . . . . |
| M37a1 Heating and Ventilation System 1-17.pdf | | SECTION 7A
HEATING AND VENTILATION SYSTEM
CAUTION: Disconnect the negative battery cable before removing or installing any electrical unit or when a tool or equipment could easily come in contact with exposed electrical terminals. Disconnecting this cable will help prevent personal injury and damage to the vehicle. The ignition must also be in B unless otherwise noted.
TABLE OF CONTENTS
Description and Operation . . . . . . . . . . . . . . . . . . 7A-2 Heating and Ventilation Systems . . . . . . . . . . . . 7A-2 Component Locator . . . . . . . . . . . . . . . . . . . . . . . . 7A-3 Control Assembly . . . . . . . . . . . . . . . . . . . . . . . . . 7A-3 Blower Module Assembly . . . . . . . . . . . . . . . . . . . 7A-4 Air Distributor and Heater Module Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7A-5 Diagnostic Informatin and Procedures . . . . . . . 7A-6 Heater System . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7A-6 Insufficient Heating or Defr |
| M37a2 Heating and Ventilation System 18-32.pdf | | 7A 18 HEATING AND VENTILATION SYSTEM
REPAIR INSTRUCTIONS ON-VEHICLE SERVICE
CONTROL ASSEMBLY AND CONTROL CABLES
(LeftHand Drive Shown, RightHand Drive Similar) Removal Procedure
1. Disconnect the negative battery cable. 2. Remove the instrument cluster housing trim panel. Refer to Section 9E, Instrumentation/Driver information. 3. Remove the control assembly.
D108A501
D Remove the control assembly retaining screws (1). D Separate the control assembly from the instrument panel (2). D Disconnect the electrical connectors (3). D Disconnect the mode control cable from the heater module (4). D Disconnect the temperature control cable from the heater module (5). D Remove the glove box from the instrument panel. Refer to Section 9E, Instrumentation/Driver Information.
D108A502
D Disconnect the recirculating/fresh air door cable from the blower module (6).
D108A503
DAEWOO M-150 BL2
HEATING AND VENTILATION SYSTEM 7A 19
D108A504
4. Disconnect the control cables from the control as |
| M37b2 Heating, Ventilation and AC 21-33.pdf | | MANUAL CONTROL HEATING, VENTILATION, AND AIR CONDITIONING SYSTEM 7B -- 21 Installation Procedure
1. Install the compressor with the mounting bolts.
Tighten
D Tighten the compressor--to--bracket upper bolt to 20 NSm (15 lb-ft) (1). D Tighten the compressor--to--bracket lower bolts to 22 NSm (16 lb-ft) (2). 2. Connect the electrical connector.
D18B511B
3. Install the A/C high pressure pipe line to the compressor with the bolt.
Tighten
Tighten the A/C high pressure pipe line bolt to 23 NSm (17 lb-ft) (3). 4. Install the A/C low pressure pipe line to the compressor with the bolt.
Tighten
Tighten the A/C low pressure pipe line bolt to 23 NSm (17 lb-ft) (4). 5. Evacuate and charge the system. Refer to "Discharging, Adding Oil, Evacuating, and Charging Procedure for A/C System" in this section. 6. Install the A/C belt. Refer to Section 6B, Power Steering Pump. 7. Install the receiver dryer. Refer to "Receiver Dryer and Dual Cut Switch" in this section.
D18B512A
CONDENSER
1. Disconnect |
| M38a Seat Belts.pdf | | SECTION 8A
SEAT BELTS
CAUTION: Disconnect the negative battery cable before removing or installing any electrical unit or when a tool or equipment could easily come in contact with exposed electrical terminals. Disconnecting this cable will help prevent personal injury and damage to the vehicle. The ignition must also be in B unless otherwise noted.
TABLE OF CONTENTS
Description and Operation . . . . . . . . . . . . . . . . . . Driver Seat Belt Warning . . . . . . . . . . . . . . . . . . . Three-Point Pretensioner Front Seat Belt (W/EUROPE Only) . . . . . . . . . . . . . . . . . . . . . . Three-Point WLR Front Seat Belt . . . . . . . . . . . . Three-Point ELR Front Seat Belt . . . . . . . . . . . . Three-Point ELR Rear Outboard Seat Belt . . . . Two-Point Lap Rear Center Seat Belt . . . . . . . . Operational and Functional Checks . . . . . . . . . . Component Locator . . . . . . . . . . . . . . . . . . . . . . . . Front and Rear Seat Belt . . . . . . . . . . . . . . . . . . . Diagnos |
| M38b1 Airbags 1-6.pdf | | SECTION 8B
SUPPLEMENTAL INFLATABLE RESTRAINTS (SIR)
CAUTION: Disconnect the negative battery cable before removing or installing any electrical unit or when a tool or equipment could easily come in contact with exposed electrical terminals. Disconnecting this cable will help prevent personal injury and damage to the vehicle. The ignition must also be in B unless otherwise noted.
TABLE OF CONTENTS
Description and Operation . . . . . . . . . . . . . . . . . . Airbag Module . . . . . . . . . . . . . . . . . . . . . . . . . . . . Sensing and Diagnostic Module (SDM) . . . . . . . SIR Warning Lamp . . . . . . . . . . . . . . . . . . . . . . . . Clock Spring . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Wiring Harness/Connectors . . . . . . . . . . . . . . . . . SIR System . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . General Precautions . . . . . . . . . . . . . . . . . . . . . . . 8B-3 8B-3 8B-3 8B-3 8B-4 8B-4 8B-4 8B-5 DTC 10 Driver Pretensioner Circuit, Resis |
| M38b2 Airbags 7-79.pdf | | SUPPLEMENTAL INFLATABLE RESTRAINTS (SIR) 8B 7
COMPONENT LOCATOR
SIR COMPONENT
(LeftHand Drive Shown, RightHand Drive Similar)
D110B401
1. Driver Airbag Module 2. Passenger Airbag Module 3. Clock Spring
4. Sensing and Diagnostic Module (SDM) 5. Wiring Harness
DAEWOO M-150 BL2
8B 8 SUPPLEMENTAL INFLATABLE RESTRAINTS (SIR)
DIAGNOSTIC INFORMATION AND PROCEDURES
A scan tool connected to the data link connector (DLC): D Reveals the fault codes. D Receives serial data transmission through the terminal J (13) of the DLC. D Receives ground through the terminal A (4) of the DLC.
CLEARING FAULT CODES
When the sensing and diagnostic module (SDM) receives the CODE ERASE command from the scan tool, the SDM: D Clears the entire fault memory. D Turns OFF the warning lamp. D Resets for fault detection.
D110B009A
External Fault Service personnel can reset the SDM and turn OFF the warning lamp if the fault is an external fault. Internal Fault An internal fault of the SDM or a CRASH RECORDE |
| M39a Body Wiring System.pdf | | SECTION 9A
BODY WIRING SYSTEM
CAUTION: Disconnect the negative battery cable before removing or installing any electrical unit or when a tool or equipment could easily come in contact with exposed electrical terminals. Disconnecting this cable will help prevent personal injury and damage to the vehicle. The ignition must also be in B unless otherwise noted.
TABLE OF CONTENTS
Description and Operation . . . . . . . . . . . . . . . . . . How to Read Electrical Wiring Diagram . . . . . . . How to Check Terminal Number of Connector . Special Tools and Equipment . . . . . . . . . . . . . . . Special Tools Table . . . . . . . . . . . . . . . . . . . . . . . . Schematic and Routing Diagrams . . . . . . . . . . . Wire Color Chart . . . . . . . . . . . . . . . . . . . . . . . . . . Power Distribution Schematic . . . . . . . . . . . . . . . 9A-2 9A-2 9A-4 9A-5 9A-5 9A-6 9A-6 9A-7 Fuse Chart . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Front Harness Routing . . . . . . . . . . . |
| M39b Lighting Systems.pdf | | SECTION 9B
LIGHTING SYSTEMS
CAUTION: Disconnect the negative battery cable before removing or installing any electrical unit or when a tool or equipment could easily come in contact with exposed electrical terminals. Disconnecting this cable will help prevent personal injury and damage to the vehicle. The ignition must also be in B unless otherwise noted.
TABLE OF CONTENTS
Description and Operation . . . . . . . . . . . . . . . . . . Headlamps and Parking Lamps . . . . . . . . . . . . . Front Turn Signal Lamps . . . . . . . . . . . . . . . . . . . Rear Fog Lamp . . . . . . . . . . . . . . . . . . . . . . . . . . . Taillamps . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . License Plate Lamp . . . . . . . . . . . . . . . . . . . . . . . . Interior Courtesy Lamp . . . . . . . . . . . . . . . . . . . . . Backup Lamp(s) . . . . . . . . . . . . . . . . . . . . . . . . . . . Daytime Running Lamps (DRL) (W/Europe Only) . . . . . . . . . . . . . . . . . . . . . . . . Diagnos |
| M39c Horns.pdf | | SECTION 9C
HORNS
CAUTION: Disconnect the negative battery cable before removing or installing any electrical unit or when a tool or equipment could easily come in contact with exposed electrical terminals. Disconnecting this cable will help prevent personal injury and damage to the vehicle. The ignition must also be in B unless otherwise noted.
TABLE OF CONTENTS
Description and Operation . . . . . . . . . . . . . . . . . . Horn . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Repair Instructions . . . . . . . . . . . . . . . . . . . . . . . . . On-Vehicle Service . . . . . . . . . . . . . . . . . . . . . . . . . . 9C-2 9C-2 9C-3 9C-3 Horn . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9C-3 Schematic and Routing Diagrams . . . . . . . . . . . 9C-4 Horn Wiring System . . . . . . . . . . . . . . . . . . . . . . . 9C-4
DAEWOO M-150 BL2
9C 2 HORN
DESCRIPTION AND OPERATION
HORN
The horn is located under the hood. It is attached near |
| M39d Wipers - Washer Systems.pdf | | SECTION 9D
WIPERS / WASHER SYSTEMS
CAUTION: Disconnect the negative battery cable before removing or installing any electrical unit or when a tool or equipment could easily come in contact with exposed electrical terminals. Disconnecting this cable will help prevent personal injury and damage to the vehicle. The ignition must also be in B unless otherwise noted.
TABLE OF CONTENTS
Description and Operation . . . . . . . . . . . . . . . . . . Windshield Wiper System . . . . . . . . . . . . . . . . . . Windshield Washer System . . . . . . . . . . . . . . . . . Rear Window Wiper/Washer System . . . . . . . . . Diagnostic Information and Procedures . . . . . Windshield/Rear Window Wiper and Washer System . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Repair Instructions . . . . . . . . . . . . . . . . . . . . . . . . . On-Vehicle Service . . . . . . . . . . . . . . . . . . . . . . . . . . Windshield Wiper Arm . . . . . . . . . . . . . . . . . . . . . Rear Window Wip |
| M39e1 Instrumentation - Driver Information 1-14.pdf | | SECTION 9E
INSTRUMENTATION/DRIVER INFORMATION
CAUTION: Disconnect the negative battery cable before removing or installing any electrical unit or when a tool or equipment could easily come in contact with exposed electrical terminals. Disconnecting this cable will help prevent personal injury and damage to the vehicle. The ignition must also be in B unless otherwise noted.
TABLE OF CONTENTS
Description and Operation . . . . . . . . . . . . . . . . . . Cigar Lighter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Ashtray . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Instrument Panel Vents . . . . . . . . . . . . . . . . . . . . Glove Box . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Digital Clock . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Instrument Cluster . . . . . . . . . . . . . . . . . . . . . . . . Speedometer/Odometer/Trip Odometer . . . . . . 9E-2 9E-2 9E-2 9E-2 9E-2 9E-2 9E-2 9E-2 Ashtray . . . . . . . . . . |
| M39e2 Instrumentation - Driver Information 15-26.pdf | | INSTRUMENT/DRIVER INFORMATION 9E 15
6. Remove the defroster duct from the cowl upper panel. D Remove the screws (1). D Remove the defroster duct (2).
D109B523
7. Remove the bolts and the tiebar. a. Tie bar.
D109B524
8. Remove the bolts and the tiebar center. b. Tie bar center.
D109B525
Installation Procedure
1. Install the tiebar with the bolts. 2. Install the tiebar center with the bolts. 3. Install the defroster duct to the cowl upper panel with the screws.
D109B526
DAEWOO M-150 BL2
9E 16 INSTRUMENT/DRIVER INFORMATION
4. 5. 6. 7. 8. 9. 10. 11. Connect the electrical wiring harness. Connect the blow motor resistance connector. Connect the blow motor connector. Connect the thermostat connector. Connect the brake switch connector. Bind the electrical wiring harness strip. Install the steering column with the nuts. Install the defroster duct hose with the screws.
12. Install the instrument panel assembly. Refer to "Instrument Panel" in this section. 13. Connect the nega |
| M39f Audio.pdf | | SECTION 9F
AUDIO SYSTEMS
CAUTION: Disconnect the negative battery cable before removing or installing any electrical unit or when a tool or equipment could easily come in contact with exposed electrical terminals. Disconnecting this cable will help prevent personal injury and damage to the vehicle. The ignition must also be in B unless otherwise noted.
TABLE OF CONTENTS
Description and Operation . . . . . . . . . . . . . . . . . . 9F-2 Stereo Cassette AM/FM Radio with CD Changer and RDS/Audio Security System . . . . . . . . . . . . . 9F-2 Front and Rear Speakers . . . . . . . . . . . . . . . . . . . 9F-2 Roof Antenna . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9F-2 Tape Player and Cassette Care . . . . . . . . . . . . . Compact Disc Care . . . . . . . . . . . . . . . . . . . . . . . . Component Locator . . . . . . . . . . . . . . . . . . . . . . . . Audio Systems . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9F-2 9F-2 9F-3 9F-3 Repair Instructions . . . . . . |
| M39g Interior Trim.pdf | | SECTION 9G
INTERIOR TRIM
CAUTION: Disconnect the negative battery cable before removing or installing any electrical unit or when a tool or equipment could easily come in contact with exposed electrical terminals. Disconnecting this cable will help prevent personal injury and damage to the vehicle. The ignition must also be in B unless otherwise noted.
TABLE OF CONTENTS
Description and Operation . . . . . . . . . . . . . . . . . . Interior Trim Panels . . . . . . . . . . . . . . . . . . . . . . . . Pressure Relief Vent . . . . . . . . . . . . . . . . . . . . . . . Floor Console . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Parking Brake Cable Cover . . . . . . . . . . . . . . . . . Floor Carpet . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Component Locator . . . . . . . . . . . . . . . . . . . . . . . . Interior Trim . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9G-2 9G-2 9G-2 9G-2 9G-2 9G-2 9G-3 9G-3 Tailgate Trim Panel . . . . . . . . . . . |
| M39h Seats.pdf | | SECTION 9H
SEATS
CAUTION: Disconnect the negative battery cable before removing or installing any electrical unit or when a tool or equipment could easily come in contact with exposed electrical terminals. Disconnecting this cable will help prevent personal injury and damage to the vehicle. The ignition must also be in B unless otherwise noted.
TABLE OF CONTENTS
Description and Operation . . . . . . . . . . . . . . . . . . Seats . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Component Locator . . . . . . . . . . . . . . . . . . . . . . . . Front Seat . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Rear Seat . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Repair Instructions . . . . . . . . . . . . . . . . . . . . . . . . . On-Vehicle Service . . . . . . . . . . . . . . . . . . . . . . . . . . Front Seats . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9H-2 9H-2 9H-3 9H-3 9H-4 9H-5 9H-5 9H-5 Front Seat Cushion . . |
| M39i Waterleaks.pdf | | SECTION 9I
WATERLEAKS
TABLE OF CONTENTS
Diagnostic Information and Procedures . . . . . . Waterleak Diagnosis . . . . . . . . . . . . . . . . . . . . . . . . Repair Instructions . . . . . . . . . . . . . . . . . . . . . . . . . . On-Vehicle Service . . . . . . . . . . . . . . . . . . . . . . . . . . . 9I-2 9I-2 9I-5 9I-5 Specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9I-7 Recommended Materials for Waterleak Repairs . . . . . . . . . . . . . . . . . . . . . . . . 9I-7 Watertest Stand Specifications . . . . . . . . . . . . . . 9I-7
Waterleak Repair . . . . . . . . . . . . . . . . . . . . . . . . . . . 9I-5
DAEWOO M-150 BL2
9I 2 WATERLEAKS
DIAGNOSTIC INFORMATION AND PROCEDURES
WATERLEAK DIAGNOSIS
The repair of waterleaks in the body requires proper testing and diagnosis. Repair waterleaks by adjusting the misaligned parts and using the proper repair materials. First, determine what conditions cause the leak. For example, the leak may occur only when the |
| M39j Windnoise.pdf | | SECTION 9J
WINDNOISE
TABLE OF CONTENTS
Diagnostic Information and Procedures . . . . . 9J-1 Windnoise Diagnosis . . . . . . . . . . . . . . . . . . . . . . . 9J-1 Repair Instructions . . . . . . . . . . . . . . . . . . . . . . . . . 9J-2 On-Vehicle Service . . . . . . . . . . . . . . . . . . . . . . . . . . 9J-2 Windnoise Repair . . . . . . . . . . . . . . . . . . . . . . . . . 9J-2
DIAGNOSTIC INFORMATION AND PROCEDURES
WINDNOISE DIAGNOSIS
Caution: An assistant should drive the vehicle while the technician checks for the location of the windnoise, in order to prevent personal injury or vehicle damage. A test drive in the vehicle is necessary to accurately determine the location of the windnoise. Often there is a primary leak and secondary leaks. Failure to repair all leaks will only reduce the windnoise, not eliminate it. During the test drive the technician should bring the following items to aid in determining the location of the windnoise. D D D D A mechanics stethoscope or vacuum |
| M39k Squeaks and Rattles.pdf | | SECTION 9K
SQUEAKS AND RATTLES
TABLE OF CONTENTS
Diagnostic Information and Procedures . . . . . 9K-1 Squeak and Rattle Diagnosis . . . . . . . . . . . . . . . 9K-1 Repair Instructions . . . . . . . . . . . . . . . . . . . . . . . . . 9K-3 On-Vehicle Service . . . . . . . . . . . . . . . . . . . . . . . . . . 9K-3 Squeak and Rattle Repair . . . . . . . . . . . . . . . . . . 9K-3
DIAGNOSTIC INFORMATION AND PROCEDURES
SQUEAK AND RATTLE DIAGNOSIS
Condition Rattle Coming From the Side Rail Probable Cause D Improperly connected brake lines. Correction D Tap lightly on the brake lines and listen for a rattle. D Install plastic tie straps to secure the brake lines tightly together. D Raise the vehicle and perform a visual inspection. D Bend the heat shield slightly to gain clearance from the underbody. D While the vehicle is cold, perform a test drive and achieve full front suspension travel by driving through a dip in the road. D Remove the insulators and wrap teflon tape around the stabil |
| M39l Glass and Mirrors.pdf | | SECTION 9L
GLASS AND MIRRORS
CAUTION: Disconnect the negative battery cable before removing or installing any electrical unit or when a tool or equipment could easily come in contact with exposed electrical terminals. Disconnecting this cable will help prevent personal injury and damage to the vehicle. The ignition must also be in B unless otherwise noted.
TABLE OF CONTENTS
Description and System Operation . . . . . . . . . . Stationary Glass . . . . . . . . . . . . . . . . . . . . . . . . . . Inside Rearview Mirror . . . . . . . . . . . . . . . . . . . . . Outside Rearview Mirrors . . . . . . . . . . . . . . . . . . . Components Locator . . . . . . . . . . . . . . . . . . . . . . . Glass and Mirror . . . . . . . . . . . . . . . . . . . . . . . . . . Diagnostic Information and Procedures . . . . . Testing Rear Window Defogger Grid Line . . . . . 9L-2 9L-2 9L-2 9L-2 9L-3 9L-3 9L-4 9L-4 Rear Window Defogger Braided Lead Wire Repair . . . . . . . . . . . . . . . . . . . . . . . . . . . |
| M39m Exterior Trim.pdf | | SECTION 9M
EXTERIOR TRIM
TABLE OF CONTENTS
Description and Operation . . . . . . . . . . . . . . . . . . 9M-2 Emblems and Lettering . . . . . . . . . . . . . . . . . . . . . 9M-2 Mud Guards . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9M-2 Repair Instructions . . . . . . . . . . . . . . . . . . . . . . . . . 9M-3 On-Vehicle Service . . . . . . . . . . . . . . . . . . . . . . . . . . 9M-3 Roof Molding . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9M-3 Rear Spoiler . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9M-3 Front Bumper Spacer . . . . . . . . . . . . . . . . . . . . . . 9M-4 Tailgate Handle . . . . . . . . . . . . . . . . . . . . . . . . . . . 9M-5
DAEWOO M-150 BL2
9M 2 EXTERIOR TRIM
DESCRIPTION AND OPERATION
EMBLEMS AND LETTERING
The emblems and lettering on the vehicle are attached by adhesive. The company emblem appears on the hood. The lettering, which appears in several places on the body of the vehicle, features the model, the |
| M39n Frame and Underbody.pdf | | SECTION 9N
FRAME AND UNDERBODY
TABLE OF CONTENTS
Description and Operation . . . . . . . . . . . . . . . . . . General Body Construction . . . . . . . . . . . . . . . . . Transaxle Under Covers . . . . . . . . . . . . . . . . . . . . Repair Instructions . . . . . . . . . . . . . . . . . . . . . . . . . 9N-2 9N-2 9N-2 9N-3 Alignment Checking . . . . . . . . . . . . . . . . . . . . . . . Floor Pan Insulators . . . . . . . . . . . . . . . . . . . . . . . Specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Underbody Dimensions . . . . . . . . . . . . . . . . . . . . 9N-3 9N-3 9N-4 9N-4
On-Vehicle Service . . . . . . . . . . . . . . . . . . . . . . . . . . 9N-3
DAEWOO M-150 BL2
9N 2 FRAME AND UNDERBODY
DESCRIPTION AND OPERATION
GENERAL BODY CONSTRUCTION
This vehicle is constructed with a unitized body which incorporates integral front and rear frame side rails. The front suspension lower control arms are bolted to and retained by supports, one each on the right a |
| M39o Bumpers and Facials.pdf | | SECTION 9O
BUMPERS AND FASCIAS
TABLE OF CONTENTS
Description and Operation . . . . . . . . . . . . . . . . . . Bumpers . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Component Locator . . . . . . . . . . . . . . . . . . . . . . . . Bumpers and Fascias . . . . . . . . . . . . . . . . . . . . . . 9O-2 9O-2 9O-3 9O-3 On-Vehicle Service . . . . . . . . . . . . . . . . . . . . . . . . . . Front Bumper Fascia . . . . . . . . . . . . . . . . . . . . . . Front Bumper Impact Bar . . . . . . . . . . . . . . . . . . . Rear Bumper Fascia . . . . . . . . . . . . . . . . . . . . . . . 9O-4 9O-4 9O-5 9O-6
Repair Instructions . . . . . . . . . . . . . . . . . . . . . . . . . 9O-4
Rear Bumper Bracket . . . . . . . . . . . . . . . . . . . . . . 9O-8
DAEWOO M-150 BL2
9O 2 BUMPERS AND FASCIAS
DESCRIPTION AND OPERATION
BUMPERS
The bumper systems are installed with the body color bumper and the general bumper according to the vehicle grade. The bumper systems are designed to susta |
| M39p Doors.pdf | | SECTION 9P
DOORS
CAUTION: Disconnect the negative battery cable before removing or installing any electrical unit or when a tool or equipment could easily come in contact with exposed electrical terminals. Disconnecting this cable will help prevent personal injury and damage to the vehicle. The ignition must also be in B unless otherwise noted.
TABLE OF CONTENTS
Description and Operation . . . . . . . . . . . . . . . . . . Door Lock Striker . . . . . . . . . . . . . . . . . . . . . . . . . . Childproof Rear Door Lock . . . . . . . . . . . . . . . . . . Power Door Locks . . . . . . . . . . . . . . . . . . . . . . . . . Power Windows . . . . . . . . . . . . . . . . . . . . . . . . . . . Tailgate Strut . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Component Locator . . . . . . . . . . . . . . . . . . . . . . . . Front Door . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9P-2 9P-2 9P-2 9P-2 9P-2 9P-2 9P-3 9P-3 Outside Front Door Handle . . . . . . . . . . . . . |
| M39q Roof.pdf | | SECTION 9Q
ROOF
TABLE OF CONTENTS
Description and Operation . . . . . . . . . . . . . . . . . . Roof . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Manual SunRoof . . . . . . . . . . . . . . . . . . . . . . . . . . Sun Visors . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Passenger Assist Handles . . . . . . . . . . . . . . . . . . Coat Hook . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Component Locator . . . . . . . . . . . . . . . . . . . . . . . . Roof . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9Q-2 9Q-2 9Q-2 9Q-2 9Q-2 9Q-2 9Q-3 9Q-3 On-Vehicle Service . . . . . . . . . . . . . . . . . . . . . . . . . . Formed Headliner . . . . . . . . . . . . . . . . . . . . . . . . . Manual SunRoof . . . . . . . . . . . . . . . . . . . . . . . . . . Sun Visors . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9Q-4 9Q-4 9Q-5 9Q-6
Passenger Assist Handle and the Coat Hook . . . . . . . . . . . . |
| M39r Body Front End.pdf | | SECTION 9R
BODY FRONT END
TABLE OF CONTENTS
Description and Operation . . . . . . . . . . . . . . . . . . Body Front End . . . . . . . . . . . . . . . . . . . . . . . . . . . Repair Instructions . . . . . . . . . . . . . . . . . . . . . . . . . On-Vehicle Service . . . . . . . . . . . . . . . . . . . . . . . . . . Lubrication . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Fasteners . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Anticorrosion Materials . . . . . . . . . . . . . . . . . . . . . Front End Sealing . . . . . . . . . . . . . . . . . . . . . . . . . 9R-2 9R-2 9R-3 9R-3 9R-3 9R-3 9R-3 9R-4 Cowl Vent Grille . . . . . . . . . . . . . . . . . . . . . . . . . . . Hood . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Hood Hinge . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Hood Prop Rod . . . . . . . . . . . . . . . . . . . . . . . . . . . Hood Latch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . |
| M39s Body Rear End.pdf | | SECTION 9S
BODY REAR END
TABLE OF CONTENTS
Description and Operation . . . . . . . . . . . . . . . . . . Fuel Filler Door . . . . . . . . . . . . . . . . . . . . . . . . . . . Repair Instructions . . . . . . . . . . . . . . . . . . . . . . . . . On-Vehicle Service . . . . . . . . . . . . . . . . . . . . . . . . . . 9S-2 9S-2 9S-3 9S-3 Fuel Filler Door . . . . . . . . . . . . . . . . . . . . . . . . . . . 9S-3 Fuel Filler Door Remote Cable and Handle . . . . 9S-3 Tailgate Remote Cable and Handle . . . . . . . . . . 9S-5
DAEWOO M-150 BL2
9S 2 BODY REAR END
DESCRIPTION AND OPERATION
FUEL FILLER DOOR
The fuel filler door attaches to the fuel tank pocket on the right side of the vehicle.
DAEWOO M-150 BL2
BODY REAR END 9S 3
REPAIR INSTRUCTIONS ONVEHICLE SERVICE
FUEL FILLER DOOR
Removal Procedure
1. Pull the fuel filler door opening lever and open the fuel filler door. 2. Remove the fuel filler door. D Remove the bolts (1). D Remove the fuel filler door (2).
D109C546
Installatio |
| M39t1 Remote Keyless Entry and Anti-theft System.pdf | | REMOTE KEYLESS ENTRY AND ANTITHEFT SYSTEM 9T i
SECTION 9T
REMOTE KEYLESS ENTRY AND ANTI-THEFT SYSTEM
TABLE OF CONTENTS
Description and Operation . . . . . . . . . . . . . . . . . . Remote Keyless Entry and Anti-Theft System . . . . . . . . . . . . . . . . . . . . . . . Remote Locking and Unlocking . . . . . . . . . . . . . . Security Indicator . . . . . . . . . . . . . . . . . . . . . . . . . . Intrusion Sensing . . . . . . . . . . . . . . . . . . . . . . . . . . Siren . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Vehicle Locator . . . . . . . . . . . . . . . . . . . . . . . . . . . Autolocking (Safety Lock) . . . . . . . . . . . . . . . . . . 9T-2 9T-2 9T-2 9T-2 9T-2 9T-2 9T-2 9T-3 Repair Instructions . . . . . . . . . . . . . . . . . . . . . . . . . On-Vehicle Service . . . . . . . . . . . . . . . . . . . . . . . . . . Siren . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Password Programming . . . . . . . . . . . . . . . . . . . |
| M39t2 Remote Keyless Entry and Anti-theft System.pdf | | REMOTE KEYLESS ENTRY AND ANTI-THEFT SYSTEM 9T 1
SECTION 9T
REMOTE KEYLESS ENTRY AND ANTI-THEFT SYSTEM
CAUTION: Disconnect the negative battery cable before removing or installing any electrical unit or when a tool or equipment could easily come in contact with exposed electrical terminals. Disconnecting this cable will help prevent personal injury and damage to the vehicle. The ignition must also be in LOCK unless otherwise noted.
TABLE OF CONTENTS
Description and Operation . . . . . . . . . . . . . . . . . . Remote Keyless Entry and Anti-Theft System . . . . . . . . . . . . . . . . . . . . . . . Remote Locking and Unlocking . . . . . . . . . . . . . . Security Indicator . . . . . . . . . . . . . . . . . . . . . . . . . . Intrusion Sensing . . . . . . . . . . . . . . . . . . . . . . . . . . Siren . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Vehicle Locator . . . . . . . . . . . . . . . . . . . . . . . . . . . Autolocking (Safety Lock) . . . . . . . . . . |
| M39t3 Imobiliser Anti-theft System.pdf | | IMMOBILIZER ANTI-THEFT SYSTEM 9T 9
SECTION 9T
IMMOBILIZER ANTI-THEFT SYSTEM
CAUTION: Disconnect the negative battery cable before removing or installing any electrical unit or when a tool or equipment could easily come in contact with exposed electrical terminals. Disconnecting this cable will help prevent personal injury and damage to the vehicle. The ignition must also be in LOCK unless otherwise noted.
TABLE OF CONTENTS
Description and Operation . . . . . . . . . . . . . . . . . Immobilizer System . . . . . . . . . . . . . . . . . . . . . . . Electronically Coded Keys . . . . . . . . . . . . . . . . . Detection Coil . . . . . . . . . . . . . . . . . . . . . . . . . . . . Immobilizer Control Unit . . . . . . . . . . . . . . . . . . . Serial Data Link . . . . . . . . . . . . . . . . . . . . . . . . . . Electronic Control Module (ECM) . . . . . . . . . . . Security Indicator . . . . . . . . . . . . . . . . . . . . . . . . . 9T-10 9T-10 9T-10 9T-10 9T-10 9T-11 9T-11 9T-12 Key Statu |
| M3CONTS.PDF | | SECTION INDEX
SERVICE MANUAL
FRONT MATTER
0A
MATIZ
(MY2003)
FOREWORD
This manual includes procedure for maintenance, adjustment, service operation and removal and installation of components. All information, illustrations and specifications contained in this manual are based on the latest product information available at the time of manual approval. The right is reserved to make changes at any time without notice.
GENERAL INFORMATION
0B
ENGINE
1
SUSPENSION
2
DRIVELINE/AXLE
3
BRAKES
4
TRANSAXLE
5
STEERING HVAC (HEATING, VENTILATION, AND AIR CONDITIONING) RESTRAINTS
6
7
8
DAEWOO MOTOR CO., LTD.
INCHON, KOREA
BODY AND ACCESSORIES
9
|
| SECTION.PDF | | ENGINE
CONTENTS
SECTION 1A SECTION 1B SECTION 1D SECTION 1E SECTION 1F SECTION 1G GENERAL ENGINE INFORMATION SOHC ENGINE MECHANICAL ENGINE COOLING ENGINE ELECTRICAL ENGINE CONTROLS ENGINE EXHAUST
SUSPENSION
CONTENTS
SECTION 2A SECTION 2B SECTION 2C SECTION 2D SECTION 2E SUSPENSION DIAGNOSIS WHEEL ALIGNMENT FRONT SUSPENSION REAR SUSPENSION TIRES AND WHEELS
DRIVELINE/AXLE
CONTENTS
SECTION 3B MANUAL TRANSAXLE DRIVE AXLE
BRAKES
CONTENTS
SECTION 4A SECTION 4B SECTION 4C SECTION 4D SECTION 4E SECTION 4F SECTION 4G HYDRAULIC BRAKES MASTER CYLINDER POWER BOOSTER FRONT DISC BRAKES REAR DRUM BRAKES ANTILOCK BRAKE SYSTEM PARKING BRAKE
TRANSAXLE
CONTENTS
SECTION 5B SECTION 5C FIVESPEED MANUAL TRANSAXLE CLUTCH
STEERING
CONTENTS
SECTION 6A SECTION 6B SECTION 6C SECTION 6D SECTION 6E POWER STEERING SYSTEM POWER STEERING PUMP POWER STEERING GEAR MANUAL STEERING GEAR STEERING WHEEL AND COLUMN
HVAC (HEATING, VENTILATION, AND AIR CONDITIONING)
CONTENTS
SECTION 7A SECTION 7B HEATING AND VENTILATION |
